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ST Sensors and

Solutions in Smart
Industry Applications

Ernesto Manuel CANTONE


MEMS and Sensors Product Marketing Manager
STMicroelectronics
What is “Smart Industry”?

• Industry 1.0: Mechanization, Steam Power


• Industry 2.0: Mass Production, Assembly Line, Electrical Energy
• Industry 3.0: Automation, Computers and Electronics
• Industry 4.0: Cyber Physical Systems, IoT, Networks

Massive production of miniature, low cost sensors, low power microcontrollers,


and end to end connectivity have been the key enablers of Industry 4.0 revolution
2
Market and applications

• Rotating equipment and related parts (i.e.


motors, fans, pumps, bearings, spindles)
• Elevators, escalators, …
• Electric equipment (i.e. circuit breakers)
• Chemical industry
• Structural monitoring (i.e. bridges, railways)
• Automotive (i.e. electrical motors and parts -
bearings, battery management)
• Consumer Industrial (i.e. HVAC)
• Predictive and Condition based maintenance
(PdM and CdM)

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Preventive, Condition Based
and Predictive Maintenance
Preventive Maintenance (scheduled)

Q1 Q2 Q3 Q4

Condition Based Maintenance (at inspection or symptom)

Q1 Q2 Q3 Q4

Predictive Maintenance (at the optimal moment)


Continuous condition monitoring (sensing)
alarm alarm

4
Predictive Maintenance Architecture
Edge Enterprise
Cloud
Gateway
Processing Presentation
(Analytics, AI, Algos) (Dashboards)
Secured
Connectivity Data Lake (DWH)
Data Collection
ERP, MES, DWH
High Level Processing
(Analytics, AI, Algos)
Smart sensors node
Processing
(Analytics, AI, Algos) Secured
Smart Smart Connectivity
sensors sensors Sensing
node node

Factory floor

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Sensors for Predictive Maintenance

Ultrasound

Machine Vibration
conditions
Power
Noise
Conditions
start to Temperature
change

Smoke

Failure

The curve slope depends Time


minutes
on the life-cycle of the
days
equipment
weeks

months
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• One of the world’s largest semiconductor companies
STMicroelectronics • 2019 revenues of $9.56B
Everywhere microelectronics
make a positive contribution to people’s lives, • 46,000 employees of which 7,800 in R&D
ST is there • Over 80 Sales & marketing offices serving over 100,000
customers across the globe (Global Accounts, Regional Key
Accounts, Mass Market)
• 11 Manufacturing sites
• Signatory of the United Nations Global Compact (UNGC),
Member of the Responsible Business Alliance (RBA)

Industrial Personal electronics Communications Equipment,


Computers & Peripherals
Leadership in
embedded Leadership in
processing selected
high-volume
Transform approach
Accelerate growth in applications:
to communication
analog & sensors
Sensors, secure infrastructure:
for industrial
solutions, embedded
From digital wireline
processing, power
Expansion in to cellular and
management, analog
industrial power & satellite
Research & Development Front-End and front end module
energy management
Main Sales & Marketing Back-End
Acceleration of
Capture opportunities in 5G
growth with
with RF mixed signal
industrial OEMs
MEMS for vibration analysis
Sensors and defects over bandwidth

Use cases
Unbalance Roller Bearings Bearings Fan bearings
Looseness Gearing Gear boxes Venting occlusion
Misalignment Cavitation Lubrication Cooling failure

MP23ABS1
Acoustic
IMP34DT05

IIS3DWB
Inertial ISM330DHCX
IIS2DH

Mechanical Vibration / Sound analysis (1 ÷ 10KHz) Ultrasound analysis

kHz
2 5 10 >50 8
How to easily retrofit an existing asset?
STWIN Smart Sensor for Industry 4.0

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STWIN Development Kit
Mic-Array Environmental
STLINK-V3MINI Socket sensors
Microphone Sound
Inlet
STBC14

STMOD+
STM32L4+

Case and Battery


BLE
module Motion
sensors

WIFI Micro USB


WiFi Expansion Socket connector
(optional) VIN
www.st.com/stwin (Optional) 10
STEVAL-STWINKT1 (link)
Block diagram, ICs and features
• Best-in-class Industrial Grade Sensors
• Multiple algorithms running on the LDK130 ST1PS01EJR STBC02
step-down switching Li-Ion linerar
Low Noise LDO
STM32L4+ regulator battery charger

