Download as docx, pdf, or txt
Download as docx, pdf, or txt
You are on page 1of 18

SAINT JOSEPH ACADEMY OF LEYTE, INC.

Brgy. Agbanga, Matalom, Leyte


Email Address: sja_li@yahoo.com
Contact No.: 09485277587
SY: 2020 – 2021

TVL/Industrial Arts
AUTOMOTIVE SERVICING
Grade 11

1ST Quarter – Module 3 (Week 3)


AUTOMOTIVE SERVICING NC 1

Unit of Competency: Perform Mensuration and Calculation


Read, interpret and apply specifications and
manuals

1
TECHNICAL TERMS
ACCURATE capable of providing information in accordance with accepted
standard
CALCULATION the process of working out the answer to mathematical
problem or step in this process.
CAMSHAFT a shaft in the engine which has a series of cams for operating the
valve mechanism.
CLEARANCE the space, allowance or gap between working parts of an engine
which sometimes is occupied by oil.
COMBUSTION act or instance of burning
COMPRESSION reduction in the volume of gas by squeezing it into a smaller
space.
CRANKSHAFT it serves as the main rotating shaft of the engine.
CYLINDERS a chamber in an internal-combustion engine or a pump within
which a piston moves back and forth
DIAMETER the width or thickness of something, especially something circular
or cylindrical
ELECTRICITY power most devices on the vehicle.
ELECTROLYTE a mixture of distilled water and sulfuric acid used in storage
battery.
ENGINE self-propelled mechanical device that can produce power in itself
through conversion of energies.
GAUGE to determine the amount, quantity, size, or extent of something.
INTAKE MANIFOLD a set of tubes, or casting with several passages, through
which air and fuel flows from the throttle valves to the intake ports in the
cylinder head.
INSTRUMENTS device that measures or controls something,
LENGTH the distance along something from end to end, or a measurement
taken of this distance
MEASUREMENT the size, length, quantity, or rate of something that has been
measured.
MENSURATION the calculation of geometric quantities such as length, area,
and volume from dimensions and angles that are already known.

2
PRECISION the accuracy to which a calculation is performed, specifying the
number of significant digits with which the result is expressed
PRESSURE the force acting on a surface divided by the area over which it acts.
Symbol p
RESISTANCE the opposition that a circuit, component, or substance presents
to the flow of electricity. Measured in ohms
SPARK PLUG it provides a spark gap in the engine cylinder.
TROUBLE a condition in which something mechanical or electronic is not
functioning or operating as it should.
VACUUM the absence of air, negative gauge pressure, or a pressure less than
atmospheric pressure.
VOLUME the total amount of something
WEIGHT the quality of heaviness in things, determined by their mass or
quantity of matter as acted on by the force of gravity that counteracts efforts to
lift or move them.

Program/Course AUTOMOTIVE SERVICING NC 1

3
Unit of Competency PERFORM MENSURATION AND CALCULATION
Module Title Performing Mensuration and Calculation
Learning Outcome # 2.
Carry-out measurement and calculation
Assessment Criteria:
1. Measuring tools are selected in line with job requirements.
2. Accurate measurements are obtained in accordance with the job
requirements.
3. Calculation needed to complete work facts are performed using the
four fundamental operations.
4. Calculations involving fraction, percentage and mixed numbers are
used to complete work place tasks.
5. Numerical computation is self-checked and corrected for accuracy.
6. Instruments are read to the limit of accuracy of the tools.
Resources:
 Auto Mechanics, 10th Edition by Crouse Anglin
 Microsoft Encarta 2006
 Modern Machining Technology By: Richard Baril

LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome No. 2: Carry-out measurement and Calculation
Learning Activities Special Instructions
1.Read information sheet 2-1 entitled  Try to answer the Self-Check
Kinds of Measurement without looking at the
2. Answer Self-check no.2-1 information sheet
3. Compare your answers to the
Answer key.
4. Perform Operation Sheet 2-1 on  Teacher’s check
Usage of Measuring Instruments

