Hazardous Location Flexible Cable Protection Products Sales Guide For Internal Use

HAZARDOUS LOCATION
FLEXIBLE CABLE PROTECTION PRODUCTS

Sales Guide For Internal Use
Table of Contents
Introduction to the Guide...............................................................................................................................................................................................3
World Standards and what they mean............................................................................................................................................................................4
Hazardous Location Definitions......................................................................................................................................................................................6
Class & Division vs Zones..............................................................................................................................................................................................7
Classifications & Understanding Hazardous Location Product Stamps.............................................................................................................................13
Ingress Protection Explanation.....................................................................................................................................................................................16
Cable and Conduits in Hazardous Locations..................................................................................................................................................................19
Cable vs. Conduit..................................................................................................................................................................................................20
Cable..................................................................................................................................................................................................................20
Cable Types........................................................................................................................................................................................................21
Conduit...............................................................................................................................................................................................................23
Kopex-Ex™ Oil & Gas Applications................................................................................................................................................................................24
Armored and Unarmored Cable Glands.........................................................................................................................................................................28
Kopex-Ex™ Cable Gland Fast Facts.......................................................................................................................................................................29
Kopex-Ex™ Double Compression Cable Glands Explained......................................................................................................................................30
Cable Gland Quick Reference Chart......................................................................................................................................................................31
Kopex-Ex™ Ordering Information..........................................................................................................................................................................32
Teck /MC Cable Glands...............................................................................................................................................................................................37
Star Teck Cable Glands Explained.........................................................................................................................................................................38
Star Teck Cable Glands Quick Reference...............................................................................................................................................................42
Star Teck Cable Glands Ordering Information.........................................................................................................................................................43
Conduit & Conduit Glands............................................................................................................................................................................................50
Competitor Cross Reference Guide...............................................................................................................................................................................67
2 Hazardous Location Guide | KOPEX-EX™ and STAR TECK ®

Introduction to the Guide
Thomas & Betts has a wide range of products designed to be used in hazardous locations, however hazardous location product
selling can be a challenge. This guide is designed to aid in the selling of T&B hazardous location fittings and flexible conduit
systems. In this guide you will find information that will help you understand the classifications and certifications and which products
we have to suit them.
The two main product lines that this guide focuses on are Kopex-Ex™ and Star Teck®. These two product lines should be
considered complementary and give you a complete line of products to offer that terminate and protect any type of cable in
hazardous locations. We hope that this guide will be useful to you in your mission to sell into hazardous locations.
What are Hazardous locations?

The U.S. Department of Labor defines hazardous locations as those areas “where fire or explosion hazards may exist due to
flammable gases or vapors, flammable liquids, combustible dust, or ignitable fibers or flyings.” Below is a list of locations that are
considered hazardous due to the materials, gases or fluids present. This is NOT exhaustive list:
Automotive refueling stations Hospital operating rooms Gas pipelines and distribution centers
Gas stations Aircraft refueling and hangars Grain handling and storage
Oil refineries, rigs and processing plants Surface coating industries Woodworking areas
Chemical processing plants Underground coal mines Sugar refineries
Printing industries (paper and textiles) Sewage treatment plants Metal surface grinding (aluminum dusts and particles)
What is an explosion?
• An explosion is a rapid increase in volume and release of energy in an extreme manner, usually
with the generation of high temperatures and the release of gases.
• The resultant sudden increase in pressure can result in physical damage to surrounding areas
and/or total destruction of an item/site.
• An explosion can only occur if three factors are present.
The Fire Triangle

Ox
gy
er
yg
• Fuel – Gases, Vapors and Dusts (any combustible material)

En
en
• Energy – Spark, Flame, Heat (any exothermic condition) Ox

rgy
yge
Ene
n
• Oxygen/Air – Required to sustain oxidation of combustible
material (Burning)
on
Con
rati
fi
nem
ent
• If all three of these factors are present then the result is fire
c
ent
Con
Fuel Fuel
The Explosion Pentagon

Add sufficient concentration of the fuel in a
Ox
gy
er
yg
confined space to the fire triangle elements

En
en
and then you have an explosion.

Ox
rgy
yge
Ene
n
n
Con
o
rati
fi
nem
t
cen
ent
Con
Fuel Fuel
Hazardous Location Guide | KOPEX-EX™ and STAR TECK® 3

World Standards and What They Mean
The aim of a hazardous area product is to minimize the risk Product Approvals
of an explosion. Should an explosion occur the product
should aim to limit the effect. Across the world various
standards and codes exist to guide and regulate the UL CSA IECEx ATEX GOST INMETRO
manufacture, installation and operation of products specified CLASS & CLASS &
for use in Hazardous areas. DIV ZONES GROUPS & ZONES
What is ATEX?
ATEX stands for “Atmosphères Explosibles”. It is a European 2003 and products sold within the European Union designed
directive (or law) that governs the safety of potentially explosive for use in hazardous areas must have ATEX certification and
environments and the equipment within them. ATEX requires bear the ATEX marking on the product or on a certificate plate.
employers to eliminate or control risks from dangerous The obligation is placed upon the manufacturer or supplier of
substances and to classify areas where explosive atmospheres the product and the intention is to facilitate free movement of
may occur into zones, as laid down in regulations. ATEX goods within the EU.
Directives are designed to protect employees, the public and
the environment from accidents owing to explosive atmospheres Declaration of Conformance
and since July 1, 2006 all existing sites, as well as new sites, This has to be issued by the supplier for every order which
must be fully ATEX compliant. is to be installed in a hazardous area. This document has to
show that the equipment supplied complies with the latest
Directive ATEX95* applies to equipment suppliers and harmonized standard.
manufacturers and ATEX137 applies to end users. These
directives complement each other, but have different
purposes. ATEX95* covers both electrical and non-electrical
products intended for use in hazardous areas, including
mechanical equipment. The Directive came into existence in
*(a.k.a. Article 100a of the EC treaty) = Directive 94/9/EC

What is IECEx? Electrical materials for use in potentially explosive
IECEx is an International Standard for use by any country; atmospheres must conform to two major certification
although not law, it is recognized throughout the world. standards: IEC/CENELEC and NEC
IECEx is a system to facilitate international trade for The IEC (International Electrotechnical Commission) standards
equipment and services to a universal standard for safe use are accepted in practically all countries. They are identical to the
of equipment in explosive atmospheres. This is achieved European CENELEC standards.
through universal testing and certification for manufacturers.
This universal testing has created a transparent system that
The NEC (National Electrical Code) is mandatory in the
not only spans the globe with its international database listing
United States. The 1996 version, art. 505, takes up the IEC
but also with a certain confidence level in all products and
designations for gas, temperature classes for materials and
services covered by IECEx certification.
zone definition.
Gases and vapors classification

Gases are divided into four groups in the NEC (National Electrical
Code) and three groups for IEC/CENELEC. The groups display
the same hierachy of classification of gases and vapor.
UL (United States) & CSA (Canada)
(See table on page 20).
The United States and Canadian product standards include
division and group type product classifications. These are
Temperature classification
different from zone and group type product classifications.
ATEX & IECEx only allow zone and group classifications, The The IEC and the NEC have also defined a temperature
NEC includes different articles to address zone and group classification for material used in zones at risk of explosion.
classified areas. The Canadian Electrical Code (CEC) uses
zone and group classified areas where division and group
classified products are allowed. There is no direct comparison
between the two styles of protection schemes. This means that
it is imperative that the two protection schemes are not inter-
changed within an area.
GOST (Russia)
GOST follows similar rules to that of IECEx as far as the
breakdown of the zones and other criteria are concerned.
However, the requirements for this country mean that separate
GOST markings are required on the product.
GOST is divided into GOST (R) which is the standard for

Russian Federation and GOST (K) that cover Kazakhstan.

Hazardous Location Definitions

Class & Division Vs Zones
There are differences across the certifications when classifying hazardous locations. Below are two tables that compare the
class / Division system with the zone system. In addition to the tables in the pages that follow are illustrations that may help you
understand the Zone system in more detail. It is also important to note that recently there has been some harmonization of the
Zone system into the Class and division system.
Area Classification Comparison

Flammable Gases, vapors and liquids
NEC IEC / ATEX
Division 1: Zone 0:
Where ignitable concentrations of flammable gases, vapors or liquids can Where ignitable concentrations of flammable gases, vapors are present
exist all of the time or some of the time under normal operating conditions. continuously or for long periods of time under normal operating conditions.
=
Zone1:
Where ignitable concentrations of flammable gases, vapors or liquids are
likely to exist under normal operating conditions.
Division 2: Zone 2:
Where ignitable concentrations of flammable gases vapors or liquids are Where ignitable concentrations of flammable gases vapors or liquids are
not likely to exist under normal operating conditions. ˜ not likely to exist under normal operating conditions and if they do occur,
will exist only for a short period of time.
Combustible Dusts
Division 1: Zone 20:
Where ignitable concentration of dust can exist all of the time or some of Where ignitable concentrations of combustible dust, fibers/flyings are present
the time during normal operating conditions. continuously or for long periods of time under normal operating conditions.
=
Zone 21:
Where ignitable concentration of combustible dust, fibers/flyings are
likely to exist under normal operating conditions.
Division 2: Zone 22:
Where ignitable concentrations of dust are not likely to exist under Where ignitable concentration of combustible dust, fibers/flyings are not
normal operating conditions. ˜ likely to exist under normal operating conditions.

Zone Definitions
Onshore Gases & Vapors (as per ATEX 60079-10)
Zones for Onshore Gases & Vapors
FOR GASES & VAPORS
ZONE 0 ZONE 1
Permanent / Frequent Occasional
Place in which an explosive atmosphere Site where an atmosphere consisting of a
consisting of a mixture with air of flammable mixture of air and inflammable substances
substances in the form of gas, vapor or mist in the form of gas, vapor or mist is likely to
is present continuously or for long periods, arise occasionally during normal operation.
or frequently.

SAFETY ZONE
Low Explosion Risk
ZONE 2
Gas Irregular / Short Duration
Place in which an explosive atmosphere
consisting of a mixture with air of flammable
substances in the form of gas, vapor or mist
is not likely to occur in normal operation but,
if it does occur, will persist for a short period
only.

Zone Definitions
Offshore Gases & Vapors (as per ATEX 60079-10)
Zones for Offshore Gases & Vapors
FOR GASES & VAPORS
ZONE 0 ZONE 1
Permanent / Frequent Occasional
Place in which an explosive Site where an atmosphere
atmosphere consisting of a mixture with air consisting of a mixture of air and inflammable
of flammable substances in the form of gas, substances in the form of gas, vapor or mist
vapor or mist is present continuously or for is likely to arise occasionally during normal
long periods, or frequently. operation.
SAFETY ZONE ZONE 2

Low Explosion Risk Gas Irregular / Short Duration
Place in which an explosive
atmosphere consisting of a mixture with air
of flammable substances in the form of gas,
vapor or mist is not likely to occur in normal
operation but, if it does occur, will persist for
a short period only.

Zone Definitions
Dust (as per ATEX 60079)
Zones for Dust
FOR DUST
ZONE 20 ZONE 21 ZONE 22
Permanent / Frequent Occasional Dust Irregular / Short Duration
Area in which an explosive Area in which an explosive Area in which an explosive
atmosphere in the form of a cloud of atmosphere, in the form of a cloud atmosphere, in the form of a cloud of
combustible dust in air is present continuously, of combustible dust in air is likely to occur, combustible dust in air is not likely to occur
or for long periods, or frequently. occasionally, in normal operation, in normal operation but, if it does occur, will
occasionally. persist for a short period only.
SAFETY ZONE
No Explosion Risk


Classifications & Understanding Hazardous
Location Product Stamps

Kopex-Ex™ - Classification of Equipment
for Use in Potentially Explosive Atmospheres
Classification of hazardous areas European/IEC or NEC classifications Subdivision of gases and vapors Restrict
for using
Flammable Temporary behaviour of Typical Required marking for installation Apparatus may Gases or vapors
substances flammable substances in zones be used in group Requireme
equipment equipment
hazardous places group protection level
ammonia ethyl alcohol galsoline acetaldehyde Equipment
is present continuously or zone 0 II Ga IIA
methane cyclohexane n-hexane restriction
for long periods or frequently ethane n-butane
propane Equipmen
is likely to occur in normal zone 1 II Gb special co
Gases town gas, ethylene ethylene ethyl-ether may be no
operation occasionally
Vapours IIB acrylnitril ethylene glycol
is not likely to occur in normal oxide Ex compo
opration but, if it does occur, will zone 2 II Gc which is n
IIC
hydrogen ethine sulphide of
persist for a short period only intended t
(acetylene) carbon
used alon
is present continuously or for zone 20 III Da
and requir
for long periods or frequently
Dust additional
is likely to occur in normal zone 21 III Db IIIA Combustible Flyings certificatio
Dusts operation occasionally IIIB Non-Conductive Dust being use
IIIC Conductive Dust hazardous
it is not likely to occur in normal
operation but, if it does occur, zone 22 III Dc
will persist for a short period only
Methane - mines I Ma
Dusts - mines I Mb
Product stamp detail
CMPL I M2/II 2GD Exde I Mb Exde IIC Gb Extb IIIC Db

(Product stamp detail)
CLI.Div1.ABCD .CLII.Div1.EFG.
(Class & Divisions)
CLI (Class I), Div1 CLII (Class II), Div1

Where ignitable concentrations of flammable gases, vapors or liquids Where ignitable concentrations of combustible dusts are present within
are present within the atmosphere under normal operation conditions. the atmosphere under normal operation conditions.
CLI (Class I), Div2 CLII (Class II), Div2
Where ignitable concentrations of flammable gases, vapors or liquids are Where ignitable concentrations of combustible dusts are present
present within the atmosphere under abnormal operation conditions. within the atmosphere under abnormal operation conditions.
Class I Areas Class II Areas
Group A: Acetylene / Group B: Hydrogen / Group E: Metal Dust / Group F: Carbon & Charcoal / Group G: Flour,
Group C: Propane & Ethylene / Group D: Benzene, Butane & Starch, Wood & Plastic.
Propane.

Restriction Protection technique
for using apparatus
Requirements Marking Application Type of protection Marking EN/IEC standard
taldehyde Equipment without All applications General requirements - 60079-0

-
restriction
Control stations, motors, fuses,
Flameproof enclosure Ex d 60079-1
Equipment with switchgear, power electronics
special condition X
yl-ether may be noted
Installation materials, motors, luminaries Increased safety Ex e 60079-7
Ex component,
which is not Measurement and control, automation
Intrinsic safety Ex i 60079-11
intended to be technology, sensors, actuators
used alone
and requires U Switch- and control cupboards,
Pressurisation Ex p 60079-2
additional analyse-apparatus, computers
certification before
being used in Encapsulation Ex m 60079-18
Coils of motors or relays, solenoid valves
hazardous area
Transformers, relays, control stations,

Oil immersion Ex o 60079-6
magnetic contactors
Capacitors, transformers Powder filling Ex q 60079-5
See at the top - only for zone 2 ‘Non sparking’ Ex n 60079-15
For use in zone 0, 1, 2 / for use in zone 1, 2 Dust atmospheres Ex t 60079-31
IIA T1 Acetone 735º Temperature Class (T) / Ignition Temperature

IIA T1 Ammonia 630º
IIB T1 Carbon Monoxide 605º Product use depending on
IIA T1 Bensene 560º 750º temperature class (T1 - T6).
IIC T1 Hydrogen 560º
IIA T1 Methane 537º
b IECEx SIRA09.0103 X IIA T1 Toluene 535º
IIA T1 Styrene 490º
600º
(Certification Number) IIA T1 Propane 470º

IIA T1 1-Butene 455º 450º T1 > 450º
IIB T1 Butadiene 430º
IIB T2 Ethylene 425º 300º T2 > 300º

IIA T2 Butane 372º
IIA T2 Ethanol 363º
IIA T2 Butylalcohol 359º 200º T3 > 200º
IIB T2 Dimetylether 350º
IIC T2 Acetylene 305º
135º T4 > 135º
New Marking - EPL’s IIA T3 Nafta 290º
(Explosion Protection Levels) IIA T3 Hydrogen Sulphide 270º
The introduction of the EPL’s and changes in the IIA T3 Cyclohexane 259º 100º T5 > 100º
IIA T3 Hexane 233º
EN 60079 series standard has introduced new IIA T3 Heptane 215º
marking requirements. IIA T3 Kerosene 210º 85º T6 > 85º
IIA T3 Dekane 201º
IIB T4 Diethyl Ether 160º
IIC T6 Carbon Disulphide 95º

Ingress Protection Explanation

3
2 Objects greater than 12 mm, accidental touch by fingers 2
3 Protected against sp
Objects greater than 2.5 mm, e.g. tools/wires
IP and NEC Ingress Classification Systems

