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Diagrama Electrico 966G Caterpillar PDF
Diagrama Electrico 966G Caterpillar PDF
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Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
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Schematic
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RENR2118-01
December 2001
Schematic Machine
Connector Number
Location Location
CONN 1 A-15, H-15 55
CONN 2 A-15 54
CONN 3 C-15 2
CONN 4 F-15, I-15 53
CONN 5 D-14 44
CONN 6 A-13 C
CONN 7 B-13 C
CONN 8 F-12 45
CONN 9 E-12 45
CONN 10 D-12 45
CONN 11 C-12 45
CONN 12 C-11 C
CONN 13 HVAC Unit G-10 56
CONN 14 Service Tool F-10 C
CONN 15 Monitor Harness H-9, l-8 C
CONN 16 Service Mode H-9 C
CONN 17 G-8 B
CONN 18 F-8 E
CONN 19 F-6 A
CONN 20 I-4 C
CONN 21 G-4 A
CONN 22 Customer Data C-4 C
CONN 23 B-4 D
CONN 24 A-3 46
CONN 25 B-3 62
CONN 26 E-3 61
CONN 27 F-3 61
CONN 28 I-3 34
CONN 29 G-2, F-2, D-2 47
CONN 30 D-2 31
CONN 31 I-1,F-1,G-2 60
CONN 32 F-1, G-2, H-1, I-1 60
CONN 33 E-1 35
CONN 34 A-3 46
CONN 35 D-1 23
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
CID / MID / FMI
3E-6332 6.0
Solenoid Valve - Start Aid
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
499-GY-18
L103 L103 L103 L103 L103
L103
(34) BRAKE OIL
PRESS SW 619-GN-14
F
5
J CONN 31 619-GN-14
J FLOOD LAMP
OPERATOR STATION + BATTERY RD-18 1 107-RD-14 3E-7693 NN CONN 28 611-PU-14 4 200-BK-14 9X-1439
(57) POWERTRAIN CONTROL GROUND BK-18 2 200-BK-14 BK B 201-BK-18 CONN 29 2 J
CONN 15 V J
KEY START SW TO B+
DOWNSHIFT SW (N/C)
DOWNSHIFT SW (N/O)
148-5661 FOR S/W AND
RIDE CONTROL SW 2
RIDE CONTROL SW 1
AUTO/MAN SW (N/O)
AUTO/MAN SW (N/C)
966G AAA C RESET YL-18 4 306-GN 4 432-PK-18 24 200-BK-14 1 200-BK-14 2 BK-18 LAMP
SOLENOID RETURN
SOLENOID RETURN
NEUTRALIZER SW
INPUT SPEED +
INPUT SPEED -
EEE 5 274-BK-18 V 3 419-YL-18 19
BACKUP ALARM
ENGINE SPEED
F
START RELAY
K V 7X-6315 STRAP 201-BK-18 4 273-BK-18 ENGINE SHUTDOWN CONTROL BK A 202-BK-18 5 G764-PK-18 23 617-BR-14 114-RD (12) FORWARD
FORWARD SW
REVERSE SW
NEUTRAL SW
K
HORN
+ BATTERY
+ BATTERY
- BATTERY
- BATTERY
LEFT TA PU-18 614-PU C 617-BR 3 272-BK-18 3E-0462 RD B 419-YL-18 6 499-GY-18 20 322-GY
4TH GEAR
3RD GEAR
1ST GEAR
2ND GEAR
MOUNTING EEE F 7T-0970
STOP/TAIL/ S OR-18 604-OR A 604-OR 201-BK-18 2 271-BK-18 NN BU C G764-PK-18 107-RD-14 8
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
PARK/TURN G BOLT
BK-18 K B 200-BK-14 201-BK-18 1 270-BK-18 START AID 499-GY-18 (42) PARK NN 200-BK-14 7
LAMP CAB F (12) FORWARD
K V 201-BK-18 7 201-BK-18 SOLENOID BRAKE SW 327-PK-14 22 614-PU-14 114-RD
4Y-3460 TU YL-18 606-GY 1 605-YL-14 CONN CONN GROUND 8 306-GN 322-GY HORN
I K J2 J1
3E-6332
IMPL FILTER SW 3E-6452 F 7T-0970 I
G BK-18 2 200-BK-14 326-RD
CONN 32
39
40
34
33
32
22
19
37
38
23
36
35
31
18
21
CONN 15
17
11
7
10
39
8
36
9
37
3
20
22
21
29
31
40
25
26
16
15
27
18
12
23
32
33
19
30
14
13
1
6
2
5
24
38
35
28
34
11
10
9
15
17
16
13
26
28
27
3
29
30
24
25
5
12
20
7
1
8
2
14
7X-8549 727-GN-18 F J J
C C L2
PU-18
WH-18
K V 311-WH 310-PU 606-GY-14 3 605-YL-14 1 RD-18 RH TURN
202-BK-18
K
453-PK-18
F784-YL-18
F781-BR-18
334-BU-18
450-YL-18
973-BR-18
977-YL-18
321-BR-18
709-OR-18
728-BU-18
P910-BR-18
E908-BR-18
E904-BR-18
E903-YL-18
E907-GY-18
E905-BU-18
E902-PU-18
E906-OR-18
K977-PK-18
307-OR-18
A273-BK
A273-BK
972G LAMP
795-YL-18
751-GN-18
752-YL-18
G764-PK-18
BBB
754-BU-18
755-OR-18
900-PU-18
901-WH-18
416-OR-18
484-YL-18
417-GY-18
720-PU-18
E901-GN-18
E900-WH-18
G939-PK-18
E909-WH-18
306-GN
419-YL-18
944-OR-18
945-BR-18
BR-18 612-GY 1 612-GY C 310-PU 311-WH 200-BK-14 1 200-BK-14 2
975-WH
BK-18
G767-WH-18
G766-GN-18
N939-GN-18
G755-GY
G762-BR
G761-YL
G768-GN
G760-WH
G750-BU
G763-PU
976-OR
BACKUP LAMP BK-18 200-BK 2 201-BK-18 6 275-BK-18 727-GN-18 1 727-GN-18 2 3E-6466
373-GN
975-WH
126-PK
126-PK
126-9288 K
CONN 20
5 274-BK-18 2 614-PU-14 6 J
2
1
201-BK-18 4 273-BK-18 V 619-GN-14 5 619-GN-14 FLOOD LAMP
SECONDARY SS V
V (C) SECONDARY BU C 9X-1439
130-RD 3 272-BK-18 STEERING 453-PK-18 611-PU-14 4 200-BK-14
(25) JAPAN V C 271-BK-18 RELAY STEERING RD B J
201-BK-18 2
310-PU
311-WH
P910-BR-18 416-OR-18
BACKUP 30 85 975-WH G767-WH-18 L16 1 270-BK-18 139-2599 PRESS SW BK A 202-BK-18 JAPANESE FRONT FRAME (STD)
87A
L69
200-BK-18
V
200-BK-18
727-GN-18
LAMP 201-BK-18 7 201-BK-18 3E-6450
87 86 321-BR-18 G766-GN-18
RELAY
4Y-6135 V 612-GY
944-OR-18
945-BR-18
L74
945-BR-18
8 727-GN-18
SS SS
200-BK-18
V CONN F31J 619-GN-14
611-PU-14
J
HI/LO BEAM
L84
L73 XX VV (C) PRIMARY J HEAD LAMP
973-BR-18 944-OR-18 MONITOR HARNESS CODE PLUGS RD-0 RD-0 STEERING BU C 484-YL-18 619-GN-14 5 4Y-4580
L103
977-YL-18 (LOC H-9)
SS (C) SECONDARY PRESS SW RD B 417-GY-18 611-PU-14 4 200-BK-14
L74 J
V L103 STEERING 3E-6450 BK A 202-BK-18
L2
2 J LH TURN &
LICENSE L74
1
MOTOR/PUMP
2
YL 614-PU-14 617-BR-14 6 617-BR-14 PU-18 C CLEARANCE
L64
PLATE 139-2327 605-YL-14 3 605-YL-14 YL-18 T LAMP
L77 VV J
608-GN-14
200-BK-14
200-BK-14
LAMP
5A-3808
CONN 1
A219-BK-18
251-BK-18 G764-PK-18
L77 A273-BK
A219-BK-18
OPERATOR STATION
C
BK-0
YY
MOTOR RD-0
CONN 29 200-BK-14 1
200-BK-14
J 4Y-3580
945-BR-18
944-OR-18
728-BU-18 976-OR L77 251-BK-18 167-OR 1
K C SS V F F
K V 614-PU G939-PK-18 251-BK-18 E936-WH 2 ARC SUPPRESSOR BK-0 114-RD
RIGHT L72
334-BU-18
450-YL-18
453-PK-18
321-BR-18
TA PU-18 614-PU C 614-PU-14 614-PU N939-GN-18 (57) CAB E923-PK-18 3 106-8704 RD-0 24 322-GY
STOP/TAIL/ L38 L38 CHASSIS F
S OR-18 604-OR A 604-OR 202-BK-18 GROUND E924-YL-18 4 21 611-PU-14
975-WH
PARK/TURN G BK-18 K B 200-BK-14 E925-OR-18 5 NOT USED GROUND 19
LAMP L103 L103 F
K V F784-YL-18 E926-BU-18 6 L103 23 617-BR-14 114-RD (12) FORWARD
4Y-3264 HORN
L73
TU YL-18 606-GY 1 606-GY-14 F781-BR-18 945-BR-18 E930-BU-18 7 20 322-GY
L71
L73 F 4Y-7882
200-BK-14
L70
608-GN-14
608-GN-14
200-BK-14
G BK-18 K 2 200-BK-14 728-BU-18 944-OR-18 8 OPERATOR STATION 8
L70 L85 L15 L15 L15 L15
307-OR-18 L15 L15 L15 7 RH TURN &
L84 L84 J
BACKUP LAMP BR-18
K
612-GY
K
1
V
612-GY VVV
L69 L69
945-BR-18
944-OR-18
614-PU
200-BK
L16
L16 L16 L16 L16
22 614-PU-14
CONN 32 605-YL-14
617-BR-14
J
GY-18
PU-18
T
C
CLEARANCE
LAMP
126-9288 L85 L85 L17 L17
L16
BK-18 200-BK 2 L16 L16 L17 L17 L17 F J 4Y-3263
K LH DOME LAMP J
L15
201-BK-18 C 606-GY-14 3 200-BK-14
L73 C 3E-6389 508-PU 614-PU-14 6
L73 L15 508-PU
CONN 16
L72 L72
H LIGHTING GP-JAPANESE ROADING
LEFT
VVV 614-PU 4 201-BK-18
L15 L15
122-RD A RD-18 L55
509-WH 509-WH
ANTENNA AS.
