Pressure Vessels Lectures 74

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ASME BPVC.VIII.

1-2015 UG-12 – UG-16

(3) a suitable transition shall be provided between DESIGN


the root diameter and the unthreaded portion; and
UG-16 GENERAL
(4) particular consideration shall be given to any dy-
namic loadings. (a) The design of pressure vessels and vessel parts shall
conform to the general design requirements in the follow-
ing paragraphs and in addition to the specific require-
UG-13 NUTS AND WASHERS
ments for Design given in the applicable Parts of
(a) Nuts shall conform to the requirements in the ap- Subsections B and C.
plicable Part of Subsection C (see UCS-11 and UNF-13). (b) Minimum Thickness of Pressure Retaining Compo-
They shall engage the threads for the full depth of the nut. nents. Except for the special provisions listed below, the
(b) The use of washers is optional. When used, they minimum thickness permitted for shells and heads, after
shall be of wrought materials. forming and regardless of product form and material,
shall be 1/16 in. (1.5 mm) exclusive of any corrosion allow-
UG-14 RODS AND BARS ance. Exceptions are:
(1) the minimum thickness does not apply to heat
(a) Rod and bar stock may be used in pressure vessel transfer plates of plate‐type heat exchangers;
construction for pressure parts such as flange rings, stif- (2) this minimum thickness does not apply to the in-
fening rings, frames for reinforced openings, stays and ner pipe of double pipe heat exchangers nor to pipes and
stay‐bolts, and similar parts. Rod and bar materials shall tubes that are enclosed and protected from mechanical
conform to the requirements for bars or bolting in the ap- damage by a shell, casing, or ducting, where such pipes
plicable part of Subsection C. or tubes are NPS 6 (DN 150) and less. This exemption ap-
(b) Except for flanges of all types, hollow cylindrically plies whether or not the outer pipe, shell, or protective
shaped parts [up to and including NPS 4 (DN 100)] may element is constructed to Code rules. When the outer pro-
be machined from rod or bar, provided that the axial tective element is not provided by the Manufacturer as
length of the part is approximately parallel to the metal part of the vessel, the Manufacturer shall note this on
flow lines of the stock. Other parts, such as heads or caps the Manufacturer’s Data Report, and the owner or his de-
[up to and including NPS 4 (DN 100)], not including signated agent shall be responsible to assure that the re-
flanges, may be machined from rod or bar. Elbows, return quired enclosures are installed prior to operation. Where
bends, tees, and header tees shall not be machined di- pipes and tubes are fully enclosed, consideration shall be
rectly from rod or bar. given to avoiding buildup of pressure within the protec-
tive chamber due to a tube/pipe leak. All other pressure
UG-15 PRODUCT SPECIFICATION parts of these heat exchangers that are constructed to
Code rules must meet the 1/16 in. (1.5 mm) minimum
When there is no material specification listed in Sub- thickness requirements.
section C covering a particular wrought product of a (3) the minimum thickness of shells and heads of un-
grade, but there is an approved specification listed in Sub- fired steam boilers shall be 1/4 in. (6 mm) exclusive of any
section C covering some other wrought product of that corrosion allowance;
grade, the product for which there is no specification (4) the minimum thickness of shells and heads used
may be used provided: in compressed air service, steam service, and water ser-
(a) the chemical and physical properties, heat treating vice, made from materials listed in Table UCS-23, shall
requirements, and requirements for deoxidation, or grain be 3/32 in. (2.5 mm) exclusive of any corrosion allowance.
size requirements conform to the approved specification (5) this minimum thickness does not apply to the
listed in Subsection C. The stress values for that specifica- tubes in air cooled and cooling tower heat exchangers if
tion given in the tables referenced in UG-23 shall be used. all the following provisions are met:
(b) the manufacturing procedures, tolerances, tests, (-a) the tubes shall not be used for lethal UW-2(a)
and marking are in accordance with a Section II specifica- service applications;
tion covering the same product form of a similar material; (-b) the tubes shall be protected by fins or other
(c) for the case of welded tubing made of plate, sheet, mechanical means;
or strip, without the addition of filler metal, the appropri- (-c) the tube outside diameter shall be a minimum
ate stress values are multiplied by a factor of 0.85; of 3/8 in. (10 mm) and a maximum of 11/2 in. (38 mm);
(d) the product is not pipe or tubing fabricated by fu- (-d) the minimum thickness used shall not be less
sion welding with the addition of filler metal unless it is than that calculated by the formulas given in UG-27 or
fabricated in accordance with the rules of this Division 1-1 and in no case less than 0.022 in. (0.5 mm).
as a pressure part; (c) Mill Undertolerance. Plate material shall be ordered
(e) mill test reports reference the specifications used in not thinner than the design thickness. Vessels made of
producing the material and in addition make reference to plate furnished with an undertolerance of not more than
this paragraph. the smaller value of 0.01 in. (0.25 mm) or 6% of the

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