ZLJ5 Manual de Partes

SPARE PARTS CATALOG FOR TRUCK CRANE
GuaRad BoaRd aSSy. d00671445660200001y
2
3
19
22
22
1
19
21
20
8
21
20
23
11
4
24
20
21
14
26
7
19
25
22
21
20
10
9
13
21
20
17
MEMBERS AND
STRUCTURAL
OTHERS
12
15
16
18
8-20 ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

SPARE PARTS CATALOG FOR TRUCK CRANE XXXX 零部件图册
Guarad board assy. D00671445660200001Y
POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK
00671445660200001 Guarad board assy.

1 00671445630801010 •Plate I,left rear 1
2 00671445630801020 •Plate I,right rear 1
3 00671445601201030 •Plate 2
4 00671445630810000 •Hanger plate III assy., left rear 1
5 00671445630801030 •Stay 4
6 00671445630820000 •Right lower hanger plate III assy. 1
7 00671445660230000 •Guard rail 1
8 00671445660240000 •Guard rail, right front 1
9 1040000109 •Bolt 2
10 00671445601250001 •Guard rail 1
11 00671445601260000 •Guard rail 1
12 00671445601201050 •Plate IV 1
13 00671445601201120 •Bracket 1
14 00671445630830000 •Right lower hanger plate IV assy. 1
15 00671445601201060 •Plate V 2
16 00671445660210000 •Hanger plate, left rear 1
17 00671445660201010 •Plate 1
18 00671445660220000 •Guard rail 1
19 1040000076 •Bolt 88
20 1040200111 •Baffle 100
MEMBERS AND
STRUCTURAL
21 1040300062 •Seal ring 100 OTHERS
22 1040300093 •Seal ring 100

23 00671445660201020 •Bracket 1
24 00671445601201130 •Stay 1
25 1040000222 •Bolt 10
26 00676415610801010 •Pipe 10
ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE 8-21

InteRmedIate SectIon, pLatFoRm d00671445660400000Y
8
7
12
10
12
11
9
11
10
9
6
1
3
4
2
5
4
2
2
3
4
MEMBERS AND
1
STRUCTURAL
3
OTHERS

Intermediate section, platform D00671445660400000Y
00671445660400000 Intermediate section, platform

1 1040000386 •Bolt 16
2 1040200192 •Baffle 16
3 1040300066 •Seal ring 16
4 1040300063 •Seal ring 16
5 00671445660410000 •Left platform welded 1
6 00671445660420000 •Right platform welded 1
7 00671445600601010 •Stay 4
8 00671205600820000 •Foot board bracket 2
9 1040000288 •Bolt 8
10 1040300061 •Seal ring 8
11 1040300067 •Seal ring 8
12 1040200113 •Baffle 8
MEMBERS AND
STRUCTURAL
OTHERS

REAR SECTION, PLATFORM D00671445660600001Y
2
4
1
5
3
6
MEMBERS AND
STRUCTURAL
2
OTHERS
5
3

Rear section, pLatform D00671445660600001Y
00671445660600001 Rear section, platform

1 00671445660610000 •Floor welded, left rear 1
2 1040000386 •Bolt 8
3 1040200192 •Baffle 8
4 1040300066 •Seal ring 8
5 1040300063 •Seal ring 8
6 00671445660620001 •Floor welded 1
MEMBERS AND
STRUCTURAL
OTHERS

BOARDING ASSEMBLY D00671445800000000Y
4
11
2
5
9 7
7 8 3
6
1
8
10
MEMBERS AND
STRUCTURAL
OTHERS

BoardinG assembLy D00671445800000000Y
00671445800000000 Boarding assembly

1 1991900064 •Wall panel, left front 1
2 1991900065 •Wall panel, right front 1
3 1991900066 •Wall panel, left rear 1
4 1991900067 •Wall panel, right rear 1
5 00671555800001010 •Bracket 4
6 1040100177 •Screw 8
7 1040300051 •Seal ring 42
8 1040300062 •Seal ring 42
9 1040000362 •Bolt 34
10 1040200111 •Baffle 34
11 Platform assy.
MEMBERS AND
STRUCTURAL
OTHERS

SPARE TIRE INSTALLATION D00671445500000000Y
1
MEMBERS AND
STRUCTURAL
OTHERS

Spare tire instaLLation D00671445500000000Y
00671445500000000 Spare tire installation

1 1040200026 •Baffle 3
MEMBERS AND
STRUCTURAL
OTHERS

ToolBox inSTallaTion D00671449420000001Y
1 11
4
6 8
5 9
3 7
7
9
8
10
2
MEMBERS AND
STRUCTURAL
OTHERS

Toolbox installation D00671449420000001Y
00671449420000001 Toolbox installation

1 00670139410200001 •Tool box 1
2 00671449420200000 •Carrier 1
3 1040000107 •Bolt 3
4 1040200111 •Baffle 3
5 1040300051 •Seal ring 3
6 1040300062 •Seal ring 3
7 1040200096 •Baffle 9
8 1040300041 •Seal ring 9
9 1040300054 •Seal ring 9
10 1040000094 •Bolt 1
11 Chassis frame assy.
MEMBERS AND
STRUCTURAL
OTHERS

TooL Box D00670139410200001Y
5
MEMBERS AND
STRUCTURAL
1
OTHERS

Tool box D00670139410200001Y
00670139410200001 Tool box

1 1040200192 •Baffle 4
2 1040300066 •Seal ring 4
3 1040000386 •Bolt 4
4 1102500003 •Lock, attached to toolbox 1
5 1040300063 •Seal ring 4
MEMBERS AND
STRUCTURAL
OTHERS

HydRAuLiC OiL TAnk d00630873000000000y
16
17 28 26 25 27
19
18
9
10
8
7
2
3
23
22
6
4
5 1
20 21
14
11
MEMBERS AND
STRUCTURAL
OTHERS
13
12
16 17 15

Hydraulic oil tank D00630873000000000Y
00630873000000000 Hydraulic oil tank

1 1019900002 •Liquid level gauge 1
2 1040000109 •Bolt 24
3 1040300062 •Seal ring 24
4 1010500000 •Air filter 1
5 00630803000001010 •Pad 2
6 00630803000001020 •Pad 1
7 00630933010200000 •Cover plate assy. 1
8 00630933010001010 •Cover 1
9 1040000098 •Bolt 4
10 1040300063 •Seal ring 4
11 00630873000200000 •Tank assy. 1
12 00630803000001050 •Plug 2
13 1081000040 •O ring 4
14 00630873000001010 •Mudguard 1
15 1010300026 •Butterfly valve 1
16 1040000069 •Bolt 12
17 1040300054 •Seal ring 12
18 1010600009 •Return-line filter 1
19 00630803000001040 •Pad 1
20 1040000091 •Bolt 7
MEMBERS AND
STRUCTURAL
21 1040300060 •Seal ring 7 OTHERS
22 1040300048 •Seal ring 7

23 1040200107 •Baffle 7
24 202230016 •Loctite glue 0.1 kg
25 00631143010400000 •Fitting body 1
26 1081000053 •O ring 2
27 1081000076 •Combination seal washer 1
28 00633160000000039 •Fittingbolt 1

AIR FILTER D1010500000_101281Y
2
MEMBERS AND
STRUCTURAL
1
OTHERS

Air fiLter D1010500000_101281Y
1010500000 Air filter

1 (1) •Filter 1
2 (2) •Gasket 1
3 (3) •Filter cap 1
MEMBERS AND
STRUCTURAL
OTHERS

RETURN-LINE FILTER D1010600009_101375Y
1 5 4
6
7 2
3
10 8
13 11
14
12
9
15
22
MEMBERS AND
STRUCTURAL
OTHERS
18
16
17
20
21
19

RetUrn-Line fiLter D1010600009_101375Y
1010600009 Return-line filter

1 (1) •Baffle 4
2 (2) •Seal ring 4
3 (3) •Flat washer 4
4 1040400045 •Rivet 4
5 (4) •Name plate 1
6 (5) •Cover 1
7 1081002039 •O ring 1
8 (6) •Double-ended bolt 4
9 (7) •Magnet steel device 1
10 (8) •Filter nob 1
11 1140100007 •Plug 1
12 (9) •Gasket 1
14 1040301765 •O ring 1
15 (10) •Housing assy. 1
16 1140300189 •Retaining ring 4
17 (11) •Bypass valve assy. 1
18 (12) •Tension spring 1
19 (13) •Connection body 1
20 1081000445 •O ring 1
MEMBERS AND
STRUCTURAL
21 1040301358 •Retaining ring 1 OTHERS
22 1019802883 •Oil filter element 1

5
7
6
MEMBERS AND
STRUCTURAL
OTHERS


1 (1) •Filter cover 1
2 1010600006 •Filter element 1
3 (2) •Fixing cover, filter element & magnism body 1
4 (3) •O-ring 1
5 (4) •Filter drum 1
6 (5) •Pad, filter drum seat 1
7 (6) •Sender CY-1 1
8 (7) •Bypass valve 1
MEMBERS AND
STRUCTURAL
OTHERS

2
1 16
12
20
5
8
3
4 18
19
17 13
10 14
15
7
6
9 11
MEMBERS AND
STRUCTURAL
OTHERS


1 (1) •Plug 1
2 (2) •Cover 1
3 (3) •Spring 1
4 (4) •Pressure disc 1
5 (5) •Filter nob 1
6 (6) •Protective plate 1
7 (7) •Stud 4
8 (8) •Pad 1
9 (9) •Filter element cover 1
10 (10) •Filter element 1
11 (11) •Magnetic filter element 1
13 1040200758 •Baffle 4
14 1040301503 •Springwasher 4
15 1040301479 •Seal ring 4
16 1081000064 •O ring 1
17 1081000067 •O ring 1
18 1040301762 •O ring 1
19 1040301209 •Circlipretaining ring 1
20 1019802776 •Sender 1
MEMBERS AND
STRUCTURAL
OTHERS

HydrauLic reServoir inStaLLation d00630874800600000y
3 21
6 2 3
6 2 3 3 2 1
7
326
12 3
MEMBERS AND
STRUCTURAL
OTHERS

Hydraulic reservoir installation D00630874800600000Y
00630874800600000 Hydraulic reservoir installation

1 1040000055 •Bolt 3
2 1040300038 •Seal ring 6
3 1040300106 •Seal ring 6
4 00631254810401010 •Pad 2
5 202230016 •Loctite glue 0.02kg
6 1040200097 •Baffle 3
7 Hydraulic oil tank
MEMBERS AND
STRUCTURAL
OTHERS

LEVEL GAUGE INSTALLATION D00630874700600000Y
1
MEMBERS AND
STRUCTURAL
OTHERS

Level GaUGe installation D00630874700600000Y
00630874700600000 Level gauge installation

1 1991800017 •Inclinometer 2
2 Chassis frame assy. 1
MEMBERS AND
STRUCTURAL
OTHERS

BOOM SUPPORT D00630870320000000Y
1 3
2
4
MEMBERS AND
STRUCTURAL
OTHERS
7
6
5

Boom sUpport D00630870320000000Y
00630870320000000 Boom support

1 1040100073 •Screw 8
2 00630870310001010 •Liner 2
3 00630940320001010 •Pad 2
4 00630870320200000 •Boom support assy. 1
5 1040200110 •Baffle 8
6 1040300065 •Seal ring 8
7 1040000095 •Bolt 8
MEMBERS AND
STRUCTURAL
OTHERS

OiL PumP dRive deviCe d00630873920000000Y
4
29
20 2
29
24 23
18
19
24
23
16 28
3
1
22
1 2
3 3 25
2
1
26
27
17
13
15
10
8
MEMBERS AND
12
STRUCTURAL
OTHERS
21
11
9

Oil pump drive device D00630873920000000Y
00630873920000000 Oil pump drive device