3 Objects
4 Objects greater
greater than 1 mm,than 2.5 mm, e.g. wires
e.g. tools/wires/small 4 Protected
tools/wires
limited ingress perm3
against wa
Ingress Protection (IP) Rating according Ingress Protection to EN 60529/DIN (IP) Rating 40050accor
Enclosures and electrical protection systems are given ratings based on their ability to protect circuits against ingress of foreign
objects and liquids. The IP system and the NEC system are explained and compared in this section.
IP suitability ratings are a system5forProtected 5higher
against dust - limited ingress are
(no harmful Protected against lo
bydeposits)
4
classifying
Objects
the
the degree of protection; they apply ONLY to properly
IP suitability
the greater
degree ofthan
degree equipment.
installed
ratings
protection
1 mm,
of protection;
Thethey
a system
provided
e.g.
apply ONLY
numerals
foreclassifying
enclosures
standto
of the
directions
tools/wires/small
forproperly insta
the following
degree
theelectrical
number, eq
- limited
wires thi
4
IP Classification
6 Totally protected against dust (Dust-tight) 6 Protected against str
seas- limited ingress
IP 6 8 5 IPIP6688 7 5
The first digit stands for
protection against
solid bodies
Protected against dust - limited ingress (no harmful depos
Protection against th
15cm - 1 m
The= IPdigit6stands7for:
7 first 6 The first digit
Theagainst
Totally protected secondstands
digit
dust for:
stands for:
(Dust-tight) T 6
Protection against Dust Protection against
Protection 8
DustWater
against
Protection against lo
quoted pressure. E.gP
The second digit
IP69k Automotive st
stands for protection
Protection against Solid Bodies

against water
Protection
Protection 9k
Solid
fromBodiesangle. 7
resistance to high pr
againstagainst Water
any
Degree of protection for persons against access to hazardous DegreeDegree

of parts
protection
ofinside for persons
protection against access
of equipment to hazardo
inside enclosures
Protection Against Solid Bodies ofrotating jointthe
Protection within
Against
theLiquids
8
the enclosure and/or against the ingress
installation but is not solid foreign enclosure
objects. and/or
ingress against the ingress of solid foreign ob
of water.
suitable as a rotatingconstantly moving
joint in constantly applications
0 0
No protection
No protectionmoving applications 00 0
No No protection
No protection
protection
1
Protected against solid bodies
1 Objects
of 50mm greater
and greater, (e.g.than 50 mm,
accidental
11 1Protected against vertically falling
accidental touch by handsObjects greater
of waterthan
Protected
drops 50 mm,
against accidental
vertically
(condensation) fallingtouch
dropsby
of
9
contact with the hand)

2 2 Objects
of 12.5mm greater
and greater, than
(e.g. 12 mm,
acciden-
2
22within
accidental touch by fingers
rotating joint Objects Protected
Protected
greater
from
falling
against
against
to 15ºthan
from 12
up vertical
direct
drops of
themm,
watersprays of water up
accidental touch by
vertical
tal touch by fingers) installation but is not
suitable as a rotatingconstantly moving
3
0 applications
3
3 3 3
Protected against drops of water
of 2.5mm and greater,
Objects greater joint
(e.g. in mm,
tools2.5
than constantly
e.g. tools/wires Objects Protected
fallinggreater against
up to 60ºthan the sprays
from 2.5 mm, of water
e.g.
vertical to 60° fro
tools/wires
and wires)
moving applications
4
0 4
of 1mmObjects greater
or greater,
and fine wires)
than
(e.g. thin 1 mm,
tools
44 4 Protected
Protected
e.g. tools/wires/small wires Objects greater
limited
from all
against
against
than
ingress
directions
water
splashing
e.g.sprayed
water
1permitted
mm, from all d
tools/wires/smal
5
0 5
Protected against dust - limited
ingressProtected
(no harmfullagainst dust
deposits) 55 5
- limited ingress (no harmful deposits) Protected
Protected againstagainst
Protection against jets oflow
directions
all directions
pressure
water
dust - limited
- limited
from jets
ingressingress (no
permitted
ofharm
wate
6 6 6waterProtected
Totally protected against dust
66 Totally against strong pressure jets of w
Protection against powerful jets of
Totally protected against
(Dust-tight) dust (Dust-tight) protected
seas-
fromlimited against
ingressdust
all directions (Dust-tight)
permitted
7 7Protected againstagainst
Protection
15cm immersion
temporary -1m
the effects
theofEffects of immersion
in water
Protected against the continuous

8 8 Protection
effects
quoted
against
of immersion
pressure.
long
in water
E.g.
regard to specific conditions
periods of immers
having
2 bar at 24 hours
IP69k Automotive
IP69k standard
Automotive DIN40050DIN40050 and
standard
9 9k resistance
signifies
jets from
to high
resistance
(up to any
pressure
to high
angle.
80bar)
pressure jets of water (u
from any angle
installation but is not rotating joint within rotating joint within

installation but is not
constantly moving
17 Hazardoussuitable as a| rotating
Location Guide KOPEX-EX applications
and STAR TECK suitable as a rotatingconstantly moving
joint in constantly applications
™ ®
joint in constantly
moving applications moving applications
NEC System
NEMA Type Definition
General-purpose. Protects against dust, light, and indirect splashing but is not dust-tight; primarily prevents contact with
1
live parts; used indoors and under normal atmospheric conditions.
Drip-tight. Similar to Type 1 but with addition of drip shields; used where condensation may be severe (as in cooling and
2
laundry rooms).
Weather-resistant. Protects against weather hazards such as rain and sleet; used outdoors on ship docks, in
3, 3S, 3X
construction work, and in tunnels and subways. 3X includes corrosions.
Intended for outdoor use. Provides a degree of protection against falling rain and ice formation. Meets rod entry, rain,
3R
external icing, and rust-resistance design tests.
Watertight (weatherproof). Must exclude at least 65 GPM of water from 1-in. nozzle delivered from a distance not less
4 and 4X
than 10 ft for 5 min. Used outdoors on ship docks, in dairies, and in breweries. The 4X model has corrosion resistance.
5 Dust-tight. Provided with gaskets or equivalent to exclude dust; used in steel mills and cement plants.
Submersible. Design depends on specified conditions of pressure and time; submersible in water or oil; used in quarries,
6 and 6P
mines, and manholes.
7 Hazardous. For indoor use in Class I, Groups A, B, C, and D environments as defined in the NEC.
8 Hazardous. For indoor and outdoor use in locations classified as Class I, Groups A, B, C, and D as defined in the NEC.
9 Hazardous. For indoor and outdoor use in locations classified as Class II, Groups E, F, or G as defined in the NEC.
10 MSHA. Meets the requirements of the Mine Safety and Health Administration, 30 CFR Part 18 (1978).
11 General-purpose. Protects against the corrosive effects of liquids and gases. Meets drip and corrosion-resistance tests.
General-purpose. Intended for indoor use, provides some protection against dust, falling dirt, and dripping noncorrosive
12 and 12K
liquids. Meets drip, dust, and rust resistance tests.
General-purpose. Primarily used to provide protection against dust, spraying of water and noncorrosive coolants. Meets
13
oil exclusion and rust resistance design tests.
Comparison of IP and NEC Ingress Systems

IP 1st IP 2nd
NEMA Enclosure Type
Character Character
Solid
Foreign 3, 3X, 12, 12K, Liquid
Objects 1 2 3S, 3SX 3R, 3RX 4,4X 5 6 6P 13 Ingress
IP0_ ○ ● ○ ● ○ ● ○ ● ○ ● ○ ● ○ ● ○ ● ○ ● 0
IP1_ ○ ○ ● ○ ● ○ ● ○ ● ○ ● ○ ● ○ ● ○ ● 1
IP2_ ○ ○ ● ○ ● ○ ● ○ ● ○ ● ○ ● ○ ● ○ ● 2
IP3_ ○ ● ● ○ ● ○ ● ○ ● ○ ● ○ ● 3
IP4_ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● 4
IP5_ ○ ● ○ ● ○ ○ ● ○ ● ○ 5
IP6_ ○ ● ○ ● ○ ● 6
● ● 7_
● 8_
○ Solid Foreign Object e.g. An IP 67 rating is required the NEMA enclosure equivalent would be either a 6 or a 6P.
● Liquid Ingress

Cable and Conduit in Hazardous Locations

Thomas & Betts has a Termination for Any Application
Thomas & Betts offers both conduit and cable system termination fittings as well as a diverse range of conduit for cable
protection. Here we discuss the two systems and how they suit applications in hazardous environments.
Cables vs. Conduit

• Cable and conduit should be considered complementary.
• Cable is an ideal solution for routing over long distances
Conduit is ideal for routing many cables/wires over a short distance generally 10' or less to the same two points.
Cable
If cable is appropriate, there is a selection of many different cables Exd
from which to choose. The choices can be complicated when
compliance with Exd is required since cables must also be:
• Substantially compact and circular cable
• Extruded beading.
• Fillers which are Non-Hygroscopic

(Hygroscopic is the ability of a substance to attract and
hold Water molecules from the surrounding environment)
Next, consider the amount of cable required and where they Exe
are terminating. For example, if they are terminating at the same
control box then this may impact the size of the enclosure.

Cable Types
Steel Wire Armored Cable
Steel wire armored cable or SWA Cable, is a durable mains electricity cable with class 2 stranded copper conductors,
XLPE (Cross-Linked Polyethylene) insulation, PVC (Polyvinyl Chloride) bedding, aluminum or steel wire armor and
a black PVC sheath. SWA Cable is sometimes referred to as Booklet Armored Cable, Mains or Power Cable. The
voltage rating of an SWA Cable is 600/1000V. It can be found in underground systems, and other power networks.
Applications
Designed to deliver mains electricity, this cable is applicable to all industries and can be found in underground systems
and other power networks.
Steel Tape Armored
Similar to SWA cable, the armor is steel tape wound around the conductors instead of stranded metal.
Applications
Used for the transmission of low voltage electric power indoors and outdoors in industrial environments where there is
an increased risk of mechanical damage or rodent damage e.g. warehouses, manufacturing, and outdoor lighting.
Steel Wire Braid
Steel wire braid cables are the most flexible of the armored cables. Similar to SWA and STA, they are first insulated
with some form of non metallic shielding and then overlaid with the armor. SWB armor is made up of braided steel
fibers which are woven to allow for a greater degree of flexibility and strength than other armored cables which allows
for the cables to be used where there are high degrees of mechanical strain.
Applications
SWB cables are used to deliver power to tooling and machines in industrial and manufacturing environments, HVAC,
commercial construction and in data processing systems.

Cable Types Continued
Aluminum Wire Armor
Very similar to the SWA cable except the wire is aluminum instead of steel. Aluminum is not magnetic and so
it is used when the cable has only one core. Single core cable produces a magnetic field which would create
a current in the armor if the armor were steel.
Applications
Used for main fixed power and control in industrial environments where protection against mechanical
damage is required. Suitable for power networks, direct burial, outdoors, indoors and in cable ducts.
Teck Cable or JMC Cable
Jacketed, Metal Clad (MC), 600V, 5kV, 8kV and 15kV, 90°C, UL 1569. Types of armor include Aluminum
Interlocked Armor (AIA) and Continuously Welded Sheath (MC-HL). This is a general purpose cable.
Applications
Power, lighting and control circuits in: pulp and paper mills, steel mills, food processing plants, commercial
centers, mines, generating stations, refineries, industrial plants and chemical plants.
Metal Clad or MC Cable
Metal Clad cable is meant for lower current loads (circuits <600V) and usually has two or more conductors
inside but there is no limit on this number. Each conductor is insulated with polyethylene.
Applications
Services, feeders and branch circuits, power, lighting and signal circuits, in indoor/dry areas in cable tray,
raceways, embedded in plaster or against other masonry. MC Cable can be used in commercial construction,
multifamily homes, industrial plants, warehouses, hospitals, elevators and on cranes. Due to the possibility of
corrosion the uses are limited in industries where harsh chemicals and vapors are present.

Conduit
Conduit permits multiple cores to be run through the same Figure A
conduit thereby reducing the number of cable entries Exd
required. Shown opposite are two types of enclosure. Figure
A demonstrates a conduit termination in an explosion proof
enclosure – EXD type. Obviously, the fewer holes for cable
entry into this type of box the better as the components
within this box have the potential to produce a spark. This
box is typically made of heavy duty steel or cast and has to
be completely sealed. Figure B is that of an increased safety
enclosure or EXE type. The components that are housed
in such a box are non-arcing and will not produce a spark
outside their outer shell. These boxes are made out of lighter
duty metal or even plastic and can have many cable entry
points due to the safety of the components inside. The only
reason to seal around conduit or cable entering these boxes
Figure B
is to keep out dust, debris and prevent liquid ingress.
Exe
Advantages of Conduit Systems

• Easier termination of the cables
• Reduced installation time
• Greatly reduces the risk of compromise to the

integrity of the enclosure
• Additional cables can be added without the need for

drilling more entries (Exe only)
• Potential to reduce the enclosure size
• Minimize risk of damage through crushing

Did you know…
• Potential to run power and data through one conduit
system (data needs to be screened)
There is a difference between the way NPT and Metric
• EMC can be obtained through the conduit conduits are measured. NPT measurement is of the inner
• Use of SWA cable not required diameter and the Metric measures the outside diameter.

Kopex-Ex Oil & Gas Applications
™

Oil & Gas - Upstream Applications
Industry Overview
The oil and gas market has three sectors: Upstream, This has led to Kopex-Ex™ conduit systems being used
Midstream and Downstream. in many offshore applications to protect critical data and
power cables across these massive vessels, whether it is
Upstream consists of exploration and production data cables from a gas detector or the cable protection
both these activities present very distinct and unique on a power transmission unit. Kopex-Ex™ offers a whole
challenges to people and equipment working within them. range of products that are tested and approved to many
of the world standards.
First there are offshore applications such as the drilling
rigs and production platforms which are always open Onshore applications can also be split into exploration
to extreme weather conditions. Equipment in offshore and production. Onshore production is more economically
applications must withstand salty environments which viable than offshore although some wells only produce
is accomplished by manufacturing from stainless steel as few as a dozen barrels of oil a day. However, by
such as such as Kopex Ex™ conduit glands or coating or networking wells, up to a million barrels of oil a day can
painting products. be produced.
Equipment in offshore applications also needs to Onshore production presents additional challenges including
be hardwearing and easy to maintain as production mobile drilling rigs with motors and pumps often mounted
downtime can be extremely costly, For example, FPSO on skids for easy transportation. This presents connectivity
(Floating Production Storage and Offloading) vessels issues for which Kopex-Ex™ has a solution with its range of
can produce up to 200,000 barrels of crude oil per day threaded converters in a variety of materials.
at approx $80 to $90 per barrel. A breakdown would
result in the vessel producing a loss of revenue of over
$700,000 per hour.
Approvals / Characteristics Product Selection

• Salt water corrosion (offshore platforms)
• Oil and chemical resistance (Drilling rig MUD)
• Extreme ambient temperature
• Protection level
• Connectivity to other pieces of equipment
• Consequence of down time
• Approval level required (Ex e, Ex d, etc.)
• Approval specification required ATEX, IECEx, UL, GOST, etc.
• Where product will be positioned, e.g. Zone 1 or Zone 2

Oil & Gas - Midstream Applications
Industry Overview
Midstream relates to the transportation, storage and partial This is also the point when all metering needs to take
processing of crude oil and gas from the wellheads to the place to calculate invoices and taxes today. This is done by
refining plants. This brings a different set of challenges to accurately measuring not only the amount of oil produced
overcome. but also the density, viscosity, pressure and temperature, and
in the case of gas, also the amount of water vapor.
This relates to the fact that what is pumped out of the well is
not pure, and often contains a mixture of oil, gas, water and Oil is often pumped direct to the oil refinery which is where
often sand which first need to be separated from each other the down stream operation starts but often needs to go
before being shipped or piped to a storage facility. through a series of pumps to get the required pressure.
This can be done in a variety of ways, depending on the type With the Kopex-Ex™ range of products, Thomas & Betts can
of oil or gas the well is pumping, and can often take up to offer a range of products and services to meet the demands
4 processes before the commodity is separated out ready of midstream oil and gas markets.
for piping or shipping. These processes require energy and
this energy is often created from the commodity itself by the Kopex-Ex™ conduits are used in many applications including
utilization of the gas. protecting the critical data cables feeding the information
from sensors, to the instrumentation boxes, as well as
Once the separating has been completed, the commodity being used on the compressors protecting the wiring where
can then be moved to storage. In the case of an offshore temperatures can reach over 100ºC.
rig this separating is often done onshore away from the rig
then pumped to the storage depots. In the case of the FPSO
vessels it is all done on board and the oil transferred to
tankers at sea for delivery to storage depots.

• Salt water corrosion (Tankers)
• Approval specification required ATEX, IECEx, UL, GOST etc

Oil & Gas - Downstream Applications
Industry Overview
The term Downstream relates to the processing and delivery of The second stage is upgrading or reforming. In this stage the
finished carbon related product to the end-user. This covers a product changes at a molecular level. For example changing
whole range of applications from refining to service stations. the low octane version of Naphtha to high octane, which can
be blended into gasoline.
There are over 700 refineries globally, all competing to supply Stages three and four are about treating the product to
finished carbon based products to local and international markets. remove impurities such as sulphur and blending the refined
The products refined are varied including: product into distinct products for the market.
• Transportation fuels The final stage of the downstream process is delivery to the
LPG, gasoline, jet fuel, diesel, gas oil and bunker fuel. market which involves storage and transportation. For
• Petrochemical feedstocks example in the case of aviation fuel this can be shipped direct
LPG, naphtha and aromatics. to airports by road or rail where it is stored, before transferring
• Energy sources to tanker trunks for the refuelling of aircraft.
LPG, kerosene, heating oil and fuel oil.
• Specialities All the stages in the downstream operation have different
Lubricants, bitumen, coke, solvents and waxes. requirements to ensure safety of personnel and the quality of
• Petrochemical feedstocks the end product.
Synthetic fibers (nylon), plastics (polyethylene, PVC).
Kopex-Ex™ plays a key part within the downstream market. It
The refining process is in four stages, firstly distillation which is not just used to protect the sensor cables but also for
separates it into 5 product sectors LPG, Naphtha, Kerosene, security on CCTV all the way through to the cable protection
Gas, Oil, and Atmospheric residue, this is done using high on rail tankers and tanker trucks.
temperature. The higher the temperature the higher the
quality of the product.

• Continual Movement (CCTV)
• Approval specification required ATEX, IECEx, UL, GOST, etc.

