Si No Task List

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SI No Task list

1 Job reporting
2 Job allocation
3 Pre inspection upon receipt of machine
4 Diagnosis
5 Repair decision (Inhouse/ External)
6 Job allocation disassembly
7 parts list prepreation in line with inspection
8 parts list finalization in line with inspection & repair decision
9 DER/RP creation
10 Getting approval at HO of DER, HVPA, ADR ORA and RP
11 Parts procurement (repair only)
12 parts quality check
13 assembling
14 stage inspection
15 quality check (Sub- assembly repairs)
16 machine performance test (After repair)
17 quality check (After repair)
18 repeat repair analysis
19 Training and assesment arrangement & conducting
20 DBR/EUM report
21 MTTR/MTBF report
22 KPI Reports
23 Daily tool box talk
24 SAP orders monitoring and regularizing
25 workshop tagged equipment monitoring and controlling
26 ADR preparationand arranging the disposal
27 MAN hour utilization monitoring
28 Leave and other administration
29 maintaining good house keeping
30 handing over of reusable yard to store
31 floor shop controlling and monitoring
32 TPI and tool calibration monitoring
33 lifting gears and tackles (inspection and color coding)
34 weekly HSE report (OBR/NM),
35 safe working practice cum HSE norms compliance
36 accident and incident reporting
37 External / sublet repairs executionand Controlling (including service PR & outsource repair)
38 external repair cost control and monitoring
39 stock / inventory controlling and monitoring (Non moving analysis)
40 EHA compliance check
41 Special tasks & new initiatives
42 Infrastructure maintenace
43 Time line analysis
44 document controlling
45 workshop SOP preparation
46 library maintaining of opertionand shop manual

Challenges
1 Quality repair warranty 1 year
2 repeat repair 6motnh/ 1 year
3 poor quality man power (Technicans allocation based on technical knowledge)
4 proper procedure / shop manual
5 special tools identification and procurement
6 accountability for repair machines
7 communication feed back

1 SAP including all complaints properly with report generating option


3 check list Format preparation
6 workflow procedure

Files & docmentation


1 inspection check list (upon recipt)
2 QC check list (after completion of work)
3 Accident repairs quote & work done bill (related mails)
4 Accident repair invoice number registry maintain
5 Technical data sheet
6 DER/ RP approvals
7 HVPA document
Job card and Repair request
Asigned to Remarks
Niyaz/ Sengotiyan/ Hari Phone, Mail or Repair request Job Reporting
Niyaz Job Allocation
Chargehands Pre Inspection Upon Receipt Of Machine
Chargehands Diagnosis
Hari Repair Decision (Inhouse/ External)
Chargehands Job Allocation Disassembly
Chargehands Parts List Prepreation In Line With Inspection
Niyaz Parts List Finalization In Line With Inspection & Repair Decisio
Niyaz/ Sengotiyan Der/Rp Creation
Sengotiyan/ Hari Getting Approval At Ho Of Der, Hvpa, Adr Ora And Rp
Niyaz Only for breakdown Parts Procurement (Repair Only)
Niyaz/ Sengotiyan Parts Quality Check
Chargehands Assembling
Chargehands Stage Inspection
Niyaz/ Sengotiyan/ Hari Which is free Quality Check (Sub- Assembly Repairs)
Chargehands Machine Performance Test (After Repair)
Niyaz/ Sengotiyan/ Hari After MPT Quality Check (After Repair)
Hari Repeat Repair Analysis
Sengotiyan Training And Assesment Arrangement & Conducting
Niyaz/ Sengotiyan/ Hari Dbr/Eum Report
Sengotiyan Mttr/Mtbf Report
Sengotiyan/ Hari Kpi Reports
Niyaz/ Sengotiyan Daily Tool Box Talk
Niyaz/ Sengotiyan/ Hari Nitin for order opening/ ChagrhandSap Orders Monitoring And Regularizing
Sengotiyan/ Hari Workshop Tagged Equipment Monitoring And Controlling
Niyaz/ Chargehands Adr Preparationand Arranging The Disposal
Niyaz/ Sengotiyan Man Hour Utilization Monitoring
Hari Leave And Other Administration
Chargehands Maintaining Good House Keeping
One time task Handing Over Of Reusable Yard To Store
Niyaz Floor Shop Controlling And Monitoring
Sengotiyan Tools keeping by Store team Tpi And Tool Calibration Monitoring
Chargehands monitoring by Niyaz Lifting Gears And Tackles (Inspection And Color Coding)
Niyaz/ Sengotiyan/ Hari Weekly Hse Report (Obr/Nm),
Chagrhand/ Niyaz/ Sengotiyan/ Hari Safe Working Practice Cum Hse Norms Compliance
Niyaz/ Sengotiyan/ Hari Accident And Incident Reporting
Sengotiyan/ Hari External / Sublet Repairs Executionand Controlling (Including
Hari External Repair Cost Control And Monitoring
Sengotiyan/ Hari Stock / Inventory Controlling And Monitoring (Non Moving An
Sengotiyan/ Hari Eha Compliance Check
Sengotiyan/ Hari Special Tasks & New Initiatives
Niyaz/ Chargehands Infrastructure Maintenace
Hari Time Line Analysis
Niyaz/ Sengotiyan/ Hari Document Controlling
Niyaz/ Sengotiyan/ Hari Workshop Sop Preparation
Dora/ Sengotiyan Library Maintaining Of Opertionand Shop Manual

Ide
Niyaz/ Sengotiyan/ Hari
Niyaz/ Sengotiyan/ Hari

Niyaz/ Sengotiyan/ Hari


Niyaz/ Sengotiyan/ Hari
Note
Frequancy of task

th Inspection
th Inspection & Repair Decision

Hvpa, Adr Ora And Rp

ement & Conducting

Monitoring And Controlling


he Disposal

ction And Color Coding)

Norms Compliance

tionand Controlling (Including Service Pr & Outsource Repair)


d Monitoring
d Monitoring (Non Moving Analysis)
and Shop Manual

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