ee ba Parts Catalogue For C490BPG Diesel Engine Pee a ek waa) a mee CL ct eee)WoO 7 REV AY BE TP, “Ede 7 CAOOBPG ABLE # FAP AG FETT WY C49OBPG HET ALE HEIN, EVAL F PI 1. APRONS RRAS 2. Siete BRP BS RB AES 3. Bie APN 4 AEE Ae SERA 2009 TERE TAG, UR LI E Ape Be 2009 4F 12 H PREFACE This catalogue is published with the aim of offering convenience to the customers, It includes all parts of the engine model C490BPG. On placing orders for the parts of C490BPG engine, the customers are requested to offer the following notes L.The model of your engine and its serial number. 2.The part number indicated in this catalogue. 3.The name and quantity of the part required Drawing of the parts in this catalogue are made according to the design in 2009. Further changes of the design will be reflected in the next edition December/2009Bx Contents ie Cylinder block flywheel housing assembly “Ui a AC TLAY Cylinder head and #8 exchanging system assembly THEE. Oil sump assembly - FASEHEFEER Piston connecting rod assembly HAW CHE A Crankshaft flywheel assembly: =-- FEM UH fea KO Timing gear train assembly LEH SAL Cylinder head cover assembly SLA OLA TEBE ALR Oil pump and oil pipe assembly HORA FU Cooling water pump and fan assembly HANH EE IL RE Fuel supply system assembly SLM ting motor and charging generator assemblyBLIGH M Cylinder block flywheel housing assembly6 GB/TS782~-2000 GBI93-1987 490B-13001A | GBrrs783~2000 GB/T93-1987 cB 2000 GB/T120-2000 GBITS782-2000 490B-13003 GB/TS48-1985 GB/TS782-2000 490B-01024A 4908-01025 4908-01009 4908-01008 4908-01022 4908-01024 4908-01019 4908-01023, 4908-01033 4908-01034 490B-01027 a tk Name Bolt M12%32 Spring washer 12 Flywheel housing Bolt M10325 Spring washer Screw M6x10 Pin A10%25 Bolt MI2x45 Cover,inspection hole Washer 12 Bolt M12x30 Oil seal 100x125%12 Oil seal seat Gasket Plug Bushing Lower thrust bushing Upper thrust bushing Bolt Rear main bearing cover Lower halfain bearing Upper halfimain bearing te iF RemarkHUA KH FEHAML Cylinder block flywheel housing assembly A es | a |t wat] a No Part No. Nene Q'ty | Remark 25 | 490B-01032 | EAR at Main bearing cover 4 26 | 490B-01001 PUK Cylinder body 1 27 | GBIT119-2-2000 | BIEEH B8x20 Pin B8%20 28 | GRrr119-2-2000 | BIEEHY B1024 Pin 10x24 29 | 4908-01080 Plug) 15 30 4908-01029 Plug R26 6 31 | 490B~01079 BIE RH 40 Plug 40 4 32 | 4908-01071 | Lan ERI Gasket 1 33 | 4908-01022. OLIMAR Oil filter hack plate 1 34 | 4908-01073 PLM RIIT Casket 1 35 | 490B-010768 | SEMIBEINAEAEHE Fuel filter back plate I 36 | GB/T93—1987 ah 8 10 Spring washer 10 | 15 37 | GBFTS783-2000 | AMIE M10x22 Boll M10x22 2 4g | 490B-01002A faeeae eC) — Bol 14 “| 490B-01003A “lal MR HE (G) Bol 4 40 | 4908-01005 tse Cylinder liner 4 41 | 4908-01006 cite IB Water seal ring | 8 42. | 4908-01007 eeaW NE Casfshaft bushing 2 43 | 4908-01012 itbk AAT Gasket ja] a4 490-1011) | abt Walee pip | 45 | GB/T5783-2000 | A\FiSLMAKE M8x25 Boll M8x25 46 | GB/T91-2000 