1 1040000122 •Bolt 10
2 1040200113 •Baffle 12
3 1040300067 •Seal ring 12
4 00630933900200000 •Oil pump drive shaft 1
5 1140101394 •Flange 1
6 1040000267 •Bolt 6
7 1040300063 •Seal ring 6
8 00633230000000016 •Cover 1
9 00633230000000022 •Felt seal 1
10 00633230000000017 •Paper gasket 1
11 1050200031 •Rolling bearing 2
12 00633073900001020 •Positioning sleeve 1
13 1080000001 •Oil cup 1
14 204110014 •Lithium base grease 0.02kg
15 00633073900001060 •Positioning sleeve 1
16 00633073900001030 •Oil pump shim 1
18 1010000484 •Quadruple gear pump 1
19 1010000526 •Quadruple gear pump 1
20 00630873900001011 •Plate 1
MEMBERS AND
STRUCTURAL
21 00630873900200000 •Oil pump bracket 1 OTHERS
22 1040000154 •Bolt 4
23 1040300054 •Seal ring 6
24 1040200096 •Baffle 6
25 1040000016 •Bolt 6
26 1040300065 •Seal ring 6
27 1040300150 •Seal ring 6
28 1040000101 •Bolt 2
29 1040300081 •Seal ring 4

QUADRUPle geAR PUmP D1010000484_100013Y
12
3
5
4
6
8
28
10
29
7
11
9
13
33
12
30
35
31 32
15
36
16
14
34
20
37
38
17
19
21
45
18
42 43
MEMBERS AND
STRUCTURAL
22
OTHERS
39
40，
41
44
23
24
49
46
47
48
50
26
27

Quadruple gear pump D1010000484_100013Y
1010000484 Quadruple gear pump

1 1019802756 •Circlip 1
2 1019802759 •Oil seal 1
3 1019802760 •Oil seal 1
4 1019802750 •Baffle 4
5 (1) •Front cover 1
6 (2) •Rectangle seal ring 2
7 (3) •Side plate 4
8 (4) •Pressure plate, W-ring 4
9 (5) •W-ring, left upper 2
11 (7) •Drive gear 1
12 (8) •Driven gear 2
14 (10) •W-ring, left lower 2
15 1019802762 •Bearing 8
16 1019802763 •Positioning pin 8
17 (11) •Bearingretaining ring 2
18 1019802764 •Oil plug 2
19 1019802752 •Combination washer 2
20 (12) •Pump I 1
MEMBERS AND
STRUCTURAL
21 (13) •Coupling spindle 1 OTHERS
22 (14) •Drive gear II 1

24 (16) •Pump 1
25 1019802749 •Allen screw 4
26 1019802753 •Flat washer 4
27 1019802761 •O ring 1
28 1019802758 •Oil seal 1
30 (18) •DU bearing 8
31 1019802754 •Spring washer 2
32 1019802746 •Hexagon screw 2
33 (19) •Plate 2

QUADRUPLE GEAR PUMP D1010000484_100013Y
12
3
5
4
6
8
28
10
29
7
11
9
13
33
12
30
35
31 32
15
36
16
14
34
20
37
38
17
19
21
45
18
42 43
MEMBERS AND
STRUCTURAL
22
OTHERS
39
40，
41
44
23
24
49
46
47
48
50
26
27

QUadrUpLe Gear pUmp D1010000484_100013Y
34 (20) •W-ring 2
35 (21) •Plate 2
36 (22) •Drive gear 1
38 (24) •Pump I 1
39 1019802757 •Rectangle seal ring 2
40 (25) •Sealing strip 2
41 (26) •Support bar, copper 2
42 (27) •Plate 2
43 (28) •Drive gear II 1
45 (30) •Coupling spindle 1
46 (31) •Pump II 1
47 1019802748 •Hexagon bolt 2
48 1019802747 •Hexagon bolt 2
49 1019802755 •Flat washer 4
50 1019802751 •Baffle 4
MEMBERS AND
STRUCTURAL
OTHERS

QuaDRuPle GeaR PumP D1010000484_101374Y
4 4
3
17
1 2 5 16 18
2 7 8 10 12 13 13 11 7
6 14 6 6 19
9
11 12
15
16 22 7 16 26
11 13 21 13 11 13 25 13
6 6 23 11 11 6 27
12 12 12 12
20 24
28 29 38 39
30 34 35 34
31 32 32 37 27
41 42
33 33
36 40
MEMBERS AND
STRUCTURAL
OTHERS

Quadruple gear pump D1010000484_101374Y

1 (1) •Circlip 1
2 (2) •Grooved ball bearing 2
3 (3) •Direction, illustration 1
4 (4) •Self-plugging rivetrivet 6
6 (6) •Bushing 12
7 (7) •O ring 3
8 (8) •Circlip 1
9 (9) •Oil seal 1
10 (10) •Shim 1
11 (11) •Retaining ring 6
13 (13) •Plate 6
14 (14) •Drive shaft 1
15 (15) •Driven shaft 1
16 (16) •Positioning pin 12
17 (17) •Name plate 1
18 (18) •Pump 1
19 (19) •Spline shaft 1
MEMBERS AND
STRUCTURAL
21 (21) •Drive shaft 1 OTHERS
22 (22) •Intermediate body 1

26 (26) •Pump 1
27 (27) •Bushing 4
29 (29) •Bolt 4
30 (30) •O ring 1

4 4
3
17
1 2 5 16 18
2 7 8 10 12 13 13 11 7
6 14 6 6 19
9
11 12
15
16 22 7 16 26
11 13 21 13 11 13 25 13
6 6 23 11 11 6 27
12 12 12 12
20 24
28 29 38 39
30 34 35 34
31 32 32 37 27
41 42
33 33
36 40
MEMBERS AND
STRUCTURAL
OTHERS

34 (34) •Plate 2
37 (37) •Positioning pin 4
38 (38) •Rear cover 1
39 (39) •Hexagon bolt 6
40 (40) •Stud 2
42 (42) •Baffle 2
MEMBERS AND
STRUCTURAL
OTHERS

2
4
1
5 3
6
8
10
11 7
12
17
14
18
20
13
22
19
15 24
21
23
16
MEMBERS AND
STRUCTURAL
OTHERS
29
25 30
31
26
28
27


1 1040301205 •Circlipretaining ring 1
2 (1) •Sleeve 1
3 (2) •Rotary shaft lip seal 1
5 (4) •Zoomlion nameplate 1
6 (5) •Bearing 12
7 (6) •Positioning sleeve 16
8 (7) •Baffle plate 6
9 (8) •Seal 6
10 (9) •Plate 6
11 (10) •Drive gear shaft I 1
12 (11) •Driven gear shaft 3
13 (12) •Rectangle seal ring 4
14 (13) •Pump I 1
15 (14) •Drive gear shaft II 2
16 (15) •Pump II 1
17 (16) •Pump III 1
18 (17) •Drive gear shaft IV 1
19 (18) •Driven gear shaft 1
20 (19) •Plate 2
MEMBERS AND
STRUCTURAL
21 (20) •Seal 2 OTHERS
22 (21) •Baffle plate 2

23 (22) •Bearing 4
24 (23) •Rear cover 1
25 (24) •Stud 4
28 1040200686 •Baffle 4
29 1040002882 •Stud 2
31 (26) •Hex nut 2

THe 5TH OuTrigger D00630871110000000Y
2
3
5
4
7
6
11
9
MEMBERS AND
STRUCTURAL
OTHERS
10

The 5th outrigger D00630871110000000Y
00630871110000000 The 5th outrigger

1 1020300003 •Hydraulic-electric pressure relay 1
2 1040300060 •Seal ring 2
3 1040000219 •Bolt 2
4 1010300275 •Bidirectional hydraulic lock 1
5 1081000096 •O ring 2
6 1040100148 •Screw 2
7 1040300063 •Seal ring 2
8 1040000095 •Bolt 4
9 1040300065 •Seal ring 4
10 00633101100200000 •Outrigger 1
11 00630928411400000 •The 5th outrigger cylinder 1
MEMBERS AND
STRUCTURAL
OTHERS

The 5Th OUTRiGGeR CylinDeR D00630928411400000_6400y
4
6
2
3
1
23
3
5
8
13
14
16 7
9
10
11
12
25
24
15
18
17
19
MEMBERS AND
STRUCTURAL
20
OTHERS
21
22

The 5th outrigger cylinder D00630928411400000_6400Y
00630928411400000 The 5th outrigger cylinder

1 00630928411400004 •Block 1
2 1040100089 •Screw 2
3 1040300054 •Seal ring 4
4 00630928411400003 •Cover 1
5 1081200391 •Dust ring 1
6 1081002252 •U-ring 1
7 00630928411403000 •Guide sleeve 1
8 1081002382 •Step Seal 1
9 1054400112 •Bushing 1
10 1081000439 •O ring 1
12 00630928411400002 •Spacer sleeve 1
13 1040001595 •Bolt 4
14 1040300067 •Seal ring 4
15 00630928411402000 •Piston rod 1
16 00630928411401000 •Cylinder 1
17 00630928411400001 •Piston 1
18 1081002143 •DAS combination seal ring 1
19 1081200454 •O ring 1
20 00630928411400006 •Retaining ring 1
MEMBERS AND
STRUCTURAL
21 00630928411400005 •Sleeve ring 1 OTHERS

23 1040000069 •Bolt 2
24 1081000478 •Diamond-shaped ring 1
25 1140101557 •Plug 1
26 (1) •Seal kit a set

BIDIRECTIONAL HYDRAULIC LOCK D1010300275_6500Y
7
6
MEMBERS AND
STRUCTURAL
OTHERS
4
5
2
3

BidirectionaL HydraULic Lock D1010300275_6500Y
1010300275 Bidirectional hydraulic lock

1 (1) •Plug 2
3 (2) •Spring 2
4 (3) •Valve core 2
5 (4) •Valve liner 2
6 1081000035 •O ring 2
7 (5) •Plunger 1
8 (6) •Valve body 1
9 1081000029 •O ring 2
MEMBERS AND
STRUCTURAL
OTHERS

OUTRIGGER OPERATING MECHANISM D00630875810000000Y
19
14
16 24
15
5 17 21
3 1 18 23
22
4 2
20
19
8
9 6
5
MEMBERS AND
STRUCTURAL
7
OTHERS
11
13
12
10

OUtriGGer operatinG mecHanism D00630875810000000Y
00630875810000000 Outrigger operating mechanism

1 1040500106 •Pin 6
2 1040300061 •Seal ring 6
3 1040500154 •Pin 6
4 00630845800001040 •Seat 6
5 1040200113 •Baffle 9
6 00630925800200000 •Rod (I) 6
7 1040200176 •Baffle 6
8 1040000152 •Bolt 3
9 1040300067 •Seal ring 3
10 1031700016 •Control lever 6
11 1040300048 •Seal ring 12
12 1040500032 •Pin 12
13 1040500044 •Pin 12
14 00630875800001010 •Sleeve 1
15 00631255810001020 •Sleeve 4
16 00631255810001030 •Sleeve 1
17 00630875800001020 •Sleeve 1
18 00630875810001010 •Pin 1
19 1040200177 •Baffle 3
20 00630875810200000 •Bracket 2
MEMBERS AND
STRUCTURAL
21 1040000107 •Bolt 4 OTHERS
22 1040300051 •Seal ring 2

23 1040300062 •Seal ring 4
24 1031700015 •Control lever 6

DRiveR'S cAB ASSy.(FROnt WALL PAneL, DRiveR'S cAB)

D1130000082_100037Y
2 1 25 24
3
23
11
5 5
12
13 ,14 15
6 22
7 21
8 20
9
10
MEMBERS AND
STRUCTURAL
OTHERS
16 18
17 19

Driver's cab assy.(Front wall panel, driver's cab)

D1130000082_100037Y
1130000082 Driver's cab assy.

