Professional Documents
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Learning To See To See: Value Stream Mapping
Learning To See To See: Value Stream Mapping
Learning To See To See: Value Stream Mapping
TO SEE
Value Stream Mapping
To Add Value and
Eliminate Muda
WHAT IS VALUE STREAM MAPPING
Single plant
(door to door)
Multiple plants
Across companies
SYMBOLS AND ICONS USED FOR MAPPING
MATERIAL FLOW RELATED
To show customers,
supplier and outside
XYZ OUTSIDE SOURCES
FACTORY manufacturing
processes
Note frequency of
TRUCK SHIPMENT
Shipments
A Controlled inventory of
parts is used to schedule
SUPERMARKET production at an
upstream process
Pull of material,
WITHDRAWAL usually from a
supermarket
Max. 20 pieces
Kanban arriving in
batches
5. Draw data box under each process box to record.refer list of typical
process data required to help you get Started
6. Capture inventory accumulated points and note the quantities (time)
Go look !
7. Do not map every purchase part in your product family just draw the
flow for one or two main raw materials
MERGING OF MULTIPLE FLOWS AND
REPRESENTATION
C/T Cycle Time Time that elapses between one part coming off the
process to the next part coming off, in seconds
C/O Changeover To Switch from producing one type to another
Time
Uptime On demand machine uptime
Draw a TimeLine under the Process boxes and Inventory triangles to Compile
the Production Lead Time,The Time it takes one part to make its way through
the Shop floor,beginning with Arrival as Raw Material through to Shipment.
Lead Time ( in Days ) for each Inventory triangle= Inventory Quantity / Daily
Customer requirement
Lead Times through each process + through each Inventory Triangle in the
Material Flow, = a good Estimate of Total Production Lead Time
( with multiple upstream flows, use the Longest time path to Compute)
Add up the Value-adding or the Processing Times for Each Process in the
Value Stream = Total Processing Time
Compare Total Value Added Time To Total Lead Time
2 hours
40 seconds
Example
PRODUCTION
6- week CONTROL
Michigan 90/60/30 day State Street
forecast
FORECAST
Steel Co. Assembly
Weekly MRP 18,400 pcs/mo
500 ft. coils Daily Order
fax -1200 “L”
-6,400 “R”
Tray = 20 pieces