SIEMENS ARPL 171A/430134/03.3/KI Cementos Lima 1998-06-09 SIMOVERT MASTER DRIVES. Error detection with test box 6SE7090-0XX84-1FKO 1. Take intermediate circuit voltage (terminal " C'" and" D "). The intermediate circuit voltage must be smaller 50 V, before beginning the error detection! Disconnect motor cabling from Simovert master drive!!! 2. Dismantle control module" CUx" 3 & Connect CU-adapters to flat band | ic line of the test box. Set all switches of the test box in position "0". Position of the switch" Master/Slave " is arbitrary. Connect socket "A" at the left side of the test box with earth (converter housing). Plug in CU-adapter at the place where the contro| module sen ee was situated. When checking the devices the function “Safety off’ has to be switched off: - for bookshelf DC/DC converter: insert a jumper between link 5 and 6 at plug X9 - for chassis units with with application K80 (safety off): insert a jumper between link 3 and 4 at plug X533 on the SSB module Note: When the function " safety off" is activated, the light emitting diodes for UCES (bookshetf converter) respectivly UCER, UCES turn out; the light emitting diodes for UCET (chassis units with optocoupler) do not turn out. | DiBetedsenietung\Testboot doe Page -1-SIEMENS ARPL 171A/430134/03.3/KI Cementos Lima 1998-06-09 Function of switches and light emitting diodes. Switch ofthe control signais for inverter fon Master or Slave (only for converter hack of supply voltages inparalie! connecten) SIMOVERT MASTER DRIVES suren({> awe TESTBOX T> Status signal inverter ‘Switch for activation the ower transistors Actual values of current J” Standardization actual values of current ‘Tracer for selection temperatur measuring point OCODoooCoo00o0000 OOGRDS 00000000000 OOOO S000600000000 / Een | Temperature / Standardization ‘ actual values of ‘Actual value of voltages intermediate circuit voltage DABetebeartetung\Teatboot doo Page -2-SIEMENS ARPL 171A/430134/03.3/KI Cementos Lima 1998-06-09 3. Feed 24 V over plug X9 with power supply(24 ... 28 V). X91 = +24V X9/2 = Earth Suitable power supply: 0 - 30 V/3 A for bookshelf and chassis units 0-30 V/5 A for parallel connected units All ight emitting diodes must shine as a check of the supply voltages as well as VREFU and VREF|. UCER, UCES and UCET must flash briefly when connecting the 24 V and then remain dark. CIS SMOVERTMASTER DRIVES wen ane | sas TESTEOX ene “ HEH diodes UCER, UCES, UCET all light ae 3 q ining % Hag | may not shine diodes at re ! theleft. * OOS i peesoulaad *apS | VREFU and fee E saiaia | VREFI must GHB | shine sia OOO 4. Reduce voltage of 24 V- to 12 V-. At 12 V-, only the light emitting diode "P5" shines at the left side of the test box. When the light emitting diode "LDSAVE" tums out at approx. 18V-, the light emitting diode "UCES" starts shining at bookshelf units, and for chassis units the light emitting diodes "UCER’, “UCES" and "UCET" start shining. 5. Increase Voltage again to 24 V-. Light emitting diodes shine as described under item 3. The exact values of the supply voltages can be taken with a multimeter at the sockets situated at the left side of the test box PS 49...5.3V P15: 14.25... 15.75 V N15: 15.75... -14.25V NERLF7I7AKALBOOOTITestb001. doe Page -3-. SIEMENS ARPL 171A/430134/03.3/KI Cementos Lima 1998-06-09 6. Take voltage Ud between converter terminals" C " and " D " with mulitmeter. The intermediate circuit should be unloaded, i.e. measure voltage = 0 V. Take voltage at the test box between socket " UZKN " and socket" A ". When Ud = 0 V, the taken value of voltages at the test box must be within -50 mV... +50 mV. FA Take the voltage between socket "IRN" and" A" with mulitmeter. Required voltage value is within -50 m V... +50 m V. Check voltage between "ISN" and" A” as well as between "ITN" and" A". Required value is within -50 mV... +50 m Vas well. 8. Switch off the power supply of the laboratory. Connect converter terminals "C" and" D ‘to the laboratory power supply. Mind the polarity: " C "on positive terminal, " D" on negative pole! : Power supply ce Simovert Master Drives 9. Restart power supply. Now the intermediate circuit of the Simovert Master Drive is loaded with 24 V. Check voltage Ud between the converter terminals "C" and "D" with multimeter. 