1 1139900557 •Auxiliary stay—right Rearview mirror 1
2 1139900331 •Bracket 1
3 1139900219 •Auman mirror 1
4 1139900289 •Mirror 1
5 1139900090 •Outside mirror 1
6 1139900089 •Side under view mirror 1
7 1139900545 •Right outside mirror stay 1
8 1139900332 •Bracket 1
9 1139900326 •Right guide plate 1
10 1130000143 •Front control panel assy. JZL 1
11 1139900162 •Front windshield of driver's cab QXJZL 1
12 1130000134 •Sealing strip 1
13 1139900349 •Wiper rod assy. 1
14 1139900347 •Wiper motor assy. 1
15 1139900131 •Wiper blade 3
16 1020400259 •Headlight assy., right front 1
17 1131400000 •Bumper assy. 1
18 1020400257 •Headlight assy., left front 1
19 1139900276 •Fog lamp PA 2
20 1049900042 •Left guide plate 1
MEMBERS AND
STRUCTURAL
21 1139900391 •Bracket 1 OTHERS
22 1139900550 •Left outside mirror stay 1

23 1139900390 •Bracket 1
24 00634050000001705 •Sun visor (left) 1
25 00634050000001706 •Sun visor (right) 1

DRIveR'S CAB ASSy.(SIDe WALL PAneL, DRIveR'S CAB)

D1130000082_100037Y
52,53 54,55 56 51 50 49 48 46, 47 45
57,58, 59
44
43
41,42
38, 39, 40
37
35,36
33,34
MEMBERS AND
STRUCTURAL
26
OTHERS
29,30,31,32
27, 28

Driver's cab assy.(Side wall panel, driver's cab)

D1130000082_100037Y

26 1139900301 •Side marking light 2
27 00634050000001688 •Foot pedal cover plate JZL 1
28 00634050000001689 •Foot pedal cover plate JZL 1
29 00634050000001910 •Foot-pedal assy., left lower JZL 1
30 00634050000001911 •Foot-pedal assy., right lower 1
31 00634050000001686 •Cover plate of foot pedal JZL 1
32 00634050000001687 •Cover plate of foot pedalJZL 1
33 1139900403 •Pedal, left 1
34 1139900404 •Right pedal 1
35 1139900574 •Fenders, left JZL 1
36 1139900575 •Fender, right JZL 1
37 1139900294 •Loud speaker assy. 2
38 1139900270 •Handle PW4C 2
• D o o r l o c k a s s y. ( f o r o p e r a t o r ' s c a b
39 1102500064 2
manufactured by structural factory)
40 1139900096 •Ignition starter switch 3
41 00634050000001708 •Interior decoration, left wall panel 1
42 P11300001397 •Interior decoration, right wall panel 1
43 00634050000001893 •Handrail 2
44 1139900203 •Belt 2
MEMBERS AND
•Roof hood decoration plate
STRUCTURAL
45 00634050000001707 1
OTHERS
46 1020400058 •Rotating beacon 2
47 (1) •Transition bracket, rotating beacon 2
48 1099900021 •Guard rail (top) 1
49 1020701091 •Antenna 1
50 (2) •Lifting ring 4
51 1020400174 •Corner marker light(white) 2
52 1139900381 •Left door assy. 1
53 1139900321 •Right door assy. 1
54 (3) •Sealing strip 2
55 1139900636 •Interior plate, left door 1
56 1139900634 •Interior decoration plate, right door 1
57 1139900392 •Sliding window pane assy., left 1

DrIver'S cab aSSy.(SIDe wall panel, DrIver'S cab)

D1130000082_100037Y
52,53 54,55 56 51 50 49 48 46, 47 45
57,58, 59
44
43
41,42
38, 39, 40
37
35,36
33,34
MEMBERS AND
STRUCTURAL
26
OTHERS
29,30,31,32
27, 28

Driver's cab assy.(Side wall panel, driver's cab)

D1130000082_100037Y
58 1139900573 •Sliding window pane assy., right 1

59 (4) •Interior glass-run weather strip 2
MEMBERS AND
STRUCTURAL
OTHERS

DRIveR'S cab aSSY.(ReaR wall PaNel, DRIveR'S cab)

D1130000082_100037Y
65 66, 67
64
63
62
60, 61
MEMBERS AND
STRUCTURAL
OTHERS

Driver's cab assy.(Rear wall panel, driver's cab)

D1130000082_100037Y

60 P11300000802 •Fire extinguisher PQP25 1
61 1139900549 •Fire extinguisher bracket 2K 1
62 (5) •Nameplate 1
63 P11300000282 •Interior decoration, rear wall 1
64 (6) •Hook YM 1
65 (7) •Towel rack 1
66 (8) •Rear windshiled 1
67 (9) •Sealing strip, rear windshiled 1
MEMBERS AND
STRUCTURAL
OTHERS

DRIVER'S CaB aSSY.(InSTRUMEnT COnSOLE aRRangEMEnT,

DRIVER'S CaB) D1130000082_100037Y
75 76 77 78 79 80 81 83 82 84 85 86 87 88 89
74
73
90
72
ABS
91
SET
71 92
SYT
4
93
94
95
96
70
98
69
68 97
MEMBERS AND
STRUCTURAL
OTHERS
99

Driver's cab assy.(Instrument console arrangement,

driver's cab) D1130000082_100037Y

68 00634050000002036 •Steering drive shaft assy. 1
69 00634050000001878 •Steering wheel 1
70 1020500436 •Combination switch 1
71 1139900551 •Outlet nozzle 4
72 1139900308 •Instrument console assy. 1
73 1139900302 •Dashboard assy.JZL 1
74 1139900256 •Barometer 1
75 1139900466 •Tachometer 1
76 1009900172 •Engine oil pressure gauge YT 1
77 1020400176 •Control light 1
78 1139900444 •Water thermometer 1
79 1139900455 •Oil level gauge 1
80 1139900429 •Voltmeter YT 1
81 1991800085 •Odometer 1
82 (10) •Indicating plate 1
83 1020500419 •Engine off switch JK992-004 1
84 1139900358 •Indicating plate 1
85 1030100335 •Transversal differential switch 1
86 1020400157 •Indicating plate 1
87 1030100527 •Longitudinal differential switch 1
MEMBERS AND
STRUCTURAL
88 P11300001236 •Cruise set switch 1 OTHERS
89 1009900142 •Diagnosis switch JK992-004 1

90 1020500408 •PTO switch 1
91 1020500418 •Fog light switch JK992- 1
92 P10100001237 •Level gauge illumination switch 1
93 P11300001238 •Warning light switch 1
94 1020400165 •Rear fog light switch 1
95 1139900242 •Media player USB 2028 1
96 1020100054 •Electrical controller 1
97 P11300000787 •Intermediate control console assy, 1
98 (11) •Control lever, derricking mechanism 1
99 1070500061 •Manual valve assy. PW2 1

DRIVER'S CAB ASSY.(INTERIOR ARRANGEMENT, DRIVER'S CAB)

D1130000082_100037Y
100 101
102 104
103
105
MEMBERS AND
STRUCTURAL
OTHERS
106

Driver's caB assy.(Interior arranGement, driver's caB)

D1130000082_100037Y

100 P11300001057 •Cover 1
101 1020300053 •Fuse box 1
102 1130000164 •Driver's seat JZL 1
103 00634050000002116 •A/C switchA/C 1
104 1049900048 •Mat JZL 1
105 00634050000001709 •Manhole cover assy. 1
106 P11300000283 •Heat insulation pad 1
MEMBERS AND
STRUCTURAL
OTHERS

DRIveR's cAb Assy.(AIR pAssAge Assy., DRIveR's cAb)

D1130000082_100037Y
111
108
109
115
110
107
116
112
MEMBERS AND
STRUCTURAL
114
OTHERS
113

Driver's cab assy.(Air passage assy., driver's cab)

D1130000082_100037Y

107 1130100126 •Heater (electric) 1
108 (12) •Fitting, air passage 2
109 P11300000958 •Outer circulation air inlet 1
110 (13) •Left passage, blower 1
111 (14) •Right passage 1
112 (15) •Air port assy. 3
113 (16) •Left air pipe 1
114 (17) •Union tee 2
115 (18) •Right air pipe I 1
116 (19) •Right air pipe II 1
MEMBERS AND
STRUCTURAL
OTHERS

DRiveR'S CaB aSSy.(ClutCh, BRake anD DRive Shaft,

DRiveR'S CaB) D1130000082_100037y
128
127
117
129
118 122
126
119 123
120 124 125

MEMBERS AND
STRUCTURAL
OTHERS
130
131
121

Driver's cab assy.(Clutch, brake and drive shaft,

driver's cab) D1130000082_100037Y

117 (20) •Bracket assy., clutch pedal 1
118 (21) •Clutch pedal arm assy. 1
119 (22) •Clutch rod 1
120 1030500023 •Clutch pump 1
121 (23) •Oil pot 1
122 (24) •Protective spring 1
123 (25) •Rubber protecting jacket, foot pedal 1
124 (26) •Oil pipe, clutch pump 1
125 (27) •Clutch spring 1
126 (28) •Copper pipe, clutch pump 1
127 (29) •Steering column bracket assy. 1
128 1139900368 •Brake valve assy. 1
129 (30) •Steering column cover, left and right 1
130 (31) •Rubber sleeve, steering gear 1
131 00634050000001915 •Protecting jacket for steering wheel 1
MEMBERS AND
STRUCTURAL
OTHERS

DRiveR'S CaB inStallation D00671444900000000Y
18
1
10
8 17
9
11
3
MEMBERS AND
12
STRUCTURAL
OTHERS
4
13 5
7
6
2

Driver's cab installation D00671444900000000Y
00671444900000000 Driver's cab installation

1 00671444900200000 •Right support 1
2 1040000198 •Bolt 8
3 1040200110 •Baffle 8
4 1040300052 •Seal ring 8
5 1040300065 •Seal ring 8
6 00671444900400000 •Seat 1
7 1040000017 •Bolt 4
8 1040200096 •Baffle 4
9 1040300081 •Seal ring 4
10 1040200088 •Baffle 4
11 00670404900001010 •Shock pad 4
12 00670404900001020 •Shock pad 4
13 00670404900001030 •Seal ring 4
14 202230020 •Glue 0.05kg
15 00671404900001010 •Safety sign 1
16 00634014900201010 •Driver's cab cushion pad 1
17Chassis frame assy.
18Driver's cab assy.
MEMBERS AND
STRUCTURAL
OTHERS

CentRal RevOlvinG jOint D1011200022_6500Y
14
13
12
11
10
9
15 8
7
16 6
5
MEMBERS AND
4
STRUCTURAL
OTHERS

Central revolving joint D1011200022_6500Y
1011200022 Central revolving joint

1 1040101694 •Screw 7
2 (1) •Springwasher 7
3 (2) •Seat 1
5 1081000009 •O ring 1
6 (4) •Ring 1
7 1081000035 •O ring 2
8 (5) •Seal 7
9 (6) •Guide ring 2
10 (7) •Core body 1
11 (8) •Cylinder 1
12 (9) •Clip 2
13 (10) •Base 1
14 (11) •Screw 6
15 1081000045 •O ring 2
16 1081000055 •O ring 1
MEMBERS AND
STRUCTURAL
OTHERS

Central revOlvinG jOint D1011200022_100029Y
10 9
8
9
8
11
7
6
11
5
12
5
4
MEMBERS AND
13
STRUCTURAL
OTHERS
3
2
1 1
1

Central revolving joint D1011200022_100029Y
1011200022 Central revolving joint

1 1040100127 •Screw 6
2 (1) •Plate 1
3 (2) •Snap ring 1
4 (3) •Pad 1
5 (4) •Seal, piston 7
6 1081000009 •O ring 1
7 (5) •Plug 1
8 (6) •Blanking plug 2
11 (9) •Guide ring 2
12 (10) •Fixing body 1
13 (11) •Swing body 1
MEMBERS AND
STRUCTURAL
OTHERS

CENTRE REVOLVING JOINT INSTALLATION

D00630874880200000Y
6 15
5
MEMBERS AND
STRUCTURAL
OTHERS
8 9
11
12
10
13

Centre revoLvinG Joint instaLLation

D00630874880200000Y
00630874880200000 Centre revolving joint installation

1 1040000288 •Bolt 4
2 1040300063 •Seal ring 4
3 00630874880201010 •Pad 1
4 00631254810601020 •Pin 1
5 1040200097 •Baffle 1
6 1040300106 •Seal ring 1
7 00631254810601010 •Cold-rolling plate 1
8 1040000114 •Bolt 4
9 1040300067 •Seal ring 4
10 1040300054 •Seal ring 4
11 1040000154 •Bolt 4
12 1040300041 •Seal ring 4
13 1040200096 •Baffle 4
15 Central revolving joint 1
MEMBERS
MEMBERS AND
STRUCTURAL
STRUCTURAL
OTHERS
OTHERS
AND