Armored and Unarmored Cable Glands

Kopex-Ex™ Cable Gland Fast Facts
Armored Cable Glands Competitors
Type Kopex-Ex Double Compression Hawke 501/453 RAC CMP/appleton T3CDS Crouse/Capri ADE4F
Materials Brass, Nickel Plated Brass Brass, Nickel Plated Brass Brass, Electroless Nickel Plated Brass Nickel Plated Brass (Std) Bronze
316 Stainless Steel 316 Stainless Steel and Aluminum 316 Stainless Steel and Aluminum 316 Stainless Steel and Aluminum
Certifications
Protection Type
Features
Universal - SWA, SWB, STA, AWA
Universal - SWA, SWB, STA, AWA Universal - SWA, SWB, STA, AWA Universal - SWA, SWB, STA, AWA
and lead sheathed (w/ addit'l earthing washer)
Internal components
Internal components held captive within the Internal components (RAC) are loose Internal components are loose and fall Internal components are loose and fall out
gland with O-rings — easy to install and fall out when disassembled out when disassembled when disassembled
O-ring protection removes the need for a
Deluge protection Deluge protection is optional O-ring deluge protection seal included
deluge sleeve
Unique shape of seals at the top and bottom of
Compensating Displacement Seal
Sealing system the gland allow for pressure to slowly dissipate Comes with standard neoprene seal
(CDS) System
without providing a direct flame path.
Operating -40˚C to 100˚C or -60˚C to 130˚C -60°C to +130°C, (-20°C to +200°C -60˚C to 100˚C or -70˚C to 220˚C
-60˚C to 80˚C
Temperatures w/ opt silicone seal w/ opt high temp seals) w/ opt silicone seal
Unarmored Cable Glands Competitors

Type Kopex-Ex Single Compression Hawke 501/421 CMP/Appleton A2F Crouse/Capri
Brass, Nickel Plated Brass Brass, Nickel Plated Brass Brass, Nickel Plated Brass
Materials
316 Stainless Steel 316 Stainless Steel and Aluminum 316 Stainless Steel
Certifications
Protection Type
Features
Less SKU's - Widest range of cable diameters
within one gland due to its captive yet Can be used with armored cable (does not
Can be used with braided cable
removable range taking inner sleeves = fewer terminate armor) and tray cable
SKU’s for a wider range of cables
Operating -40˚C to 100˚C or -60˚C to 180˚C with -60°C to +130°C, (-20°C to +200°C -60°C to +100°C (opt silicones seal
-60˚C to 100˚C
Temperatures optional silicone seal w/ opt high temperature seals) available for extreme temperatures)
Nylon Cable Glands Competitor

Type Kopex-Ex Double compression Crouse/Capri
Materials Nylon Nylon
Certifications
Protection Type
Features
Operating
-40°C to + 80°C -20°C to + 70°C
Temperatures

Kopex-Ex™ Double Compression Cable Glands
Upper Seal
High strain relief, IP rating,
and explosion proof
protection is obtained
through the upper and lower
seals. The unique shape of Sealing Ring
the seal allows a uniform Prevents water ingress
compression on the cable and enables a tight seal
which creates a solid seal. at the termination point
Swivel Braid Sealing Ring

Retainer Prevent the shielding
Inside this retainer there is a cone from being lost
two part piece made up of an when cable glands are
armor reducer (Leave in for disassembled
braid, remove for wire) and
a grounding cone that gives
the gland its universal feature
allowing the use with SWA,
SWB, STA and AWA cables
to be used with this gland Lower Seal
Notice the shape, it is the
same as the Upper Seal
and provides the same
benefits

Cable Gland Quick Reference Chart
Ex d Double Compression Ex d Single Compression Nylon Cable Glands

Cable Glands Cable Glands
● ● ●
● ● ●
● ● ●
Protection Type
● ● ●
Group Group
● ● ●
Dust Gas
● ● ●
● ● ●
● ● ●
Zones
● ● ●
● ● ●

Kopex-Ex™ Double Compression Cable Glands
Suitable with the following Cable Types: Certification & Standards
SWA (Steel Wire Armored), SWB (Steel Wire Braid), Approved to: IP test:
STA (Steel Tape Armored), AWA (Aluminum Wire Armor) EN/IEC 60079-0, 60079-1, 60079-7, 60079-31 IP66-IP68
Features Temperature:
• Flameproof Ex d and increased safety Ex e -40°C to +100°C Neoprene sealing ring (std)
• Available in Brass, Nickel Plated Brass
and Stainless Steel 316 EC TYPE Examination Certificate:
• Wide range of cable sizes CESI 13 ATEX 041X, IECEx CES 13.0014X
Ex d IIC Gb, Ex e IIC Gb, Ex tb IIIC Db
Brass Metric L H Position Brass NPT L H Position

CH1 CH2 CH3 Marking CH1 CH2 CH3 Marking
1. Lower Body 1. Lower Body
2. Lower Sealing Ring 2. Lower Sealing Ring
3. O-Ring 3. O-Ring
4. Grounding Cone Size 4. Grounding Cone
M D D1 D2 Size
M D D1 D2
5. Swivel Braid Retainer 5. Swivel Braid Retainer
6. Middle Body 6. Middle Body
7. Upper Sealing Ring 7. Upper Sealing Ring
8. Pressure Cap 8. Pressure Cap
1 3 2 3 4 5 3 6 7 8
1 2 3 4 5 3 6 7 8
Brass Metric Sealing Range Cable Gland Dimensions Torque (Nm)

Type Size D (min-max) D1 (min-max) H Min L Min CH1 CH2 CH3 D2 Min CH2 CH3
EXN03MSC1 M16 3 - 8.5 6 - 12 47 16 22 26 26 29 27.0 25.0
EXN03MMC1 M16 6 - 12 8.5 - 16 48 16 25 29 29 31.5 49.0 28.0
EXN04MSC1 M20 3 - 8.5 6 - 12 47 16 24 26 26 29 27.0 25.0
EXN04MMC1 M20 6 - 12 8.5 - 16 47 16 25 29 29 31.5 49.0 28.0
EXN04MLC1 M20 12 - 14.5 16 - 20 50 16 28 30 32 35 33.0 33.0
EXN05MSC1 M25 6 - 12 8.5 - 16 48 18 29 29 29 31.5 49.0 28.0
EXN05MMC1 M25 12 - 16 16 - 21 53 18 32 34 34 37 30.0 27.0
EXN05MLC1 M25 12 - 20 16 - 26 60 18 36 40 40 44 61.0 32.0
EXN06MSC1 M32 12 - 20 16 - 26 62 18 40 40 40 44 61.0 32.0
EXN06MMC1 M32 15 - 26 20 - 33 78 18 48 52 52 57 86.0 40.0
EXN07MSC1 M40 15 - 26 20 - 33 78 18 48 52 52 57 86.0 40.0
EXN07MMC1 M40 20 - 32 29 - 41 89 18 55 60 60 66 110.0 75.0
EXN08MSC1 M50 22 - 35 33 - 48 97 18 60 70 75 82 110.0 75.0
EXN08MMC1 M50 27 - 41 36 - 52 100 18 70 70 74 83 125.0 75.0
EXN09MSC1 M63 35 - 45 43 - 57 106 20 75 80 80 89.5 160.0 140.0
EXN09MMC1 M63 40 - 52 47 - 60 107 20 85 85 85 94 250.0 100.0
EXN10MSC1 M75 40 - 52 47 - 60 107 20 85 85 85 94 250.0 100.0
EXN10MMC1 M75 45 - 60 54 - 70 125 20 90 95 100 110.5 250.0 150.0
EXN11MSC1 M90 45 - 60 54 - 70 125 20 95 95 100 110.5 250.0 150.0
EXN11MMC1 M90 60 - 72 63 - 80 154 20 110 115 115 127 320.0 210.0
Brass NPT Sealing Range Cable Gland Dimensions Torque (Nm)

Type Size D (min-max) D1 (min-max) H Min L Min CH1 CH2 CH3 D2 Min CH2 CH3
EXN03ASC1 3/8” 3 - 8.5 6 - 12 47 16 22 26 26 29 27.0 25.0
EXN03AMC1 3/8” 6 - 12 8.5 - 16 48 16 25 29 29 31.5 49.0 28.0
EXN04ASC1 1/2” 3 - 8.5 6 - 12 47 21 24 26 26 29 27.0 25.0
EXN04AMC1 1/2” 6 - 12 8.5 - 16 47 21 25 29 29 31.5 49.0 28.0
EXN04ALC1 1/2” 12 - 14.5 16 - 20 50 21 28 30 32 35 33.0 33.0
EXN05ASC1 3/4” 6 - 12 8.5 - 16 48 21 29 29 29 31.5 49.0 28.0
EXN05AMC1 3/4” 12 - 16 16 - 21 53 21 32 34 34 37 30.0 27.0
EXN05ALC1 3/4” 12 - 20 16 - 26 60 21 36 40 40 44 61.0 32.0
EXN06ASC1 1” 12 - 20 16 - 26 62 26 40 40 40 44 61.0 32.0
EXN06AMC1 1” 15 - 26 20 - 33 78 26 48 52 52 57 86.0 40.0
EXN07ASC1 1 1/4” 15 - 26 20 - 33 78 28 48 52 52 57 86.0 40.0
EXN07AMC1 1 1/4” 20 - 32 29 - 41 89 28 55 60 60 66 110.0 75.0
EXN08ASC1 1 1/2” 22 - 35 33 - 48 97 28 60 70 75 82 110.0 75.0
EXN08AMC1 1 1/2” 27 - 41 36 - 52 100 28 70 70 74 83 125.0 75.0
EXN09ASC1 2” 35 - 45 43 - 57 106 28 75 80 80 89.5 160.0 140.0
EXN09AMC1 2” 40 - 52 47 - 60 107 28 85 85 85 94 250.0 100.0
EXN10ASC1 2 1/2” 40 - 52 47 - 60 107 41 85 85 85 94 250.0 100.0
EXN10AMC1 2 1/2” 45 - 60 54 - 70 125 41 90 95 100 110.5 250.0 150.0
EXN11ASC1 3” 45 - 60 54 - 70 125 43 95 95 100 110.5 250.0 150.0
EXN11AMC1 3” 60 - 72 63 - 80 154 43 110 115 115 127 320.0 210.0
* For Brass use prefix EX e.g. EX03ASC1
** For 316 Stainless Steel use prefix EXS e.g. EXS03ASC1
Ex e Single Compression Cable Gland
Suitable with the following Cable Types: Certification & Standards
Non-Armored Approved to: IP test:
EN/IEC 60079-0, EN 60079-1, EN 60079-7 IP66-IP68
Features EN 60079-11, EN 60079-31
• Flameproof Ex e EC TYPE Examination Certificate:
• Available in Brass, Nickel Plated Brass IMQ 13 ATEX 015X, II 2GD / Exe IIC Gb, Ex tb IIIC Db
and Stainless Steel 316
• Large cable range within one product Temperature:
with removable seals -40°C to +100°C Neoprene sealing ring (standard)
1 1
L L
P = Sealing Combination
P = Sealing Combination
S1 S2 S3
1. Sealing Ring S1 S2 S3
H
1.Cap
2. Sealing Ring Size
M P
H
2.Body
3. Cap M P
3. Body 2
L1 3
2
Position Marking
L1 3
Position Marking
Brass Metric Cable Gland Dimensions Sealing Ring Dimensions

Type Size L L Min CH H Min Min-Max S1+S2+S3 S1+S2 S1 Torque (Nm)
EXN03MMC2 M16 40 16 22 20 3 - 12 3-6 6-9 9 - 12 19
EXN04MMC2 M20 40 16 22 20 3 - 12 3-6 6-9 9 - 12 19
EXN04MLC2 M20 45 16 28 20 10 - 16 – 10 - 14 14 - 16 28
EXN05MMC2 M25 40 16 28 20 10 - 18 – 10 - 14 14 - 18 28
EXN05MLC2 M25 50 16 35 25 14 - 20 – 14 - 17 17 - 20 31
EXN06MMC2 M32 43 16 35 25 14 - 24 14 - 17 17 - 20 20 - 24 31
EXN06MLC2 M32 53 16 45 39 22 - 28 – 22 - 26 26 - 28 26
EXN07MMC2 M40 45 18 45 39 22 - 32 – 22 - 26 26 - 32 26
EXN07MLC2 M40 55 18 50 32 26 - 34 – 26 - 32 32 - 34 58
EXN08MMC2 M50 46 18 55 / 50 32 26 -35 – 26 - 30 30 - 35 58
EXN08MLC2 M50 63 18 55 / 58 38 35 - 42 – 35 - 38 38 - 42 60
EXN09MMC2 M63 53 18 68 / 58 38 35 - 45 – 35 - 38 38 - 45 60
EXN09MLC2 M63 62 18 75 / 80 25 46 - 56 – 46 - 51 51 - 56 75
EXN10MMC2 M75 64 20 80 25 46 - 62 46 - 51 51 - 57 57 - 62 75
EXN10MLC2 M75 75 20 95 36 60 - 69 – 60 - 63 63 - 69 110
EXN12MMC2 M90 75 20 95 36 60 - 75 60 - 63 63 - 69 69 - 75 110
EXN12MLC2 M90 77 20 105 38 75 - 82 – 75 - 79 79 - 82 130
EXN13MMC2 M100 77 20 115 / 105 38 75 - 85 75 - 79 79 - 82 82 - 85 130
EXN14MMC2 M110 77 20 115 38 85 - 95 85 - 89 89 - 92 92 - 95 140
Brass NPT Cable Gland Dimensions Sealing Ring Dimensions

Type Size L L Min CH H Min Min-Max S1+S2+S3 S1+S2 S1 Torque (Nm)
EXN03AMC2 3/8” 40 16 22 20 3 - 12 3-6 6-9 9 - 12 19
EXN04AMC2 1/2” 40 16 22 20 3 - 12 3-6 6-9 9 - 12 19
EXN04ALC2 1/2” 45 16 28 20 10 - 16 – 10 - 14 14 - 16 28
EXN05AMC2 3/4” 40 16 28 20 10 - 18 – 10 - 14 14 - 18 28
EXN05ALC2 3/4” 50 16 35 25 14 - 20 – 14 - 17 17 - 20 31
EXN06AMC2 1” 47 20 35 25 14 - 24 14 - 17 17 - 20 20 - 24 31
EXN06ALC2 1” 57 20 45 39 22 - 28 – 22 - 26 26 - 28 26
EXN07AMC2 1 1/4” 47 20 45 39 22 - 32 – 22 - 26 26 - 32 26
EXN07ALC2 1 1/4” 57 20 50 32 26 - 34 – 26 - 32 32 - 34 58
EXN08AMC2 1 1/2” 48 20 55 / 50 32 26 -35 – 26 - 30 30 - 35 58
EXN08ALC2 1 1/2” 65 20 55 / 58 38 35 - 42 – 35 - 38 38 - 42 60
EXN09AMC2 2” 55 20 68 / 58 38 35 - 45 – 35 - 38 38 - 45 60
EXN09ALC2 2” 64 20 75 / 80 25 46 - 56 – 46 - 51 51 - 56 75
EXN10AMC2 2 1/2” 70 26 80 25 46 - 62 46 - 51 51 - 57 57 - 62 75
EXN10ALC2 2 1/2” 81 26 95 36 60 - 69 – 60 - 63 63 - 69 110
EXN12AMC2 3” 81 26 95 36 60 - 75 60 - 63 63 - 69 69 - 75 110
EXN12ALC2 3” 83 26 105 38 75 - 82 – 75 - 79 79 - 82 130
EXN13AMC2 4” 83 26 115 / 105 38 75 - 85 75 - 79 79 - 82 82 - 85 130
EXN14AMC2 4” 83 26 115 38 85 - 95 85 - 89 89 - 92 92 - 95 140
* For Brass use prefix EX e.g. EX03MMC2 for Metric / EX03AMC2 for NPT
** For 316 Stainless Steel use prefix EXS e.g. EXS03MMC2 for Metric / EXS03AMC2 for NPT

Ex e Nylon Cable Gland
Features Certification & Standards
• Suitable for potentially explosive gas atmospheres Approved to: IP test:
• Increased safety “e” and intrinsic safety “i” EN/IEC 60079-0, 60079-7, 60079-11, 60079-31 IP66-IP68
EC TYPE Examination Certificate:
IMQ 13 ATEX 016X, IECEx IMQ 13.0005X, Ex e IIC Gb, Ex tb IIIC Db
Temperature:
-40°C to +80°C
Cable Cable
Glands Case Glands
M CH Thickness CH1 R M CH
Flat washer Flat washer
for IP protection for IP protection
degree degree
Locknut Loc
H
Dimensions
Metric Type Size Min - Max L H Min CH CH1 Torque (Nm)
EXCGM20S 20 6,0 - 12,0 10 40 24 24 5
EXCGM20SL 20 6,0 - 12,0 15 45 24 24 5
EXCGM20M 20 10,0 - 14,0 10 42 27 27 5.5
EXCGM20ML 20 10,0 - 14,0 15 50 27 27 5.5
EXCGM25S 25 13,0 - 18,0 10 47 33 33 7
EXCGM25SL 25 13,0 - 18,0 15 50 33 33 7
EXCGM25M 25 11,0 - 17,0 8 42.5 29 29 5
EXCGM32S 32 15,0 - 21,0 10 50 36 36 6
EXCGM32M 32 18,0 - 25,0 15 68 42 42 9
EXCGM40S 40 19,0 - 28,0 10 55 46 46 5
EXCGM40M 40 22,0 - 32,0 18 68 53 53 17
EXCGM50S 50 30,0 - 38,0 18 73 60 60 22
EXCGM63S 63 34,0 - 44,0 18 74 65 65 23
Dimensions
NPT Type Size Min - Max L H Min CH CH1 Torque (Nm)
EXCG050S 1/2” 6 - 12 15 45 24 24 5
EXCG050M 1/2” 10 - 14 15 47 27 27 5.5
EXCG075S 3/4” 13 - 18 15 50 33 33 7
EXCG100S 1” 18 - 25 18 58 42 42 9