INFORMATION SHEET No. 1


Kinds of Measurement

4
Topic 1. METRIC SYSTEM
Metric System, a decimal system of physical units based on a unit of
length known as the meter (Greek metron, ―measure‖). Introduced and adopted
by law in France in the 1790s, a majority of countries subsequently adopted
the metric system as a common system of weights and measures. Scientists in
all countries use the metric system in their work.
USING METRIC SYSTEM
The metric system is known for its simplicity. All units of measurement
in the metric system are based on decimals—that is, units that increase or
decrease by multiples of ten. A series of Greek decimal prefixes is used to
express units of ten or greater; a similar series of Latin decimal prefixes is used
to express fractions. For example, deca equals ten, hecto equals one hundred,
kilo equals one thousand, mega equals one million, giga equals one billion, and
tera equals one trillion. For units below one, deci equals one-tenth, centi-
equals one-hundredth, milli equals one-thousandth, micro equals one
millionth, nano equals one-billionth, and pico equals one-trillionth. For
conversion of metric system units to English-system units, see Weights and
Measures.
The simplicity of the metric system is evident in how easily one unit of
measure can be changed into another. To change units in the metric system,
simply move the decimal point to the right or the left, depending on whether
the unit of measurement is increasing or decreasing by ten or one hundred and
so on. For example, 1,672,928 millimeters equals 167,292.8 centimeters,
which equals 1,672.928 meters, which equals 1.672928 kilometers. Compare
the ease of this conversion with English units by trying to convert 1,672,928
inches into feet, rods, furlongs, and miles.
LENGTH
People who were taught the English system of measurements in schools
in the United States often have difficulty visualizing metric units. One way to
visualize a meter is to think of the distance from the Downloaded from
shsph.blogspot.com floor to the top of a doorknob, or the distance from the
edge of an adult’s shoulder to the end of the opposite outstretched arm.
Smaller things are measured in centimeters and millimeters. A millimeter is
quite small, about the thickness of a dime. A centimeter is ten times bigger,
about the height of a stack of ten dimes.
Millimeters are primarily used to measure very small items such as
letters in a book, while centimeters are used to measure items ranging from the
size of a book to the height of a person. Thereafter meters are used until one
reaches distances about the length of five city blocks when kilometers are

5
used. One kilometer is the approximate distance that an adult can walk in 12
minutes in a straight line and on a level road. Kilometers are used to measure
long distances within cities or between cities.
10mm= 1centimeter (cm)
10cm= 1 decimeter (dm)
10dm=1meter (m)
1000m= 1kilometer (km)
VOLUME
Small volumes, such as the contents of a drinking glass, are measured in cubic
centimeters, and large volumes, such as the contents of industrial fuel tanks,
are measured in liters. A liter is 1,000 cubic centimeters—also known as 1,000
milliliters. A normalized drinking glass contains about 300 milliliters. The size
of a liter is increasingly well known in the United States because of the many
one-liter beverage bottles found in grocery stores or supermarkets. Very large
volumes are measured in cubic meters. Freight containers used in the shipping
industry, including railroad, truck, and ocean shipping, have a capacity of
about 70 cubic meters.
1 kiloliter (kL)=1000 liters=100,000 centiliters (cL)
1000 cc=1000 milliliters (mL)
WEIGHT
The basic unit of weight in the metric system is called a gram, and it is
equal to the weight of one cubic centimeter of water. This is a very small
amount, but it is easy to comprehend. Just pick up a U.S. dollar bill (or any
bank note), and its weight is one gram. Because the gram is too light to be a
convenient standard of weight, a larger unit has been chosen. This unit is
1,000 grams. Following the regular pattern of metric naming, it is called one
kilogram. One thousand grams of Downloaded from shsph.blogspot.com water
occupy a volume of 1,000 cubic centimeters or one liter. So a person need only
pick up a plastic one-liter bottle of water to understand how heavy a kilogram
is. Very heavy objects are weighed in tons of 1,000 kilograms each. One
thousand kilograms is equal to one metric ton and is not the same as the usual
American ton of 907.2 kg.
Many other metric units exist, such as those for measuring area,
pressure, and energy. However, these units are rarely encountered in everyday
use.
1kilogram (kg)=1000g=100,000 centigrams (cg)