SPARE PARTS CATALOG
FOR TRUCK CRANE
CHAPTER 9 ELECTRICAL SYSTEM
ELECTRICAL SYSTEM, CHASSIS FRAME D00671446370000000Y
20
20
To ce n te r co lle ctin g rin g
To lo n g itu d in a l d iffe re n tia l

21
18
47
46
To tra n sve rsa l d iffe re n tia l
To a ir d rye r 50
To ca b le h a rn e ss in e n g in e
To ca b le b u n d le 42
o f rig h t wa ll p a n e l
To p re h e a te r
24 23
To th e 5th o u trig g e r
Ove rp re ssu re se n so r
38 37 9
To sta rte r
To ca b le b u n d le o f le ft wa ll p a n e l
1
49
ELECTRICAL
SYSTEM

ELectricaL system, cHassis frame D00671446370000000Y
00671446370000000 Electrical system, chassis frame

1 1020400094 •Basin electric horn 24V 1
9 00671446370200000 •Cable harness in chassis frame 1
18 1021400051 •Fuel sensor 1
20 1020400087 •Rear combination signals (left/right) 2
21 1020400093 •Buzzer 24V 2
23 1020500009 •Warning light switch 1
24 1020500046 •Brake lamp switch 1
37 1020900039 •Power control box 1
38 00671446300001010 •Mounting bracket of power control box 2
42 1021400257 •Odometer sensor (concave) 1
46Foot valve
47Differential relay valve
49Air conditioning
50Fuel coarse filter pre-assembled
51Drive axle pre-assembled, non-steered
52Drive axle, non-steered
ELECTRICAL
SYSTEM

ELECtriCaL SyStEM, ChaSSiS fraME D00671446370000000y
To ce n te r co lle ctin g rin g
48
To p o we r so u rce o f sta rte r

To ca b le b u n d le 27
o f rig h t wa ll p a n e l
29
30
To e n g in e
28
To ca b le b u n d le
in d rive r's ca b
11 38 37 26
To ca b le b u n d le o f le ft wa ll p a n e l
6 7 36 3 2
ELECTRICAL
SYSTEM

Electrical system, chassis frame D00671446370000000Y

2 1040000288 •Bolt 15
3 1040300063 •Seal ring 24
6 1040200192 •Baffle 17
7 1040300066 •Seal ring 22
11 00671446370400000 •ECU cable bundle 6 1
26 1020900023 •Battery bracket assy. 1
27 1040000065 •Bolt 4
28 1040300052 •Seal ring 4
29 1040300065 •Seal ring 4
30 1040200110 •Baffle 4
36 1031700064 •Electron pedal assy. WL400244 1
37 1020900039 •Power control box 1
38 00671446300001010 •Mounting bracket of power control box 2
48Exhaust brake butterfly valve
ELECTRICAL
SYSTEM

To re ve rse switch To n e u tra l switch
To so le n o id clu tch To g e n e ra to r
o f a ir co m p re sso r
To sig n a l switch o f PTO

To o il p re ssu re se n so r
To p o we r so u rce o f sta rte r
10 To e n g in e co o la n t
To ca b le b u n d le in ch a ssis fra m e le ve l to o lo w wa rn in g
To e n g in e co o la n t
te m p e ra tu re se n so r
ELECTRICAL
SYSTEM

ELectricaL system, cHassis frame D00671446370000000Y

10 00671446370600000 •Cable harness in engine 1
ELECTRICAL
SYSTEM

19
Wa rn in g lig h t, filte r
ca rtrid g e so ile d
To h yd ra u lic re se rvo ir
8
17
12 22
To ca b le b u n d le
in ch a ssis fra m e 17
To ECU 25
ca b le b u n d le
8
ELECTRICAL
SYSTEM


8 1020400335 •Side marking light 8
12 1020500657 •Support control unit assy. 1
17 1020400053 •Sliding beam illumination 2
19 00671446371000000 •Cable harness for right wall 1
22 006714463708000000 •Cable harness for left wall 1
25 1020500656 •Support control unit assy. 1
ELECTRICAL
SYSTEM

CABLE HARNESS IN CHASSIS FRAME D00671446370200000Y
-X14
M8230-4562
1 2 3 4
1 -X1,-X2: (Electric horn relay)

（Grounding） 6 7 8 -A10
DJ7211-6.3-21 M6195-0006 5
-K6
DJ621-B6.3B Y8-6 （Air dryer）
M8230-4552 OT1.5-4 M6195-0024
2 Y8-2.5 9 10 11 12
rotating beacon 087-Orange1.0 7165-0119
Y8-16 7161-9787
F6189-0715
(Pressure switch) （Condenser fan） *-S4（To emergency
2
3 V2.5 （Cable harness for right wall）
Warning light " Brake pressure too low" 021-Brown-white1.0 (Preheater) 13 14 15 16
-S26 -M5 -M6 steering control light）（The 5th outrigger （Cable harness in engine）
-X30 (Fuel heater)
pressure too high） -R1:1 -R1:2
4
2
Signal switch, service brake 078-Sepia1.0 -X14
-A12
-S24 （No terminal）
5 Signal switch, parking brake 028-Light brown1.0
（Brake pressure too
047－Red and green1.5
046-Red and green1.0

-X1 6 -S4,-S5,-S6,-S7,-S26,-S29: low warning switch）
Fan, power source 053-Yellowish-white1.0
2
-S6:1 -S6:2
16
15
0(2.5*2)
13
14
12
10
11
-S5:1 -S5:2
8
6
7
1
0(16.0)
9
DJ7013-6.3-2195
2
0(2.5)
7
5
4
6
1
3
112-Reddish yellow1.0
402-Red16.0
temperature too high" 012-Blue1.0

15
1
8
Warning light "Engine oil pressure

0-Black16.0
Air compressor and solenoid clut-

DJ622A-D6.3B
029-Red1.0
Warning light "charging monitor-

112-Red white1.5
112-Red white1.5
021-Brown-white1.0
021-Brown-white1.0
Warning signal "Engine coolant
147-White-black 1.0
8
113-Red White1.0
*To emergency steering control light 029-Red1.0
Signal switch output, reverse
heater 038-Red 2.5

warning switch 026-Blue 1.0
16
9
2
Engine coolant level too low

ing" 039-Reddish brown 1.0
Signal switch input, reverse

Signal switch input, Neutral
265-Orange1.0
264-Orange1.0
266-Orange1.0
Engine oil pressure sensor

0-Black 1.5
0-Black 1.5
059-Yellow1.0
water temperature sensor
To superstructure starting
9
053-Yellowish-white 1.0
Signal switch, reverse 049-Green-white 1.0
007-Red and green 1.0

too low" 031-Brown1.0
0-Black 1.0
0-Black1.0
0-Black1.0
17
017-Greenish blue 1.0

10
0-Black1.0
3
ch113-Red white 1.0
049-Green-white 1.0
Signal switch, PTO
Fan, power source

010-Bluish red 1.0
10
142-Red white 1.0

Warning light "charging monitoring" 039-Reddish brown1.0
11
18
4
260-Gray1.5
0 Ground wire
144-White 1.0
0-Black1.5
011-Cyan1.0
11 Starting signal 007-Red and green1.0
12
19
5
12 -B3
13
20
Warning light " Engine cooling water level too low" 026-Blue 1.0
6
（Fuel sensor）
13
21
14
7
1
013-Bluish dark color1.0
14
Fuel heater 038-Red 2.5
15 2
Superstructure shutdown 126-Red white1.0 0-Black1.0
16
Warning light "Engine coolant temperature too high"012-Blue1.0
17
Power source, electric horn 047-Red and green 1.5
18
19
Engine oil pressure sensor 010-Bluish red 1.0
LWCZ-1
A
B M -Y3
20 water temperature sensor 011-Cyan 1.0 -A9 Power control box -XC C L
K16:4 N P
（Transversal and longitudinal -S8 -S9
21 D K
Warning light"Engine oil pressure too low" 031-Brown 1.0 differential solenoid valve） -X8L
O R （Longitudinal differe- （Transversal differe- （Central revolving joint ）
E J
ntial lock switch） ntial lock swith）
F H 088-Red 1.0 1
G Green 4.0
2
1
（Brake light）
-AX3 Brown Red Green Puple Blue
1 Red 6.0 Blue 4.0 Yellowish-white 2 （Width light, rear width
PTO switch 017-Greenish blue 1.0 059-Green1.0
-AX5 -AX6 -AX7 -AX9 -AX8
O
E
N
-AX16
P
-AX1 -AX2
lamp, side marking light）
2 3
402-Red16.0
Odometer sensor 206-Purple1.0 015-Yellow1.0
002(6.0)
095(6.0)
300(6.0)
（Right turn signal）
3
075
202
4
125-Green Gray 1.0

Odometer sensor+ 207-Carmine 1.0 0-Black 1.0
130-Green Blue1.0
140-Green Blue1.0
0
-X7 （Ground wire）
-X10
0-Black1.0
4
Transversal and longitudinal differential solenoid valve 131-Lark 1.0 144-White1.0 5
（Brake light）
-X2 5 Pressure switch,A/C 112-Red white 1.5 6
261-Blue1.0
2
1
3
4
3
1
4
2
6
131-Gray Yellow1.0 1
2
(Rear fog light ）
rear corner ma-

Power source, sup-
Superstructure
Superstructure
6
shutdown-126
the 5th outrig-

rker light -059
erstructure-263
Outrigger illumination 264-Orange 1.0 IN4007
rotating bea-
starting-143
15
1
8
0-Black1.0
7
con-087
ger-147
Electric horn signal 046-Red and green 1.0
16
9
2
8
Coil, battery master switch+ 075-Red1.0
Front & rear working

A/C and heater-300
10
17
Power source of A/C

3
area detection -0
Power source of
and heater-300
9
18
11
4
10 Signal switch, longitudinal differential 125-Glaucous1.0

19
12
5
11 Air dryer 260-Gray1.5

13
20
6
12
21
14
7
Signal swith, transversal differential 130-Greenish blue 1.0
13
Rear fog light 261-Blue1.0
14 Superstructure starting 142-Red white 1.0
15 Right turn signal 037-Yellow 1.0
16 Left turn signal 015-Yellow 1.0
17
Side marking light and boom head light 059-Brown 1.0
206-Pueple1.0
18
140-Green Blue1.0
207-Pueple
0-Black1.0
3 265-Orange1.0
4 264-Orange1.0
5 266-Orange1.0
6 260-Orange1.0
White1.0
1 059-Yellow1.0
028-Brown
Yellow 1.0
0-Black1.0
19
Brake light 088-Red 1.0
0-Black1.0
2 0-Black1.5
0-Black1.5
20
Fuel sensor 013-Bluish dark color 1.0
144-White 1.0
0-Black 2.5
1
21
2
-X8R
088-Red 1.0 1
（Brake light）
1 2
Preheating contactor 202-Red and green1.0 -B7:- -B7:S -B7:+ 059-Brown 1.0 （Width light, rear width lamp,
DJ7051-7.8-21
ELECTRICAL
side marking light）
（Odometer sensor） -S14:1 -S14:2 3
037-Yellow1.0
SYSTEM
2 -G2:-（Earth wire, GPS and battery ）（Left turn signal）
Power source 263-Red 6.0 -X29 -S7:1 -S7:2 -S27
1
DJ222-2.3B （Service brake switch）

（Transversal differential lock swith） 4
（Parking brake switch） -H12:2 -H12:1
3 （Cable harness for left wall） OT1.5-5 0-Black1.0
（Ground wire）
2
Grounding 0- Black 2.5 Earth (reverse annunciator )

5
3
4 OT2.5-8 144-White1.0 （Reversing lamp）

Power+ 095-Red 6.0
6
261-Blue1.0
4
5 (Rear fog light ）

Power+ 002-Red white 6.0 DJ3031-2.3-212
5
-B7
-X3
2 3
1
Superstructure starting 142
-X45
2
5
3 Grounding 0-Black 1.5