619-GN-14 5 619-GN-14
J
HI/LO BEAM H
614-PU 3 E735-PU-18 C WH-18 512-GN C 200-BK-14 1 611-PU-14
REAR SERVICE LEFT (C.B. RADIO) J HEAD LAMP
2 291-BK-18 201-BK-18 201-BK-18 200-BK B BK-18 511-BR 611-PU-14 4 4Y-4580
CAB MODE SPEAKER 9U-2332
L94 614-PU 1 290-BK-18 201-BK-18 A513-PK 200-BK-14 3 GROUND 2 200-BK-14
FLOOD L94 PLUG 6T-7695 J
614-PU-14 C 201-BK-18 200-BK-14 200-BK-14 200-BK-14 6 GROUND (B) VOLTAGE
L15
LAMP 275-BK-18 200-BK-14 102-RD-14 JAPANESE ROADING LIGHTING
CONN 15
6 201-BK-18 200-BK-14 1 +24 V BATTERY IN CONVERTER
9X-4381 L71 5 274-BK-18 200-BK-14 120-YL 120-YL 2 +24 V SWITCHED IN
(57) CAB 119-1733 L103
L17
L71 202-BK-18 4 273-BK-18 200-BK-14 135-BU RIGHT A513-PK 4 +12 V MEMORY OUT XXX ANTENNA AS.
MONITOR GROUND L17
BLOWER UNIT 3 272-BK-18 102-RD-14 SPEAKER 135-BU 5 +12 V SWITCHED OUT (AM/FM RADIO)
HARNESS 6T-7695 9U-2331
2 271-BK-18 LH REAR HEADLINER C LLL
200-BK-14
200-BK-14
608-GN-14
(56) WATER VALVE CODE XXX
1 270-BK-18 C 5
MTR-
MTR+
ACTUATOR (56) BLEND DOOR PLUG (B) SECONDARY STER C
ACTUATOR 7 201-BK-18 511-BR 508-PU 2 611-PU-14 4 BU-18
126-5610 TEST SW
126-5611 (LOC I-13) 8 200-BK 512-GN 509-WH 1 619-GN-14 6 RD-18
C 200-BK
C
B 143-3001
L55
C
L55
512-GN 7 CONN 29 CONN 31 617-BR 3 WH-18
251-BK-18
PK-18
BU-18
614-PU 511-BR 8 TO ENTERTAINMENT 605-YL-14 1 YL-18
A
PK-18
BU-18
YL-18
WH-18
OR-18
614-PU C A513-PK 5 RADIO V F F LLL 200-BK-14 2 BK-18
2
WIRES THAT HAVE BATTERY VOLTAGE 202-BK-18 135-BU 6 24 619-GN-14 6 619-GN-14
3 C
L85
L84
L94
L79 L79
L64
L69
L71
L70
WHEN THE KEY SWITCH IS OFF. 202-BK-18 P910-BR-18 120-YL 120-YL 120-YL 4 21 611-PU-14 4 611-PU-14 200-BK-14 1 TO BUCKET
VVV
1
2
516-GN-14 128-PK 200-BK-14 3 200-BK-14 19 605-YL-14 1 605-YL-14 605-YL-14 4 POSITION-TURN
H H C 5
1
2
3
4
5
6
WIRES THAT HAVE BATTERY VOLTAGE 136-GN-18 WH C CAB 23 617-BR-14 3 617-BR 617-BR 2 LAMPS HARN
H 6 WWW
A526-PK-18
A527-BU-18
WHEN THE KEY SWITCH IS ON. 517-BU-14 515-GY-14 615-YL-14 FLOOD 20 606-GY-14 5 606-GY-14 606-GY-14 3 LH HI/LO/POSITION
H H A 2 1 A TURN LAMP
A592-BU-18
A593-OR-18
A594-WH-18
A595-GN-18
A596-YL-18
CONN 13 727-GN-18 G728-YL C VVV LAMP 8 200-BK-14 2 200-BK-14
(56) RESISTOR H C 200-BK C C FRONT DASH ASSEMBLY/STEERING WHEEL 608-GN-14 7 200-BK-14 105-4849
STARTING CIRCUIT. B 3 C L24 9X-4381
9G-1950 124-GN-14 1 124-GN-14 200-BK L24 (A) TACH/SPEEDO/SERV METER SELECT SW C VVV VVV 22 614-PU-14 RH HI/LO/POSITION
CATERPILLAR MONITORING SYSTEM A525-GN-18 2 A525-GN-18 614-PU C A 964-BU (MOMENTARY) 615-YL-14 TURN LAMP
D B
(A) WATER VALVE/BLEND DOOR 522-WH-14 200-BK-14 A524-BR-18 3 A524-BR-18 C 762-YL-18 200-BK 112-6171
CONN 21 200-BK-14
OPERATOR STATION
CIRCUIT. L79 L80 105-4850
CONTROL ASSEMBLY H H A523-PU-18 4 A523-PU-18 (B) KICKOUT 614-PU SHIFTER VVV
A
PANEL LAMP CIRCUIT.