• Secure Connection and Authentication


with STSAFE-110 (footprint) STR485LV USART2
IIS3DWB IIS2DH
RS485 Interface
• BLE Connectivity SPI3
Vibrometer 3D Accelerometer

• Connectivity and sensor expansions SPI2


SPBTLE-1S ISM330DHCX
support BLE Application
6-Axis IMU
Processor Module
• Power supply: Li-Po battery or ext. 5V
• Smart Power to increase battery life STSAFE-110
HTS221 STTS751
I2C2
• USB and SD-Card holder Secure Element STM32L4R9ZIJ6 I2C2
Humidity and
Temp. Sensor
Temperature
Sensor
Microcontroller
Ultra-low-power Cortex-M4F@120MHz LPS22HH
SPI2, I2C4
Pressure
IIS2MDC
20-pin STMOD+ USART3
3D Magnetometer
Sensor
• STSW-STWINKT1 support sample connector
projects (simple functions) 40-pin Flex ADC1 TS922EIJT MP23ABS1
• STSW-STWINCELL to connect to the connector
DSI, CAN, ..
Low noise, low Analog
Microphone
distortion Op Amp
Internet via cellular networks (Under SAI1, I2C2,
12-pin female DFSDM2
Evaluation in AME) sensors connector DFSDM1 IMP34DT05-A
• FP-IND-PREDMNT1 to connect to the SPI1, I2C3,
Digital Microphone
12-pin male comm.
Predictive Maintenance Cloud app connector
USART3

Powered by AWS (Wi-Fi expansion) 32 kHz


Crystal
16 MHz
Crystal

ESDALC6V1-1U2 USBLC6-2P6 EMIF06-MSD02N16


Single Line ESD protection USB ESD protection EMI filter and ESD protection
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STWIN to DSH-PREDMNT

HARDWARE
• STEVAL-STWINKT1
• STEVAL-STWINWFV1

FIRMWARE
• FP-IND-PREDMNT1

DASHBOARD
• dsh-predmnt.st.com
• Free with my.st.com login
• Up to 5 Sensor Nodes
• Up to 6 Months usage

See also:
• SL-PREDMNT-E2C on st.com

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DSH-PREDMNT (link)

• Environmental data
• Humidity and Temperature data from
HTS221
• Pressure data from LPS22HH
• Wide band Accelerometer (FFT
processed on STWIN’s MCU)
• Data from IIS3DWB
• Ultrasound Emission (FFT
processed on STWIN’s MCU)
• Data from MP23ABS1

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SL-PREDMNT-E2C
Sensor Nodes, Gateway, Dashboard (link)
Ultrasound, Vibration, Environmental sensing

IoT hardware IoT


boards shadow
AWS AWS
IoT Core Lambda
Wi-Fi/Ethernet
Serial
AWS IoT
Greengrass
STM32MP157C-DK2
Amazon S3 Amazon
STEVAL-BFA001V1B
DynamoDB
STEVAL-IDP004

Amazon Amazon
API Gateway Cognito
Wi-Fi
Amazon STEVAL-STWINKT1
FreeRTOS
AWS Shield AWS WAF

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Complete ecosystem offering by ST
All building blocks Lower barriers for Lower barriers from Enable product & service
for IoT devices developers getting started prototyping to first product commercialization

Stackable boards Pre-integrated software


Microcontrollers Native Integration with Cloud
& modular SW for vertical applications

Secure solutions

Sensors & actuators

STM32 Nucleo Development


Connectivity solutions & Expansion Boards Development ecosystem

Power management Form-factor boards Partner Program and ST community

Motor control

Analog components Discovery Kit SensorTile Wireless


IoT Node Industrial Node

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NFC Dynamic Tag SensorTile.box
Sensor Node
Thank You
visit: www.st.com/july14virtual

Thank you

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The STMicroelectronics corporate logo is a registered trademark of the STMicroelectronics
group of companies. All other names are the property of their respective owners.

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