Instrument & Control

Work Work SEPTEMBER

Equipment/Main Task Work Task TBM 24.000 JAM PIC Group Order Tools Material/Spare Part Man Power Keterangan Tambahan
12 13 14 15 16 17 18 19 20
Turbocharger Replacement new speed probe (if necessary) Unit I&C Kunci L Shock Set 1 set, Tang Potong 1 PCs, Sarung tangan 2 pair ,WD penetrant 1 can, 2 Orang
Shock, extension, ratchet 1 set. Carbon Cleaner 1 can.

Automation dan Control Unit I&C Kunci Ring pas set 2 Set , Kunci L set 2 Set, Sarung tangan 4 pair , WD penetrant 1 can, 4 Orang Usulan pembelian probe jepit Process Kalibrator
Obeng - Kecil 2 pcs, Process Kalibrator 1 set, Carbon Cleaner 1 can. ( minta spesifikasi teknis dari user )
Tang pipa 4 Inc 1 Pcs

Inspect and cleaning the drive electronic, such as coil drivers, fuel injection
controls. Replace the electronics every 10th year at latest.

Inspect and cleaning actuator control, wcd, i/p ht, i/p lt i/p wastegate, i/p pcc, i/p
mcc, elctronic fuse, octocoupler. Replace if necessary.

Clean and measure ccm and iom

Replace the vibration dampers module (rubber elements, ccm, iom, pdm, wcd,
esm, mcm)

Replace the rubber elements for component such as the connection boxes,
control modules, connection rails and cabinet. Replace the vibration dampers
every 4th year, at the latest

Install flexible conduit ignition coil (electric) Listrik

 Inspection and function Unit I&C Kunci L set 2 Set, Obeng - Kecil 2 pcs, Process Sarung tangan 4 pair , WD penetrant 1 can, 2 Orang
test automation & Kalibrator 1 set, Obeng - pendek 1 pcs, Carbon Cleaner 1 can.
instrumentation Check and function exhaust gas temp cyl a01 (te5011a), b01 (te5011b). PC/(Wecsplorer) 1 set, Tang pipa 4 Inc 1 Pcs,
Spesial tools hand pump.

Check and function liner temp 1 cyl a01 (te7011a), cyl b01 (te7011b).

Check and function ht water temp engine outlet (te402), inlet (te401).

Check and function lube oil temp engine inlet (te201), lube oil pressure tc a inlet
(pt271), tc b inlet (pt281).

Check and function ht water pressure engine inlet (pt271).

Check and function lt water pressure engine inlet (pt471).

Check and function lube oil pressure engine inlet (pt201).

Check and function the solenoid control air pipe valve (cv312).

Check and function the solenoid wastegate ip converter valve (cv519).

Check and function the solenoid mcc degassing valve (cv947).

Unit I&C PC/(Wecsplorer) 1 set, Torque 40 Nm 1 pcs, L Sarung tangan 4 pair , WD penetrant 1 can, 2 Orang
socket 1 set. Carbon Cleaner 1 can.

Cleaning, tightening and function test sensor knocking.

Function Test Sensor

Knocking

Light knock balancing sensor knocking.

Unit I&C Kunci Ring pas set 1 Set , Kunci L set 1 Set, Sarung tangan 4 pair , WD penetrant 1 can, 2 Orang
Obeng - Kecil 1 pcs, Process Kalibrator 1 set, Carbon Cleaner 1 can.
Tang pipa 4 Inc 1 Pcs.
Clean and lubricate system valve

Inspect air filter regulator.

Kalibrasi Three Way Valve Kalibrasi three way valve ht & lt cooling water.

Periksa tidak ada kebocoran udara panas yang mengenai sensor temperature
outlet jacket tez402.

Periksa kondisi ip converter, jika ditemukan hunting dari data wois di ccr dapat
dilakukan kalibrasi ulang.
 Unit I&C Cordless impact 1 set, Socket 1 set. Sarung tangan 2 pair , WD penetrant 1 can, 2 Orang
Carbon Cleaner 1 can.

Check timer of charge air filter.

Charge Air Filter Check position proximity sensor (regap if necessary).

Check manometer caf (repalce water for manometer).

Unit I&C Obeng - Kecil 1 pcs, Obeng - Sedang pendek 1 Sarung tangan 2 pair , WD penetrant 1 can, 2 Orang
pcs, PC/(Wecsplorer) 1 set. Carbon Cleaner 1 can, Pilot wastegate 1 set.
Check the functioning of the wastegate valve and actuator

Replace the positioner pilot valve.