RIGHT
126-6010 H 517-BU-14 5 517-BU-14 ON/OFF SW D
2
139-4702 W W D CAB CONN 32
200-BK-14
WATER VALVE MTR (A) 12 A526-PK-18 516-GN-14 6 516-GN-14 118-0636 202-BK-18 E735-PU-18 1ST GEAR G768-GN-18 1 G768-GN-18 1 202-BK-18
200-BK
D FLOOD
WASHER/WIPER CIRCUIT. REAR WATER VALVE MTR (B) 10 A527-BU-18 T° 515-GY-14 7 515-GY-14 202-BK-18 D 2ND GEAR G760-WH-18 2 G760-WH-18 10 LAMP 5
(56) THERMOSTAT
608-GN-14
200-BK-14
CAB BLEND DOOR MTR (A) 11 A592-BU-18 3
200-BK-14 8 200-BK-14 E735-PU-18 3RD GEAR G761-YL-18 3 G761-YL-18 3 126-PK-18 9X-4381 1 606-GY-14 611-PU-14 4 BU-18
FLOOD 3E-5464
HEATER AND AIR CONDITIONER CIRCUIT. BLEND DOOR MTR (B) 9 A593-OR-18 522-WH-14 9 522-WH-14 614-PU 201-BK-18 201-BK-18 4TH GEAR G762-BR-18 4 G762-BR-18 4 VVV 3 614-PU 619-GN-14 6 RD-18
LAMP BLEND DOOR POS (+) 5 A594-WH-18 (56) BLOWER 10 C413-YL-18 200-BK D START RELAY 306-GN-18 5 5 G750-BU 615-YL-14 6 619-GN-14 614-PU 3 WH-18
9X-4381 3E-6392 L53 B
GROUND CIRCUIT. BLEND DOOR POS (SIG) 8 A595-GN-18 11 200-BK E707-GN-18 200-BK (A) AIH SW NEUTRAL G763-PU-18 6 G763-PU-18 6 G755-GY L39 200-BK-14 2 200-BK-14 606-GY-14 1 YL-18
H L23 L23 D L39
G VVV BLEND DOOR POS (-)
POTENTIOMETER HI
3
6
A596-YL-18
A525-GN-18 MOTOR BK-14 2 200-BK-14
12 (B) HAZARD
LAMP SW
614-PU
614-PU
E708-PK-18
C414-BU-18
614-PU
614-PU
A (MOMENTARY)
112-6169
REVERSE
FORWARD
G755-GY-18
G750-BU-18
7
8
G755-GY-18
G750-BU-18
7
8
G768-GN
G760-WH 603-PK
C VVV
F
4 611-PU-14
KKK
200-BK-14 2
5
BK-18
G
ENGINE CONTROL CIRCUIT. L79 D 2
V. USER 7 A524-BR-18 WH/RD-14 1 515-GY-14 112-6167 727-GN-18 663-GY 373-GN-18 D 3116 ENG ONLY W 9 G761-YL KKK
C
VVV POTENTIOMETER (COM) 4 A523-PU-18 136-GN-18 +B 126-PK-18 1 126-PK-18 11 G762-BR
WWW
TURN SIGNAL CIRCUIT. B 3
+24V 1 124-GN-14 200-BK 102-RD-14 373-GN-18 GROUND 202-BK-18 2 202-BK-18 12 G763-PU
WLPCS ECM CIRCUIT. GROUND 2 200-BK-14 614-PU 614-PU 310-PU 202-BK-18 3 2 322-GY
1 A BEACON
308-YL (A) START AID SW 4 LIGHTING GP-ROADING (COSA)
YYY 2 C
START AID CIRCUIT. STRAP AS. 8X-5804
L84 L84 C 3 537-GN-14
964-BU
CONN 17 201-BK-18 (MOMENTARY) KEY START SW 307-OR-18 5 108-1029
L71
YYY 538-BR 4 L51 202-BK-18 3E-7176 BACKUP ALARM 321-BR-18 6
L71 4 L51 WWW
POWERTRAIN CONTROL CIRCUIT. 762-YL-18 6 299-BK-18 614-PU 200-BK D
(8) CAB 5 C B
L61
(8) FRAME 102-RD-14 961-BR-18 1 200-BK 200-BK (A) FORWARD 603-PK-14 1 RD
L61 C 6
GROUND GND L94 614-PU D A
L94
202-BK-18 518-OR-14 102-RD-14 5 539-BU-18 HORN SW 200-BK-14 2 BK
L64 200-BK 2 537-GN-14 614-PU 2T-3360
ALL DASHED LINES ARE ATTACHMENTS. L70 D 2
L70
537-GN-14 614-PU 3 605-YL-14 310-PU ZZ
L69 D
L69
L64
L64 C UUU 606-GY-14 308-YL
3
A525-GN-18 L80 LH REAR HEADLINER A541-PU-18
L80
RD-0
BK-0
A524-BR-18 540-WH-18 308-YL
L85 L85 L2
40 A523-PU-18
CONN 19 CONN 29 CONN 31
39
CONN 8
L16
L17
L15
L39
38 516-GN-14 (C) REAR WIPER S D
37 515-GY-14 137-8709 6 A541-PU-18 CAB V F F LLL
(E) PILOT VALVE GP LLL
727-GN-18 124-GN-14 4 605-YL-14 24 619-GN-14 6 619-GN-14
L24
12 961-BR FLOOD
E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
E735-PU-18
L51
L38
663-GY
308-YL
310-PU
373-GN-18
L 152-6480 (E) DOWNSHIFT SW L40 L40 FLOOD LAMP
201-BK-18
L23
36 146-GY 517-BU-14 GND 5 606-GY-14 LAMP 21 611-PU-14 4 9X-1439
26 761-GY-18 761-GY-18 504-YL 4 GN H FLOAT SOL LIFT SOL TILT SOL AUX SOL 158-5626 2 539-BU-18 9X-4381 19 605-YL-14 1 605-YL-14 LLL
MOTOR RIDE CONTROL LLL TT LEFT
28 964-BU 416-OR-18 299-BK-18 1 1 537-GN-14 L97 113-OR-18 D VVV 23 617-BR-14 3 TT
T 1 2 L97 LAMP TURN
27 484-YL-18 200-BK 2 BK 3 540-WH-18 113-OR-18 113-OR-18 615-YL-14 20 606-GY-14 5 1 605-YL-18
3 4 D 7N-5876 LAMP
18 795-YL-18 417-GY-18 L67 L67 118-GY 6 GY P 308-YL E702-OR-18 200-BK-14 8 200-BK-14 2 200-BK-14 2 200-BK-18
B+
L69
L69
503-BR 3 BR 7 200-BK-14 TT 116-9624
L53
C529-GY-18 3 795-YL-18 D VVV
CONN 32
L53
OPERATOR STATION
505-BU 5 OR (11) IMPL DETENT E701-PK-18 AUTO RIDE 22 614-PU-14
L52
L40
35 306-GN CAB
D CONTROL LAMP
201-BK-18 G486-GN-18 34 G486-GN-18 419-YL-18 C OVERRIDE SW L40 113-OR-18 FLOOD
484-YL-18 605-YL-14 14 200-BK 200-BK-14 7X-1886 7N-5876 LAMP 5 KKK EE
C L48 L48 D EE RIGHT
453-PK-18 N939-GN-18 25 N939-GN-18 251-BK-18 FUSE PANEL 200-BK C C L52 S 2 611-PU-14 HIGH BEAM 9X-4381 1 606-GY-14 1 606-GY-18 TURN
499-GY-18 975-WH 30 975-WH (57) CAB 200-BK-14 G728-YL 606-GY-14 200-BK IND LAMP 3 2 200-BK-18
VVV LAMP
8
1
2
7
6
3
4
5
L85
727-GN-18 C530-BU-18 4 334-BU-18 727-GN-18 G GROUND 200-BK D 7N-5876 615-YL-14 6 619-GN-14 EE
L85 C 116-9624
G485-BU-18 E919-YL-18 19 450-YL-18 728-BU-18 H 200-BK INDICATOR LAMP 200-BK 200-BK-14 2 200-BK-14 KKK
S 3
F L102
F
299-BK-18
299-BK-18
761-GY-18
299-BK-18
299-BK-18
146-GY
146-GY
417-GY-18 E920-BR-18 20 321-BR-18 975-WH-18 ECAP SERVICE J 605-YL-14 POSITION HAZARD FLASHER VVV 4 FLOOD LAMP
136-GN-18
Z D LAMP
416-OR-18 G485-BU-18 33 G485-BU-18 453-PK-18 Z TOOL CONN A 105-RD COLUMN 200-BK F KKK 9X-1439
961-BR
CONN 14
BK
YL
BR
V 496-WH-18 123-WH 522-WH-14 200-BK LEVER ASSY. 538-BR D 7N-5876 KKK
FLOOD 200-BK-14 32 Z B S 6
442-GY-18 614-PU-14 29 146-GY F 4E-7822 539-BU-18 COSA LIGHTING GP
LAMP 608-GN-14 2 1 3 5 D LEFT TURN
9X-1439 V
RD-00 RD-00
L102 506-PU
507-WH
606-GY-14
506-PU
17
1
Z D
E
944-OR-18
945-BR-18 961-BR-18 L L C
540-WH-18
S
D
37 UNUSED
540-WH-18
200-BK
IND LAMP CONN 27 STD FRONT FRAME
