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Nissan Note E11

1.6 16v HR16DE 2006....


Timing chain: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Check the timing marks before timing chain removal

Timing chain layout

DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Check the timing marks before timing chain removal

Removal
Disconnect the battery
Raise the front of the vehicle
Remove the front wheels
Remove the right wheel arch liner
Drain the engine oil
Remove the inlet manifold
Remove the ignition coils
Remove the right-hand engine support bracket
Timing chain layout

DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Check the timing marks before timing chain removal

Release the fuel pressure


Remove the fuel pump fuse

Timing chain layout

Run the engine


When the engine has stopped switch off, and refit the fuse
Disconnect the injectors
Remove the fuel rail together with the injectors
Plug the fuel lines
Disconnect the positive crankcase ventilation hose
Disconnect the valve of the crankcase breather hose
Remove the cylinder head cover
DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
Generalthe ancillary drive belt
Remove
Before disconnecting
Disconnect the lower the
radiator
battery
hose
cable, check the audio system security code
Check thethe
Remove timing
expansion
markstank
before
pressure
timingcap
chain removal
Drain the coolant
Turn the wheels to right-hand full lock
Remove the coolant pump pulley
Disconnect the right-hand engine support earth cable
Note: Use a trolley jack to support the engine
Remove the right-hand engine support

Timing chain layout

Turn the crankshaft to TDC for cylinder 1


Turn the crankshaft clockwise to align the timing marks
Align the timing marks on the crankshaft pulley and timing cover

DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Check the timing marks before timing chain removal

Check the camshaft timing marks


When the timing marks are misaligned, rotate the crankshaft 360 degrees to align them

Timing chain
Loosen layout pulley centre bolt
the crankshaft
When loosening, always use the tool to counterhold

DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
Generalthe crankshaft pulley
Remove
Before
Use thedisconnecting
special tools to
theremove
batterythe
cable,
crankshaft
check the
pulley
audio system
(KV11103000)
security code
Check thethe
Remove timing
timing
marks
chainbefore
cover timing chain removal
Removal sequence: (14 - 1)

Timing chain
Remove layout
the gasket(s)
Remove the crankshaft oil seal and discard
Use a screwdriver to release the tensioner pawl

DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Check the timing marks before timing chain removal

Compress the timing chain tensioner rod


Lock the chain tensioner with a locking pin

Timing chain layout

Remove the chain tensioner


Remove the chain tensioner guide
Remove the chain guide rail

DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Check the timing marks before timing chain removal

Remove the timing chain from the camshaft gearwheel

Timing chain layout

Remove the oil pump chain tensioner

DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Check the timing marks before timing chain removal

Lock the oil pump shaft using a Torx socket


Remove the oil pump chain together with the gearwheels

Timing chain layout

Installation
Refit the oil pump chain together with the gearwheels
Lock the oil pump shaft using a Torx socket
Tighten the oil pump gearwheel (25 Nm)

DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Check the timing marks before timing chain removal

Refit the oil pump chain tensioner


Check the chain tension

Timing chain layout

Fit the timing chain


Align the timing marks

DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Check the timing marks before timing chain removal

Secure the chain


Note: Do not rotate the crankshaft
Fit the chain tensioner guide
Timing
Refit thechain
chainlayout
guide rail (25 Nm)

DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Check the timing marks before timing chain removal

Fit the chain tensioner (10 Nm)


Remove the locking pin from the chain tensioner
Check the timing marks again
Renew the crankshaft oil seal in the engine front cover
Fit the timing chain case oil seal

Timing chain layout

Refit the timing chain cover

DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
General
Renew the gasket
BeforeApply
Note: disconnecting
sealant before
the battery
fitting cable, check the audio system security code
Check the timing
Installation sequence:
marks before
(1 -timing
14) chain removal
Long bolts: (55 Nm)
Short bolts: (25 Nm)

Timing chain layout

Refit the crankshaft pulley


Lock the crankshaft pulley

DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Check the timing marks before timing chain removal

Tighten the crankshaft pulley centre bolt


Stage 1: (35 Nm)
Stage 2: (60°)
Threads lightly oiled
Tighten the crankshaft pulley outer bolts
Refit the right-hand engine support (A: 65 Nm, B: 45 Nm)

Timing chain layout

Remove the trolley jack


Refit the coolant pump pulley (7 Nm)
Refit the expansion tank pressure cap
Refit the lower radiator hose
Refit the ancillary drive belt
Refit the cylinder head cover (10 Nm)
Reconnect the valve of the crankcase breather hose

DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
General the positive crankcase ventilation hose
Reconnect
Before
Refit the
disconnecting
fuel rail together
the battery
with thecable,
injectors
check the audio system security code
Checkthe
Refit theengine
timingsupport
marks before
brackettiming chain(A:
removal
17 Nm, B: 45 Nm)

Refit and connect the ignition coils (7 Nm)


Refit the inlet manifold (20 Nm)
Refit the right wheel arch liner
Refit the front wheels (105 Nm)
Refill the engine oil
Refill the cooling system
Reconnect the battery

Torque settings
Timing chain layout
Inlet manifold bolts: (20 Nm)
Ignition coil bracket (7 Nm)
Right-hand engine support: (A: 65 Nm, B: 45 Nm)

DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Check the timing marks before timing chain removal

Crankshaft pulley centre bolt:


Stage 1: (35 Nm)
Stage 2: (60°)
Oil pump gearwheel (25 Nm)
Timing chain cover:
Long bolts: (55 Nm)
Short bolts: (25 Nm )
Coolant pump: (25 Nm)
Coolant pump pulley: (7 Nm)
Wheel bolts: (105 Nm)
Camshaft gearwheels: (78 Nm)
Timing chain layout
Engine supports:

DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Check the timing marks before timing chain removal

Right-hand engine support: (A, B, C)


Bolts: (A1: 105 Nm, A2: 65 Nm)
Bolts: (B1: 45 Nm)
Bolts: (C1: 45 Nm, C2: 17 Nm)
Left engine support bolts: (D, E, F)
Bolts: (D1: 60 Nm, D2: 105 Nm)
Bolts: (E1: 48.5 Nm)
Timing chain layout
Bolts: (F1: 64.5 Nm, F2: 65 Nm)
Pendulum support bolts (G1: 80 Nm)

Special tools
Crankshaft pulley removal tool: (KV11103000)

DataCar www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
General
Before disconnecting the battery cable, check the audio system security code
Check the timing marks before timing chain removal

DataCar

Timing chain layout

DataCar www.datacar-manualrepair.com

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