IFELH 1x12 Pin} 1x12 1 41 | 485-01103 | ACHR HL Bits Drain cock core 1 48 1101 HORA Drdjin cock handle 1re No. PLE K#87E AK Cylinder block flywheel housing assembly RF Part No. 49 50 62 4485-01102 GB/T97- 1-202 485-0104 490BPG-15200-8 490BPG-15100-8 4908-34009 GB/T93-1987 GBITS783-2000 495B-34006 JB3616.1-84 490B-34008 4908-34005 GBI197.1-2002 GB/T62-1988 He RARE) BT SARA) O Mga RATE 8 AMA MBx16, PERE tk a RREHE Meat Ltt 5F 8 6-140 SCRE M6 ® Name Gack bay Washer aie Front bracket(lefi) Front bracket(right) O-ring Spring washer 8 Bolt M8x16 Lower body air intake device Filter net Rubber seal ring Upper cover air intake Washer 6-140HV Nut M6 Robt | Q'ty | RemarkA fil a LD Cylinder head and gas exchanging system assembly ns mW wt) & Part No. Name Q'ty | Remark 4908-03018 Plug 12 | 2 GB/T894-1-1986 | # Snap ring 20 2 ¢ +R 20 1848-1985 4908-32124 EAE Washer 20 8 Valye rocker arm bushing | 8 | cBrr6171-2000 | AAs MBx1 Nut M&x1 4908-03201 ecrimamnmagansy — Adivsting crow for valve |g 490B-032114 Tt eat Valve rocker arm 8 | 4oon-03202 | “UT AHYP RISE Seat | 4 4908-03203 EAT A SE Spring 3 4908-03204 Td AF Shaft 1 CB/TS783-2000 | APHSKMRHE M8x18 Bolt M8x18 9 GBrT93-1987 EAT 8 Spring washer 7 GB/T97-1~1985 +e 6 8 Washer 8 2 GB/T1096-1979 fit 8x32 Key C8x32 1 4908-06003 SHEE Push rod 4908-06002 CEH Push tappet 8 | Gprrs782-2000 | A\fASLMREE M12x45 Bolt MI2x45 1 GBIT93-1987 | 4908-02011 490B-02008 495B-06001 ECS 4908-03006 | 4908-03007 4908-03005 ER 12 ESA TE BG FAR $F Uk HE AR TBE UTE EE Spring washer 12 1 Stopping plate for camshalt timing gear : Thrust plate for camshaft | 1 Camshaft 1 Split valve retainer 16 Valve spring seatupper | 8 Taha Valve spring,inner 8“Uli i JZ AC “ULAY Cylinder head and gas exchanging system a embly % i Name Mot & Q'ty | Remark 4908-03011 490B-03015 4908-03014 GB/15783-2000 GB/193--1987 4908-03012 4908-03013 A490BZL.~03017 A490B-03101 4908-03102 GBrT923-1988 A498B-03001 GBr6170-2000 GB/T93-1987 GBIT97- 1-2002 4908-03003 GBI1899-1988 GB/T6170-2000 4908-03108 4908-43005 GBITS783-2000 GBIT97- 1-2002 490B-43001 rishgaae REE BE HUT 1 AFA KARE MBx20 MEAL 8 Je Sa Je i es Fr OG 2 LE RE SUL te AUTRE EMA Ms Pte APM M10 SAE 10 FE 10 FUT IML AMB-MGx25 Afatht MB Hime PMA $8 SABA M8x25 RE 8 inh Bae Valve spring,outer Lower seatvalve spring Exhaust valve Intake valve Bolt M8x20 Spring washer 8 Rear cover Gasket Bolt tylinder head ralve guide jut MB | jolt jut M10, Spring washer 10 Washer 10 fasket ud AM8-M8x25 ut MB ug Thermostat gasket plt M8x25. fasher 8 ‘Thermostat cover 8 8 4 4 4“cil 8 Re THLAY Cylinder head and gas exchanging system assembly +e KR F & ® tik &® a No. Part No, Name oy 50 | 490B~43003 | Thermostat cover gasket 1 51 | 4908-43002 | aemae Thermostat 1 52 | 4908-01074 | er Pipe 1 33 | 490B~43007 AMARATE = Water pipe 1 34 | 4908-43008 A890 NPTI8 Plug NPT3/8 1 55 | eprrs7s2-2000 | {SAE pon tsx35, 4 56 | 490B-43101-1 Pia Thermostat housing 1 57 | 4908-43009 “ALA Water