4
3
4 Superstructure starting 143

2
5 Power+ 002-Red 1.0

1
DJ7051-7.8-11
DJ611-7.8*0.8E
9-11
ECU CABLE BUNDLE D00671446370400000Y
Exhaust brake
1 5 9 1318 23283338 -X44
Electron pedal, superstructure
2 6 10 1419 24293439
152025303540 -X13
3 7 11 162126313641
10 8 6 4 2 1 4
4 8 12172227323742 3 2 A B C
1 Connector Connector 9 7 5 3 1 D E F
2 -X42 -X43
3 Starting motor
4 Negative, diagnosis interface 0-Black1.0 -M1:50 -M1:85
1.51
1.61
1.41
1.11
1.72
1.22
1.04
1.40
1.30
1.84
1.80
1.24
1.66
1.76
1.26
1.89
1.33
1.37
1.49
1.38
1.39
1.29
1.77
1.79
1.78
1.47
1.59
1.28
1.55
1.25
1.06
1.10
1.05
1.09
1.03
1.08
1.02
5
6
15
12
14
23
26
27
30
28
29
25
13
39
37
41
42
10
11
33
34
36
40
32
38
31
10
1
7 Diagnosis interface ISO-K-White 0.75
8
9
5
E
C
F
4
2
6
9
8
3
7
2
B
1
A
1
3
4
2
1
8
Starting output signal+ 345-Red 0.75

Starting output signal- 346-Blue 0.75
Signal from ignition starter switch305-Red 0.75
Outrigger accelerator,power source318-Blue0.75

9
ECU power source+2 301-Red 2.5

Engine diagnosis control light 322-Red 0.75
ECU power source-2 0-Black 2.5

Circuit engine diagnosis light323-Blue 0.75
-X4 10
2#Sensor, power source 520-Blue 0.75

11
1#Sensor, power source 510-Red 0.75

Low/idle speed switch 152-Green 0.75
Circuit, preheating relay 326-Red 0.75

Low/idle speed switch 153-Black 0.75
Preheating relay signal 325-Blue 0.75
Starting output signal + 345-Red 0.75
Starting output signal - 346-Blue 0.75
12
621-Orange 0.75
Outrigger accelerator 317-Red 0.75
ECU V2 power source 302-Red 2.5
Service brake switch 312-Red 0.75
327-Purple 1.0
Service brake switch 311-Blue0.75
611-Green 0.75
622-White 0.75
Circuit, PTO signal 316-Blue 0.75
612-Grey 0.75
13
304-Blue 2.5
620-Blue 0.75
328-Red 1.0
610-Red 0.75
1#Sensor signal 511-Blue 0.75
diagnosis switch 314-Red 0.75
2#Sensor signal 521-Red 0.75

14
Starting signal 142-Red 0.75

Engine speed 040 -Blue0.75
Clutch switch 313-Blue 0.75
Warning light 321-Blue 0.75

15
Control light 320-Red 0.75
PTO signal 160-Red 0.75

16 Diagnosis power source 005- Green 1.0
2#Sensor 522-Blue 0.75

1#Sensor 512-Red 0.75
ISO-K -White 0.75
1 ignition switch 305-Red 0.75
8
1
2 Diagnosis power source 005-Green1.0

14 13 12 11 10 9
3 Starting signal 142－Red 0.75

7 6 5 4 3 2
4
5
6 Clutch switch 313－Blue 0.75
7 Diagnosis switch 314-Red 0.75
8 Service brake switch 311-Blue 0.75
-X5
9 Service brake switch 312-Red 0.75
10
11
12
13Preheating relay+ 325-Blue 0.75
14Preheating relay－ 326-Red 0.75
317-Red 0.75 1 Accelerator switch, right outrigger
318-Blue 0.75 2 -S35
1 V2 power source 302-Red 2.5
2
3 Warning light, preheating+ 302-Red2.5
4 Control light 1#Sensor, power source 610-Red 0.75 1 1
21 20 19 18 17 16 15
7 6 5 4 3 2 1
14 13 12 11 10 9 8
5 Warning light－ 321-Blue 0.75 1#Sensor signal 611-Green 0.75 2 2 -AX10 Gray
6 Engine diagnosis light＋322-Red 0.75 1#Sensor 612-Gray 0.75 3 3 -AX11 White
7 Engine diagnosis light－ 323-Blue 0.75 4 -AX12 Yellow
2#Sensor, power source 620-Blue0.75 4
8 PTO signal＋ 315-Red 0.75
327-Purple1.0
1 304－Blue 2.5
2#Sensor signal 621-Orange 0.75 5 5 -AX13 White and brown
9 PTO signal－ 316-Blue 0.75
-X6 2#Sensor 622-White 0.75 6 6 -AX14 Red white
10Exhaust brake switch+ 328-Red 1.0
14 318-Blue 0.75
301-Red 4.0
13 317-Red 0.75
0-Black 4.0
-AX15 Dark blue
B 511-Blue 0.75
D 520-Blue 0.75
F 522-Blue 0.75
A 510-Red 0.75
C 512-Red 0.75
E 521-Red 0.75
11Exhaust brake switch+ 304-Blue 2.5 1N4007 Slewing center

ELECTRICAL
12Control light "Exhaust brake"+ 328-Red1.0 M6195-0024 -X11

SYSTEM
13Control light "Exhaust brake"- 0-Blue 1.0 M8230－4552
2
14
15
16Engine speed signal 040-Blue 0.75 ECU power
17 source Battery
18 -X0 -G2:1 Exhaust brake valve
-B9 Accelerator,chassis Accelerator switch,
19 Y8-6 -Y2
left outrigger
20
-X12 -S36
21
C B A
1 305 ignition switch F E D
2 160 PTO signal
1 2 3 4 5
3 152 Low/idle speed switchGPS:3
-X46 4 315 PTO signal
5 153 Low/idle speed switchGPS:12

017-Green Blue 0.85
049-Green-white 0.85
-S11:1
0-Black 0.85 144-Yellowish-white 0.85
-S3:1 -S3:2
-S11:2
Signal switch, PTO

Reversing switch
007-Red and green 0.85

142- Red white 0.85
-S2:1 -S2:2
Neutral switch
141-Red 10.0
-M1:30
Starter, power source
011-Cyan 0.85
-B1:G
CABLE HARNESS IN ENGINE D00671446370600000Y
water temperature sensor 011-Cyan 0.85

ture sensor
water tempera-
Warning light "charging monitoring" 039-Reddish brown 0.85

XXXX 零部件图册
21
Engine oil pressure sensor 010-Bluish red 0.85

Warning light "Engine oil pressure too low" 031-Brown 0.85
1
-Y7
012-Blue 0.85
-B1:WK
Signal switch, PTO 017- Greenish blue 0.85

Warning signal
0-Black 0.85
4
8
Signal switch input, Neutral 007-Red and green 0.85
3
7
To superstructure starting 142-Red white 0.85
-X14
2
6
Signal switch output, reverse 144-Yellowish-white 0.85
1
5
12 11 10 9
16 15 14 13
Warning signal "Engine coolant temperature too high" 012-Blue 0.85
Air compressor and solenoid clutch113-Red white 0.85
Engine coolant level too low warning switch 026-Blue 0.85
Signal switch input, reverse 049-Green-white 0.85
Fan, power source 053-Yellowish-white 0.85
026-Blue 0.85
113-Red white 0.85
-Y7
0-Black 0.85
air compressor
too low warning

Solenoid clutch,
-S38:1 -S38:2
Engine coolant level
031-Brown 0.85
-B2:WK
039-Reddish brown 0.85

Warning signal
21
141-Red 10.0
Engine Power
-G3:D -G3:B+
010-Bluish red 0.85

-B2:G
Engine oil
pressure sensor
-Y19
0-Black 0.85
21
053-Yellowish-white 0.85
9-13
SYSTEM
ELECTRICAL
CABLE BUNDLE OF LEFT WALL PANEL D00671446370800000Y
Control light "Filter

cartridge soiled"
Accelerator swit- Sliding beam illu-
side marking light side marking light ch, left outtriiger -H54 Sliding beam side marking light side marking light
stration switch illustration
-H35:1 -H35:2 -H37:1 -H37:8 -S36 -S40 -S33 -H39:1 -H39:2 -H41:1 -H41:2
-E14:1 -E14:2
1 2 3
4 5 6
264
266
264
265
317
318
048
059
0
266
059
059
048
059
260
1 059 side marking light
0
0
0
2 0
3 265 Sliding beam illustration, right
-X29 4 264 Sliding beam illustration, power source
5 266 Outrigger illumination, left
6 260 Control light "Filter cartridge soiled"
1 317 Output, outrigger accerator

-X31
2 318 Input, outrigger accerator
1 2
ELECTRICAL
SYSTEM

CABLE BUNDLE OF RIGHT WALL PANEL D00671446371000000Y
Accelerator switch, Sliding beam

side marking light side marking light right outrigger Sliding beam illustration
illustration switch
-H36 -H38 -S35 -S39 -E12
side marking light side marking light
1 2 3 -H40 -H42
4 5 6
14
13
14
13
24
23
2
265 1
2
1
2
1
317
318
1 059 side marking light
264
265
264
266
2
059 1
059 1
059
059
0
0
0
20
0
0
3 265 Sliding beam illustration, right
4 264 Sliding beam illustration, power source

-X30
5 266 Outrigger illumination, left
1 317 Output, outrigger accerator

-X32
2 318 Input, outrigger accerator
1 2
ELECTRICAL
SYSTEM

SPARE PARTS CATALOG
FOR TRUCK CRANE
CHAPTER 10 HYDRAULIC SYSTEM
PiPe layOUt – Undercarriage HydraUlic

SyStem(HydraUlic reServOir) d00630871720000000y
44
43 78
80 1
85
87 38
73 50
102
78 30
81
59 94
64 72
53 85
50
78
90 79
37 103 84
80 74
33 96
84
67
42
95
76
83
T
76
HYDRAULIC
101
SYSTEM
77
O
86
69

Pipe layout – undercarriage hydraulic

system(Hydraulic reservoir) D00630871720000000Y
00630871720000000 Pipe layout – undercarriage hydraulic system

1 00630871725010000 •Steel pipe assy. 1
30 1140215331 •Hose assy. 1
33 1140215332 •Hose assy. 1
37 1140203925 •Hose assy. 1
38 1010300042 •Undercarriage multiple unit valve 1
42 00630871720400000 •Suction union 1
43 00630931700400000 •Suction union 1
44 1140102497 •Pipe fitting 4
50 1140102538 •Pipe fitting 4
53 00630941720200000 •Suction union 2
59 00630941730200001 •Oil return connector 1
64 1140102659 •Fitting 1
66 1140102477 •Pipe fitting 1
67 1140102153 •Pipe fitting 1
69 00630871720200000 •Oil return connector 1
72 1081000062 •O ring 2
73 1081000023 •O ring 1
74 1081000047 •O ring 1
75 1081000077 •O ring 1
76 1040300067 •Seal ring 12
77 1040000366 •Bolt 16
78 1040300054 •Seal ring 16
79 1040000094 •Bolt 12
80 1040000872 •Bolt 1
81 1040100089 •Screw 4
83 1040100059 •Screw 4
84 1990200528 •Wrom clamp 4
HYDRAULIC
SYSTEM
85 1990200691 •Wrom clamp 2

86 1990200647 •Wrom clamp 4
87 1990200229 •Pipe clamp 3
90 00630871720600000 •Pipe clamp assy. 1
94 00631131700001040 •Suction hose 1
95 00630871720001010 •Oil return line Suction hose 1

PiPe layOut – underCarriage HydrauliC

system(HydrauliC reservOir) d00630871720000000y
44
43 78
80 1
85
87 38
73 50
102
78 30
81
59 94
64 72
53 85
50
78
90 79
37 103 84
80 74
33 96
84
67
42
95
76
83
T
76
HYDRAULIC
101
SYSTEM
77
O
86
69


system(Hydraulic reservoir) D00630871720000000Y
96 00630871700001020 •Oil delivery hose 2