F
D 7N-5876 D C (24) LIFT POSITION
202-BK-18 507-WH 2 (C) SEC STER C 761-GY-18 F781-BR-18 C (A) TURN SIGNAL SW 38 UNUSED 761-GY C BU-18 SIGNAL
JJ AA AA BB SENSOR
G485-BU-18
138-GN-18
251-BK-18
201-BK-18
201-BK-18
727-GN-18
453-PK-18
484-YL-18
107-RD-14
728-BU-18 UNUSED
417-GY-18
416-OR-18
442-GY-18
496-WH-18
201-BK-18
419-YL-18 11
432-PK-18
202-BK-18
419-YL-18
327-PK-14
200-BK-14
200-BK-14
200-BK-14
619-GN-14
605-YL-14
606-GY-14
611-PU-14
614-PU-14
E416-PU-18
5 18 299-BK-18 GROUND
N939-GN-18
C530-BU-18
E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18
H713-PK-18
H717-BR-18
C529-GY-18
G764-PK-18
499-GY-18
Z 134-9569 4 1
L94
S RD-18 A 604-OR NEG POS NEG POS 432-PK-18 608-GN 6 608-GN-14 RELAY 727-GN-18 146-GY 146-GY 202-BK-18 A 27 UNUSED 3 126-PK B OR-18 145-8670
146-GY +24V
C S S
146-GY
762-YL
114-RD
322-GY
976-OR
200-BK
507-WH
506-PU
975-WH
306-GN
311-WH
617-BR
H716-WH
T WH-18 C 617-BR-14 G764-PK-18 617-BR 7 617-BR G939-PK-18 3E-5239 (C) FLASHER 975-WH-18 299-BK-18 146-GY A541-PU-18 17 UNUSED 14 373-GN E735-PU-18 F
CONN 18
310-PU
326-RD
761-GY
L64
L43
L67
L84
BK-00
614-PU-14
761-GY H714-OR-18 9 976-OR 1 TURN IND C A541-PU-18 L43 201-BK-18 2 GROUND C413-YL-18 4 WH-18 DATA 126-PK-18 12 310-PU 271-BK-18 251-BK-18 B BK-18 GROUND
202-BK-18
STOP/TAIL/PARK LAMP 691-GY 161-8904
614-PU
115-2422 GP31 115-2422 GP31
CONN 4 976-OR 201-BK-18 BUCKET IND C2 200-BK 275-BK-18 201-BK-18 2 BK-18 G761-YL 633-BU-18 272-BK-18 A OR-18
L53
107-4401 H716-WH 10 Z 633-BU-18 6 HARNESS CODE 5 GROUND 1 138-GN-18 +24V (MACHINES
322-GY H717-BR-18 11 N939-GN-18 WARINING LAMPS 49A 537-GN-14 SUSPENSION GP 538-BR 200-BK 274-BK-18 16 HARNESS CODE 4 E707-GN-18 1 OR-18 +V DISPLAY G762-BR 2 118-GY 273-BK-18 WITH PCS)
(C) ARC SUPRESSOR L17
V 150-7718
CONN 33
L106
619-GN-14 G764-PK-18 16 +V (TURN SIG) 49 691-GY E735-PU-18 E702-OR-18 273-BK-18 22 HARNESS CODE 3 E708-PK-18 3 GN-18 CLOCK G768-GN 4 270-BK-18 274-BK-18
L53
106-8704 (35) BUCKET POSITIONER SW
L48
L48
RD-18 1 605-YL-14 611-PU-14 762-YL 15 762-YL-18 +V (HAZARDS) 30B 518-OR-14 CIGAR E735-PU-18 E701-PK-18 272-BK-18 12 HARNESS CODE 2 C414-BU-18 5 YL-18 MODULE LOAD G760-WH 5 271-BK-18 275-BK-18
200-BK
200-BK
200-BK
LIGHTER (A) ARC SUPPRESSOR (2) 116-2025
BK-18 2 200-BK-14 138-GN-18 761-GY 13 761-GY-18 614-PU-14 GROUND 31 200-BK 499-GY-18 611-PU-14 271-BK-18 3 HARNESS CODE 1 6 BU-18 HARNESS CODE G750-BU 6 272-BK-18 290-BK-18 F B B
L39
2
1
106-8704
605-YL-14
200-BK-14
617-BR-14
608-GN-14
146-GY 611-PU-14 22 9W-0335 633-BU-18 538-BR 270-BK-18 31 HARNESS CODE 0 G755-GY 7 273-BK-18 291-BK-18 146-GY A 146-GY A OR-18 + BATTERY
L61
LEFT TURN LAMP C (A) QUAD GAUGE 299-BK-18 299-BK
L106
200-BK-14 251-BK-18 E921-PK-18 21 202-BK-18 691-GY E702-OR-18 540-WH-18 291-BK-18 33 CLEAR G763-PU 8 274-BK-18 G762-BR B C BK-18 GROUND
MUR440
MUR440
604-OR
116-9624 100-5895
202-BK-18
202-BK-18
200-BK-14 114-RD C530-BU-18 976-OR 31 762-YL-18 + BATTERY 3 113-OR-18 275-BK-18 273-BK-18 945-BR-18 14 CAT DATA LINK - 663-GY 308-YL 11 291-BK-18 G761-YL
CONN 9
F (12) FORWARD
200-BK-14
108-BU-14
129-BU
200-BK
FRONT
200-BK-14 107-RD-14 C529-GY-18 V C 964-BU GROUND 1 200-BK 274-BK-18 272-BK-18 944-OR-18 5 CAT DATA LINK + 200-BK 310-PU 15 500-BR G750-BU 322-GY
HORN
2
1
2
1
201-BK-18
201-BK-18
V 200-BK-14 RELAY PANEL 306-GN H713-PK-18 419-YL-18 27 506-PU LIGHTS ON 2 614-PU 614-PU 273-BK-18 271-BK-18 410-WH-18 4 ACTION ALARM 200-BK 373-GN-18 16 501-GN G755-GY 114-RD
D D F 7T-0970
BK-OO 200-BK 200-BK H714-OR-18 122-RD 2 507-WH SPEEDO LAMP 4 662-YL 662-YL 272-BK-18 270-BK-18 C413-YL-18 35 MODULE DATA 202-BK-18 17 502-OR G763-PU F
FF L65
200-BK-14 H716-WH 432-PK-18 30 521-YL-14 TACH LAMP 5 661-GN 661-GN 271-BK-18 291-BK-18 C414-BU-18 15 MODULE LOAD A541-PU-18 19 537-GN-14 307-OR-18 L15 619-GN-14 FLOOD LAMP
L45
200-BK-14 H717-BR-18 146-GY 5 617-BR GAUGE LAMPS 6 663-GY 663-GY 270-BK-18 290-BK-18 E707-GN-18 34 CLUSTER +V 537-GN-14 24 663-GY 944-OR-18 200-BK-14 9X-1439
CATERPILLAR MONITORING SYSTEM F
200-BK-14 E919-YL-18 201-BK-18 6 C529-GY-18 200-BK-14 291-BK-18 E735-PU-18 E708-PK-18 25 MODULE CLOCK 661-GN 20 605-YL-14 945-BR-18
538-BR
605-YL
538-BR
606-GY
(6) LEFT FRAME OPERATING MODES F LEFT
200-BK-14 E920-BR-18 130-RD 3 E416-PU-18 608-GN-14 200-BK 290-BK-18 945-BR-18 442-GY-18 10 HYD TEMP SENSOR 662-YL 21 606-GY-14 614-PU
GROUND BOSS L23 L23 MODE FUNCTION TURN
200-BK-14 E921-PK-18 251-BK-18 8 945-BR-18 944-OR-18 443-YL-18 28 CNVT TEMP SENSOR 614-PU 22 661-GN 200-BK 605-YL-14 1 RD-18
0 NORMAL MODE LAMP
200-BK-14 E922-GN-18 306-GN 10 646-OR-18 944-OR-18 410-WH-18 441-OR-18 8 COOL TEMP SENSOR 326-RD 23 662-YL 201-BK-18 2 BK-18
608-GN-14
L43 1 HARNESS CODE 162-2073
200-BK-14 299-BK-18 308-YL 11 647-GN-18 647-GN-18 410-WH-18 C413-YL-18 447-PK-18 9 FUEL LEVEL SENSOR 307-OR-18
CONN 26 202-BK-18
L97
2 NUMERIC READOUT F
E416-PU-18 12 442-GY-18
310-PU 299-BK-18 200-BK C414-BU-18 K933-GN-18 24 +8V SENSOR SUPPLY
3 SERVICE MODE L44 L44 501-GN D C 126-PK RIGHT
447-PK-18 310-PU 321-BR-18 13 604-OR (C) REAR FLOOD 200-BK 200-BK 443-YL-18 E707-GN-18 432-PK-18 20 BRK OIL PRESS 3 118-GY A541-PU-18 118-GY 606-GY-14 1 RD-18
108-BU-14
14 TURN
L24
L38
Z Z Z Z 4 TATTLE TALE MODE
E RELAY E
L71