C4 Series Ex d Flameproof Cable Gland
• A compound barrier cable gland for use with Approved to:
unarmored cable EN/IEC 60079-0, 60079-1, 60079-7, 60079-31
• Suitable for use in Zones 1, 2, 21, 22 EC TYPE Examination Certificate:
• Flameproof Ex d and increased safety EX e CESI 13 ATEX 041X, IECEx CES 13.0014X
• Available in brass, nickel-plated brass Ex d IIC Gb, Ex e IIC Gb, Ex tb IIIC Db
and stainless steel 316
• Deluge proof Temperature: IP test:
• Wide range of cable sizes -40°C to +100°C IP66
TL H TL H
SW1
SW2
SW3
SW2
SW1
SW3
ØD
ØD
ØD2
ØD1
TD
ØD2
ØD1
TD
1 2 3 4 2 5 6 7
8 1 2 3 4 2 5 6 7
Brass Metric Brass NPT

1. Body 5. Upper Body 1. Body 5. Upper Body
2. O-Ring 6. Upper Sealing Ring 2. O-Ring 6. Upper Sealing Ring
3. Pot 7. Cap 3. Pot 7. Cap
4. Pressurising Bushing 8. Washer 4. Pressurising Bushing
Brass Metric Cable Gland Dimensions Cable Diameter Range Torque (Nm)
Part No. Thread H TL ØD ØD1 ØD2 SW1 SW2 SW3 min-max (mm) SW2 SW3
EX04MC4 M20 62 16 33 16.5 14 30 30 30 8.5-16.0 30 28
EX05MC4 M25 62.8 16 37 21.5 18.5 34 34 34 16.0-21.0 45 27
EX06MC4 M32 68.5 16 45 26.5 25.6 42 42 40 16.0-26.0 65 32
EX07MC4 M40 75.1 16 66 41.5 33 50 60 60 29.0-41.0 75 75
EX08MC4 M50 82.7 16 77 48.5 43 60 70 75 33.0-48.0 90 75
EX09MC4 M63 96 16 77 52.5 52 70 70 74 36.0-52.0 100 75
EX04AC4 1/2” 62 21 33 16.5 14 30 30 30 8.5-16.0 30 28
EX05AC4 3/4” 62.8 21 37 21.5 18.5 34 34 34 16.0-21.0 45 27
EX06AC4 1” 68.5 26 45 26.5 25.6 42 42 40 16.0-26.0 65 32
EX07AC4 1 1/4” 75.1 28 66 41.5 33 50 60 60 29.0-41.0 75 75
EX08AC4 1 1/2” 82.7 28 77 48.5 43 60 70 75 33.0-48.0 90 75
EX09AC4 2” 96 28 77 52.5 52 70 70 74 36.0-52.0 100 75
*For nickel plated brass version, add N to the reference, e.g. EXN04MC4 for Metric / EXS04AC4 for NPT
**For stainless steel 316 version, add S to the reference, e.g. EXS04MC4 for Metric / EXS04AC4 for NPT

C5 Series Ex d Flameproof Cable Gland
• A compound barrier cable gland for use with Approved to:
– SWA (Steel wired Armored) EN/IEC 60079-0, 60079-1, 60079-7, 60079-31
– SWB (Steel wired Braid) EC TYPE Examination Certificate:
– AWA (Aluminum wired Armored)
• Suitable for use in Zones 1, 2, 21, 22 CESI 13 ATEX 041X, IECEx CES 13.0014X
• Flameproof Ex d and increased safety Ex e Ex d IIC Gb, Ex e IIC Gb, Ex tb IIIC Db
• Available in brass, nickel plated brass and Temperature: IP test:
stainless steel 316 -40°C to +100°C IP66
8 • Deluge proof
• Wide range of cable sizes
TL H TL H
SW1
SW2
SW2
SW3
SW1
SW3
ØD
ØD
ØD2
ØD1
TD
ØD2
ØD1
TD
1 2 3 4 2 5 6 7 8 9 10
11 1 2 3 4 2 5 6 7 8 9 10
Brass Metric Brass NPT

1. Body 5. Armour Reduction 9. Upper Sealing Ring 1. Body 5. Armour Reduction 9. Upper Sealing Ring
2. O-Ring 6. Swivel Braid Ring 10. Cap 2. O-Ring 6. Swivel Braid Ring 10. Cap
3. Pot 7. O-Ring 11. Washer 3. Pot 7. O-Ring
4. Grounding Cone 8. Upper Body 4. Grounding Cone 8. Upper Body
EX04MC5 M20 70 16 33 16.5 14 30 30 29 8.5-16.0 30 28
EX05MC5 M25 72.1 16 37 21.5 15.5 34 34 34 16.0-21.0 45 27
EX06MC5 M32 76 16 45 26.5 25.6 42 42 40 16.0-26.0 65 32
EX07MC5 M40 83.4 16 66 41.5 33 50 60 60 29.0-41.0 75 75
EX08MC5 M50 96.6 16 77 48.5 43 60 70 75 33.0-48.0 90 75
EX09MC5 M63 109.5 16 77 52.5 52 70 70 74 36.0-52.0 100 75
X04AC5 1/2” 70 21 33 16.5 14 30 30 30 8.5-16.0 30 28
EX05AC5 3/4” 72.1 21 37 21.5 15.5 34 34 34 16.0-21.0 45 27
EX06AC5 1” 76 26 45 26.5 25.6 42 42 40 16.0-26.0 65 32
EX07AC5 1 1/4” 83.4 28 66 41.5 33 50 60 60 29.0-41.0 75 75
EX08AC5 1 1/2” 96.6 28 77 48.5 43 60 70 75 33.0-48.0 90 75
EX09AC5 2” 109.5 28 77 52.5 52 70 70 74 36.0-52.0 100 75
*For nickel plated brass version, add N to the reference, e.g. EXN04MC5 for Metric / EXS04AC5 for NPT
**For stainless steel 316 version, add S to the reference, e.g. EXS04MC5 for Metric / EXS04AC5 for NPT

Teck / MC Cable Glands

Star Teck® Cable Glands
Installation and technical overview
A. Available in
Installation steps a broad range
of materials
Caution: de-energize system
and finishes
E. Built-in O-Ring
1. Prepare cable 2. Insert cable
B. Power-grip. F. Sharp biting

Provides a grip teeth provide
that’s high up on superior electrical
the cable bonding
3. Tighten gland nut
G. Watertight
tapered bushing
C. Power-Grip
grounding ring
is non-magnetic
stainless steel
H. Easy to
install in
tight spaces
D. Stainless steel
retaining ring
See pages 74-75 for technical specifications
A. Available in a broad range of materials and D. Stainless steel retaining ring. Withstands G. Watertight tapered bushing. Cone shaped
finishes. Aluminium, steel, stainless steel and corrosive environments. Non-magnetic. to provide a secure, tight fit while eliminating
PVC coated. cupping or water in vertical installations.
E. Built-in O-Ring provides 360° seal even when
B. Power grip provides a grip that is high up on enclosure surface is rough or uneven. H. Easy to install in tight spaces. Low profile
the cable though not on the first convolution. This gland nut fits tight spaces. Has grooves for
saves on installation time and provides dependable F. Sharp biting teeth provide superior screwdriver installation, and flats for a wrench.
grounding. electrical bonding and allow corrosive liquids to Durable and reusable with funnel entry for
drain away quickly. easy cable insertion.
C. Power-grip grounding ring is non-magnetic
stainless steel. Provides 360° long-term dependable
grounding. It makes immediate contact with the cable.

Star Teck® XP Cable Glands
A. Hub has
Installation steps hexagonal shape
for dependable
tool grip
1. Prepare cable 2. Install XP fitting

onto cable F. Easy fill and
B. User-friendly
assembly
Internal splines
G. Power-grip
provides grip
3. Tighten gland nut 4. Pot cable (using that’s high
liquid or putty)
upon cable
armour
C. Highly
efficient, H. Easy to
highly install in
visible tight spaces
5. Install hub on 6. Insert cable and
enclosure tighten red union union
D. Corrosion
resistant I. Secure, tight
copper-free fit, tapered
construction bushing
E. Stainless steel
retaining ring
A. Hub has hexagonal shape for dependable E. Stainless steel retaining ring. Withstands H. Easy to install in tight spaces. Low profile
tool grip. Easy installation. corrosive environments. Non-magnetic. gland nut fits tightest spaces. Has grooves for
B. User-friendly internal splines allow installer to hammer and screwdriver installation and flats for
tighten gland nut either on or off enclosure. F. Easy fill and assembly. Sealing chamber is easier wrench-gripping. Durable and reusable with funnel
to fill, requires less sealing compound - saves time, entry for easy cable insertion.
C. Highly efficient, highly visible union material. Flame path is optimally designed to allow
features twist-on action for easy connection and for easy insertion into hub. Quick-turn lock unites I. Secure, tight fit, tapered bushing. Cone-shaped
disconnection; red color assures high visibility, assembly during installation. to provide secure, tight fit while eliminating cupping
easy recognition. Union also serves as a “puller” of water in vertical installations.
during disassembly. G. Power-grip provides grip that’s high up on
cable armor though not on first convolution this
D. Corrosion resistant copper-free construction. saves on installation time and provides dependable
All-aluminum body and gland nut resist corrosion grounding. The non-magnetic stainless steel
and oxidation. power-grip grounding ring assures 360° long-term
dependable grounding. Also provides phenomenal
tensile pull out resistance.

Star Teck® Extreme Cable Glands
A. Removable F. Sharp biting teeth

Installation steps armor-stop is provide superior
factory installed electrical bonding
1. Prepare cable 2. Insert cable
B. Built-in sealing G. Exclusive

device provides power-grip
360º seal provides a grip
that’s high up
on the cable
3. For larger cables, 4. Remove armor stop

unscrew and discard
armor-stop.
C. Copper-free H. Power-grip
construction grounding ring
I. Built-in
cable jacket
D. Tapered stripping
elastomeric gauge
bushing
E. Elastomeric collar J. Easy to install

ring extends cable in tight spaces
diameter range
per fitting
A. Removable armor-stop is factory installed. E. Elastomeric collar ring extends cable diameter H. Power-grip grounding ring is non-magnetic
Fittings come ready to install on smallest cable in its range per fitting. Matching cable to fitting hub stainless steel. Dual sets of grounding devices ensure
range. For larger cables, simply unscrew armor-stop size is made easy. (Note: The STE 050-DATA collar 360º long-term dependable grounding. It makes
and discard. No fitting disassembly required. ring is made of stainless steel). immediate contact with the cable during insertion.
B. Built-in sealing device provides 360º seal F. Sharp biting teeth provide superior electrical I. Built-in cable jacket stripping gauge on each
even when enclosure surface is rough or uneven bonding and allow corrosive liquids to drain fitting.
away quickly.
C. Copper-free construction. Non-corrosive all J. Easy to install in tight spaces. Has grooves for
aluminum body and gland nut. G. Exclusive power-grip provides a grip that’s screwdriver installation, and flats for
high up on the cable though not on the first a wrench. Durable and reusable with funnel entry
D. Tapered elastomeric bushing. Cone shaped to convolution this saves on installation time and for easy cable insertion.
provide a secure, tight fit while eliminating cupping provides dependable grounding.
of water in vertical installations.

Star Teck® XP Cable Glands
A. Removable
Installation steps armor-stop
1. Prepare cable 2. Install XP fitting B. Built-in

onto cable
O-Ring
G. Easy to fill
sealing chamber
- requires less
sealing compound
3. Tighten gland nut 4. Remove armour stop C. Copper-free

construction H. High
visibility,
red union
D. Tapered I. Exclusive
elastomeric power-grip
5. Pot cable using liquid or putty provides a grip
bushing
that’s high up
on the cable
E. Low profile J. Built-in

gland nut fits cable jacket
tight spaces stripping
6. Insert hub on 7. Insert cable and
enclosure tighten red union gauge
F. Elastomeric collar ring

extends cable diameter
See pages 80-81 for technical specifications range per fitting
A. Removable armour-stop is factory installed. E. Low profile gland nut fits tight spaces. H. High visibility, red union features twist-on
Fitting comes ready to install on smallest cable in its Has grooves for screwdriver installation, and flats for action for easy connection and disconnection.
range. No disassembly required for larger cables - a wrench. Durable and reusable with funnel entry This also serves as mechanical splitter to separate
simply unscrew and discard armour-stop. This makes for easy cable insertion. hub from fitting during disassembly.
the fitting very range taking.
F. Elastomeric collar ring extends cable diameter I. Power-grip provides a grip that’s high up on
B. Built-in O-Ring to ensure liquidtight installation range per fitting. Matching cable to fitting hub the cable though not on the first convolution this
size is easy. saves installation time and provides dependable
C. Copper-free construction. Non-corrosive all grounding. The dual sets of grounding devices ensure
aluminium body and gland nut. G. Easy to fill sealing chamber requires less sealing 360º long-term dependable grounding. Makes
compound saving time and materials. Optimally immediate contact with the cable during insertion.
D. Tapered elastomeric bushing - cone shaped designed flame path makes insertion into the hub
to provide a secure tight fit while eliminating cupping easy. Quick-turn lock unitizes assembly during J. Built-in cable jacket stripping gauge
of water in vertical installations. installation. Note: The red armour stop must be
removed and discarded prior to potting the fitting.

Star Teck® Cable Glands - Selection Guide
Star Teck™ Star Teck™ XP Star Teck™ Star Teck™ Star Teck™ Iberville Tek Iberville TCAX
(ST) Series (STX) Series Extreme Extreme XP Extreme Director
(STE) Series (STEX) Series (STED) Series
023086 023086 023086 023086 023086 051586 051586
E, F & G A, B, C & D E, F & G A, B, C & D E, F & G A, B, C & D A, B, C & D
E, F & G E, F & G E, F & G E, F & G E, F & G E, F & G E, F & G
Type 4, 4x Type 4x, 6P Type 6P Type 4x, 6P Type 6P Type 4, 4x Type 4, 4x
● ●
AEX AEX AEX
023086 023086 023086
● ● ●
● ● ●
Exe II Exe II
EB2038 EB2038 EB2038
A, B, C & D A, B, C & D A, B, C & D
E, F & G E, F & G E, F & G
● ● ●

Star Teck® - ST Series Glands
Bushing Gland nut

(elastomer) (aluminium) Grounding ring Body
Features Certification & Standards Retaining ring
(stainless steel)
(stainless steel) (aluminium)
O-Ring
• Available in a broad range of materials and finishes; UL Listed and CSA Certified (elastomer)
aluminum, steel, stainless steel & PVC coated for hazardous locations as outlined in the CEC: Hub
• Easy installation and dependable grounding UL E38947

• Built in O-ring provides 360º seal CSA 023086, AEX
• Sharp biting teeth provide superior electrical bonding Class I, Class II groups E, F & G C A
• Watertight tapered bushing eliminates cupping in Class III Type 4, 4x; Exe II Zone 1
vertical installations
• Low profile gland nut for installation into tight spaces CSA certified for use in Hazardous location applications
• Designed to accommodate a broad range of cables when used with a certified class 1 sealing fitting.
B
Aluminum Range Over Jacket (Inches) Dimensions (Inches)

Type Hub Size Min. Max. A B* C
ST038-461S** 3/8” 0.344 0.535 0.344 2.02 0.995
ST050-462 1/2” 0.525 0.65 0.39 2.02 1.224
ST050-464 1/2” 0.6 0.76 0.48 2.02 1.363
ST050-465 1/2” 0.725 0.885 0.607 2.133 1.633
ST050-466 1/2” 0.825 0.985 0.607 2.133 1.633
ST075-467 3/4” 0.88 1.065 0.809 2.45 2.08
ST075-468 3/4” 1.025 1.205 0.809 2.45 2.08
ST100-469 1 1.187 1.375 1.034 2.601 2.23
ST125-470 1 1/4” 1.35 1.625 1.177 3.282 2.824
ST125-550 1 1/4” 1.5 1.625 1.365 3.282 2.824
ST125-471 1 1/4” 1.6 1.875 1.365 3.282 2.824
ST150-472 1 1/2” 1.7 1.965 1.552 3.62 3.26
ST150-473 1 1/2” 1.9 2.187 1.595 3.62 3.26
ST200-551 2 1.9 2.187 1.71 3.64 3.62
ST200-474 2 2.1 2.375 1.99 3.64 3.62
ST200-475 2 2.3 2.565 2.052 3.64 4.02
ST200-476 2 2.5 2.75 2.052 3.64 4.02
ST250-477 2 1/2” 2.38 2.64 2.255 4.7 4.75
ST250-478 2 1/2” 2.58 2.84 2.455 4.7 4.75
ST300-479 3 2.79 3.06 2.655 4.7 5.05
ST300-480 3 3 3.27 2.885 4.79 5.48
ST300-481 3 3.21 3.48 3.057 4.79 5.48
ST350-482 3 1/2” 3.42 3.69 3.285 4.79 5.98
ST350-483 3 1/2” 3.61 3.87 3.455 4.79 5.98
ST400-484 4 3.81 4.03 3.625 4.84 6.435
ST400-485 4 3.965 4.185 3.77 4.84 6.435
ST400-486 4 4.12 4.34 3.935 4.84 6.435
Note: When using fittings on single conductor cable, aluminum fittings and aluminum locknuts must be used
*Approximate dimension before installation, **Only available in steel
***For Steel version, add S to the reference, e.g. ST050-464S, for Stainless Steel version, add SS to the reference, e.g. ST050-464SS, for PVC-Coated Aluminum and Steel version, add PVC to the reference, e.g. ST050-464PVC or ST050-464SPVC
Star Teck® (ST) range