Waste Gate Pengecekan wear of key connections and inside actuator.

Penyesuaian positioner.

Kalibrasi i/p converter

Kunci Ring pass set 1 Set. Sarung tangan 2 pair , WD penetrant 1 can, 2 Orang
Check and clean solenoide exhaust fan ventilation. Carbon Cleaner 1 can.

Function test position actuator exhaust fan ventilation .

Valve Position Exhaust Fan
Ventilation Unit I&C

Check the filter air instrument

Replace Main Gas Admission Valve side A dan B
Unit I&C Obeng - Kecil 2 pcs, L set 2 set, Palu Besi kotak 1 Sarung tangan 2 pair , WD penetrant 1 can, 2 Orang / 4 Tidak ada material sehingga hanya dilakukan
pcs, Ratchet kecil set mata bintang dan Carbon Cleaner 1 can, Skun kabel 5-6 mm Orang (bila function test.
extention 2 set, tang potong 1 pcs ,Tang kupas sebanyak 100 pcs ( 50 pcs biru ,50 pcs dilakukan
kabel 1 Pcs, tang Skun 1 pcs, Stripper and Cutter hitam) penggantian)
Kable 1 Pcs, PC/(Wecsplorer) 1 set.

Main Gas Admission Valve

 Unit I&C Pas ring set 1 set, obeng set - 1 pcs. Sarung tangan 2 pair , WD penetrant 1 can, 2 Orang
Contact cleaner, silicone spray 1 can.

Inspect the parts valve and replace any parts that are worn damaged.

Compact Gas Ramp

Clean the body cavity and all parts.

Unit I&C plier Snap ring 1 set ( iner dan outer), Pas ring Sarung tangan 2 pair , WD penetrant 1 can,
set 2 set, obeng set - 1 pcs, Palu karet. Contact cleaner, silicone spray 1 can
,marker, Molycote Putih o-ring

Overhaul the gas pressure regulating and safety shut-off valves. (see the
manufactures instructures).

Pergantian seal valve actuator

Gas Regulating Unit CGR

Pengecekan shut off valve cgr.

Pengecekan kabel di panel box cgr

Unit I&C Obeng - Kecil 1 pcs, Obeng + Sedang 1 pcs, Sarung tangan 2 pair , WD penetrant 1 can, 2 Orang
Process Kalibrator 1 set. Contact cleaner, silicone spray 1 can ,
marker.
Clean and lubricate pcc and mcc gas regulating valve.

PCC dan MCC Gas

Regulating Valve

Kalibrasi pcc dan mcc gas regulating valve

Unit I&C Pas ring set 1 set, Tang pipa 4 Inc 1 Pcs, Kunci L Sarung tangan 2 pair , WD penetrant 1 can, 2 Orang
set 1 set. Contact cleaner, silicone spray 1 can
,marker.

Cleaning the solenoide slow turning, solenoide starting, locking pin, non return
Main Starting Valve valve replace part if necessary

Unit I&C Kunci Ring pas set 2 Set , Obeng - Kecil 1 pcs, Sarung tangan 2 pair , WD penetrant 1 can, 2 Orang Info pelaksanaan: Sebelum cover generator di
Obeng + Sedang1 pcs, Process Kalibrator 1 set. Contact cleaner, silicone spray 1 can tutup.
,marker.

Visual check, testing and measurement (resistance, cleanliness) pt-100 element

(stator, cooling air, bearing)
Sensor PT- 100 Element

Unit elect
Pengecekan sirip inlet ventilation (elec)
 Cleaning and tightening sensor warm and cold cooling generator Unit I&C Kunci Ring pas set 1 Set, Cordless impact 1 set, Sarung tangan 2 pair , WD penetrant 1 can, 2 Orang Info pelaksanaan: Sebelum cover generator di
Socket 1 set. Contact cleaner, silicone spray 1 can tutup.
,marker.

Sensor Warm / Cold

Cooling

Cleaning sensor speed TC A & B Unit I&C Kunci L Shock Set 1 set, Tang Potong 1 PCs, Sarung tangan 2 pair , WD penetrant 1 can, 2 Orang
Shock, extension, ratchet 1 set. Contact cleaner, silicone spray 1 can
,marker, Carbon Cleaner 1 can

TC A&B