605-YL-14 326-RD 102-RD-14 14 K933-GN-18 200-BK 441-OR-18 E708-PK-18 405-GY-18 19 ENG OIL PRESS 1 500-BR 40 E735-PU-18 E702-OR-18 200-BK-14 2 BK-18 LAMP
L71
606-GY-14
605-YL-14
5 US/METRIC MODE (UNITS MODE)
113-OR-18
113-OR-18
Z 3E-5239 Z (C) FRONT FLOOD
129-BU
200-BK-14 617-BR 614-PU-14 202-BK-18 7 443-YL-18 447-PK-18 442-GY-18 G485-BU-18 40 FRONT AXLE TEMP 5 502-OR 35 G762-BR K933-GN-18 162-2073
Z Z 6 IMPLEMENT CONTROL CALIBRATION
604-OR 604-OR 617-BR 403-GN-18 20 447-PK-18 RELAY K933-GN-18 443-YL-18 403-GN-18 30 ALTERNATOR 105-RD G768-GN 443-YL-18 G764-PK-18
538-BR
L58 L51 32 F
608-GN 608-GN 606-GY-14 405-GY-18 21 496-WH-18 3E-5239 615-YL-14 432-PK-18 441-OR-18 496-WH-18 29 HYD OIL LEVEL 7 201-BK-18 33 G760-WH 447-PK-18 202-BK-18 FLOOD LAMP
L107
606-GY-14 606-GY-14 605-YL-14 499-GY-18 38 441-OR-18 127-OR-14 405-GY-18 447-PK-18 G486-GN-18 32 REAR AXLE TEMP 5 E702-OR-18 34 G761-YL 496-WH-18 416-OR-18 619-GN-14 9X-1439
SEAT
L114 L67 L67 F
REAR
200-BK-14 614-PU-14 605-YL-14 28 442-GY-18 403-GN-18 K933-GN-18 113-OR-18 1 + BATTERY D E701-PK-18 30 G750-BU 441-OR-18 417-GY-18
L50 F (12) FORWARD
614-PU-14 614-PU-14 606-GY-14 417-GY-18 26 432-PK-18 (C) ACTION 134-YL-14 L11 L51 496-WH-18 432-PK-18 7 UNUSED C413-YL-18 4 WH-18 DATA 611-PU-14 31 G755-GY 442-GY-18 453-PK-18 322-GY
SEAT
L50 HORN
L88
614-PU-14 321-BR-18 617-BR 4 L64 L64 RD 1 410-WH-18 113-OR-18 405-GY-18 201-BK-18 2 BK-18 275-BK-18 G763-PU
138-GN-18 403-GN-18 ALARM 410-WH-18 39 UNUSED GROUND 36 484-YL-18 114-RD
L107 L88 L11 L2 F 7T-0970
130-RD 175-RD-14 175-RD-14 L108 614-PU-14 105-RD 1 405-GY-18 3E-6328 BK 2 201-BK-18 201-BK-18 615-YL-14 403-GN-18 26 UNUSED E707-GN-18 1 OR-18 +V DISPLAY 274-BK-18 5 202-BK-18 432-PK-18 727-GN-18 138-GN-18
L108 L84 L84
175-RD-14 130-RD 130-RD 614-PU-14 450-YL-18 15 322-GY 201-BK-18 910-YL-18 496-WH-18 36 UNUSED E708-PK-18 3 GN-18 CLOCK 273-BK-18 1 105-RD 403-GN-18 201-BK-18 251-BK-18
L107
Z L50 L50
975-WH 299-BK-18
A541-PU-18
E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
200-BK-14 608-GN 299-BK-18 9 326-RD 692-YL TURN SIGNALS E707-GN-18 G485-BU-18 113-OR-18 411-PK-18 13 ACTION LAMP C414-BU-18 5 YL-18 MODULE LOAD 272-BK-18 2 113-OR-18 405-GY-18 432-PK-18 18 C530-BU-18
539-BU-18
540-WH-18
606-GY-14
605-YL-14
537-GN-14
202-BK-18
201-BK-18
201-BK-18
L112 975-WH 975-WH 975-WH 321-BR-18 522-WH-14 22 308-YL 108-BU-14 SEAT AIR COMPRESSOR 108-BU-14 E708-PK-18 G486-GN-18 201-BK-18 (A) CATERPILLAR 6 BU-18 HARNESS CODE 271-BK-18 3 200-BK 322-GY 419-YL-18 3 146-GY
321-BR-18 975-WH 604-OR 416-OR-18 23 310-PU 124-GN-14 HVAC 124-GN-14 C413-YL-18 499-GY-18 270-BK-18 201-BK-18 326-RD 299-BK-18
L52
4 311-WH 10
200-BK
614-PU
662-YL
661-GN
MONITORING SYSTEM
L65
L67
201-BK-18 201-BK-18 447-PK-18 E416-PU-18 24 605-YL-14 Z 126-PK XMSN CNTRLS 126-PK C414-BU-18 G485-BU-18 155-1615 (A) TACH/SPEEDOMETER 291-BK-18 6 307-OR-18 308-YL 310-PU 32 762-YL
X
447-PK-18 LEFT SIDE ENGINE 443-YL-18 G939-PK-18 25 606-GY-14 136-GN-18 SEC STER 136-GN-18 C414-BU-18 C414-BU-18 G486-GN-18 153-8061 290-BK-18 7 308-YL 310-PU 107-RD-14 31 761-GY
E 15A LAMPS 7N-5876 D D D D L4
V 405-GY-18 619-GN-14 29 611-PU-14 144-GN BEACON 144-GN C413-YL-18 C413-YL-18 201-BK-18 200-BK 945-BR-18 8 326-RD 605-YL-14 200-BK-14 11 322-GY
D
(15) STARTER 5 ENGINE 441-OR-18 441-OR-18 31 619-GN-14 X 167-OR NOT USED 167-OR E708-PK-18 E708-PK-18 910-YL-18 661-GN 944-OR-18 9 403-GN-18 606-GY-14 327-PK-14 1 114-RD
Z L49
6V-5227 24 311-WH 521-YL-14 442-GY-18 32 130-RD 118-GY WIPER MOTORS 118-GY E707-GN-18 E707-GN-18 615-YL-14 662-YL 410-WH-18 10 405-GY-18 611-PU-14 306-GN 24 619-GN-14
15A (A) STEER
L49
304-WH-8 1 304-WH-8 327-PK-14 522-WH-14 443-YL-18 33 499-GY-18 138-GN-18 PAYLOAD 138-GN-18 L57 539-BU-18 539-BU-18 539-BU-18 200-BK 442-GY-18 11 410-WH-18 610-OR-14 326-RD 7 200-BK-14
G S G486-GN-18 4 G486-GN-18 200-BK-14 403-GN-18 447-PK-18 34 G485-BU-18 (C) 15A CIRCUIT 120-YL VOLT CONVERTER 120-YL 540-WH-18 540-WH-18 633-BU-18 COLUMN 200-BK 443-YL-18 619-GN-14 605-YL-14
E Z Z Z Z Z Z 12 499-GY-18 19
GROUND
L43
21 201-BK-18 450-YL-18 484-YL-18 36 G486-GN-18 BREAKERS Z 113-OR-18 201-BK-18 201-BK-18 441-OR-18 13 G486-GN-18 105-RD C530-BU-18 20 606-GY-14
L102
L43
MTR BAT CC 327-PK-14 9 327-PK-14 G939-PK-18 16 608-GN-14 6T-3643 (C) 10A FUSE 201-BK-18 201-BK-18 447-PK-18 432-PK-18 146-GY
322-GY 15 500-BR 617-BR 23
10A
10A
10A
10A
10A
10A
10A
112-PU-14
112-PU-14
BB 521-YL-14 11 521-YL-14 975-WH 975-WH 521-YL-14 17 112-PU-4 (QTY 12) 200-BK 200-BK K933-GN-18 16 G485-BU-18 501-GN 299-BK-18 611-PU-14 21
101-RD-4
BLOCK AS. RD-00 RD-00 522-WH-14 13 522-WH-14 403-GN-18 G486-GN-18 326-RD 18 138-GN-18 3K-8782 129-BU 200-BK 200-BK D ACTION 432-PK-18 17 441-OR-18 502-OR 762-YL 614-PU-14 22
8C-6358 BB MOTOR
RD-00
RD-00
200-BK-14 7 200-BK-14 441-OR-18 122-RD 19 334-BU-18 123-WH 112-PU G G G G G G (C) 15A FUSE 123-WH 200-BK 200-BK 411-PK-18 LAMP 405-GY-18 18 442-GY-18 N939-GN-18 8 200-BK-14
CC 9W-2111 PP PP
L45
RD-00 22 405-GY-18 RELAY 308-YL 496-WH-18 37 102-RD-14 112-PU (QTY 2) 146-GY L23 201-BK-18 403-GN-18 19 443-YL-18 E701-PK-18 322-GY 26 F
JJJ PANEL L90 D
XX RD-0 FF GG 25 521-YL-14 105-RD 453-PK-18 35 105-RD G 112-PU 8M-8948 133-OR-18 201-BK-18 201-BK-18 496-WH-18 20 447-PK-18 410-WH-18 114-RD G485-BU-18 6 G485-BU-18 1 G485-BU-18 1 BK