Star Teck® cable fittings are designed to accommodate a
broad range of cables, thereby minimizing the possibility of
mismatched cables and fittings in the field. They are available
in hub sizes from 1/2 to 4 inches, and will handle outer jacket
diameters from 0.525 to 4.34 inches

Star Teck® XP Series Hazardous Location Glands

• Hub has hexagonal shape for dependable tool grip UL Listed and CSA Certified
• Internal splines allow installer to tighten gland nut for hazardous locations:
either on or off enclosure UL E82038
• Provides grip high up on cable armor, saves UL Class I groups A, B, C & D
installation time and provides dependable grounding UL Class II E, F & G, Div 1
• Tapered bushing to provide secure, tight fit while CSA 023086
eliminating cupping in vertical installations Class I Div 1 & 2, groups A, B, C & D
• Low profile gland nut for installation into tight spaces Class II Div 1 & 2, groups E, F & G
• Designed to accommodate a broad range of cables Class III Types 4x, 6P
Aluminum Max. Volume Range Over Jacket (Inches) Dimensions (Inches)

of Sealing
Type Hub Size Compound (cm3) Min. Max. A B* C
STX050-462 1/2” 5 0.525 0.65 0.395 2.5 1.63
STX050-464 1/2” 5 0.6 0.76 0.485 2.5 1.63
STX075-465 3/4” 8 0.725 0.885 0.607 2.62 1.82
STX075-466 3/4” 8 0.825 0.985 0.715 2.62 1.82
STX100-467 1 16 0.88 1.065 0.75 2.83 2.3
STX100-468 1 16 1.025 1.205 0.895 2.83 2.3
STX125-469 1 1/4” 23 1.187 1.375 1.057 3.05 2.51
STX150-470 1 1/2” 43 1.35 1.625 1.177 3.76 3.26
STX150-550 1 1/2” 43 1.5 1.625 1.365 3.76 3.26
STX150-471 1 1/2” 43 1.6 1.875 1.465 3.76 3.26
STX200-472 2 72 1.7 1.965 1.552 4.05 3.62
STX200-473 2 72 1.9 2.187 1.752 4.05 3.62
STX200-474 2 72 2.1 2.375 1.99 4.15 4.02
STX250-475 2 1/2” 147 2.3 2.565 2.18 4.31 4.58
STX250-476 2 1/2” 147 2.5 2.75 2.36 4.31 4.58
STX300-478 3 286 2.58 2.84 2.455 5.64 5.1
STX300-479 3 286 2.79 3.06 2.655 5.8 5.33
STX350-480 3 1/2” 366 3 3.27 2.859 6.32 5.79
STX350-481 3 1/2” 366 3.21 3.48 3.057 6.32 5.79
STX400-482 4 614 3.42 3.69 3.285 6.63 6.19
STX400-483 4 614 3.61 3.87 3.455 6.63 6.19
STX400-484 4 614 3.81 4.03 3.625 7.09 6.9
STX400-485 4 614 3.965 4.185 3.77 7.09 6.9
Note: Sealing compound not included. Order separately
*Approximate dimension before installation, **For steel version, add S to the reference, e.g. STX050-464S
Type Description Volume (cm3)

SC4-KIT-1* Liquid type sealing compound (includes pouch of sealing compound with customizable nozzle and damming fiber) 50
SC65** Putty type sealing compound (cut-to-length stick) 34
* Use SC4-KIT-1 liquid compound for shielded cables and all power cables with more than 4 conductors (including ground).
**We do not recommend SC65 for use with shielded cables. Suitable for use on cables with a maximum of four conductors (including ground)
Series Star Teck XP® (STX) range

Star Teck XP® (STX) cable glands are designed to accommodate a broad range of cables, thereby minimizing the possibility of mismatched cables
and fittings in the field. They are available in hub sizes from 1/2 to 4 inches, and will handle outer jacket diameters from 0.525 to 4.185 inches

Star Teck® Extreme Series Range-taking Glands

• Removable armour stop is factory installed UL Listed and CSA Certified for
• Built-in sealing device provides 360º seal even when hazardous locations outlined in the CEC:
enclosure surface is rough or uneven UL E38947
• Tapered bushing to provide secure, tight fit while CSA 023086, AEX
eliminating cupping in vertical installations Class I, Class II groups E, F & G
• Elastomeric collar ring extends cable diameter range Class III Type 4, 4x or Type 6P
• Built-in jacket stripping gauge on each fitting Exe II Zone 1
• Low profile gland nut for installation into tight spaces
• Designed to accommodate a broad range of cables
Aluminum Range Over Jacket (in) Range Over Armor (in) A1 A2 B* C Max.
Strip Gland Torque Throat Dia.Min (in) Throat Dia. Min (in)
Type Hub Size Min Max Min Max Overall (in) O.D. (in)
Length (lb-in) w/ Armor Stop w/o Armor Stop
STE050-DATA 1/2” 7/8” 300 0.5 0.7 0.41 0.61 0.375 0.515 2.1 1.36
STE050 1/2” 1 1/4” 300 0.6 0.985 0.52 0.895 0.505 0.617 2.52 1.63
STE075 3/4” 1 1/4” 600 0.86 1.205 0.78 1.125 0.645 0.819 2.84 2.08
STE100 1 1 1/4” 700 0.95 1.375 0.87 1.295 0.785 1.044 3.02 2.3
STE125 1 1/4” 1 3/4” 1000 1.15 1.625 0.99 1.465 0.97 1.25 4.01 2.82
STE150 1 1/2” 1 3/4” 1200 1.44 1.965 1.28 1.805 1.26 1.562 4.29 3.25
STE200 2 1 3/4” 1600 1.825 2.375 1.665 2.215 1.645 1.995 4.12 3.6
STE250 2 1/2” 2 1/2” 1600 2.265 2.84 2.105 2.68 2.075 2.424 5.67 4.75
STE300 3 2 1/2” 1600 2.67 3.27 2.545 3.145 2.531 2.89 5.78 5.4
STE350 3 1/2” 2 1/2” 1600 3.22 3.87 3.09 3.64 3.065 3.414 5.74 5.9
STE400 4 2 1/2” 1600 3.665 4.34 3.55 4.225 3.525 3.914 5.79 6.4
Note: To order fittings complete with aluminium BondStar locknut and lug, add the suffix “GRL” to the catalogue number, e.g. STE050GRL
*Approximate dimension before installation, **For Steel version, add S to the reference, e.g. STE050S
Star Teck Extreme® (STE)

Star Teck Extreme® (STE) cable glands are designed to accommodate a broad range of cables and each hub size overlaps the
adjacent hub range, thereby minimizing the possibility of mismatched cables and fittings in the field. Available in hub sizes from
1/2 to 4 inches, Star Teck Extreme fittings will terminate outer jacket diameters from 0.5 to 4.34 inches

Star Teck Extreme XP Series Range-taking Glands
Features
• Removable armor stop is factory installed
• Built-in sealing device provides 360º seal when
enclosure surface is rough or uneven
• Tapered bushing to provide secure, tight fit while
eliminating cupping in vertical installations
• Elastomeric collar ring extends cable diameter range
• Built-in jacket stripping gauge on each fitting
• Low profile gland nut for installation into tight spaces
• Designed to accommodate a broad range of cables
Certification & Standards

UL Listed and CSA Certified for
hazardous locations:
UL E82038
UL Class I groups A, B, C & D
UL Class II E, F & G, Div 2
CSA 023086
Class I Div 1 & 2, groups A, B, C & D
Class II Div 1 & 2, groups E, F & G
Class III Types 4x, 6P
Aluminum Range Over Jacket (in) Range Over Armor (in) A1 A2

Throat Dia.Min (in) Throat Dia. Min (in) B* Length C Max. Compound Req'd (approx.)
Type Hub Size Min. Max. Min Max
w/ Armor Stop w/o Armor Stop (in) O.D. (in) SC65/SC4KIT Liquid (CC)
STX050-462 1/2” 0.525 0.65 0.415 0.57 N/A*** 0.4 2.5 1.63 5
STX050-464 1/2” 0.6 0.76 0.49 0.68 N/A*** 0.48 2.53 1.63 5
STEX075 3/4” 0.6 0.985 0.52 0.895 0.5 0.67 3.4 1.82 8
STEX100 1 0.86 1.205 0.78 1.125 0.645 0.825 3.58 2.3 16
STEX125 1 1/4” 0.95 1.375 0.87 1.295 0.829 1.076 3.92 2.51 23
STEX150 1 1/2” 1.15 1.625 0.99 1.465 0.953 1.28 5.02 3.26 43
STEX200 2 1.44 1.965 1.28 1.805 1.245 1.565 5.12 3.62 72
STEX250 2 1/2” 1.825 2.375 1.665 2.215 1.63 2 5.17 4.58 147
STEX300 3 2.265 2.84 2.105 2.68 2.066 2.495 6.61 5.1 286
STEX350 3 1/2” 2.67 3.27 2.545 3.145 2.522 2.895 7.38 5.79 366
STEX400 4 3.22 3.87 3.09 3.64 3.06 3.52 7.65 6.19 614
Note: To order fittings complete with aluminium BondStar locknut and lug, add the suffix “GRL” to the catalogue number, e.g. STE050GRL
*Approximate dimension before installation, **For Steel version, add S to the reference, e.g. STE050S
Star Teck Extreme XP® (STEX)

Star Teck Extreme XP® (STEX) cable glands are designed to accommodate a broad range of cables and each hub range overlaps
the adjacent hub range, thereby minimizing the possibility of mismatched cables and fittings in the field. They are available in hub
sizes from 1/2 to 4 inches, and will handle outer jacket diameters from 0.525 to 3.870 inches

Star Teck Extreme Director Series TM
Adjustable Range-taking Cable Glands

• First truly adjustable, range-taking fitting UL Listed and CSA Certified for
• Exclusive swash-plate design allows adjustments from 90˚ to 180˚ hazardous locations:
• Full circular bore for trouble-free cable insertion UL E38947
• Alignment guides facilitate installation of fittings at same angle CSA 023086, AEX
• Requires no disassembly prior to installation; Class I, Class II groups E, F & G
can also be easily disconnected Class III and enclosures Type 4, 4x and 6P
• For use with teck cable, jacketed metal-clad cable (ACWU) Exe II IP68
or metal clad cable (MC)
Assembly:
blue
compression
clamp d
nut glan nut
bushing
hub
removable
seal ring armour stop body grounding ring collar ring
Installation steps
Install fitting into enclosure Insert cable and tighten (as usual) Rotate fitting to desired angle
Range Over Jacket (in) Range Over Armor (in)

Gland Torque Throat Dia. Min (in) Throat Dia. Min (in)
Type Hub Size Max. Min Max. Min Overall
(lb - in) w/ Armor Stop w/o Armor Stop
STED050 1/2” 450 0.6 0.885 0.52 0.795 0.505 0.617 5.375
STED075 3/4” 600 0.86 1.205 0.78 1.125 0.645 0.819 5.875

IBERVILLE TEK Cable Glands
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Installation steps
Install fitting on enclosure Prepare cable Slacken gland nut and Hand tighten gland nut to
insert prepared cable hold cable, then wrench
tighten
CAT No. Dia. Over Cable Jacket (in) Gland Throat Overall Length Exposed Length Hex. Key
Aluminum Steel Trade Size (in) Min Max I.D. (in) Nut O.D. (in) (in) (tightened) (in) Gland Nut (in)
I-TEK-50-066 CI-TEK-50-066-S 1/2” 0.500 0.660 0.390 1.250 2-5/8 1-3/4 1-3/16
CI-TEK-50-079 CI-TEK-50-079-S 1/2” 0.620 0.790 0.500 1.375 2-5/8 1-3/4 1-5/16
CI-TEK-50-092 CI-TEK-50-092-S 1/2” 0.750 0.920 0.620 1.500 2-5/8 1-3/4 1-7/16
CI-TEK-75-105 CCI-TEK-75-105-S 3/4” 0.870 1.050 0.760 1.750 2-3/4 1-3/4 1-5/8
CI-TEK-75-120 CI-TEK-75-120-S 3/4” 1.020 1.200 0.830 1.937 2-3/4 1-3/4 1-13/16
CI-TEK-100-137 CI-TEK-100-137-S 1 1.180 1.370 1.030 2.375 2-7/8 2 2-1/4
CI-TEK-125-157 CI-TEK-125-157-S 1 1/4” 1.350 1.570 1.230 2.500 3-5/8 2-5/8 2-3/8
CI-TEK-125-176 CI-TEK-125-176-S 1 1/4” 1.540 1.760 1.400 2.625 3-5/8 2-5/8 2-1/2
CI-TEK-150-198 CI-TEK-150-198-S 1 1/2” 1.730 1.980 1.590 3.000 4 2-7/8 2-3/4
CI-TEK-200-220 CI-TEK-200-220-S 2 1.960 2.200 1.810 3.250 4-1/4 3-1/8 3
CI-TEK-200-241 CI-TEK-200-241-S 2 2.180 2.410 2.020 3.500 4-1/4 3-1/8 3-1/4
CI-TEK-200-262 CI-TEK-200-262-S 2 2.390 2.620 2.060 3.750 4-1/4 3-1/8 3-1/2
CI-TEK-250-284 CI-TEK-250-284-S 2 1/2” 2.600 2.840 2.400 5.000 6-7/16 5-1/4 4-1/2
CI-TEK-300-306 CI-TEK-300-306-S 3 2.820 3.060 2.620 5.625 6-3/4 5-1/2 5-1/4
CI-TEK-300-328 CI-TEK-300-328-S 3 3.040 3.280 2.843 5.625 6-3/4 5-1/2 5-1/4
CI-TEK-300-350 CI-TEK-300-350-S 3 3.260 3.500 3.030 5.625 6-3/4 5-1/2 5-1/4
CI-TEK-400-371 CI-TEK-400-371-S 4 3.480 3.710 3.230 6.500 7-1/8 5-3/4 6
CI-TEK-400-392 CI-TEK-400-392-S 4 3.690 3.920 3.450 6.500 7-1/8 5-3/4 6
CI-TEK-400-413 CI-TEK-400-413-S 4 3.900 4.130 3.680 6.500 7-1/8 5-3/4 6
CI-TEK-400-433 CI-TEK-400-433-S 4 4.110 4.330 3.860 6.500 7-1/8 5-3/4 6

IBERVILLE TCAX Explosion-proof Teck Cable Glands
• Incorporates integral means for the sealing of UL Listed and CSA Certified for
conductors, together with a long and tight flame hazardous locations:
propagation path to prevent the escape of hot gases UL E82038
• Suitable for either single or multi-conductor cables UL Class I groups A, B, C & D
• Available in 1/2 to 2-inch NPT trade sizes UL Class II E, F & G, Div 2
• Designed for ease of installation and total reliability CSA 051586
Class I groups A, B, C & D
Class II groups E, F & G
Class III Types 4, 4x
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Installation steps
Prepare cable Install TCAX fitting on Tighten gland nut Pot cable using liquid or Insert adaptor on Insert assembly and
cable putty enclosure tighten adaptor nut
CAT No. Trade Size Dia. Over Cable Jacket (in) Throat Body/Gland Fitting Adaptor Overall Length Exposed Length
Aluminum (in) Min Max (in) O.D. (in) Nut O.D. (in) (in) (in)
CI-TCAX-50-063-P 1/2” 0.500 0.630 0.380 1-5/8 1-3/8 3-1/2 2-7/8
CI-TCAX-50-078-P 1/2” 0.620 0.780 0.490 1-5/8 1-3/8 3-1/2 2-7/8
CI-TCAX-50-089-P 1/2” 0.760 0.890 0.530 1-5/8 1-3/8 3-1/2 2-7/8
CI-TCAX-50-098-P 1/2” 0.870 0.980 0.530 1-5/8 1-3/8 3-1/2 2-7/8
CI-TCAX-75-106-P 3/4” 0.900 1.060 0.740 1-7/8 1-5/8 3-3/4 3
CI-TCAX-75-118-P 3/4” 1.040 1.180 0.740 1-7/8 1-5/8 3-3/4 3
CI-TCAX-100-135-P 1 1.160 1.350 0.890 2-1/4 1-7/8 4-1/4 3-1/2
CI-TCAX-125-151-P 1 1/4” 1.330 1.510 1.180 2-3/4 2-1/2 4-1/4 3-1/2
CI-TCAX-125-167-P 1 1/4” 1.490 1.670 1.240 2-3/4 2-1/2 4-1/4 3-1/2
CI-TCAX-125-182-P 1 1/4 1.650 1.820 1.240 2-3/4 2-1/2 4-1/4 3-1/2
CI-TCAX-150-192-P 1 1/2” 1.730 1.920 1.480 3-1/4 3 4-1/2 3-3/4
CI-TCAX-150-208-P 1 1/2” 1.900 2.080 1.480 3-1/4 3 4-1/2 3-3/4
CI-TCAX-200-231-P 2 2.060 2.310 1.890 3-3/4 3-1/4 5-1/8 4-3/8
CI-TCAX-200-250-P 2 2.280 2.500 1.950 3-3/4 3-1/4 5-1/8 4-3/8

Conduit & Conduit Glands

Kopex-Ex™ Conduit & Fittings - Selection Guide
Thomas & Betts has a diverse range of conduit and conduit glands for hazardous locations. Nylon and metallic systems are available.
Nylon Conduits Metallic Fittings Nylon Conduit Fittings
Nylon Overbraided Nylon Metallic Nylon Nylon Nylon Nylon

conduits EXB conduits conduits fittings fittings fittings fittings fittings
EXBB XESX NENV
Group Group Protection Type
Dust Gas
Zones