6
Topic 2. UNITED STATES CUSTOMARY (USC)
In the United States, we have grown up with the United States
Customary (USC) System. It uses inches, feet, miles, pints, quarts, and gallons.
USING THE USC SYSTEM When making small measurements in the USC
System, you deal with small fractions of an inch. For example, ¼, 1/8, 1/16,
1/32 and 1/64. Sometimes these may not be small enough. Many automotive
measurements are in thousandths and sometimes ten-thousandths of an inch.
For example, 1/64 inch is 0.0156 inch. A bearing clearance may be 0.002 inch
(two thousandths of an inch).
LENGTH
12 inches= 1 foot
3ft= 1 yard or 36 inches
1760 yards= 1 mile, or 5280 feet, or 63,360 inches
VOLUME:
16 fluid ounces (fl oz)= 1 pint(pt)
2 pints= 1 quart (qt)
4 quartz= 1 gallon (gal
WEIGHT
16 ounces (oz)= 1 found (lb)
2000 pounds= 1 ton

SELF- CHECK No. 1


Directions:
A. Identify the following: Write your answers on a separate sheet.
___________ 1. It is a decimal system of physical units of length.
___________ 2. It refers to the measurement used to measure long
distances within cities or between cities.
___________ 3. It refers to the Greek word for meter which means
measure.
___________ 4. It is the measurement used for volumes.
___________ 5. It refers to the basic unit of length in the metric system.

7
B. Match Column A with Column B.
Write the letter of your answer on the space provided before each
number.
____1. Deca a. one hundred
____2. pico b. inches, feet, miles
____3. one billion c. giga
____4. USC system d. one- trillionth
____5. hector e. ten
f. one-thousandth
C. Convert the following: (2 points each)
1. 3 ft to inches
2. 64 fl. oz. to pint
3. 3 tons to ounces
4. 4 ft to inches
5. 3 quarts to fl. oz.

Program/Course AUTOMOTIVE SERVICING NC I


Unit of Competency: Read, Interpret, and Apply Specification and
Manuals Module Title: Reading, Interpreting and Applying Specification
and manuals

8
INTRODUCTION:
This module contains information and suggested learning activities on
Reading, Interpreting and Applying Specification and Manuals. It includes
instructions and procedure on how module on Completion of this module will
help you better understand the succeeding module Applying appropriate
sealant/adhesive.
This module consists of four learning outcomes. Each learning outcome
contains learning activities supported by instruction sheets. Before you
perform the instructions, read the information sheets and answer the self-
check and activities provided to ascertain to yourself and your instructor that
you have acquired the knowledge necessary to perform the skill portion of the
particular learning outcome.
Upon completing this module, report to your instructor for assessment to
check your achievement of knowledge and skills requirements of this module. If
you pass the assessment, you will be given a certificate of completion.
SUMMARY OF LEARNING OUTCOMES:
Upon completion of the module, you should be able to:
LO 1. identify and apply specifications found in manuals;
LO 2. interpret manuals;
LO 3. apply specified information taken from manual; and
LO 4. store manuals.
Technical Terms
Owner’s Manual: this manual, supplies routine information about operating
and servicing your vehicle.
Service Manual it list every conceivable detail of maintenance and repair, from
the smallest engine part to the exact torque needed to tighten every nut and
bolt.
VIN Vehicle Identification Number
VECI Vehicle Emission Control Information
TSBs Technical Service Bulletins
Program/Course: Automotive Servicing
Unit of Competency: READ, INTERPRET, AND APPLY SPECIFICATION AND
MANUALS

9
Module Title: Reading, Interpreting and Applying Specification and
Manual
Learning Outcome
1: Identify and Apply Specifications/Manuals
ASSESSMENT CRITERIA:
1. Appropriate manuals to be used are identified and assessed as per job
requirement.
2. Version and date of manual are checked to ensure correct specification and
procedures.
Resources
 Automotive Mechanics, 10th edition
By: Crouse/ Anglin
 Modern Automotive Technology
By: James E. Duffy
 Manufacturer’s Manual Toyota Corporation

LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome 1: Identify and Assess Manual Specification
Learning Activities Special Instructions

10
1. Enumerate the importance of  Read Information Sheet and
manual specification Information Manual and
answer Self Check 1 & 2.
2. Enumerate the types of
information manual

INFORMATION SHEET No. 1


IDENTIFY AND ASSESS MANUAL SPECIFICATION IMPORTANCE OF
MANUAL SPECIFICATION
TOPIC 1 Objectives/Purpose (optional):
1. IMPORTANCE OF MANUAL SPECIFICATION
The manual describes the types of service information use by
mechanics. This information sheet explains how to use several types of
sources to locate service information, it begins by showing you how to
identify what vehicle you are working on. This manual helps you
understand the methods of operation and the maintenance and repair
procedures that apply specifically to the vehicle.