BK-00 17 522-WH-14 306-GN 39 122-RD G 112-PU 128-PK 614-PU 614-PU 113-OR-18 496-WH-18 113-OR-18 619-GN-14 201-BK-18 5 201-BK-18 2 201-BK-18 2 BK
21
200-BK
200-BK
G L45 L44
L45
L44
CONN 10 FUSE HOLDER
727-GN-18
136-GN-18
102-RD-14
101-RD-4 20 101-RD-4 450-YL-18 102-RD-14 40 105-RD G 112-PU A541-PU-18 A541-PU-18 910-YL-18 22 499-GY-18 615-YL-14 200-BK-14 36 E922-GN-18 E922-GN-18 11
G 112-PU (QTY 14) T
L112
L114
RD-00 12 G939-PK-18 112-PU-4 V C 537-GN-14 537-GN-14 200-BK 200-BK 615-YL-14 23 538-BR 663-GY 605-YL-14 28 H714-OR-18 H714-OR-18 5
614-PU
614-PU
614-PU
200-BK
G 4K-5122 (39) FRONT AXLE
118-GY
RD-00 200-BK 23 443-YL-18 130-RD 112-PU-4 1 X 112-PU 661-GN 661-GN 200-BK 200-BK E735-PU-18 39 E702-OR-18 661-GN 606-GY-14 33 E919-YL-18 E919-YL-18 8
201-BK-18 2 201-BK-18 G486-GN-18
C G (C) TERMINAL STUD 9G-8451 G485-BU-18
TEMP SW
2 662-YL 662-YL L50 200-BK 200-BK 25 614-PU 662-YL 617-BR 34 E920-BR-18 E920-BR-18 9
X G 112-PU G 10A Z 113-OR-18 MONITOR L50 155-8999
BK-00
405-GY-18 10 405-GY-18 3 202-BK-18 202-BK-18 D NEUTRALIZER 499-GY-18 26 615-YL-14 A541-PU-18 611-PU-14 35 E921-PK-18 E921-PK-18 10 (23) LIFT CYL
G G Z
(27) A/C 311-WH 6 311-WH 304-WH-8 4 112-PU 15A 134-YL-14 REAR FLOODS 200-BK-14 200-BK-14 605-YL-14 605-YL-14 L49 200-BK 200-BK OVERRIDE LAMP G486-GN-18 27 910-YL-18 537-GN-14 614-PU-14 12 E416-PU-18 E416-PU-18 12 HEAD END
REFRIG SW 14 441-OR-18 5 G 112-PU G 15A Z 127-OR-14 FRONT FLOODS L99 606-GY-14 606-GY-14
L49
910-YL-18 633-BU-18 720-PU-18 6
441-OR-18 109-RD-4 200-BK-14 200-BK-14 200-BK 28 944-OR-18 E922-GN-18 29 H716-WH H716-WH PRESSURE
D (10) TO ENGINE GG G G Z D
7N-5876
D
L47
114-5333 450-YL-18 16 450-YL-18 101-RD-4 6 112-PU
G
10A 129-BU CIGAR LIGHTER 200-BK-14 200-BK-14 (A) KEY START SW 605-YL-14 29 945-BR-18 130-RD H714-OR-18 27 H713-PK-18 H713-PK-18 4 SENSOR
E BLOCK G Z L47 M
NOTE A G939-PK-18 3 G939-PK-18 7 112-PU 10A 123-WH NOT USED 200-BK-14 9G-7641 D 606-GY-14 37 K933-GN-18 604-OR E919-YL-18 30 H717-BR-18 H717-BR-18 7 124-4672
G G Z L50 L50 BUCKET TURN
L115
BK-18 1 513-OR-14 443-YL-18 15 443-YL-18 V C 112-PU 10A 133-OR-18 WORK LAMPS 200-BK 538-BR 38 E701-PK-18 373-GN 761-GY 2 138-GN-18 138-GN-18 1 138-GN-18 A OR-18 +24V
306-GN
606-GY-14
605-YL-14
L71 D C OFF
326-RD
CONN 35
L102
403-GN-18 8 403-GN-18 FUSE PANEL L 611-PU-14 499-GY-18 E921-PK-18 17 F M
E L71 L58 D D S ON Q
538-BR
CONN 5
521-YL-14 L108 L58 307-OR-18 D 610-OR-14 910-YL-18 E416-PU-18 4
ARC 2 522-WH 522-WH-14 720-PU-18 L57 501-GN 4 GN
GND
H 105-RD B ST 200-BK FLOOD LAMP 202-BK-18 202-BK-18 H716-WH 975-WH-18 1 GN-18 (31) RIDE CONT "OFF"
L57 L49 25
L102
L88 L88 MOTOR D SOLENOID
L65
SUPPRESSOR 1 513-OR 1 L44 501-GN 615-YL-14 IND LAMP 720-PU-18 G485-BU-18 H713-PK-18 37 976-OR-18 2 GN-18
L3
L65 L3
CONN 30 3E-8574
175-RD-14
107-RD-14
102-RD-14
G486-GN-18
109-RD-4
304-WH-8
L46
112-PU-4
727-GN-18
728-BU-18
975-WH-18
945-BR-18
944-OR-18
608-GN-14
647-GN-18
L24
133-OR-18
201-BK-18
615-YL-14
410-WH-18
124-GN-14
138-GN-18
113-OR-18
136-GN-18
537-GN-14
518-OR-14
108-BU-14
646-OR-18
306-GN
308-YL
122-RD
130-RD
114-RD
130-RD
105-RD
(15) ENGINE E P
200-BK
E L8
L47
500-BR 3 BR 502-OR 200-BK 619-GN-14 976-OR 975-WH-18 2 GN-18
167-OR
118-GY
16
200-BK
L8
105-RD
614-PU
SHUTDOWN
146-GY
144-GN
120-YL
123-WH
128-PK
126-PK
661-GN
662-YL
663-GY
RD-0
BK-0
LEFT SIDE ENGINE G485-BU-18 V F
L38 L38
CONN 3 373-GN L38 L38 FRONT DASH ASSEMBLY/STEERING WHEEL 201-BK-18 STD FRONT FRAME
CONN 11 1
Z CONN 29
L4
V U
L8
24
L11
ECPC TRANSMISSION RH HEADLINER 200-BK
L61
L24
L38
1
7
15
4
5
16
26
19
27
39
2
21
17
37
35
38
23
25
31
36
29
10
40
33
30
9
12
24
6
22
34
32
28
13
11
18
8
20
3
14
201-BK-18 3 201-BK-18 6 118-GY L100 (59) WLPCS ECM C 507-WH IDENT PART NO. CHG LOC NOTE
L115
L90
447-PK-18 447-PK-18 19
L63
L64
L65
L66
L67
L100
SOL 1 SOL 3 SOL 4 SOL 5 SOL 6 L71 L71
614-PU
118-GY
SOL 2 LAMP
727-GN-18
728-BU-18
944-OR-18
945-BR-18
U HARNESS AS.
537-GN-14
518-OR-14
321-BR-18 321-BR-18 2
A541-PU-18
633-BU-18
126-PK
608-GN-14
661-GN
662-YL
663-GY
615-YL-14
113-OR-18
410-WH-18
128-PK
138-GN-18
124-GN-14
646-OR-18
144-GN
647-GN-18
133-OR-18
120-YL
200-BK
129-BU
108-BU-14
201-BK-18
(146-GY)
136-GN-18
RH DOME LAMP
123-WH
L112 LAMP SW
975-WH 10 975-WH (2) FUEL (26) TRAN OUTPUT 17 E909-WH-18 118-GY 7N-5876 ROADING 3E-6389 LIFT PRESS-HEAD END 13 C529-GY-18 E923-PK-18 3 442-GY-18 B 154-9000 00 E-1 BUCKET POSITION SW
PARK WORK1 108-3320
175-RD-14 1 LEVEL SPEED SENSOR 1 11 E908-BR-18 118-GY 122-RD C GROUND 2 251-BK-18 E924-YL-18 4 496-WH-18 C 154-7170 01 D-3 CAB(PILOT CONTROLS)
(SHOWN IN OFF POSITION) L101 L101 L6 L6
RD-00
200-BK-14 2 SENDER 15 E905-BU-18 118-GY 122-RD 122-RD A RD-18 CAT DATA LINK + 19 944-OR-18 E925-OR-18 5 D 159-8683 00 D-3 DASH
OFF WORK2 L89 L89 NOT E 136-1873 05 D-14 ENGINE
118-GY
A300-GN 4 134-3033 (26) CLUTCH 12 754-BU-18 C WH-18 CAT DATA LINK - 15 945-BR-18 E926-BU-18 6
RD
RD
RD
RD
RD
RD
RD
RD
RD
RD
RD
RD
L113
XMSN
614-PU
200-BK
397-OR-14 7 VALVES (6) 4 751-GN-18 RD 1 118-GY +BATTERY 24V (IN) 1 138-GN-18 E936-WH 10
L11 B1 F 151-3118 02 I-1 FRONT FRAME (JAPAN)
1
2
1
2
1
2
1
2
1
2
1
2
200-BK
200-BK
L63 L63 L11 L11 2
WH-18
BK-18
GY-14
12 975-WH-18 L111 21 901-WH-18 WH 4 505-BU UNUSED 12 E927-GN-18 7
BR-14