For use with liquidtight conduits
Liquidtight Group I Group I Group I Group I XP flex

conduits glands 90º elbow universal universal Page ??
glands fittings swivel fittings

Nylon Conduit
EXB anti-static conduit compatible with EXPQM / EXPQA fittings
Anti-Static Nylon 12 Black Conduit Size (mm) Outside Coil Lengths

Type Metric NW Diameter (mm) (m)
EXB03* 16 12 15.8 10/30/50
EC TYPE Examination Certificate: EXB04* 20 17 21.2 10/30/50
ATEX: Baseefa 08 ATEX 0003X EXB05* 25 23 28.5 10/30/50
IECEx: IECEx BAS08.0001X EXB06* 32 29 34.4 10/30/50
GOST R: POCC GB.ГБ05.B03850
INMETRO: TÜV 11.0091 EXB07* 40 36 42.4 10/30/50
Ex e IIC Gb EXB08* 50 48 54.5 10/30/50
Ex tb IIIC Db EXB09* 68 56 67.2 10/30/50
EXB010* 80 70 80 10/30/50
Temperature:
-20°C to 80ºC *Add coil length to complete part number, e.g. 10 metres = EXB0510
RTI 110ºC to EN60079-0
Special characteristics
EXB: Surface resistivity <106Ω
EXBB overbraided conduit compatible with EXBQM / EXBQA fittings
Anti-Static Nylon 12 (Stainless Steel) Conduit Size (mm) Outside Coil Lengths
EXBB03* 16 12 17.2 50
EXBB04* 20 17 23.6 50
ATEX: Baseefa 08 ATEX 0003X EXBB05* 25 23 30 50
IECEx: IECEx BAS08.0001X EXBB06* 32 29 36 50
GOST R: POCC GB.ГБ05.B03850 EXBB07* 40 36 43.5 30
INMETRO: TÜV 11.0091
Ex e IIC Gb EXBB08* 50 48 56.5 30
Ex tb IIIC Db *Add coil length to complete part number, e.g. 10 metres = EXBB0510
Temperature:
-20°C to 80ºC
RTI 110ºC to EN60079-0
Special characteristics
EXBB: Screening level 60dB at 1MHz
XESX anti-static conduit compatible with all nylon fittings
Anti-Static Nylon 12 (Black) Conduit Size (mm) Outside Coil Lengths

XESXT-10BY.50 12 10 12.8 50
XESXT-12BY.50 16 12 15.6 50
ATEX SEV 05 ATEX0105 XESXG-17BY.50 20 17 21 50
Ex eb IIC Gb XESXG-23BY.50 25 23 28.5 50
Ex tb IIIC Db XESXG-29BY.50 32 29 34.4 50
Temperature: XESXG-36BY.30 40 36 42.4 30
-40°C to 85ºC XESXG-48BY.30 50 48 54.4 30
Special characteristics:
XESX: Surface resistivity <106Ω

Fittings for EXB, EXBB and XESX Conduit
EXPQM Straight Male Conduit Fitting for EXB / XESX Nylon Conduit Technical Specifications
Nickel Plated Brass Conduit Size (mm) Thread Size

Type - Metric Metric NW Metric (mm)
EXPQM0203 12 10 16
EXPQM0303 16 12 16
EXPQM0304 16 12 20
EXPQM0404 20 17 20
EXPQM0505 25 23 25
EC TYPE Examination Certificate: EXPQM0606 32 29 32
ATEX: Baseefa 08 ATEX 0003X EXPQM0707 40 36 40
IECEx: IECEx BAS08.0001X
EXPQM0808 50 48 50
INMETRO: TüV 11.0091 EXPQM0909 68 56 63
Ex e IIC Gb EXPQM1010 80 70 75
Ex tb IIIC Db
Temperature:
Type - NPT Metric NW NPT (inch)
-40°C to +85°C
EXPQA0304 16 12 ½
Features EXPQA0404 20 17 ½
• Manufactured in nickel plated brass EXPQA0505 25 23 ¾
• Approved for use in Ex e applications for EXPQA0606 32 29 1
• Zones 1, 2, 21 & 22 EXPQA0707 40 36 1¼
EXPQA0808 50 48 1½
EXPQA0909 68 56 2
EXPQA1010 80 70 2½
EXBQM Straight Male Conduit Fitting for EXBB Braided Conduit

Type - Metric Metric NW Metric (mm)
EXBQM0304 16 12 20
EXBQM0404 20 17 20
EXBQM0505 25 23 25
EXBQM0606 32 29 32
EXBQM0707 40 36 40
EXBQM0808 50 48 50
ATEX: Baseefa 08 ATEX 0003X
IECEx: IECEx BAS08.0001X
GOST R: POCC GB.ГБ05.B03850 Nickel Plated Brass Conduit Size (mm) Thread Size
INMETRO: TüV 11.0091 Type - NPT Metric NW NPT (inch)
Ex e IIC Gb
EXBQA0304 16 12 ½
Ex tb IIIC Db
EXBQA0404 20 17 ½
Temperature: EXBQA0505 25 23 ¾
-40°C to +85°C EXBQA0606 32 29 1
EXBQA0707 40 36 1¼
Features EXBQA0808 50 48 1½
• Manufactured in nickel plated brass
• Approved for use in Ex e applications for
• Zones 1, 2, 21 & 22

Nylon Conduit Fittings for XESX Conduit ( Only)
Features EC TYPE Examination Certificate:
• Manufactured in modified nylon 12 ATEX: SEV 05 ATEX 0105
with nickel plated brass threads Ex eb IIC
• Approved for use in Ex e applications for Ex tb IIIC
• Zones 1, 2, 21 & 22
Temperature:
-20°C to +85°C
NENV straight male conduit fitting
Metric Conduit Size (mm)

Metric Thread Size (mm)
Type Metric NW
NENV-M120-10 12 10 12
NENV-M160-10 12 10 16
NENV-M162-10 16 12 16
NENV-M202-10 16 12 20
NENV-M207-10 20 17 20
NENV-M257-11 20 17 25
NENV-M253-11 25 23 25
NENV-M323-13 25 23 32
NENV-M329-13 32 29 32
NENV-M409-13 32 29 40
NENV-M406-13 40 36 40
NENV-M506-14 40 36 50
NENV-M508-14 50 48 50
NENV-M638-14 50 48 63
NENZ straight male conduit fitting with strain relief

Type Metric NW
NENZ-M120S/P* 12 10 12
NENZ-M160S/P* 12 10 16
NENZ-M202S/P* 16 12 20
NENZ-M207S/P* 20 17 20
NENZ-M257S/P* 20 17 25
NENZ-M323S/P* 25 23 32
NENZ-M409S/P* 32 29 40
NENZ-M506S/P* 40 36 50
NENZ-M508S/P* 50 48 50
NENZ-M638S/P* 50 48 63
*Available with various clamping ranges

NEBV 90º curved elbow

Type Metric NW
NEBV-M207-10 20 17 20
NEBV-M257-11 20 17 25
NEBV-M253-11 25 23 25
NEBV-M323-13 25 23 32
NEBV-M329-13 32 29 32
NEBV-M409-13 32 29 40
NEBV-M406-13 40 36 40
NEBV-M506-14 40 36 50
NEBV-M508-14 50 48 50
NEBV-M638-14 50 48 63
NEWV 90º elbow

Type Metric NW
NEWV-M120-10 12 10 12
NEWV-M160-10 12 10 16
NEWV-M162-10 16 12 16
NEWV-M202-10 16 12 20
NEAV 45º elbow

Type Metric NW
NEAV-M120-10 12 10 12
NEAV-M162-10 16 12 16
NEAV-M207-10 20 17 20
NEAV-M257-11 20 17 25
NEAV-M253-11 25 23 25
NEAV-M323-13 25 23 32
NEAV-M329-13 32 29 32
NEAV-M409-13 32 29 40
NEAV-M406-13 40 36 40
NEAV-M506-14 40 36 50
NEAV-M508-14 50 48 50
NEAV-M638-14 50 48 63

BESGR splice connector

Type Metric NW
BESGR-1212 16 12
BESGR-1717 20 17
BESGR-2323 25 23
BESGR-2929 32 29
BESGR-3636 40 36
BESGR-4848 50 48
BEYR Y piece
Metric Conduit Size (mm) 2 x Conduit Size (mm)

Type Metric NW Metric NW
BEYR-121010 16 12 12 10
BEYR-171212 20 17 16 12
BEYR-231717 25 23 20 17
BEYR-292323 32 29 25 23
BEYR-362929 40 36 32 29
BEYR-483636 50 48 40 36
BETR T piece

Type Metric NW
BETR-101010 12 10
BETR-121212 16 12
BETR-171717 20 17
BETR-232323 25 23
BETR-292929 32 29
BETR-363636 40 36
BETR-484848 50 48

BEAVR conduit adapter
Metric Fits Into Fitting to Conduit Size (mm) Fits to Conduit Size (mm)
Type Metric NW Metric NW
BEAVR-12/10 16 12 12 10
BEAVR-17/12 20 17 16 12
BEAVR-23/17 25 23 20 17
BEAVR-29/23 32 29 25 23
BEAVR-36/29 40 36 32 29
BEAVR-48/36 50 48 40 36
NEIR straight female conduit fitting
Metric Conduit Size (mm) Metric Female

Type Metric NW Thread Size
NEIR-M120 12 10 M12
NEIR-M160 12 10 M16
NEIR-M162 16 12 M16
NEIR-M207 20 17 M20
NEIR-M253 25 23 M25
NEIR-M329 32 29 M32
NEIR-M406 40 36 M40
NEIR-M508 50 48 M50
NEIR-M638 50 48 M63
BENR-REM corrugated conduit to rigid metal pipe connection

Overall Length MM
Type Metric Tube OD NW
BENR-REM162-24 16 12 54
BENR-REM207-28 20 17 65
BENR-REM253-32 25 23 71
BENR-REM329-44 32 29 71
BENR-REM406-50 40 36 90
BENR-REM508-65 50 48 90

G1 Liquidtight Hazardous Area Flameproof Glands
Features Temperature:
Constructed from either Brass or Stainless Steel -60°C to +130°C
with an epoxy resin barrier the Group I Flameproof
Gland is a high specification product, ideal for all
hazardous area applications
Certification & Standards
ATEX: Sira 09 ATEX 1231X
IECEx: IECEx SIR09.0103X
CSA: CSA File No: 2310045
INMETRO: TüV 11.0339X
Ex de I Mb
Ex de IIC Gb
Ex tb IIIC Db
Class I Div 2 ABCD
Class II Div 1 EFG
Metric Cable Gland Dimensions

Type Thread Size A Conduit Size B C D E L H Ch1 CH2
HAM*0304G1 M16 16.0 10.0 34.0 31.0 15.0 50.0 32.0 28.6
HAM*0404G1 M20 20.0 12.5 34.0 31.0 15.0 50.0 32.0 28.6
HAM*0505G1 M25 25.0 18.4 37.0 37.0 15.0 50.0 34.0 (34.9 in SS) 34.0
HAM*0606G1 M32 32.0 24.7 45.0 45.0 15.0 50.0 42.0 (42.5 in SS) 42.0
HAM*0707G1 M40 40.0 29.7 57.0 54.0 15.0 57.0 52.0 50.0
HAM*0808G1 M50 50.0 41.7 64.0 64.0 15.0 58.0 60.0 60.0
HAM*0909G1 M63 63.0 51.7 78.0 76.2 15.0 70.6 69.7 70.0
NPT Cable Gland Dimensions

HAA*0304G1 1/2” NPT 16.0 10.0 34.0 31.0 20.2 50.0 32.0 28.6
HAA*0404G1 1/2” NPT 20.0 12.5 34.0 31.0 20.2 50.0 32.0 28.6
HAA*0505G1 3/4” NPT 25.0 18.4 37.0 37.0 20.2 50.0 34.0 (34.9 in SS) 34.0
HAA*0606G1 1” NPT 32.0 24.7 45.0 45.0 25.0 50.0 42.0 (42.5 in SS) 42.0
HAA*0707G1 1 1/4” NPT 40.0 29.7 57.0 54.0 25.6 57.0 52.0 50.0
HAA*0808G1 1 1/2” NPT 50.0 41.7 64.0 64.0 26.0 58.0 60.0 60.0
HAA*0909G1 2” NPT 63.0 51.7 78.0 76.2 27.0 70.6 69.7 70.0
*Part numbers shown represent the Brass versions. Add in an "M" for nickel plated brass e.g. HAMM0304G1 for Mertic or HAAM0304G1 for
the NPT version. An "S" should be added for stainless steel e.g.HAMS0304G1 for the metric version or HAAS0304G1 for the NPT version.

G1 Liquidtight Hazardous Area Flameproof Glands

Thread Size A Conduit Size B
Type C D E F G L H CH1 CH2 CH3
HAM*0304E M16 16.0 10.0 31.7 35.5 94.0 35.0 15.0 90.0 28.6 32.0 32.0
HAM*0404E M20 21.0 12.5 31.7 35.5 95.0 335.0 15.0 90.0 28.6 32.0 32.0
HAM*0505E M25 28.0 18.4 37.7 38.7 101.0 36.0 15.0 104.0 34.0 34.0 (34.9 in SS) 34.0 (34.9 in SS)
HAM*0606E M32 34.0 24.7 46.5 46.5 109.0 40.0 15.0 114.0 42.0 42.0 (42.5 in SS) 42.0 (42.5 in SS)
HAM*0707E M40 42.0 29.7 55.4 57.6 115.0 48.0 15.0 180.0 50.0 52.0 52.0
HAM*0808E M50 54.0 41.7 66.5 66.5 123.0 56.0 15.0 146.0 60.0 60.0 60.0

HAM*0304 M16 16.0 10.0 34.0 31.0 15.0 50.0 32.0 28.6
HAM*0404 M20 20.0 12.5 34.0 31.0 15.0 50.0 32.0 28.6
HAM*0505 M25 25.0 18.4 37.0 37.0 15.0 50.0 34.0 (34.9 in SS) 34.0
HAM*0606 M32 32.0 24.7 45.0 45.0 15.0 50.0 42.0 (42.5 in SS) 42.0
HAM*0707 M40 40.0 29.7 57.0 54.0 15.0 57.0 52.0 50.0
HAM*0808 M50 50.0 41.7 64.0 64.0 15.0 58.0 60.0 60.0
HAM*0909 M63 63.0 51.7 78.0 76.2 15.0 70.6 69.7 70.0
*Part numbers shown represent the Brass versions. Add in an "M" for nickel plated brass e.g.
HAMM0304E for Mertic or HAAM0304E for the NPT version. Stainless steel elbows are not available.

Liquidtight Hazardous Area FlameproofHAM
Universal Glands
03 04 U
Features Certification & Standards Temperature:
• Constructed from either brass, nickel plated or EC TYPE Examination Certificate: -60°C to +130°C
stainless steel with an epoxy resin barrier ATEX: Sira 09 ATEX 1231X
• The Group I universal flameproof gland is IECEx: IECEx SIR09.0103X
a high specification product, ideal for all CSA: CSA File No: 060582
hazardous area applications GOST R: POCC GB.ГБ05.B03850
INMETRO: TüV 11.0339X HAM 03 04 U
Ex de I Mb
Ex de IIC Gb
Ex tb IIIC Db
Class I DIv 1 BCD (Rigid conduit only)
Class I Div 2 ABCD
Class II Div 1 ABCD
THREAD B THREAD A THREAD B THREAD A
HAM 03HAM
0403U04 U
HAA 03 04HAAU03 04 U
Thread A = M16 Thread B = M20 Thread A = 3/8” NPT Thread B = 1/2” NPT
Nickel Plated Male Thread Size (mm) Female Thread Size (mm) Brass Male Thread Size (in) Female Thread Size (in)
Type - Metric Metric NW Type - NPT NPT NPT
HAMM0304U 20 16 HAAM0304U 1/2 3/8
HAMM0404U 20 20 HAAM0404U 1/2 1/2
HAMM0505U 25 25 HAAM0505U 3/4 3/4
HAMM0606U 32 32 HAAM0606U 1 1
HAMM0707U 40 40 HAAM0707U 1 1/4 1 1/4
HAMM0808U 50 50 HAAM0808U 1 1/2 1 1/2
HAMM0909U 63 63 HAAM0909U 2 2
Type - Metric MetricHAA 03 04 UNW Type - NPT NPT NPT
HAM0304U 20 16 HAA0304U 1/2 3/8
HAM0404U 20 20 HAA0404U 1/2 1/2
HAM0505U 25 25 HAA0505U 3/4 3/4
HAM0606U 32 32 HAA0606U 1 1
HAM0707U 40 40 HAA0707U 1 1/4 1 1/4
HAM0808U 50 50 HAA0808U 1 1/2 1 1/2
HAM0909U 63 63 HAA0909U 2 2
Nickel Plated
HAA 03 04 UFemale Thread Size (mm)
Male Thread Size (mm) Brass Male Thread Size (in) Female Thread Size (in)
HAMS0304U 20 16 HAAS0304U 1/2 3/8
HAMS0404U 20 20 HAAS0404U 1/2 1/2
HAMS0505U 25 25 HAAS0505U 3/4 3/4
HAMS0606U 32 32 HAAS0606U 1 1
HAMS0707U 40 40 HAAS0707U 1 1/4 1 1/4
HAMS0808U 50 50 HAAS0808U 1 1/2 1 1/2
HAMS0909U 63 63 HAAS0909U 2 2