temperature transducer | 1 58 | 4908-03108 HUT Exhaust valve seat 4 59 | 4908-03107 BAU E Intake valve seat 4 60 | 4908-03009 BH Hoisting bracket 1 61 | 4908-01078 Puly 30 4 62 | 490B-0s001¢rCM) | #40 Esiatiet pipe 1 490B-08001-3(} 1) #E“C Exhaust pipe 1 63 | 4908-01004 Sir ae Gasket 1 64 | 44908-03109 MERE MIAE Copper sleeve | 65. | 4908-09003-11 EUR Connecting pipe j1 66 | 4908-09002 HAE Intake pipe [3 67 | 4908-54000 SAUNA Air heater ia 68 | A490B-030164 EE EE Press pl 70 | Aa90BZL-03016 “UT PE Oil seal 8 gis:UHETERR Oil sump assemblyWFe5e.4 AR Oil sump assembly + « © & bi Mit) i te No. Part No N Q'ty Remark 1 | 4908-07200 SLR Bt Oil dipstick F 1 2 | 4908-07002 AEE 2B Oil sump gasket 1 3. | CBATS783-2000 | AMIMAREMBx16 Bolt MBx16 28 4 | GBrT93-1987 PEA 8 Spring washer 8 28 5 | 4908-07100 RPA AEE Oil sump 1 6 | JB982-77 He Seal ring 20 1 7 | 3B2343-79 7 fu SS REE Magnetic plug 1WAM Piston connecting rYEIEIEFE. EA Piston connecting rod assembly +S ee 4 i No. Part No Name Q'ty | Remark 1 | 4908-04002 Compression ring{top) 4 2 | 4908-04003 Compression ring(second) | 4 3 | 4908-04102 Spiral expansion spring | 4 4 | 4908-04103 AM Pin 4 5. | 4908-04101 ART Oil ring body 4 6 | 4908-04013 PRACT ER) Snap ring 8 7 Peasoppc-o4o01 | ime Piston 4 8 | 4908-04004 ii Piston. pin 4 9. | 4908-04005 Mee Connecting, rod bush 4 10 | 4908-04201 eH Connecting rod | 4 11 | 490B-04007A eR Connecting rod bearing 8 12. | 4908-04202 MEHR Connecting rod cap 4 13 | 490B-040098 si Frage Connecting rod bolt 8Hal &46.8K% Crankshaft flywheel assemblyHAL G4 Sek Crankshaft flywheel assembly q BK Set] #3 No. | Part No Name Q'y | Remark 1 | 4901-05008 ah V ARETE MREE Bolt | 1 2 | 4908-05061 | a V AE V-belt 1 3 GB1096-1979 8B C12x63 Key C12x63 im! 4 | D490BPG-05004 | hf Crankshaft Ja 5 | GB/TL19-2-2000 | MIE:AY B10.24 Pin B10x24 1 | 6 | GBrT278-1989 | Ain 6302-22 Bearing 6302-22 | 7 | 4908-05102 eee Flywheel ring gear 1 8 | 490B-05101-7 eR Flywheel 1 9 | 490B-05001-1 “GaEAR EE RED I Safe plate 3 10 4908-050 Giant Flywheel bolt 6meee EahA aL Timing gear train assemblyEMP S8/631% BAL ‘Timing gear train assembly ie K % Li St) & Name Q'ty | Remark 1 | GB/ts782-2000 | ASHE M8x30 Bolt M8x30 2 2 | Gbrres9-1987 | se 8 Washer 8 33 | 3 | GB/TR49-1987 RS Washer 8 | 36 4 | GBITS782-2000 NAH IMR HE MBx25, Bolt M8x25 8 5 | GB1192-2000 | ME B&x20 Pin B8x20 2 6 | GB/rs7s2-2 AMM M870 Bolt M870 8 7 | 490BPG-160001 | TERTE $2 3 8 Cover 1 8 | 490BPC-160002 TERIINSS MMH = Casket 1 9 | 490BPG-82014 RLHRORST Adjusting serew 1 10 | GB/T6171-2000 7 MiMRAE MBx1 Nut M8x1 1 11 | 490BPG-82008 | RLIRSR NA att | Bearing cover 1 12 | 490BPG-82009 AUR ath th Hf Gasket 1 13 | 490BPG-82001 | RH End plate 1 14 | GBrr297-1994 | ‘7 30207 | Bearing 30207 2 15 | GBATS782-2000 | ASH3-ARHE MBx20 Bolt M8x20 4 16 | Ga7rs782-2000 | AALMLHE M40 Bolt MBO 2 17 | 4908PG~82003 | espa | Washer 1 18 | GB/TS782-2000 | AfiSs8RAE MBx6O Bolt M8x60 2 19 | CBPTS782-2000 | ASHI MBXIS | Bolt M8xI5 1 20 | 4908PG-02100 | meni eR dis Oil pipe 1 21 | 490B-02012-1 | ftir Se Sh HEH End plate 1 22 | 490BPG-82007 | #LERAEW 4 Hydraulic pump gear 1 23. | GBIT'S782-2000 SHH M8xSO Bolt MBx50 3 490BPG-82006 SPR oTe SAR Snap plate 1 7EMH feo) A HK Timing gear train assembly fee Rs Hs weit) & No Part No. Name Q'ty | Remark 25 | 490BPG-82004 | At BFINE pide eo 1 26 | GBrT276-1994 | HAR 6009 eating 6009 2 27 | GB/T893-1-1986 | P48 75 Snap ring 75 1 28 | 490nPG-s2005 | at rte Gear shaft | 29 | 490BPG-82010 | mRAR HLH) Gasket 1 30 | 4908PG-82011 | Rit Gonneoting plate 1 31 | 490BPG-82012 WRF LH Gasket ji | 32 | 490BPC-82013 | Bit End cover 1 33 | cB21-76 JAS HIME M10x45 Bolt M10x45 2 34 | Gurrsso-1987 | sere 10 Weaber 10 8 35 | GBPT849-1987 | 26181 10 Washer 10 36 | 490BPG-02003 | win RIEW 4 Pump timing gear 1 37 | 490BPG-02006 | TEAST ‘Timing idle gear 1 38 | 4908-02005 ENS HHT Bushing 1 39 | 4908-02004 ‘sedis Idle gear shaft Wt 40 | 490BPG-82002 | sRaEMR ae Serew 1 41. | GBmn5782-2000 | fr M1245 Bolt M12x45 1 42 | Gurrsso-1987 | SAUNA 12 Spring washe 1 43 | 490B-02011 CCAIR Bre — End cover 1 44 | 490BPC-02009 | eLAe ANTE MH He ‘Chmshaft timing gear 1 45 | GB/T1096-1979 | fit C1263 Key C12x63 1 46 | 490BPG-02007 | HV SIEMDA Crankshaft timing gear | 1 47 | GBITS782-2000 | APSE M845 Bolt B45 1 48 | 490BPG-16003 | By ty iming, gear housing 149 IER 4 (25h AH Timing gear train assembly Re Part No. 490RPC—16009-1 | aE Hy etm Ht GBITS782-2000 | AMAR M8x75 4908-16008 GET SLIDE 2 wk 2 a He 490B-16004—-1 GR I HH 49SB-02105 Ok FRI} te Name Gask Bolt M8x75, Gasket Connecting flange Axle sleeve Mt & i Q'ty Remark 19der bee 2 OB ‘ hit AA Cylinder head cover assemblyiil a Asp-11002 2 A498B-1 1001-2 3 | 490B-11013B 4 | A49sB-11003 «6 | cavonee-1iemp-2 7 GB/T827-1986 8 1923-1988 a Salt Cylinder far LA ets Sea mn 01 IR BAS i Sane SEMEIIET 2x5 MERAL MB. head cover i Rubber pad Gylinder head cover Cap gasket Rubber isolation bushing Washer Nameplate Rivet 2x5 Nut M8 assembly it iE Q'ty Remark 1HLaWAe PLANE AG LAL Oil pump and oil pipe assembly PPUA OLN f& Oil pump and oil pipe assembly tk % * Bs uit & tt No. Part No lame Q'ty Remark 1 | 490n-31203 | BARA eee 2 2 | 4908-31001 OLR ean Oil pump driving gear 1 3 | 490B-31004 LH (03) peutic oust 1 4 | GB/T97-1-2002 | Fam 8 Washer 8 5 5. | GB/T93-1987 EBT 8 Spring washer 8 5 6 | GBrrs783-2000 | AfAItREE M8x30 | Bolt MBx30 Ja 7 | GB/TS783-2000 | A MAME MSx20 | Bolt MBx20 2 8 | 4908-33000 | MLM TRL Piping, assembly 1 9 | 4908-33005 wet Gasket a 10 | GB/T6170-2000 | AAASRE MB Nut M& 2 11 | GB/TS782-2000 | LAE Ma Stud M8 4 12 490B-31100A | PLAID EAB Sereen filter 1 13 | 4908-31006 Se ABH Oil filter gasket 1 14 | 4908-31005 ‘HL Cover,oil pump 1 15 | GB/T308-1989 | HERR 10 Steel ball 10 1 16 | 4908-31003 BFE eae Spring 1 17 | 490B-31002 iEARET Serew 1 18 | GBT6171-2000 | Af MRAE M14x1.5 Nut M14x1.5 Ju 19 | GB/T6173-2000 | (75 BRERA Nut Mldx1.5 1 20 | 4908-31007 PLINER Cover;eil pump gasket 1 21 | 4908-31202 vy Inner rotor 1 | 22 | 4908-31008 IMF Outer rotor 1 23 | 4908-31201 Lae AM Shaft of oil pump ! +23HI JA Cooling water pump and fan assemblyYEN K AR AU BBE Cooling water pump and fan assembly wal OR 2) wale 2 No. Part No, ak ate Q'ty | Remark 1 | GBrs7s2-2000 | AMARA MBx70 Bolt M8x70 4 2 | cprvs-i987 | Hae 8 pring washer 8 ‘ 3 | 490B-41100-1 | samapye(©380) Fan ! 