E RR RR 975-WH-18 975-WH-18 22 975-WH 5 E928-WH-18 J 138-0171 01 I-1 FRONT LIGHTS(JAPAN ROAD) ATCH
L111
975-WH-18 8 E902-PU-18 8 7N-5876 A CHAN RECEIVE 4 819-GY-18 C CONNECTION 611-PU-14 C N 114-9493 01 B-3 STOP LAMP/NEUTRALIZER SW
123-6449 T WIPER SW
U 975-WH-18 T 16 E907-GY-18 L84
CONN 12 GROUND 8 250-BK-18 B 610-OR-14 A 200-BK-14 P 162-5597 00 A-4 PAYLOAD MONITOR ATCH
PK-14
(33) REAR AXLE TEMP. 112-6174 B2
OPERATOR STATION
BK-18 1 975-WH 975-WH-18 975-WH-18 10 E906-OR-18 608-GN-14 727-GN-18 10 Q 136-1880 03 D-2 RIDE CONTROL VALVE ATCH
E900-WH-18
E901-GN-18
SWITCH 4 UNUSED
C C P R 142-2200 01 A-13 RELAY PANEL(CHASSIS)
BK-18 2 321-BR-18 155-8999 751-GN-18 13 E901-GN-18 728-BU-18 UNUSED 11
B3 S 154-4563 01 E-8 TURN SIGNAL SW ATCH
202-BK-18
DD
GN-14
752-YL-18 7 E900-WH-18 118-GY 202-BK-18 UNUSED 22 619-GN-14
614-PU
200-BK
L25 T 128-4066 03 C-12 TRANSMISSION
RIGHT SIDE ENGINE 754-BU-18 23 K977-PK-18 118-GY C529-GY-18 UNUSED 6 B 611-PU-14
755-OR-18 3 709-OR-18 C530-BU-18 UNUSED 23 U 136-1875 02 C-15 FUEL TANK
C DD
(3) ALTERNATOR 900-PU-18 610-OR-14 V 146-9826 04 D-12 REAR FRAME(US & COSA)
L114
975-WH UNUSED 17 A
YL-14
T C
L8
BU-14
403-GN-18 E900-WH-18 944-OR-18 KEYPAD SUPPLY +12V 7 188-WH-18 2H-1855
E L26 L26 Y 135-2628 03 A-3 HYDRAULIC TANK
109-RD-4 109-RD-4 E901-GN-18 E416-PU-18 945-BR-18 KEYPAD DATA 14 E955-OR-18
OR-14
NOTE: FOR ROADING
L90
L63
L64
L65
L66
R
L86
L88
200-BK
200-BK
L111 E906-OR-18 505-BU 138-GN-18 138-GN-18 HVAC OPERATOR CONTROLS
D+ DD 121-8038 02 C-3 DIMMER SWITCH JUMPER STD
200-BK
B+ BK-4 WH-18 2 450-YL-18 E907-GY-18 503-BR 251-BK-18 251-BK-18 (D) SELECTOR SW GN-14 RH HEADLINER +V DISPLAY OR-18 A 188-WH-18
200-BK-14
E BK-18 1 G939-PK-18 E904-BR-18 504-YL 118-GY (D) TEMPERATURE SELECTOR L99 L99 LAMP GROUND BK-18 DD 121-8039 01 C-3 DIMMER SWITCH ATCH
B- HH (A/C,OFF,HTR) L99 B 251-BK-18
POTENTIOMETER (D) BLOWER SW L100 L100 7N-5876 EE 156-1058 00 F-1 TURN SIGNAL (COSA) ATCH
E905-BU-18 A525-GN-18 120-YL DATA WH-18 C E955-OR-18
E907-GY-18
E906-OR-18
L34
E903-YL-18 A523-PU-18 200-BK 3E-7156 BACKLIGHT 105-6118
BLOCK 6V-2455 C C L100 (59) WLPCS NN 136-1870 02 I-3 BRAKE MODULE
K977-PK-18 517-BU-14 202-BK-18 614-PU 200-BK
1 C KEYPAD
202-BK-18
202-BK-18
202-BK-18
202-BK-18
L115 L25 L25 A B INPUTS (1=SW CLSD, 0=SW OPEN) N PP 158-6501 00 D-1 FRONT AXLE
202-BK-18 516-GN-14 P910-BR-18 614-PU L3 C N
2 129-0419 NO
1
2
3
7
5
6
4
8
L67 C RR 158-6502 00 C-14 REAR AXLE
118-GY
118-GY
2 200-BK 200-BK 709-OR-18 515-GY-14 202-BK-18 202-BK-18 1
L110
L111
RD-0
L102
T 3 C 1 C P L7
1 311-WH 311-WH E908-BR-18 124-GN-14 762-YL-18 C A C SW POS G766-GN G767-WH P 200-BK 720-PU-18 4 COM N SS 158-6268 00 I-4 SECONDARY STEERING ATCH
L24 L24 4 2 L7
133-OR-18
102-RD-14
647-GN-18
610-OR-14
646-OR-18
617-BR
614-PU
T TT 156-6224 00 F-1 TURN SIGNAL (COSA) ATCH
1
2
122-RD
E909-WH-18 964-BU L24 614-PU 130-RD 130-RD-18
158-BR-14
E 124-GN-14 2
BK
L66 C 5
A
B
C
BK
(26) SPEED SENSORS (5) 3 ON (UP) 0 1 UU 152-9075 01 E-8 DOWNSHIFT LEVER AS.
(22) START AID 133-OR-18 128-PK C 604-OR 3 N
6 C
L8
T 3E-8848 T C 4C KKK 141-3883 02 G-1 RH FRONT LIGHTS (COSA) STD
(26) TRAN OUTPUT
BK-18
WH-18
158-BR-14
COOLANT 441-OR-18 120-YL N
SPEED SENSOR 2
COM
102-RD-14
OR-18
BK-18
WH-18
3E-6425 WH-18 2 646-OR-18 C 118-GY 1 RD-14 B+ PEDAL AS. LLL 141-3884 02 H-1 LH FRONT LIGHTS (COSA) STD
D
158-BR-14
AUTO 1 0 LLL 141-3886 01 H-2 LH FRONT LIGHTS (COSA) ATCH
BK-18
WH-18
BK-18 1 201-BK-18 615-YL-14 647-GN-18 200-BK C 200-BK-14 3 BK-18 GROUND NOTE B VVV 147-8345 00 G-3 CAB FLOOD LAMPS
E SPEED SENSOR 1 L61 C B 3E-5520
124-GN-14
441-OR-18 443-YL-18 BK-18 2 405-GY-18 608-GN-14 128-PK 647-GN-18 C 502-OR 4 WH-14 HIGH
C
B
A
124-GN-14
614-PU
200-BK
E C C L10
200-BK
200-BK
T T A 3
614-PU
614-PU
517-BU-14
516-GN-14
515-GY-14
T 537-GN-14 202-BK-18 A525-GN-18 (D) AUTO RIDE C 500-BR 6 BU-14 PARK WIRE AS.
118-GY
(A) ENGINE COOLANT (20) TORQUE CONVERTER (37) ENGINE OIL A524-BR-18 L101 CONTROL SW 2 A 159-4580 00 G-7 KICKOUT ON/OFF SW
BK-18 1 615-YL-14 615-YL-14 122-RD 200-BK 506-PU 7 BR-18 WASH
A525-GN-18
A524-BR-18
A523-PU-18
L27 L27 C
521-YL-14
TEMP SENDER OIL TEMP SENDER PRESS SW WH-18 2 661-GN 608-GN-14 A523-PU-18 L27 122-RD 200-BK 103-6333 C 8 G 116-2247 01 D-11 TERM STUD TO FUSES(CAB)
L102
L37
4W-9972 4W-9972 9X-0378 (26) INPUT (26) TRANS L37 C C 6 C L102 X 116-2246 01 D-11 TERM STUD TO BREAKERS(CAB)
(26) TRAN INTERMEDIATE 662-YL E416-PU-18 102-RD-14 L37 614-PU 200-BK C (D) FRONT INTERMITTANT
L28 B
B SPEED OIL TEMP 663-GY 762-YL-18 144-GN L38 L38
L38
200-BK
5
WIPER SW AAA 155-9002 00 I-13 MONITOR CODE PLUG - 966G B
647-GN-18
646-OR-18
SPEED SENSOR 2 C
102-RD-14
610-OR-14
RIGHT SIDE ENGINE SENSOR SENSOR 113-OR-18 L86 964-BU 202-BK-18 A219-BK-18 614-PU C RD-0 BBB 155-9003 00 I-13 MONITOR CODE PLUG - 972G
614-PU
110-7886
614-PU
L28 C A 1 C UUU 127-2994 01 G-8 BUCKET/FORK SELECT SW JUMPER
100-3055 NOT
122-RD
410-WH-18 506-PU 727-GN-18 614-PU C
617-BR
L25 L28 (D) AUTO/MANUAL GEAR SELECT SW 2 (D) TRANSMISSION
910-YL-18
720-PU-18
L113 L113 ECPC TRANSMISSION 126-PK 507-WH C530-BU-18 500-BR L28 USED 202-BK-18
C 147-1402 3 C
L111 NEUTRALIZER
CONN 23
202-BK-18
202-BK-18
RD-00 A541-PU-18 617-BR C529-GY-18 501-GN A219-BK-18 C AUTO 202-BK-18 C BK-0 CABLE AS.
