Process Engineering Course – Lecture – I

(Overview of Course)
Today’s Agenda
Introduction Industry Overview &Work Cycle

General Instructions Responsibility of Each Contractors

Process Engineering Scope

Course Contents

Oil and Gas Exploration and

2
Production
My Brief Introduction

u Master in Chemical Engineering (BITS-Pilani)

u Previous Work Experience with Lummus, Bechtel, Hyundai E & C – South
Korea, Chiyoda – Japan and now working with KBR
u Having 14+ years of experience as Process Engineer
u Having 9+ years of Overseas Experience (Japan & South Korea )
u Worked in Oil & Gas, Refinery, Petrochemical & LNG Area
u Worked in all kinds of Company (Feasibility, FEED, EPC, Technology)
u Training covers all scope of work of Process Design Engineer
u Aim is to give attention to each students
General Instructions

u Class Start with Recap of Previous Lecture – 10-15 min

u Present Class Agenda will be Discussed
u Interactive session (Q/A) will be after each topic of Agenda
u No Discussion in between each Topic
u Even very basic Questions will be Discussed
u Assignment will be given (If all Agreed ?)
 01. Introduction Class

Course 02. Introduction to Oil and Gas Industry

been.

Contents
03. Block Flow Diagram
Process Flow Diagram
Lors been.

04. Process Description

Process Design Basis

Loras been.
05. H&MB
P&ID (Basic)
.

06. P&ID (Detail)

07. Process Control Diagram

.
 08. Equipment List
Line List
Battery Limit Summary

09 Utility Summary
Effluent Summary

10. Chemical and Catalyst Summary

Flare Load Summary

11. Plot Plan & Equipment Layout

12. Centrifugal Pump Hydraulics

13. Line Sizing (Single/Two Phase )

.

14. Shell and Tube Heat

Exchanger Design
.
15. Column Design

16. Separator Design Lorem Ip

17. Compressor DesignLorem Ipsum is

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18. Fired Heater

Loremeen .
19. Pressure Safety Valve.

20. Control Valve Sizing

21. Process Datasheet Preparation

.
 22. Process Simulation (HYSYS)

23 Overall Learning Discussion / Q & A

24. Guidance for Interview

Work Cycle of Plant

Feasibility
Client Study
PMC

EPC
Licensor FEED (Front
(Engineering
(Technology) End Commissioning
Procurement
FEED Engineering and Start-up
and
Package Design)
Construction)

Vendor
Responsibly of Client

u To Provide all Details about Feedstock Details (Properties, flow rate etc)
u Product Requirement based on Market Demand
u Export location and Details & way of Export
u Site Information (Climate Conditions, Earthquake Zone, Wind conditions =>
All these information will be gathered in BEDD)
u Utility Design Information (Available with Client)
u Design Life
Responsibility of Feasibility Work Contractor

u Selected By Client
u Visit Feedstock location and gather flowrate, properties and other
information of Feedstock
u Collect all Site information and Prepare Basic Engineering Design Data
(BEDD)
u Prepared BFD, PFD, Process Description , HMB, Equipment List, Utility
Summary, Effluent Summary, Plot Plan and Equipment Layout etc
u Identify Recommended Licensor name and general flow scheme
u Rough Cost Estimation of the Project (+/- 30%)
Responsibility of PMC Contractor

u Selected by Client for complete execution of Project

u Do close co-ordination with Client to prepare bid documents (ITB) for
Selection of FEED, Licensor & EPC Contractor
u Check all Deliverables of FEED, Licensor & EPC Contractor
u Raise all Client Issues with FEED, Licensor & EPC Contractor
u Take Complete responsibility for the Final guaranteed Plant production
rate as discussed with Client
u Work from the Start (After Feasibility Study) to the Start-up of Plant
Responsibility of FEED Contractor

u Selected by Client and PMC

u Responsibility is to prepare Front End Engineering Design (FEED) of Plant
u Responsibility is to prepare the Front End Engineering Design (FEED) of
Licensor Supplied Basic Design Package (BDP)
u Initial Support to EPC Contractor to understand all queries of FEED
Deliverables
Responsibility of Licensor (Technologist)

u Selected by Client and PMC

u Responsibility is to prepare Basic Design Package (BDP) of Licensor Unit
u To assist FEED Contractor to understand the Licensor Requirement and to
Prepare Front End Engineering Design (FEED) of Licensor Unit
u Responsibility is to prepare End Engineering Design (FEED) of Licensor Unit, if
no FEED is performed after BDP and EPC is done afterward
u Take Guarantee of Licensor Unit Production rate
Responsibility of EPC Contractor

u Selected by Client and PMC

u Responsibility is to do Final Engineering and Procurement and Construction
of Plant
u Assist in Commissioning Activity with Licensor to the Client
u Assist in Start-up Activity with Licensor to the Client
u Take Guarantee of each unit (non-licensor) production rate
Responsibility of Vendor

u Selected by EPC Contractor (For all Non- Technology Units )

u Selected by Licensor (For all Technology Units)
u Provide all information of Vendor package item to EPC Contractor based
on their Requirement
Process Engineering Scope

u Work for Client

u Work For PMC (Project Management Company)
u Work for FEED Company
u Work for Licensor Company
u Work for EPC
u Work for Vendor
Design Type

u Feasibility Study Report

u PDP – Process Design Package => Licensor/Technology Company
u BDP – Basic Design Package => Licensor Company
u FEED – Front End Engineering
u EPC – Engineering Procurement and Construction
Upstream Facility

u Exploration => drilling => Production (EDP or E&P)

u Exploration => Identification of Oil Reservoir by conducting Geological and
Geographical survey to find oil source
=> It may be in onshore in the form of Oil Wells
=> It may be in Offshore in Sea Bed
=> Fixed Structure
=> FPSO (Floating Production Storage and offloading
Midstream Process
Downstream Process
Downstream Process
Your Feedback for Class

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