THREAD B THREAD A THREAD B THREAD A
HAM 03 04HAMU/SW
03 04 U HAA 03
HAA 03 04 U/SW 04 U
Thread A = M16 Thread B = M20 Thread A = 3/8” NPT Thread B = 1/2” NPT
HAMM0304U/SW 20 16 HAAM0304U/SW 1/2 3/8
HAMM0404U/SW 20 20 HAAM0404U/SW 1/2 1/2
HAMM0505U/SW 25 25 HAAM0505U/SW 3/4 3/4
HAMM0606U/SW 32 32 HAAM0606U/SW 1 1
HAMM0707U/SW 40 40 HAAM0707U/SW 1 1/4 1 1/4
HAMM0808U/SW 50 50 HAAM0808U/SW 1 1/2 1 1/2
HAMM0909U/SW 63 63 HAAM0909U/SW 2 2
HAA 03 04 U
HAM0304U/SW 20 16 HAA0304U/SW 1/2 3/8
HAM0404U/SW 20 20 HAA0404U/SW 1/2 1/2
HAM0505U/SW 25 25 HAA0505U/SW 3/4 3/4
HAM0606U/SW 32 32 HAA0606U/SW 1 1
HAM0707U/SW 40 40 HAA0707U/SW 1 1/4 1 1/4
HAM0808U/SW 50 50 HAA0808U/SW 1 1/2 1 1/2
HAM0909U/SW
HAA 03 04 U/SW 63 63 HAA0909U/SW 2 2

Liquidtight Conduit - Galvanized Steel Core
Technical Specifications
General oil resistant - galzanized steel core with a general purpose oil resistant coating
General Oil Resistant (Black) Conduit Size US Trade Inside Diameter Coil Lengths
Type Metric (mm) Size (inch) (mm) (m)
EXLB03* 16 3
/8 12.5 10/30
EXLB04* 20 ½ 16.0 10/30
EXLB05* 25 ¾ 21.0 10/30
EXLB06* 32 1 26.4 10/20
EXLB07* 40 1¼ 35.3 10/20
EXLB08* 50 1½ 40.4 10/20
EXLB09* 63 2 51.6 10/20
*Add coil length to complete part number, e.g. 10 meters = EXLB0510
Certification standard: IEC 61386 Special characteristics Flame propogation

Static temp: -25°C to +105°C Flame retardant PVC covering Flame dies in less than 30 seconds after ignition
Flexing temp: -5°C to +105°C source is removed
Low fire hazard - galzanised steel core with a LFH coating
Low Fire Hazard (Black) Conduit Size US Trade Inside Diameter Coil Lengths
EXLT03* 16 3
/8 12.5 10/30
EXLT04* 20 ½ 16.0 10/30
EXLT05* 25 ¾ 21.0 10/30
EXLT06* 32 1 26.4 10/20
EXLT07* 40 1¼ 35.3 10/20
EXLT08* 50 1½ 40.4 10/20
EXLT09* 63 2 51.6 10/20
*Add coil length to complete part number, e.g. 10 meters = EXLT0510
Certification standard: IEC 61386 Static temp: -25°C to +90°C Flame propogation
LUL fully compliant (E1042A6) Flexing temp: -5°C to +90°C Flame dies in less than 30 seconds after ignition
MOD to NES 518: Issue 3 DEF STAN 61-12 Special characteristics source is removed
(Part 31) Issue 1 Limited fire hazard, zero halogen (BS6425 Pt 1)
Low fire hazard with EMC protection - galvanised steel core with a galvanised steel EMC shield and LFH covering
Low Fire Hazard w/ EMC (Black) Conduit Size US Trade Inside Diameter Coil Lengths
EXBBT03* 16 3
/8 12.5 10/30
EXBBT04* 20 ½ 16.0 10/30
EXBBT05* 25 ¾ 21.0 10/30
EXBBT06* 32 1 26.4 10/20
EXBBT07* 40 1¼ 35.3 10/20
EXBBT08* 50 1½ 40.4 10/20
EXBBT09* 63 2 51.6 10/20
*Add coil length to complete part number, e.g. 10 meters = EXBB0510
Certification standard: IEC 61386 Static temp: -25°C to +90°C Special characteristics
MOD to NES 518: Issue 3 DEF STAN 61-12 Flexing temp: -5°C to +90°C Limited Fire Hazard covering
(Part 31) Issue 1 EMC Screening level: 60db at 1MHz Braided

High temperature - galvanized steel core with a high temperature resistant coating
High Temperature (Black) Conduit Size US Trade Inside Diameter Coil Lengths
EXLH03* 16 3
/8 12.5 10/30
EXLH04* 20 ½ 16.0 10/30
EXLH05* 25 ¾ 21.0 10/30
EXLH06* 32 1 26.4 10/20
EXLH07* 40 1¼ 35.3 10/20
EXLH08* 50 1½ 40.4 10/20
EXLH09* 63 2 51.6 10/20
*Add coil length to complete part number, e.g. 10 meters = EXLH0510
High Temperature (Blue) Conduit Size US Trade Inside Diameter Coil Lengths
EXLLH03* 16 3
/8 12.5 10/30
EXLLH04* 20 ½ 16.0 10/30
EXLLH05* 25 ¾ 21.0 10/30
EXLLH06* 32 1 26.4 10/20
EXLLH07* 40 1¼ 35.3 10/20
EXLLH08* 50 1½ 40.4 10/20
EXLLH09* 63 2 51.6 10/20
*Add coil length to complete part number, e.g. 10 meters = EXLLH0510
Certification Standard: IEC 61386 Special Characteristics Flame Propogation

Static Temp: -50°C to +130°C Flame resistance: UL94 V2 Flame dies in less than 30 seconds after ignition
Flexing Temp: -5°C to +90°C Chemical and oil resistant source is removed
High temperature highly flexible - galvanized steel core with a high temperature, highly flexible coating
High Temperature Conduit Size US Trade Inside Diameter Coil Lengths

Highly Flexible (Blue)
EXLHC03* 16 3
/8 12.5 10/30
EXLHC04* 20 ½ 16.0 10/30
EXLHC05* 25 ¾ 21.0 10/30
EXLHC06* 32 1 26.4 10/20
EXLHC07* 40 1¼ 35.3 10/20
EXLHC08* 50 1½ 40.4 10/20
EXLHC09* 63 2 51.6 10/20
*Add coil length to complete part number, e.g. 10 meters = EXLHC0510

Static temp: -65°C to +150°C High flexibility Flame dies in less than 30 seconds after ignition
Flexing temp: -45°C to +135°C High temperature source is removed

Liquid Tight Conduit - Stainless Steel Core
General oil resistant - stainless steel 316 core with a general purpose oil resistant coating
General Oil Resistant (Black) Conduit Size US Trade Inside Diameter Coil Lengths
EXSB03* 16 3/8 12.5 10/30
EXSB04* 20 1/2 16.0 10/30
EXSB05* 25 3/4 21.0 10/30
EXSB06* 32 1 26.4 10/20
EXSB07* 40 1 1/4 35.3 10/20
EXSB08* 50 1 /12 40.4 10/20
EXSB09* 63 2 51.6 10/20
*Add coil length to complete part number, e.g. 10 meters = EXSB0510

Static temp: -25°C to +105°C Flame retardant PVC covering Flame dies in less than 30 seconds after ignition
Flexing temp: -5°C to +105°C source is removed
Low fire hazard - stainless steel core with a LFH coating
Low Fire Hazard (Black) Conduit Size US Trade Inside Diameter Coil Lengths
EXST03* 16 3
/8 12.5 10/30
EXST04* 20 ½ 16.0 10/30
EXST05* 25 ¾ 21.0 10/30
EXST06* 32 1 26.4 10/20
EXST07* 40 1¼ 35.3 10/20
EXST08* 50 1½ 40.4 10/20
EXST09* 63 2 51.6 10/20
*Add coil length to complete part number, e.g. 10 meters = EXST0510
Certification standard: IEC 61386 Static temp: -25°C to +90°C Flame propogation
LUL fully compliant (E1042A6) Flexing temp: -5°C to +90°C Flame dies in less than 30 seconds after ignition
MOD to NES 518: Issue 3 DEF STAN 61-12 Special characteristics source is removed
(Part 31) Issue 1 Limited fire hazard, zero halogen (BS6425 Pt 1)
Low fire hazard with EMC protection - stainless steel core with a galvanised steel EMC shield and LFH covering
Low Fire Hazard w/ EMC (Black) Conduit Size US Trade Inside Diameter Coil Lengths
EXSBBT03* 16 3
/8 12.5 10/30
EXSBBT04* 20 ½ 16.0 10/30
EXSBBT05* 25 ¾ 21.0 10/30
EXSBBT06* 32 1 26.4 10/20
EXSBBT07* 40 1¼ 35.3 10/20
EXSBBT08* 50 1½ 40.4 10/20
EXSBBT09* 63 2 51.6 10/20
*Add coil length to complete part number, e.g. 10 meters = EXSBB0510
Certification standard: IEC 61386 Static temp: -25°C to +90°C Special characteristics
MOD to NES 518: Issue 3 DEF STAN 61-12 Flexing temp: -5°C to +90°C Limited fire hazard covering
(Part 31) Issue 1 EMC Screening level: 60db at 1MHz braided

High temperature - stainless steel core with a high temperature resistant coating
High Temperature (Black) Conduit Size US Trade Inside Diameter Coil Lengths
EXSH03* 16 3
/8 12.5 10/30
EXSH04* 20 ½ 16.0 10/30
EXSH05* 25 ¾ 21.0 10/30
EXSH06* 32 1 26.4 10/20
EXSH07* 40 1¼ 35.3 10/20
EXSH08* 50 1½ 40.4 10/20
EXSH09* 63 2 51.6 10/20
*Add coil length to complete part number, e.g. 10 meters = EXSH0510
High Temperature (Blue) Conduit Size US Trade Inside Diameter Coil Lengths
EXSLH03* 16 3
/8 12.5 10/30
EXSLH04* 20 ½ 16.0 10/30
EXSLH05* 25 ¾ 21.0 10/30
EXSLH06* 32 1 26.4 10/20
EXSLH07* 40 1¼ 35.3 10/20
EXSLH08* 50 1½ 40.4 10/20
EXSLH09* 63 2 51.6 10/20
*Add coil length to complete part number, e.g. 10 meters = EXSLH0510

Static temp: -50°C to +130°C Flame resistance: UL94 V2 Flame dies in less than 30 seconds after ignition
Flexing temp: -5°C to +130°C Chemical and oil resistant source is removed
High temperature highly flexible - stainless steel core with a high temperature, highly flexible coating
High Temperature Conduit Size US Trade Inside Diameter Coil Lengths

Highly Flexible (Blue)
EXSHC03* 16 3
/8 12.5 10/30
EXSHC04* 20 ½ 16.0 10/30
EXSHC05* 25 ¾ 21.0 10/30
EXSHC06* 32 1 26.4 10/20
EXSHC07* 40 1¼ 35.3 10/20
EXSHC08* 50 1½ 40.4 10/20
EXSHC09* 63 2 51.6 10/20
*Add coil length to complete part number, e.g. 10 meters = EXLHC0510

Static temp: -65°C to +150°C High flexibility Flame dies in less than 30 seconds after ignition
Flexing temp: -45°C to +135°C High temperature source is removed

Competitor Cross Reference Guides

EX d Double Compression Cable Gland
Nickel plated brass 316 Stainless Steel Brass
New New New
Hawke 501/453 CMP T3CDS Crouse - Capri Hawke 501/453 CMP T3CDS Crouse - Capri Hawke 501/453 CMP T3CDS Crouse - Capri
Kopex-Ex™ Kopex-Ex™ Kopex-Ex™
NPT
EXN03ASC1 CAP848594 EXS03ASC1 CAP848599 EX03ASC1 CAP848598
3/8"
EXN03AMC1 CAP848504 EXS03AMC1 CAP848509 EX03AMC1 CAP848508
501/453/UNIV/OS
EXN04ASC1 501/453/UNIV/OS/1/2NPT 20S16T3CDS1RAD73 CAP848674 EXS04ASC1 20S16T3CDS1RAD43 CAP848679 EX04ASC1 501/453/UNIV/OS/1/2NPT 20S16T3CDS1RAD03 CAP848678
/1/2NPT
1/2" EXN04AMC1 501/453/UNIV/O/1/2NPT 20ST3CDS1RAD73 CAP848694 EXS04AMC1 501/453/UNIV/O/1/2NPT 20ST3CDS1RAD43 CAP848699 EX04AMC1 501/453/UNIV/O/1/2NPT 20ST3CDS1RAD03 CAP848698
EXN04MLC1 501/453/UNIV/A/1/2NPT 20T3CDS1RAD73 CAP848604 EXS04MLC1 501/453/UNIV/A/1/2NPT 20T3CDS1RAD43 CAP848609 EX04MLC1 501/453/UNIV/A/1/2NPT 20T3CDS1RAD03 CAP848608
3/4" EXN05AMC1 25ST3CDS1RAD73 CAP848794 EXS05AMC1 25ST3CDS1RAD43 CAP848799 EX05AMC1 25ST3CDS1RAD03 CAP848798
EXN05MLC1 501/453/UNIV/B/3/4NPT 25T3CDS1RAD73 CAP848704 EXS05MLC1 501/453/UNIV/B/3/4NPT 25T3CDS1RAD43 CAP848709 EX05MLC1 501/453/UNIV/B/3/4NPT 25T3CDS1RAD03 CAP848708
1"
EXN06AMC1 501/453/UNIV/C/1NPT 32T3CDS1RAD73 CAP848804 EXS06AMC1 501/453/UNIV/C/1NPT 32T3CDS1RAD43 CAP848809 EX06AMC1 501/453/UNIV/C/1NPT 32T3CDS1RAD03 CAP848808
1 1/4" 501/453/UNIV/ 501/453/UNIV/
EXN07AMC1 40T3CDS1RAD73 CAP848904 EXS07AMC1 40T3CDS1RAD43 CAP848909 EX07AMC1 501/453/UNIV/C2/11/4NPT 40T3CDS1RAD03 CAP848908
C2/11/4NPT C2/11/4NPT
1 1/2" 501/453/UNI-
EXN08AMC1 501/453/UNIV/D/11/2NPT 50ST3CDS1RAD73 CAP849004 EXS08AMC1 50ST3CDS1RAD43 CAP849009 EX08AMC1 501/453/UNIV/D/11/2NPT 50ST3CDS1RAD03 CAP849008
V/D/11/2NPT
2"
EXN09AMC1 501/453/UNIV/E/2NPT 63ST3CDS1RAD73 CAP849204 EXS09AMC1 501/453/UNIV/E/2NPT 63ST3CDS1RAD43 CAP849209 EX09AMC1 501/453/UNIV/E/2NPT 63ST3CDS1RAD03 CAP849208
EXN10ASC1 CAP849494 EXS10ASC1 CAP849499 EX10MSC1 CAP849498
2 1/2" 501/453/UNI-
EXN10AMC1 501/453/UNIV/F/21/2NPT 75ST3CDS1RAD73 CAP849404 EXS10AMC1 75ST3CDS1RAD43 CAP849409 EX10AMC1 501/453/UNIV/F/21/2NPT 75ST3CDS1RAD03 CAP849408
V/F/21/2NPT
3'' EXN11AMC1 501/453/UNIV/G/3NPT CAP849504 EXS11AMC1 501/453/UNIV/G/3NPT CAP849509 EX11AMC1 501/453/UNIV/G/3NPT CAP849508
501/453/UNI-
EXN12AMC1 501/453/UNIV/H/31/2NPT 90T3CDS1RAD73 CAP849604 EXS12AMC1 90T3CDS1RAD43 CAP849609 EX12AMC1 501/453/UNIV/H/31/2NPT 90T3CDS1RAD03 CAP849608
V/H/31/2NPT
4'' EXN14AMC1 501/453/UNIV/J/4NPT 100T3CDS1RAD73 CAP849704 EXS14AMC1 501/453/UNIV/J/4NPT 100T3CDS1RAD43 CAP849709 EX14AMC1 501/453/UNIV/J/4NPT 100T3CDS1RAD03 CAP849708
Metric
EXN03MSC1 CAP846594 EXS03MSC1 CAP846599 EX03MSC1 CAP846598
M16
EXN03MMC1 CAP848504 EXS03MMC1 CAP848509 EX03MMC1 CAP848508
EXN04MSC1 501/453/UNIV/OS/M20 20S16T3CDS1RAD71A CAP846674 EXS04MSC1 501/453/UNIV/OS/M20 20S16T3CDS1RAD41A CAP846679 EX04MSC1 501/453/UNIV/OS/M20 20S16T3CDS1RAD01A CAP846678
M20 EXN04MMC1 501/453/UNIV/O/M20 20ST3CDS1RAD71A CAP846694 EXS04MMC1 501/453/UNIV/O/M20 20ST3CDS1RAD41A CAP846699 EX04MMC1 501/453/UNIV/O/M20 20ST3CDS1RAD01A CAP846698
EXN04MLC1 501/453/UNIV/A/M20 20T3CDS1RAD71A CAP846604 EXS04MLC1 501/453/UNIV/A/M20 20T3CDS1RAD41A CAP846609 EX04MLC1 501/453/UNIV/A/M20 20T3CDS1RAD01A CAP846608
M25 EXN05MMC1 25ST3CDS1RAD71A CAP846794 EXS05MMC1 25ST3CDS1RAD41A CAP846799 EX05MMC1 25ST3CDS1RAD01A CAP846798
EXN05MLC1 501/453/UNIV/B/M25 25T3CDS1RAD71A CAP846704 EXS05MLC1 501/453/UNIV/B/M25 25T3CDS1RAD41A CAP846709 EX05MLC1 501/453/UNIV/B/M25 25T3CDS1RAD01A CAP846708
M32
EXN06MMC1 501/453/UNIV/C/M32 32T3CDS1RAD71A CAP846804 EXS06MMC1 501/453/UNIV/C/M32 32T3CDS1RAD41A CAP846809 EX06MMC1 501/453/UNIV/C/M32 32T3CDS1RAD01A CAP846808
M40
EXN07MMC1 501/453/UNIV/C2/M40 40T3CDS1RAD71A CAP846904 EXS07MMC1 501/453/UNIV/C2/M40 40T3CDS1RAD41A CAP846909 EX07MMC1 501/453/UNIV/C2/M40 40T3CDS1RAD01A CAP846908
M50
EXN08MMC1 501/453/UNIV/D/M50 50ST3CDS1RAD71A CAP847004 EXS08MMC1 501/453/UNIV/D/M50 50ST3CDS1RAD41A CAP847009 EX08MMC1 501/453/UNIV/D/M50 50ST3CDS1RAD01A CAP847008
M63
EXN09MMC1 501/453/UNIV/E/M63 63ST3CDS1RAD71A CAP847204 EXS09MMC1 501/453/UNIV/E/M63 63ST3CDS1RAD41A CAP847209 EX09MMC1 501/453/UNIV/E/M63 63ST3CDS1RAD01A CAP847208
M75
EXN10MMC1 501/453/UNIV/F/M75 75ST3CDS1RAD71A CAP847304 EXS10MMC1 501/453/UNIV/F/M75 75ST3CDS1RAD41A CAP847309 EX10MMC1 501/453/UNIV/F/M75 75ST3CDS1RAD01A CAP847308
M80 EXN11MMC1 501/453/UNIV/G/M80 CAP847504 EXS11MMC1 501/453/UNIV/G/M80 CAP847509 EX11MMC1 501/453/UNIV/G/M80 CAP847508
M90 EXN12MMC1 501/453/UNIV/H/M90 90T3CDS1RAD71A CAP847574 EXS12MMC1 501/453/UNIV/H/M90 90T3CDS1RAD41A CAP847579 EX12MMC1 501/453/UNIV/H/M90 90T3CDS1RAD01A CAP847578
M110 EXN14MMC1 501/453/UNIV/J/M100 100T3CDS1RAD71A CAP847794 EXS14MMC1 501/453/UNIV/J/M100 100T3CDS1RAD41A CAP847799 EX14MMC1 501/453/UNIV/J/M100 100T3CDS1RAD01A CAP847798