101 1011200022 •Central revolving joint 1
102 Hydraulic oil tank 1
103 Oil pump drive device 1
HYDRAULIC
SYSTEM

PiPe layOUt – Undercarriage HydraUlic

SyStem(QUadrUPle gear PUmP) d00630871720000000y
44
102
38
3
2
87
50
6 54
43 35
77
58 39
40 54
76 4
56
71
94
72 85
82 76 53
92 87
78
57
28 70 79
65 84
66
103 74
P3 96
50 84
36
P2 63
C 29
P1 42
101
68
HYDRAULIC
P2
SYSTEM
C
P1 P3


system(Quadruple gear pump) D00630871720000000Y

2 00630871725020000 •Steel pipe assy. 1
3 00630871725030000 •Steel pipe assy. 1
4 00630871725040000 •Steel pipe assy. 1
6 00630871725060000 •Steel pipe assy. 1
28 1140215329 •Hose assy. 2
29 1140215330 •Hose assy. 1
35 1140215334 •Hose assy. 1
36 1140215324 •Hose assy. 1
39 1140100796 •Fitting 1
40 1140100795 •Fitting 1
42 00630871720400000 •Suction union 1
43 00630931700400000 •Suction union 1
44 1140102497 •Pipe fitting 4
50 1140102538 •Pipe fitting 4
53 00630941720200000 •Suction union 2
54 1140102548 •Pipe fitting 2
56 00631201710401010 •Flange 2
57 00631201710201010 •Flange 1
58 1140102209 •Fitting 1
63 1140102482 •Pipe fitting 1
65 1140102525 •Pipe fitting 2
66 1140102477 •Pipe fitting 1
68 1140102495 •Pipe fitting 1
70 1081000041 •O ring 1
71 1081000032 •O ring 2
72 1081000062 •O ring 2
HYDRAULIC
SYSTEM
74 1081000047 •O ring 1
76 1040300067 •Seal ring 12
77 1040000366 •Bolt 16
78 1040300054 •Seal ring 16
79 1040000094 •Bolt 12
80 1040000872 •Bolt 1

PiPe layOut – uNderCarriage HydrauliC

SYSTEM(QUADRUPLE GEAR PUMP) D00630871720000000Y
44
102
38
3
2
87
50
6 54
43 35
77
58 39
40 54
76 4
56
71
94
72 85
82 76 53
92 87
78
57
28 70 79
65 84
66
103 74
P3 96
50 84
36
P2 63
C 29
P1 42
101
68
HYDRAULIC
P2
SYSTEM
C
P1 P3


system(QUadrUpLe Gear pUmp) D00630871720000000Y
82 1040000116 •Bolt 2
84 1990200528 •Wrom clamp 4
85 1990200691 •Wrom clamp 2
87 1990200229 •Pipe clamp 3
92 00630941740201020 •Pipe clamp 1
93 1990200005 •Nylon strap 30
94 00631131700001040 •Suction hose 1
96 00630871700001020 •Oil delivery hose 2
101 1011200022 •Central revolving joint 1
102 Hydraulic oil tank 1
103 Oil pump drive device 1
HYDRAULIC
SYSTEM

PiPe layoUt – Undercarriage HydraUlic

SyStem(Horizontal cylinder) d00630871720000000y
89 32 31
A4
A3 48
B4 B3
H
38
5
B4
A4 A3 B3 52 46
45 89
H 44 49 89 47
45
20
8
47
48
9 22
7
17
16
32
31
31
106
46
HYDRAULIC
SYSTEM


system(Horizontal cylinder) D00630871720000000Y

5 00630871725050000 •Steel pipe assy. 1
7 00630871725070000 •Steel pipe assy. 1
8 00630871725080000 •Steel pipe assy. 1
9 00630871725090000 •Steel pipe assy. 1
16 00630871725160000 •Steel pipe assy. 1
17 00630871725170000 •Steel pipe assy. 1
20 00630871725200000 •Steel pipe assy. 1
22 00630871725220000 •Steel pipe assy. 1
31 1140217078 •Hose assy. 8
32 1140216996 •Hose assy. 4
44 1140102497 •Pipe fitting 4
45 1140102489 •Pipe fitting 8
46 1140102490 •Pipe fitting 4
47 1140102547 •Pipe fitting 10
48 1140102739 •Fitting 2
49 1140102599 •Union tee 1
52 1140103258 •Fitting 1
89 1990200227 •Pipe clamp 4
106 Horizontal cylinder 4
HYDRAULIC
SYSTEM

PiPe layoUt – Undercarriage HydraUlic SyStem

(Horizontal cylinder) d00630871720000000y
A2
B2 B1 A1 H
12
B2 11
A1 H
A2 B1 38
44 89
45 52 5
23
51 48
49
9
7 8
14
48
88
88
10
13
15
18
21
32
19 31
88
88
46
31
32
HYDRAULIC
SYSTEM
46
38
106

Pipe layout – undercarriage hydraulic system

(Horizontal cylinder) D00630871720000000Y

5 00630871725050000 •Steel pipe assy. 1
7 00630871725070000 •Steel pipe assy. 1
8 00630871725080000 •Steel pipe assy. 1
9 00630871725090000 •Steel pipe assy. 1
10 00630871725100000 •Steel pipe assy. 1
11 00630871725110000 •Steel pipe assy. 1
12 00630871725120000 •Steel pipe assy. 1
13 00630871725130000 •Steel pipe assy. 1
14 00630871725140000 •Steel pipe assy. 1
15 00630871725150000 •Steel pipe assy. 1
18 00630871725180000 •Steel pipe assy. 1
19 00630871725190000 •Steel pipe assy. 1
21 00630871725210000 •Steel pipe assy. 1
23 00630871725230000 •Steel pipe assy. 1
31 1140217078 •Hose assy. 8
32 1140216996 •Hose assy. 4
44 1140102497 •Pipe fitting 4
45 1140102489 •Pipe fitting 8
46 1140102490 •Pipe fitting 4
47 1140102547 •Pipe fitting 10
48 1140102739 •Fitting 2
49 1140102599 •Union tee 1
51 1140102537 •Pipe fitting 4
52 1140103258 •Fitting 1
88 1990200228 •Pipe clamp 8
89 1990200227 •Pipe clamp 4
HYDRAULIC
SYSTEM
106 Horizontal cylinder 4

PiPe layoUT – Undercarriage HydraUlic SySTem

(THe 5TH oUTrigger) d00630871720000000y
62
104
34
60
26
25
61
E
55 H
E H
44 91
49
27
HYDRAULIC
SYSTEM
9
38
24 52
7 89

Pipe layout – undercarriage hydraulic system

(The 5th outrigger) D00630871720000000Y

7 00630871725070000 •Steel pipe assy. 1
9 00630871725090000 •Steel pipe assy. 1
24 00630871725240000 •Steel pipe assy. 1
25 00630871725250000 •Steel pipe assy. 1
26 00630871725260000 •Steel pipe assy. 1
27 00630871725270000 •Steel pipe assy. 1
34 1140215333 •Hose assy. 2
44 1140102497 •Pipe fitting 4
49 1140102599 •Union tee 1
52 1140103258 •Fitting 1
55 1140102481 •Pipe fitting 1
60 1140102536 •Pipe fitting 2
61 1140102546 •Pipe fitting 2
62 1140102152 •Pipe fitting 2
89 1990200227 •Pipe clamp 4
91 1990200050 •Pipe clamp 2
104 The 5th outrigger 1
HYDRAULIC
SYSTEM

UndeRCaRRiage mULtiPLe Unit VaLVe d1010300042_6500Y
13,14,15,16,17,18
7, 8, 9,10,11,12
5, 6
26,25,24,23,22,21,20
3 2,19
HYDRAULIC
SYSTEM

Undercarriage multiple unit valve D1010300042_6500Y
1010300042 Undercarriage multiple unit valve

1 1010301089 •Chassis relief valve 1
2 (1) •Check valve 5
3 1010301647 •Overload valve 1
5 1081000035 •O ring 14
8 (4) •Cover 6
9 (5) •Spring 1
10 (6) •Springseat 2
11 (7) •Baffle 1
12 (8) •Valve stem 1
13 (9) •Ball seat 5
14 (10) •Spring 5
15 (11) •Lock ring 5
16 (12) •Valve stem 5
17 1080400027 •Steel ball 15
18 (13) •Baffle 5
20 (14) •Piston 1
21 1081000053 •O ring 2
23 (16) •Check valve core 1
24 (17) •Spring 1
25 1081000073 •O ring 2
26 (18) •Plug 1
HYDRAULIC
SYSTEM

UNDERCARRIAGE MULTIPLE UNIT VALVE( RELIEF VALVE )

D1010300042_6500Y
27
28
29
30
31
32
25
33
34
35
36
37
21
HYDRAULIC
SYSTEM

UndercarriaGe muLtipLe unit vaLve( reLief vaLve )

D1010300042_6500Y

5 1081000035 •O ring 14
21 1081000053 •O ring 2
25 1081000073 •O ring 2
27 (19) •Cap 1
28 1040201204 •Baffle 2
29 (20) •Adjusting stud 1
30 (21) •Spring 1
31 (22) •Needle valve 1
32 (23) •Screw set 1
33 (24) •Needle valve seat 1
34 1081000033 •O ring 1
35 (25) •Spring 1
HYDRAULIC
SYSTEM

UNDERCARRIAGE MULTIPLE UNIT VALVE( CHECK VALVE )

D1010300042_6500Y
42
41
40
39
38
34
HYDRAULIC
SYSTEM

UndercarriaGe muLtipLe unit vaLve( CHeck vaLve )

D1010300042_6500Y

34 1081000033 •O ring 1
39 1054500002 •Steel ball 1
40 (29) •Spring 1
42 (30) •Plug 1
HYDRAULIC
SYSTEM

UNDERCARRIAGE MULTIPLE UNIT VALVE( CHECK VALVE )

D1010300042_6500Y
43
28
44
5
45
46
47
25
48
34
49
50
51
52
HYDRAULIC
53
SYSTEM
21

UndercarriaGe muLtipLe unit vaLve( CHeck vaLve )

D1010300042_6500Y

5 1081000035 •O ring 14
21 1081000053 •O ring 2
25 1081000073 •O ring 2
28 1040201204 •Baffle 2
34 1081000033 •O ring 1
43 (31) •Cap 1
44 (32) •Adjusting stud 1
45 (33) •Spring 1
46 (34) •Needle valve 1
48 (36) •Needle valve seat 1
49 (37) •Spring 1
53 (41) •O ring 1
HYDRAULIC
SYSTEM

SPARE PARTS CATALOG
FOR TRUCK CRANE
CHAPTER 11 ENGIEN
EnginE(AiR CyLindER) d1000000048_102290y
24 20 19
25 23
35 22 21
13
26
18 17
27
26
28 16
29
15
14
18 34
32 33
12
30 31 1
7 11
3 9 10
6
2
5
4 8
ENGIEN

Engine(Air cylinder) D1000000048_102290Y
Air cylinder
1 1009900104 •Oil seal 1
2 00634050000001844 •Hex bolt 5
3 1009801566 •Seal ring 2
4 1009801419 •Bolt 6
5 1009801420 •Seal ring 6
6 1009801421 •Lubricating nipple assy. 6
7 1009801422 •Elastic cylindrical pin 6
8 1009900336 •Main bearing bolt6 13
9 1009801423 •Main bearing bolt6 1
10 1009801393 •Allen screw 22
11 1009801424 •Self-locking washer 22
12 (1) •Camshaft box 1
13 (2) •Air cylinder 1
14 1009900121 •Camshaft bushing 6
15 1030100302 •Oil seal 1
16 1009900270 •Bowl type patch 1
17 1009801425 •Rear threaded plug, main oil passage 1
19 1009800870 •Cylinder sleeve 6
20 1009801427 •Bolt 13
23 1009801428 •Cylindrical pin 8
25 1009801430 •Bolt 1
29 00634050000001843 •Camshaft bushing 1
30 1030100562 •Main bearing 7
31 1009801431 •Thrust plate 2
ENGIEN