10, At this test step it is absolutely necessary that the motor is disconnected! With the switches at the right side of the test box the power transistors can be triggered. The switch " Master/Slave " only work with parallel connected converters (design "M"). With this switch it can be determined if the power transistors of the master or those of the slave are triggered. Trigger diagonally opposite power transistors and take voltage at the concerned output terminals DABetebsanictung\Testbo0! doc Page -4-SIEMENS ARPL T71A/430134/03.3/K Cementos Lima 1998-06-09 Example: a) Turn the switch of the test box for phase U in position U+ and turn the switch for phase V in V- position. The previously taken voltage Ud must be taken now with positive or negative sign between the output terminals " U2" and" V2", e.g. +24 V. b) Turn switch in position U- and V+. The voltage between the output terminals " U2" and" V2" has now the opposite sign as taken under item a), eg. -24V. ) Similar test of the voltages between V and W as well as U and W. 11. Take the voltage between socket " TWRN " and" A” with multimeter. Depending on the device temperature (radiator box), different voltages will appear. Bookshelf converter and Chassis converter, including design H, only have one temperature sensor. Chassis converter, starting from design J have two temperature sensors, The individual temperature sensors of these converters can be triggered by the tracers down at the right side of the test box. The sensor seizes the temperature of the radiator box, which can deviate from the ambient temperature! Temperature] Voltage socket "TWRN" | Tracer against "A" 4 5.64 ..6.24V = Bookshelf converter 20°C 537... 597 V = (Design A... D) 30°C 5.02... 5.56V = 40°C 4.59... 5.09 ay Temperature] Voltage socket "TWRN" | Tracer against "A" 10°C 475 .. S55 V Chassis converter 20°C 4.53... 5.20V (Design E ... H) 30°C 4.23... 4.94V 40°C 3.86... 451V = Chassis converter (Design J... K) Temperature] Voltage socket "TWRN” | Measuring | Measuring ] Measuring point 4 point 2 point 3 (radiator box| (radiator box| Air temp. left) Tracer | right) Tracer | at water c. ton om}: on | Tracer Lo 10°C 4.75... 5.55V 20°C 453. 5.29V 0 0 oj1 o ofo 4 0 30°C. 4.23... 4.94V. 40°C 3.86. 451V Parallel connection converter (Design'M) DBetiebsanietung\Testboot dee Page -5-: SIEMENS ARPL 171A/430134/03.3/K1 Cementos Lima Tempera- | Voltage socket] Measuring | Measuring | Measuring | Measuring ture "UZKN" point 1 point 2 point 3 point 4 "| Master Master Slave Slave {radiator box | (radiator box | (radiator box | (radiator box left) right) left) right) Tracer Tracer Tracer Tracer bom et 10°C | 475. 555V 2oerc [483..529V) 0 0 1 0 fo 1 o]1 4 0 o ° 30°C 1423... 494V 40°C [3.86..451V 0 = tracer not pressed 15 tracer pressed 12, Test of the voltage standardization: Standardization only to be carried out, when the displayed value at the PMU or OP1 deviates from the taken value of the intermediate circuit voltage! Disconnect motor cabiing from converter! Connect socket " A" at the left side of the test box with earth. Tum all switches of the test box in position " 0". Connect main voltage to the converter terminals " U1, V1, W1" - > the intermediate circuit is now loaded (for inverter devices raise the intermediate circuit and and connect the converter) Take the voltage Ud between the terminals " C " and" D" with multimeter. Take the voltage between socket " UZKN " and" A” at the test box. Following standardization applies: 3 AC 208 - 230 VIDC 280 - 310 V: UZKN = 0.01075 * Ud 3 AC 380 - 460 V/DC 510 - 620 v: UZKN = 0.005467 * Ud 3 AC 500 - 575 VDC 675 - 780 V: UZKN = 0.0044 * Ud 3 AC 660 - 680 V/DC 890 - 930 V: UZKN = 0.003667 * Ud Example, Ata converter 3AC 380 - 460V, a voltage Ud of 600V between terminals " C "and" D "is taken, Required voltage between “ UZKN " and " 600 V x 0.005467 = 3.28V DBetebsanletung\Testbo0t doc Page -6-