EX d Single Compression Cable Gland
Nickel plated brass 316 Stainless Steel Brass
New Hawke 501/421 New Hawke 501/421 New Hawke 501/421
CMP A2F CMP A2F CMP A2F Crouse - Capri
Kopex-Ex™ Universal Kopex-Ex™ Universal Kopex-Ex™ Universal
NPT
3/8" EXN03AMC2 501/421/K/3/8NPT 20S16A2F1RAD53 EXS03AMC2 501/421/K/3/8NPT 20S16A2F1RAD43 EX03AMC2 501/421/K/3/8NPT 20S16A2F1RAD03
EXN04AMC2 501/421/O/1/2NPT 20SA2F1RAD53 EXS04AMC2 501/421/O/1/2NPT 20SA2F1RAD43 EX04AMC2 501/421/O/1/2NPT 20SA2F1RAD03
1/2"
EXN04ALC2 501/421/A/1/2NPT 20A2F1RAD53 EXS04ALC2 501/421/A/1/2NPT 20A2F1RAD43 EX04ALC2 501/421/A/1/2NPT 20A2F1RAD03
EXN05AMC2 EXS05AMC2 EX05AMC2
3/4"
EXN05ALC2 501/421/B/3/4NPT 25A2F1RAD53 EXS05ALC2 501/421/B/3/4NPT 25A2F1RAD43 EX05ALC2 501/421/B/3/4NPT 25A2F1RAD03
1"
EXN06ALC2 501/421/C/1NPT 32A2F1RAD53 EXS06ALC2 501/421/C/1NPT 32A2F1RAD43 EX06ALC2 501/421/C/1NPT 32A2F1RAD03
1 1/4"
EXN07ALC2 501/421/C2/11/4NPT 40A2F1RAD53 EXS07ALC2 501/421/C2/11/4NPT 40A2F1RAD43 EX07ALC2 501/421/C2/11/4NPT 40A2F1RAD03
1 1/2"
EXN08ALC2 501/421/D/11/2NPT 50A2F1RAD53 EXS08ALC2 501/421/D/11/2NPT 50A2F1RAD43 EX08ALC2 501/421/D/11/2NPT 50A2F1RAD03
2"
EXN09ALC2 501/421/E/2NPT 63A2F1RAD53 EXS09ALC2 501/421/E/2NPT 63A2F1RAD43 EX09ALC2 501/421/E/2NPT 63A2F1RAD03
2 1/2"
EXN10ALC2 501/421/F/21/2NPT 75A2F1RAD53 EXS10ALC2 501/421/F/21/2NPT 75A2F1RAD43 EX10ALC2 501/421/F/21/2NPT 75A2F1RAD03
3"
EXN12ALC2 501/421/H/3NPT 90A2F1RAD53 EXS12ALC2 501/421/H/3NPT 90A2F1RAD43 EX12ALC2 501/421/H/3NPT 90A2F1RAD03
4" EXN13AMC2 501/421/J/4NPT 100A2F1RAD53 EXS13AMC2 501/421/J/4NPT 100A2F1RAD43 EX13AMC2 501/421/J/4NPT 100A2F1RAD03
Metric
16 EXN03MMC2 501/421/K/M16 20S16A2F1RAD51A EXS03MMC2 501/421/K/M16 20S16A2F1RAD41A EX03MMC2 501/421/K/M16 20S16A2F1RAD01A GHG96011955R0002
EXN04MMC2 501/421/O/M20 20SA2F1RAD51A EXS04MMC2 501/421/O/M20 20SA2F1RAD41A EX04MMC2 501/421/O/M20 20SA2F1RAD01A GHG9601955R0003
20
EXN04MLC2 501/421/A/M20 20A2F1RAD51A EXS04MLC2 501/421/A/M20 20A2F1RAD41A EX04MLC2 501/421/A/M20 20A2F1RAD01A GHG9601955R0023
EXN05MMC2 EXS05MMC2 EX05MMC2 GHG9601955R0004
25
EXN05MLC2 501/421/B/M25 25A2F1RAD51A EXS05MLC2 501/421/B/M25 25A2F1RAD41A EX05MLC2 501/421/B/M25 25A2F1RAD01A GHG9601955R0024
EXN06MMC2 EXS06MMC2 EX06MMC2 GHG9601955R0005
32
EXN06MLC2 501/421/C/M32 32A2F1RAD51A EXS06MLC2 501/421/C/M32 32A2F1RAD41A EX06MLC2 501/421/C/M32 32A2F1RAD01A GHG9601955R0025
EXN07MMC2 EXS07MMC2 EX07MMC2
40
EXN07MLC2 501/421/C2/M40 40A2F1RAD51A EXS07MLC2 501/421/C2/M40 40A2F1RAD41A EX07MLC2 501/421/C2/M40 40A2F1RAD01A GLG9601955R0026
50
EXN08MLC2 501/421/D/M50 50A2F1RAD51A EXS08MLC2 501/421/D/M50 50A2F1RAD41A EX08MLC2 501/421/D/M50 50A2F1RAD01A GHG9601955R0027
63
EXN09MLC2 501/421/E/M63 63A2F1RAD51A EXS09MLC2 501/421/E/M63 63A2F1RAD41A EX09MLC2 501/421/E/M63 63A2F1RAD01A GHG9601955R0028
75
EXN10MLC2 501/421/F/M75 75A2F1RAD51A EXS10MLC2 501/421/F/M75 75A2F1RAD41A EX10MLC2 501/421/F/M75 75A2F1RAD01A
90 EXN12MLC2 501/421/H/M90 90A2F1RAD51A EXS12MLC2 501/421/H/M90 90A2F1RAD41A EX12MLC2 501/421/H/M90 90A2F1RAD01A
100 EXN13MMC2 501/421/J/M100 100A2F1RAD51A EXS13MMC2 501/421/J/M100 100A2F1RAD41A EX13MMC2 501/421/J/M100 100A2F1RAD01A
110 EXN14MMC2 EXS14MMC2 EX14MMC2
EX e Nylon Cable Gland

Kopex Ex™ Hawke CMP
Metric
20 EXCGM20S Withdrawn A2XMP3
20 EXCGM20SL A2XMP3
20 EXCGM20M
20 EXCGM20ML
25 EXCGM25S A2XMP4
25 EXCGM25SL A2XMP4
25 EXCGM25M
32 EXCGM32S A2XMP5
32 EXCGM32SL A2XMP5
40 EXCGM40S
40 EXCGM40M
50 EXCGM50S
63 EXCGM63S

Star Teck Cable Fitting Cross Reference
T&B Star Teck Crouse Hinds Appleton
Terminator TMC
Size CAT. No. Jacket Dia. Min Jacket Dia. Max Cat. No. Cat. No.
1⁄2" ST050-462 0.525 0.65 TMC165 TMC050A
1⁄2" ST050-464 0.6 0.76
1⁄2" ST050-465 0.725 0.885
1⁄2" ST050-466 0.825 0.985
3⁄4" ST075-467 0.88 1.065 TMC285 TMC075A
3⁄4" ST075-468 1.025 1.205
1" ST100-469 1.187 1.375 TMC3112 TMC100LA
1 1⁄4" ST125-470 1.35 1.625 TMC4140 TMC125LA
1 1⁄4" ST125-550 1.5 1.625
1 1⁄4" ST125-471 1.6 1.875
1 1⁄2" ST150-472 1.7 1.965 TMC5161 TMC150A
1 1⁄2" ST150-473 1.9 2.187
2" ST200-551 1.9 2.187 TMC6206 TMC200A
2" ST200-474 2.1 2.375
2" ST200-475 2.3 2.565
2" ST200-476 2.5 2.75
2 1⁄2" ST250-477 2.38 2.64 TMC7247 TMC250A
2 1⁄2" ST250-478 2.58 2.84
3" ST300-479 2.79 3.06 TMC8302 TMC300A
3" ST300-480 3 3.27
3" ST300-481 3.21 3.48
3 1⁄2" ST350-482 3.42 3.69 TMC9352 TMC350A
3 1⁄2" ST350-483 3.61 3.87
4" ST400-484 3.81 4.03 TMC10402 TMC400A
4" ST400-485 3.965 4.185
4" ST400-486 4.12 4.34
* All dimensions are in inches.
The various trademarks shown are owned by their respective companies.
T&B Star Teck Crouse Hinds Appleton

TMCX TMC2
Size CAT. No. Jacket Dia. Min Jacket Dia. Max Cat. No. Cat. No.
1⁄2" ST050-462 0.525 0.65 TMCX165 TMCX050A
1⁄2" STE050 0.6 0.985
3⁄4" STE075 0.86 1.205 TMCX285 TMCX075A
1" STE100 0.95 1.375 TMCX3112 TMCX100A
1 1⁄4" STE125 1.15 1.625 TMCX4140 TMCX125A
1 1⁄2" STE150 1.44 1.965 TMCX5161 TMCX150A
2" STE200 1.825 2.375 TMCX6206 TMCX200(S)A
2 1⁄2" STE250 2.265 2.84 TMCX7247 TMXC250(S)A
3" STE300 2.67 3.27 TMCX8302 TMCX300A
3 1⁄2" STE350 3.22 3.87 TMCX9352 TMCX350A
4" STE400 3.665 4.34 TMCX10402 TMCX400A

Star Teck Cable Fitting Cross Reference
T&B Star Teck Extreme Crouse Hinds Appleton HAWKE
Hazardous Locations Terminator II Explosion Proof JMC 711 Explosion Proof
Cable Conn
Size CAT. No. Jacket Dia. Min Jacket Dia. Max Cat. No. Cat. No. Cat. No. (Aluminum)
1⁄2" STX050-462 0.525 0.65 TMCX050 1 TMC2X-050075 711/A/050NPT
1⁄2" STX050-464 0.6 0.76 TMCX050 2 TMC2X-050099
3⁄4" STEX075 0.6 0.985 TMCX075 1 TMC2X-075075 711/A/075NPT
3⁄4" TMCX075 2 TMC2X-075099 711/B/075NPT
3⁄4" TMC2X-075118
1" TMCX100 1 TMC2X-100118 711/B/100NPT
1" STEX100 0.86 1.205 TMCX100 2 TMC2X-100137 711/C/100NPT
1 1⁄4" STEX125 0.95 1.375 TMCX125 1 TMC2X-125137 711/C/125NPT
1 1⁄4" TMC2X-125162
1 1⁄4" TMC2X-125190
1 1⁄2" STEX150 1.15 1.625 TMC2X-150162 711/C2/150NPT
1 1⁄2" TMC2X-150190
1 1⁄2" TMC2X-150200
1 1⁄2" TMC2X-150233
2" STEX200 1.44 1.965 TMC2X-200200 711/D/200NPT
2" TMC2X-200233
2" TMC2X-200272
2 1⁄2" STEX250 1.825 2.375 TMC2X-250233 711/E/250NPT
2 1⁄2" TMC2X-250272
3" STEX300 2.265 2.84 TMC2X-300272 711/F/300NPT
3" TMC2X-300325
3 1⁄2" STEX350 2.67 3.27 TMC2X-350325 711/H/350NPT
3 1⁄2" TMC2X-350376
4" STEX400 3.22 3.87 TMC2X-400376 711/J/400NPT
4" STX400-484 3.81 4.03 TMC2X-400425
4" STX400-485 3.965 4.185

Please ask your Thomas & Betts sales representative for a complete catalog of quality Thomas & Betts Corporation
Thomas & Betts electrical products or visit us at www.tnb.com. For customer service, Electrical Division
call 1-800-816-7809. For technical questions, call 1-888-862-3289. 8155 T&B Boulevard
Memphis, TN 38125
© 2015 Thomas & Betts Corporation. All rights reserved. Printed in the U.S.A. 901-252-5000
05/15 GM7392 www.tnb.com

Hazardous Location Flexible Cable Protection Products Sales Guide For Internal Use

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HAZARDOUS LOCATION

FLEXIBLE CABLE PROTECTION PRODUCTS

2 Hazardous Location Guide | KOPEX-EX™ and STAR TECK ®

What are Hazardous locations?

• An explosion can only occur if three factors are present.

The Fire Triangle

• Fuel – Gases, Vapors and Dusts (any combustible material)

• Energy – Spark, Flame, Heat (any exothermic condition) Ox

The Explosion Pentagon

confined space to the fire triangle elements

and then you have an explosion.

Hazardous Location Guide | KOPEX-EX™ and STAR TECK® 3

*(a.k.a. Article 100a of the EC treaty) = Directive 94/9/EC

4 Hazardous Location Guide | KOPEX-EX™ and STAR TECK ®

Gases and vapors classification

GOST is divided into GOST (R) which is the standard for

Hazardous Location Guide | KOPEX-EX™ and STAR TECK® 5

Hazardous Location Guide | KOPEX-EX™ and STAR TECK® 6

Area Classification Comparison

7 Hazardous Location Guide | KOPEX-EX™ and STAR TECK ®

9 Hazardous Location Guide | KOPEX-EX™ and STAR TECK ®

Hazardous Location Guide | KOPEX-EX™ and STAR TECK® 10

SAFETY ZONE ZONE 2

11 Hazardous Location Guide | KOPEX-EX™ and STAR TECK ®

Hazardous Location Guide | KOPEX-EX™ and STAR TECK® 12

Hazardous Location Guide | KOPEX-EX™ and STAR TECK® 13

Product stamp detail

CMPL I M2/II 2GD Exde I Mb Exde IIC Gb Extb IIIC Db

CLI (Class I), Div1 CLII (Class II), Div1

14 Hazardous Location Guide | KOPEX-EX™ and STAR TECK ®

taldehyde Equipment without All applications General requirements - 60079-0

Transformers, relays, control stations,

Capacitors, transformers Powder filling Ex q 60079-5

See at the top - only for zone 2 ‘Non sparking’ Ex n 60079-15

For use in zone 0, 1, 2 / for use in zone 1, 2 Dust atmospheres Ex t 60079-31

IIA T1 Acetone 735º Temperature Class (T) / Ignition Temperature

(Certification Number) IIA T1 Propane 470º

IIB T2 Ethylene 425º 300º T2 > 300º

IIB T4 Diethyl Ether 160º

IIC T6 Carbon Disulphide 95º

Hazardous Location Guide | KOPEX-EX™ and STAR TECK® 15

Hazardous Location Guide | KOPEX-EX™ and STAR TECK® 16

IP and NEC Ingress Classification Systems

Protection against Solid Bodies

Degree of protection for persons against access to hazardous DegreeDegree

Protected against solid bodies

Protected against the continuous

installation but is not rotating joint within rotating joint within

Comparison of IP and NEC Ingress Systems

Hazardous Location Guide | KOPEX-EX™ and STAR TECK® 18

Hazardous Location Guide | KOPEX-EX™ and STAR TECK® 19

Cables vs. Conduit

• Cable is an ideal solution for routing over long distances

• Substantially compact and circular cable

• Fillers which are Non-Hygroscopic

20 Hazardous Location Guide | KOPEX-EX™ and STAR TECK ®

Steel Tape Armored

Steel Wire Braid

Hazardous Location Guide | KOPEX-EX™ and STAR TECK® 21

Teck Cable or JMC Cable

Metal Clad or MC Cable

22 Hazardous Location Guide | KOPEX-EX™ and STAR TECK ®

Advantages of Conduit Systems