33 1009801434 •Hexagon socket plug 1

ENGINE(AIR CYLINDER) D1000000048_102290Y
24 20 19
25 23
35 22 21
13
26
18 17
27
26
28 16
29
15
14
18 34
32 33
12
30 31 1
7 11
3 9 10
6
2
5
4 8
ENGIEN

EnGine(Air cyLinder) D1000000048_102290Y
34 1009801435 •Dipstick tube plug 1

ENGIEN

50 51 46 79 52
53 62
49 54
48 55 57 58 37 59 60 61
47 63
46 56
79
45
65,66
41 64
44 67
43 44
44
72 68
74
73
71
40 18 38
77 44
42 37 78 75,76 70 69 54
39
37 36
ENGIEN

Air cylinder
36 1009801436 •Timing gear chamber 1
38 1009801437 •Hex bolt 5
39 1009801357 •Hex bolt 6
40 1009801439 •Hex plug 2
41 1009801440 •Seal ring 1
42 1009801441 •Hex bolt 2
43 1009801307 •Hex bolt 24
44 1009801267 •Spring washer 32
46 1009801443 •Hex bolt 5
47 1009801444 •Shim, oil filler pipe 1
48 1009801445 •Oil filler pipe assy. 1
49 1009801446 •Cover assy. 1
50 1009801447 •Air outlet pipe, oil gas separator 1
51 1009801448 •Clamp 2
52 1009801450 •Washer 1
53 1009801451 •Oil gas separator assy. 1
54 1009801452 •Clamp 2
55 1009801453 •Oil return pipe, oil gas separator 1
56 1009801454 •Seal ring 1
57 1009801455 •O ring 1
58 1009801328 •Allen screw 2
59 1009801456 •Block 1
60 1009801457 •Shim 1
61 1009801458 •Elbow 1
62 1009801459 •Oil depth gauge assy. 1
63 1009801460 •Dipstick tube lower component element 1
64 1009801461 •Hex bolt 1
65 1009801462 •Rubber pipe clamp 1
ENGIEN
66 1009801463 •Single pipe clamp 1

67 1009801322 •Hex bolt 5

50 51 46 79 52
53 62
49 54
48 55 57 58 37 59 60 61
47 63
46 56
79
45
65,66
41 64
44 67
43 44
44
72 68
74
73
71
40 18 38
77 44
42 37 78 75,76 70 69 54
39
37 36
ENGIEN

68 1009801464 •Hex bolt 1

69 1009801466 •Hex plug 1
70 1009801467 •Seal ring 1
71 1009801468 •Single pipe clip assy. 1
72 1009801469 •Hex locking nut 8
73 1009801470 •Stud 8
75 1009801472 •Single pipe clip assy. 1
76 1009801473 •Hose 1
77 1009801234 •Hex bolt 3
78 1009801474 •End cover 1
ENGIEN

80 81
44 43
82
83
84 37 85
87
86
23 77
ENGIEN

Air cylinder
43 1009801307 •Hex bolt 24
44 1009801267 •Spring washer 32
77 1009801234 •Hex bolt 3
80 1009900211 •Engine oil cooler cover gasket 6 1
81 1009801476 •Engine oil cooler cover 6 1
82 1009801477 •Bolt, flywheel shell 6
83 1009801478 •Flywheel housing 34 1
84 1009801231 •Stud 12
85 1009801238 •Hex nut 12
86 (3) •Sight-hole cover 1
87 1030100281 •Bolt, flywheel shell 7
ENGIEN

EnginE(CamSHaFt FlyWHEEl) D1000000048_102290y
4
7
2
1
14 15
13
6
5
16
14
19
10
9 18
17
8
12
11
ENGIEN

Engine(Camshaft flywheel) D1000000048_102290Y
Camshaft flywheel
1 1009801480 •Belt pulley, camshaft 1
2 1009801481 •Hex bolt 8
3 00634050000001412 •V-type belt 1
4 1009801482 •Shock absorber 1
5 1009801483 •Flat key 1
6 1009801246 •Plug 6
8 1009801485 •Flange 1
9 1009801486 •Camshaft gear 1
10 1009801487 •Camshaft 1
11 1030100276 •Flywheel ring gear 8 1
12 1009800917 •Flywheel 1
13 1009801239 •Stud 2
14 1009801236 •Waveform washer 12
15 1009801238 •Hex nut 2
16 1040000744 •Hex bolt 10
17 1050200188 •Eccentric ball bearing 900033 1
19 1009801489 •Hex bolt 9
ENGIEN

ENGINE(CONNECTING ROD AND PISTON) D1000000048_102290Y
2
7
3
4
11 9
8 10
12
13
ENGIEN

EnGine(ConnectinG rod and piston) D1000000048_102290Y
Connecting rod and piston

1 (4) •Ring 6
2 (5) •Ring 6
3 (6) •Oil control ring 6
4 1009801490 •Piston 6
5 1010200291 •Pistonpin 6
6 1009900264 •Pistonpinretaining ring 12
7 1039900018 •Connecting rod assy. 6
8 (7) •Connecting rod body 6
9 (8) •Cover 6
10 1009801491 •Bolt, connecting rod 12
11 1009800885 •Drag rodbushing6 6
12 1039900016 •Connecting rod bearing 6
13 1039900015 •Bearing 6
ENGIEN

ENGINE(COVER) D1000000048_102290Y
19
5
2
6
4 5 1
7 18 16
14
8 17
9 15
13
8
10
12
11
ENGIEN

EnGine(Cover) D1000000048_102290Y
Cover
1 1009801492 •Water outlet pipe rubber hose 1
2 1009801493 •Hex bolt 24
3 P10000001318 •Pipe fitting assy. 1
4 1009801494 •Cover 6
6 1009801495 •Plate 1
7 P10000001320 •Main bolt, cover 4
8 1009801496 •Baffle 14
9 1009801497 •Fastening block 10
10 1009801498 •Cylinder head assy. 6
11 1000100105 •Cylinder sleeve gasket6 6
12 1009801499 •Fastening block 4
13 (9) •Plate 1
14 1009801278 •Hex bolt 4
15 1009801277 •Flat washer 4
16 (10) •Main bolt, cover 20
17 1000100102 •Cylinder cover gasket 6 6
18 1000100107 •Sealing sleeve, valve stem 12
19 1009801500 •Temperature switch 1
ENGIEN

EngInE(VAlVE mECHAnISm) D1000000048_102290Y
14
19
7 15,16
2 8 21 23
1 14
9
10 20 22 25
15,16
11
8 9
6 12 17 10 24
11
13 12
18
29 27
5
3 4 30
36
31
35
32
33 28
34
37 26
ENGIEN

Engine(Valve mechanism) D1000000048_102290Y
Valve mechanism
1 (11) •Hexagon bolt 4
2 1009801501 •Shim 1
3 1009801502 •Shaft 1
4 1009801503 •Intermediate gear assy. 1
5 1009801504 •Intermediate gear shaft 1
6 1009900085 •Air intake valve[A] 6
7 1009801505 •Air intake valve rocker arm 6
8 1009801506 •Valve cap 12
9 1000100110 •Valve lock clamp 12
10 1009801507 •Seat 12
11 1000100108 •Valve spring 12
12 1000100111 •Outer spring 12
13 1009801508 •Seat 6
14 1009801509 •Baffle 18
15 1009801510 •Screw of valve distance 6
16 00634050000001230 •Screw of valve distance 6
17 1009801511 •Valve thrust rod assy. 12
18 00634050000001228 •Stud 12
19 1009801512 •Hexagon bolt 12
20 1009801513 •Bolt assy. 6
21 1009801514 •Arm 6
22 1009801515 •Rocker arm seat assy. 6
23 1009801516 •Rocker arm assy. 6
24 (12) •Cam shaft 1
26 1009801518 •Bolt 1
28 1009801520 •Threaded fitting 1
29 1009801521 •Bolt fitting 5
30 1009801522 •Seat 6
31 1002200039 •Exhaust valve 6 6
ENGIEN
32 1009801523 •Camshaft thrust plate 1

33 1009801524 •Hex bolt 2

EnginE(ValVE mECHaniSm) D1000000048_102290Y
14
19
7 15,16
2 8 21 23
1 14
9
10 20 22 25
15,16
11
8 9
6 12 17 10 24
11
13 12
18
29 27
5
3 4 30
36
31
35
32
33 28
34
37 26
ENGIEN

Engine(Valve mechanism) D1000000048_102290Y
34 1009801525 •Timing gear, camshaft 1

36 1009801526 •Hex bolt 4
37 1009801527 •Seal ring 12
ENGIEN

ENGINE(WATER PUMP AND FAN) D1000000048_102290Y
1 2 3
10
4
9
7,8
6
11
21
20
16
15
14
19
13
12
17
10
18
ENGIEN

EnGine(Water pUmp and fan) D1000000048_102290Y
Water pump and fan

1 1009801528 •Clamp 4
2 1009801529 •Hose, cooling water 1
3 1009801530 •Thermostat assy. 1
4 1000300106 •Washer, water pump 1
•Water pump with lubricating grease filler
5 1009801531 1
device
6 P10000001761 •Water pump assy. 1
7 1009801532 •Stud 2
8 1009801533 •Stud 4
9 (13) •Hex nut 6
11 P100000001336 •Belt 1
12 1009801534 •Hex bolt 1
13 P10000001902 •Driven sprocket assy. 1
14 1009801535 •Stud 4
15 (14) •Hex nut 4
16 1009801536 •Tension pulley seat 1
17 1009801537 •Fitting, water pipe 1
18 1009801307 •Hex bolt 1
19 1009801322 •Hex bolt 1
20 1009801538 •Fitting shim, water pipe 1
21 (15) •Rubber hose 1 ENGIEN

EnginE(WatEr pump and Fan) d1000000048_102290Y
27
26 25 24 23
22
ENGIEN

Engine(Water pump and fan) D1000000048_102290Y
Water pump and fan

22 1000300233 •590 fan 1
23 1009801539 •Fan clutch 1
24 1009801540 •Fan coupling plate 1
25 1009801541 •Belt pulley 1
26 1009801542 •Bolt 6
27 1009801543 •Cable harness of fan clutch 1
ENGIEN

ENGINE(OIL PUMP AND OIL FILTER) D1000000048_102290Y
1 2 3 4 5
16 2 6 7 8 5
10 9
23 22 21 17
15 2
23 17 18
14 13 12 11
19 20
ENGIEN

EnGine(OiL pUmp and oiL fiLter) D1000000048_102290Y
Oil pump and oil filter

1 1009801544 •Hex bolt 1
3 1009801545 •Seal ring 1
4 1009801546 •Intermediate gear shaft 1
5 1009801547 •Eccentric ball bearing 900033 2
7 1009801549 •Spacer ring 1
8 1009801550 •Intermediate gear, oil pump 1
9 1009801353 •Hex bolt 2
10 1009801551 •Flat washer 2
11 1009801552 •Pick-up screen assy. 1
12 1040300353 •Shim 1
13 1009801553 •Oil pump assy. 1
14 (16) •Pressure limiting valve, oil pump 1
15 1009801320 •Hex bolt 1
16 1009801350 •Hex bolt 1
17 (17) •Hex bolt 4
18 1009801554 •Bracket 1
19 1009801555 •Small bracket 1
20 1009801556 •Plate 1
21 1009801557 •Hex nut 4
22 1009801313 •Hex bolt 2
ENGIEN

ENGINE(OIL PUMP AND OIL FILTER) D1000000048_102290Y
41 36 40
24
25
26
39
27
37 36 38
36 35
29
34
28
30
31
33
32
ENGIEN

EnGine(OiL pUmp and oiL fiLter) D1000000048_102290Y
Oil pump and oil filter

24 (18) •Hex plug 1
26 1009801560 •Spring, safety valve 1
27 1009801561 •Safety valve 1
28 1009801324 •Pressure limiting valve assy., oil main line 1
30 (20) •Circlipretaining ring 1
31 (21) •Valve 1
•Spring seat of pressure limiting valve, oil main
32 (22) 1
line
33 (23) •Spring of pressure limiting valve, oil main line 1
34 1000300090 •Engine oil filter cartridge assy. 2
35 1009801562 •Allen screw 2
37 1009801563 •Filter seat assy. 1
38 1009801564 •Allen screw 2
39 1009900384 •Oil cooler assy. 1
40 1009801565 •Allen screw 4
41 1009801566 •Seal ring 2
ENGIEN