L10 (SHOWN IN MANUAL POSITION) OVERRIDE SW
200-BK-14
200-BK-14
200-BK-14
L111 L65 L10 L27 L27 L33 C 4 AA 116-0080 01 F-15 BATTERY(+) TO BATTERY(-)
BK-00 RELAY PANEL 633-BU-18 727-GN-18 728-BU-18 502-OR A219-BK-18
200-BK
614-PU
MAN 2 5 112-6156 L7
(5) ENGINE SHUTDOWN BKR BK-18 1 306-GN K933-GN-18 C529-GY-18 122-RD 506-PU BK B 973-BR-18 C 614-PU 7 BB 8V-0615 01 F-14 BATTERY(+) TO CRANKING MOTOR STD
JJ L95 1 3 6 L7
C BB 8V-4322 02 F-14 BATTERY(+) TO B+ TERM BLOCK ATCH
R R 6T-3643 (5) START RELAY BK-18 2 975-WH 443-YL-18 C530-BU-18 500-BR BK C 977-YL-18 200-BK 2
101-RD-14 125-1302 R 447-PK-18 521-YL-14 E701-PK-18 E928-WH-18 614-PU L35 A219-BK-18 A 202-BK-18 C 944-OR-18 8 L1 CC 158-6269 00 D-14 B+ TERM BLOCK TO CRANKING MOTOR ATCH
15 R R L1 FF 1P-1010 00 D-14 CRANKING MOTOR TO FRAME
CONN 7 R
L98
107-RD-14 304-WH-8 496-WH-18 G767-WH-18 A219-BK-18 E928-WH-18 945-BR-18 9
E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18
L96 L33 L33
202-BK-18
177-RD-8 177-RD-8 V 441-OR-18 G766-GN-18 E927-GN-18 E927-GN-18 BK C530-BU-18 6 GG 5R-7755 01 D-14 CRANKING MOTOR TO ENGINE BLOCK
KK L4 L4 HH 2W-8715 00 C-15 ALTERNATOR(B-) TO ENGINE BLOCK
(36) DISCONNECT 177-RD-4 R R 101-RD-4 442-GY-18 E702-OR-18 A219-BK-18 973-BR-18 973-BR-18 L8 C529-GY-18 5 L6 L6
SWITCH 101-RD-12 R V 432-PK-18 728-BU-18 A219-BK-18 G766-GN-18 977-YL-18 977-YL-18 251-BK-18 3 JJ 8W-0323 00 F-15 BATTERY(-) TO MASTER DISCONNECT SW
(5) RUNNING LAMP BREAKER 20 L31
7N-0718 BK-00 175-RD-12 11 175-RD-14 403-GN-18 944-OR-18 944-OR-18 G767-WH-18 E701-PK-18 E701-PK-18 138-GN-18 1 KK 107-2111 01 B-15 MASTER DISCONNECT SW TO FRAME
9H-1958 (5) HOOD L26 L26 C L31 L31 VV 140-6094 00 I-4 SEC STEER RELAY TO SEC STEER MOTOR ATCH
101-RD-12
R R 107-RD-14 ENG SHUTDOWN 17 405-GY-18 945-BR-18 945-BR-18 E702-OR-18 200-BK G766-GN-18 G767-WH-18 E416-PU-18 4
L90
80A R D
201-BK-18
442-GY-18
496-WH-18
RD-00 KK 101-RD-14 102-RD-14 RUNNING LAMPS BREAKER 107-RD-14 322-GY L88 973-BR-18 615-YL-14 (D) BEACON SW 614-PU 10 XX 146-1534 00 D-14 TERM BLOCK TO SEC STEER RELAY ATCH
107-RD-14 9 E701-PK-18 200-BK-14 G767-WH-18 G766-GN-18
AUX START (5) MAIN 20A 6T-3644 9X-9639 YY 140-6309 00 I-4 SEC STEER MOTOR TO FRAME ATCH
BK-00 BK-0 141-RD 21 326-RD 977-YL-18 608-GN-14 537-GN-14 910-YL-18 614-PU 614-PU E702-OR-18 E702-OR-18 11
BUSS BAR
506-PU
507-WH
200-BK
R L4 L61 L61 C L98
7V-9275
RECEPTACLE JJJ YY BREAKER 141-RD NOT USED 23 G767-WH-18 538-BR 538-BR C 614-PU 12 JJJ 144-7929 01 B-14 AUXILLARY JUMPSTART RECEPTACLE ATCH
L110
(7) RIGHT REAR 9S-4693 L98 XXX 124-4884 00 H-3 ANTENNA(ENTERTAINMENT RADIO)
L28
199-RD NOT USED 25 310-PU G766-GN-18 505-BU 518-OR-14 973-BR-18 144-GN 720-PU-18 614-PU
L28
1
6
5
2
3
4
L114 L114 101-RD 10A 130-RD STOPLAMP/HOODSW 4K-5122 130-RD 4 130-RD 611-PU-14 507-WH 617-BR 603-PK 200-BK EEE 7X-6315 03 I-10 TRANSMISSION CNTRL MODULE GROUND
BREAKER R 251-BK-18 614-PU Y SYMBOL DESCRIPTION
R ABBREV COLOR YYY 8X-5804 01 G-12 CAB TO FRAME GROUND
9S-4693 101-RD R 10A 114-RD FORWARD HORN 102-RD-14 7 102-RD-14 619-GN-14 P910-BR-18 501-GN 610-OR-14 200-BK-14 614-PU
R L33 C
200-BK-18
507-WH-18
506-PU-18
COSA LL 101-RD 10A 105-RD KEY 122-RD 18 122-RD 130-RD 614-PU 502-OR 200-BK BLADE, SPADE, RING,
LICENSE (5) 10A FUSE 614-PU L33 L33 RD RED OR SCREW TERMINAL
614-PU-14 114-RD 3 114-RD 604-OR 506-PU (D) CAB
614-PU-14
200-BK-14
606-GY-14
200-BK-14
614-PU-14
608-GN-14
LL 109-RD-4 109-RD-4 109-RD-4 20 109-RD-4 G485-BU-18 118-GY 517-BU-14 RH HEADLINER CIRCUIT NOT CONNECTED
125-4439 L96 YL YELLOW
101-RD-4 975-WH 16 975-WH G486-GN-18 610-OR-14 515-GY-14 RH HEADLINER L8
COSA L96 L8 Y PK PINK ELECTRICAL CONNECTION
LICENSE
LL LL V
L95 L95
304-WH-8 1 304-WH-8 118-GY 720-PU-18 516-GN-14 L8
CONN 24 BK BLACK TO MACHINE STRUCTURE
B
614-PU-14 1 101-RD-14 306-GN 10 306-GN E702-OR-18
A
C
610-OR-14 610-OR-14 L38 202-BK-18
PLATE 2 122-RD L10 L10 MM GY GRAY INTERNAL ELECTRICAL
200-BK-14 2 308-YL 24 720-PU-18 617-BR L10 L10 L10
LAMP L31 L31 PU PURPLE CONNECTION TO SURFACE
506-PU-18
507-WH-18
200-BK-18
LL 397-OR-14 1 OR-14 HOOD UP PWR 1 200-BK 15 E702-OR-18 502-OR 910-YL-18 L31 (19) HYD OIL BR
125-4439
CONN 2 A300-GN
200-BK-14
2
3
GN-18
BK-14
HOOD UP SW
GROUND BK
R 8
6
500-BR
910-YL-18
501-GN
500-BR
720-PU-18
973-BR-18
OPERATOR STATION OPERATOR STATION OPERATOR STATION
Y
LEVEL SW
GN
BROWN
GREEN
OF COMPONENT
CONNECTOR
L71 L71 123-2993
A RIGHT TURN LAMP
A
E924-YL-18
E923-PK-18
E925-OR-18
E926-BU-18
E930-BU-18
398-BU-14 4 BU-14 HOOD DN PWR BK 5 502-OR E701-PK-18 977-YL-18 L71 201-BK-18 1 BK-18 BU BLUE ATCH WIRE, CABLE &
CONN 1
116-9624 L113 (5) MAIN RELAY L4 L4
175-RD-14 5 RD-14 + BATTERY R R 308-YL 12 308-YL 501-GN 102-RD-14 614-PU L4 L4 L4 L4 L4 496-WH-18 2 BK-18 COMPONENT
E936-WH
L96 101-7740
167-OR
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
THIS SCHEMATIC IS FOR THE 966G AND 972G WHEEL LOADERS ELECTRICAL SYSTEM
MEDIA NUMBER: RENR2118-01
SCHEMATIC PART NUMBER: 133-0800, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
MACHINE HARNESS CONNECTOR AND COMPONENT
LOACTIONS
25 53 4 3 10 33 6 15 44 26 8 56 42 B 34 58 47 11 A 12 23 31 35 VIEW ALL CALLOUTS
22
54
36
40
55
1 27 37 21 20 5 45 C 57 46 19 16 D 61 E 59 60 24 62 39
22 9 3 21 44 5 45 C 56 57 B D 11 59 E A 12
24
27
35
37
58
15
60
2
62
10
46
53
54 61
55 34
25 31
4 40 1 36 7 6 33 20 26 19 8 42 47 16 39 23