4 | 490n—ai003-3 | Rumah sk Gasket 1 5 | 490R-41002 Pa Be an’ ptley 1 6 | 4908-41001 FR an belt 1 7 | cansream | LSMATMME his no 8 | cne3-1987 ATE 10 ving washer 10 1 9 | GB/T97-1-2002 FE 10 ‘asher 10 1 1 490B-42001 Bia pe a ESE Fan pulley hub 1 11 | 4908-42011 418 40 nap ring 40 1 12 | Garrz7s-1989 | Sik Bearing 2 13. | 4908-42003 SiR Bleeve paver 1 14 | GBATI099-1979 | fa 5x19 Key 519 1 15 | 4908-42002 ASA ies pom tae 1 16 | GB/TS782-2000 | 7 fAIMMEE MBx70 Bolt M8x70 1 17 | GB/T97-1-2002 4B 8 Washer 8 4 18 4908-42004 Tk BR Water pump housing, 1 19 | GBI11S2-1989 AE vil cup. 1 20 4908-42005 TAT casket 1 GB/TS782-2000 | AFIS AREE M8x50 rol MBxS0 3 22 | 4908-42011 AFAR Ta Fasket 1 23 | 4908-42006 | 7k AR RAL jack plate 1 24 | 4908-42008 | ak AnH Water pump impeller 1 25 | 490n-42009 | ack Water sealHe ELI RS Fuel supply system assemblyNo, MATH Part No, | 4908-16011-1 4908-21000 GB/T29- 11988 4908-23501 490B-23502 GB/T93-1987 GB/T6172-2000 A490B-22000 A490B-25100-1 A490B-23101 A490B-23201 A490B-23301 0B-23401 4908-25200 490B-24000A GBIT97- 1-2002 GB/T93-1987 GB/TS783~2000 4908-25300 490B~25401-4 498B-25002 4988-25001 4988-25004 JB/T982-1977 Ht aH WERE 6 7 HAE MO P RPL 019103006 i alm AF SS — tans Fe te Stas Hea OF os = tac i Hah 55 OO FR th af 7h SUE SER FR 8 EAE 8 | ALORA M8530 SE abe ARE BBE SN iE a8 name tt La OE Hi ate 14 Fuel supply system assembly % Name Gasket Fuel injection pump Bolt M6x25 Clamp Rubber ga Spring washer 6 Nut M6 Fuel injector Injector leak—off pipe Ist eylinder high pressure fuel tube 2nd cylinder high pressure fuel tube 3rd eylinder high pressure fuel tube 4th cylinder hi pressure fuel tube Fucl supply tube from fuel filter to injection pump. Fuel filter Washer 8 Spring washer 8 Bolt M&x30 Fuel supply tube from supply pump to fuel Fuel supply pump Sebifie duet Leakproof cap Clamp Springle Washer Seit| | Q'ty | Remark 1 1 3 6PLUMES A Bs PL FE AEB PLA A Oil filter starting motor and charging generator assemblyOLIN ME TT AE A LE BLE Oil filter.starting motor and charging generator assembly #8 ee | az) # ule 0 Part No. rae Q'ty | Remark 1 | 4908-32008 | ott tier 1 2 | 490B-s3001-4 ANAL HRA Ss 1 3 | CB/T97-1-2002 A 8 Washer 8 1 4 | cprys-tos7 | eeBRI 8 Spring washer 8 ja 3-200 | AMEE MBS | Bolt MBx25 1| 5 | GB/Ts78: 6 | 4908-51000 it ELL st 7 | GBMS782-2000 | \M#SMHEE M10x80 | Bolt M10x80 1 ting motor | 8. | 4908-52000 SELF AL Charging generator 1 9 | GB/97+1-2002 F410 Washer 10 1 10 | GB/T93-1987 PRR 10 Spring washer 10 1 11 | GB/T6170-2000 | AANA 10 Nut 10 i:i|