EnginE(Oil SUPPly SyStEm) D1000000048_102290y
21
24 6
18
22
23
25 20
27
26
28 32 19
29 33 34 17
30 9
6
31 4 16
12
35 15
34 36 13
11
1 14
2 3
10
37 9
6 8
38 5 7
4
ENGIEN

Engine(Oil supply system) D1000000048_102290Y
Oil supply system

1 1009801567 •Hex bolt 4
2 (24) •ECU assy. 1
3 1010600441 •Coarse filter 1
4 1009801238 •Hex nut 1
5 (25) •Fuel pipe 1
7 1009801568 •Hex bolt 4
8 00634050000001867 •Fine filter 6 1
9 1009801349 •Stud 1
10 (26) •Plate 1
11 1009801569 •Screw 1
12 1009801570 •Screw 2
14 1009801571 •Oil return pipe assy., injector 1
15 1009801572 •Bracket 1
16 1009801573 •Seal ring 12
17 1009801574 •Bolt 6
18 1009801437 •Hex bolt 3
19 1009801382 •Seal ring 2
20 1009801576 •Bolt 1
22 1009801557 •Hex nut 2
23 1009801578 •Washer 2
24 1009801579 •Fixing plate, cable harness 1
25 1009801580 •ECU cable harness bracket 1
26 1009801443 •Hex bolt 3
28 1009801396 •Bolt 9
30 1009801582 •Hex bolt 2
31 1009801583 •Screw 1
ENGIEN
32 1009801584 •Screw 1
33 1009801585 •Fixing plate, coarse filter 1

ENGINE(OIL SUPPLY SYSTEM) D1000000048_102290Y
21
24 6
18
22
23
25 20
27
26
28 32 19
29 33 34 17
30 9
6
31 4 16
12
35 15
34 36 13
11
1 14
2 3
10
37 9
6 8
38 5 7
4
ENGIEN

EnGine(OiL sUppLy system) D1000000048_102290Y
34 1009801586 •Screw 4
36 1009801587 •Hex bolt 4
37 00634050000001861 •Sensor cable harness, twin accelerator 1
38 00634050000001862 •Cable harness assy., oil sprayer6 1
ENGIEN

68
44 47
43
63,64 69
65 42
70
41
40
46
66 39
26
45 48
62 49
67
61 51 50
54 52
59 55 53
60
58
56
57 6
ENGIEN

Oil supply system

26 1009801443 •Hex bolt 3
39 00634050000001879 •High pressure oil pipe 1
40 1009801590 •High pressure oil pipe, 2nd cylinder 1
41 1009801591 •High pressure oil pipe, 3rd cylinder 1
42 1009801592 •High pressure oil pipe, 4th cylinder 1
45 1009801596 •Pipe clamp 1
46 1009801597 •Fixing plate, cable harness 1
47 1009801598 •Fixing bracket, cable harness 1
50 1009801601 •Injection pump gear 1
51 1009801602 •Seal ring 1
52 1009801603 •Injection pump flange 1
53 1009801231 •Stud 2
54 1009801604 •Stud 1
56 1010000182 •Common rail fuel injection pump 1
57 1009801606 •Hex bolt 4
58 1009801607 •Bolt 1
59 1009801403 •Seal ring 2
60 (30) •Oil inlet pipe assy., lubricating oil 1
61 1009801374 •Hex bolt 5
62 1009801343 •Pipe clamp 5
63 1009801608 •Allen screw 6
64 1009801406 •Allen screw 6
65 1009801609 •Pad, injector 6
66 1009801610 •Compression plate, injector 6
67 1009801611 •Hex bolt 3
ENGIEN
68 P10000001349 •Fuel injector assy. 6 6


68
44 47
43
63,64 69
65 42
70
41
40
46
66 39
26
45 48
62 49
67
61 51 50
54 52
59 55 53
60
58
56
57 6
ENGIEN

ENGIEN

EnGinE(MOTOr) D1000000048_102290Y
21
26 25 23
4
5
6 9 25 24
7 10
8 23
22
14 20 27 28
19
1 2 3
18
17
16
15
13
12
11
28
27
31 30 29
ENGIEN

Engine(Motor) D1000000048_102290Y
Motor
1 1009801578 •Seal ring 2
2 1009801615 •Hex bolt 1
3 1009801616 •Oil pressure temperature sensor 1
4 1009801617 •Engine oil pressure sensor 4
5 1009801618 •Allen screw 4
7 1009801620 •Oil pressure temperature sensor seat 1
8 1009801621 •Seal ring 1
9 (31) •Allen screw 1
10 00634050000001859 •Sensor 1
11 1009801622 •Carrier 1
13 1009801320 •Hex bolt 1
15 1009801624 •Hex bolt 1
16 P100000001336 •Belt 1
17 1009801625 •Bolt 2
18 1009801626 •Flat washer 2
19 1009801238 •Hex nut 1
20 1009801627 •Tension block 1
21 1021800029 •Generator C4938600 6BTA5.9-C180 1
23 1009801534 •Hex bolt 1
24 1009801630 •Hex bolt 1
26 1009801631 •Compression block 1
27 1009801467 •Seal ring 1
28 1020701062 •Sensor 1
29 1020004149 •Starter 1
31 1009801604 •Stud 3
ENGIEN

EngInE(AIr-InTAkE SySTEM And ExHAuST SySTEM)

D1000000048_102290Y
11 12
3
3
10
3
17
7
18
13 19
16
6
5
14 26
15
4 27
3
20
2 21
22
1 23
24
25
32 28
31 30
29
ENGIEN

Engine(Air-intake system and exhaust system)

D1000000048_102290Y
Air-intake system and exhaust system

1 (32) •Hex nut 4
2 1009801636 •Inlet pipe 1
4 1009801369 •Stud 4
5 1009801372 •Shim 2
6 1009801371 •Heater 1
7 1009801637 •Inlet pipe assy. 1
8 00634050000001859 •Sensor 1
9 (33) •Allen screw 1
10 1009801461 •Hex bolt 2
11 1009801365 •Tightening bolt, air intake pipe 6
12 1009801464 •Hex bolt 6
13 1009900086 •Air inlet door pad 6
14 1009801640 •Shim, exhaust pipe 6
15 1009801386 •Sealing ring, exhaust pipe 4
16 1009801641 •Manifold 1
17 1009801391 •Hex locking nut 10
18 1009801642 •Stud,M10*50 4
19 1000100120 •Shim 1
20 1009801643 •Allen screw 1
21 1009801644 •Tension pin 1
22 1009801645 •Pin 1
23 1009801646 •Clamp strip 1
24 1009801374 •Bolt,M8*18 2
26 1009801648 •Heat insulation cover 1
27 1009801649 •Heat insulation cover 1
28 1009801650 •Fixing screw, exhaust pipe 11
29 1009801651 •Fixing screw, exhaust pipe 1
30 1009801652 •Spacer ring 4
31 1009801653 •Bolt 6
ENGIEN
32 1009801654 •Manifold 1

ENgiNE(AiR-iNtAkE SyStEm ANd ExHAuSt SyStEm)

D1000000048_102290Y
42
37 45
40 46
38 35
41 47
39 40 41
43
44
48
51
49 50
36
35
34
52
53
17
54
33
ENGIEN

Engine(Air-intake system and exhaust system)

D1000000048_102290Y
Air-intake system and exhaust system

17 1009801391 •Hex locking nut 10
33 1140205605 •Oil return pipe 1
34 1009801379 •Bolt, oil return pipe 2
35 1009801424 •Self-locking washer 4
36 1040300362 •Flange shim, oil return pipe 1
37 1009801656 •Air compressor, air intake pipe assy. 1
38 1009801657 •Clamp 2
39 1009801658 •Rubber hose 1
40 1009801383 •Cutting sleeve 2
41 1009801384 •Nut, pipe fitting 2
42 1009801659 •Oil inlet pipe, supercharger 1
43 1009801660 •Flange, oil inlet pipe 1
44 1990300069 •Shim, oil inlet pipe 1
45 1009801393 •Allen screw 2
46 1009801661 •Air intake elbow, intercooler 1
47 1009801662 •Seal ring 2
48 1009801663 •Clamp 2
49 1009801664 •Clamp 2
50 1009801665 •Hose 1
51 1009801666 •Pipe 1
52 1000400040 •Supercharger 1
53 1009801667 •Stud 6
54 1009801668 •Air intake pipe of intercooler 1
ENGIEN

ENGINE(AIR COMPRESSOR) D1000000048_102290Y
18
1
19
17 20
2
21
4
11 10
6 16
6
7
14
9 8
13
12
7
ENGIEN

EnGine(Air compressor) D1000000048_102290Y
Air compressor
1 1009801669 •Water return pipe assy., air compressor 1
2 1009801670 •Air compressor 1
3 1009801671 •Air intake pipe, air compressor 1
4 1009801672 •Fitting body 2
5 1009801673 •Water inlet pipe, air compressor 1
6 1009801674 •Bolt 2
7 1009801675 •Bolt 2
8 1009801218 •Seal ring 4
9 1009801676 •Lubricating grease pipe, air compressor 1
10 1009801677 •Seal ring 1
11 1009801678 •Air compressor gear 1
12 1009801437 •Hex bolt 2
13 1009801606 •Hex bolt 1
15 1009801681 •Hose
16 1009801682 •Seal ring 5
17 1009801448 •Clamp 2
18 1009801684 •Hose 1
19 1009801685 •Clamp 1
21 1009801687 •Baffle 1
ENGIEN

EnGinE(Oil pan ) D1000000048_102290Y
3
5, 6
7
2
8
1
ENGIEN

Engine(Oil pan ) D1000000048_102290Y
Oil pan
1 1009801688 •Magnetic threaded plug assy. 1
2 1009801689 •Seal ring 1
3 1009801690 •Oil pan assy. 1
4 1080000038 •Gasket 1
5 1009801691 •Oil pan supporter 2
6 1009801692 •Oil pan supporter 10
7 1009801693 •Flat washer 12
8 1009801694 •Hex bolt 12
ENGIEN

ZLJ5 Manual de Partes

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SPARE PARTS CATALOG FOR TRUCK CRANE

GuaRad BoaRd aSSy. d00671445660200001y

8-20 ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

Guarad board assy. D00671445660200001Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

00671445660200001 Guarad board assy.

22 1040300093 •Seal ring 100

ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE 8-21

InteRmedIate SectIon, pLatFoRm d00671445660400000Y

8-22 ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

Intermediate section, platform D00671445660400000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

00671445660400000 Intermediate section, platform

ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE 8-23

REAR SECTION, PLATFORM D00671445660600001Y

8-24 ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

Rear section, pLatform D00671445660600001Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

00671445660600001 Rear section, platform

ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE 8-25

BOARDING ASSEMBLY D00671445800000000Y

8-26 ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

BoardinG assembLy D00671445800000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

00671445800000000 Boarding assembly

ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE 8-27

SPARE TIRE INSTALLATION D00671445500000000Y

8-28 ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

Spare tire instaLLation D00671445500000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

00671445500000000 Spare tire installation

ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE 8-29

ToolBox inSTallaTion D00671449420000001Y

8-30 ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

Toolbox installation D00671449420000001Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

00671449420000001 Toolbox installation

ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE 8-31

TooL Box D00670139410200001Y

8-32 ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

Tool box D00670139410200001Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

00670139410200001 Tool box

ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE 8-33

HydRAuLiC OiL TAnk d00630873000000000y

8-34 ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

Hydraulic oil tank D00630873000000000Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

00630873000000000 Hydraulic oil tank

22 1040300048 •Seal ring 7

ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE 8-35

AIR FILTER D1010500000_101281Y

8-36 ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

Air fiLter D1010500000_101281Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1010500000 Air filter

ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE 8-37

RETURN-LINE FILTER D1010600009_101375Y

8-38 ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

RetUrn-Line fiLter D1010600009_101375Y

POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK

1010600009 Return-line filter