2. TYPES OF MANUALS
1. Owner’s manual-
This manual supplies all the necessary routine information
about operating and servicing your vehicle among other things,
it explains the proper way to start the engine and change flat
tire; how to operate the air conditioning and radio and when to
lubricate and change the engine oil. This manual also provides
minor trouble shooting and lists such vital statistics as the
capacity of the gas tank and types of fuses require for the
electrical systems.
2. Service Manual –
The size and thickness of a major metropolitan telephone
book, the service manual for your vehicle is packed with
technical information that will fascinate anyone with a
mechanical flair. It lists every conceivable detail of maintenance
and repair from the smallest engine part to the exact torque
needed to tighten every nut and bolt. It describes the parts and
the operation of all the vital components and explains complex
procedures.
Types of Service Manuals

11
There are various type of service manuals, such as
manufacturer’s manuals. It is important for you to understand
their differences.
a. Manufacturer’s Manual- are published by the various
auto makers. Also called factory manuals each covers vehicles
produced by that company, usually for a one-year period.
b. Specialized Service Manual- cover only specified repair
areas. They usually come in several volumes, each covering one
section of the vehicle. One may cover engines, another body
component, or electrical systems. Specialized manuals are
published by auto maker and also after market companies.
c. General Repair Manuals- are sold by companies other
than the major auto makers. These volumes are like
manufacturer’s manuals but are not as detailed.

This format provides the experienced technician with a FAST TRACK to


the information needed. The upper-case task heading can be read at a glance
when necessary, and the text below it provides detailed information. Important
specifications and warnings always stand out I bold type
References
References have been kept to a minimum. However, when they are
required you are given the page to refer to.
Specifications

12
Specifications presented I bold type throughout the text where needed. You
never have to leave the procedure to look up your specifications. They are also
found at the end of each section for quick reference.
Cautions, Notices, Hints:
 CAUTIONS are presented in bold type and indicate there is a possibility
of injury to you or other people.
 NOTICES are also presented in bold type and indicates the possibility
of damage to the components being repaired.
 HINTS are separated from the text but do not appear in bold. They
provide additional information to help efficiency perform the repair.
SI Unit
The unit given in this manual are primarily expressed with the SI UNIT
(International System of Unit), and alternately expressed in the metric system
and in the yard/pound system.
Example: Torque: 30 N.m (310 kgf.cm, 22 ft.lbf)

Program/Course: Automotive Servicing

13
Unit of Competency: READ, INTERPRET, AND APPLY SPECIFICATION AND
MANUALS
Module Title: Reading, Interpreting and Applying Specification and
Manual
Learning Outcome 3.
Apply Salient Information Taken from Manual
ASSESSMENT CRITERIA:
1. Manual is interpreted according to job requirement.
2. Work procedures are correctly identified in accordance with
manufacturer’s specification.
3. Manual data are applied according to the given task.
4. Sequencing and adjustment are interpreted in accordance with
information contained on the manual or specification.
Resources
 Automotive Mechanics, 10th edition
By: Crouse/ Anglin
 Modern Automotive Technology
By: James E. Duffy
 Manufacturer’s Manual Toyota Corporation

LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome 3: Apply Salient Information Taken From Manual
Learning Activities Special Instructions
 Read specific information in the
1. Students are asked to read and manual.
interpret specific information in the  Perform the specific information in
manual. the manual which was read.

ACTIVITY SHEET NO. 1

14
LO 3: Applying Salient information taken from Manual
Title: Reading and interpreting in applying information from manuals.
Materials
 Record book
 Ballpen/pencil
Learning Materials
 Manual
 Module
Instructions: Read specific information in the manual and perform the
information that was read.

Program/Course: Automotive Servicing

15
Unit of Competency: READ, INTERPRET, AND APPLY SPECIFICATION AND
MANUALS
Module Title: Reading, Interpreting and Applying Specification and
Manual
Learning Outcome 4. Store Manuals
ASSESSMENT CRITERIA:
1. Manual or specifications are stored and arranged in proper places.
2. Inventory of manuals/specifications is conducted and recorded as per
shop procedures.
3. Manuals/specification are properly labeled as per storing procedures.
Resources
 Automotive Mechanics, 10th edition
By: Crouse/ Anglin
 Modern Automotive Technology
By: James E. Duffy
 Manufacturer’s Manual Toyota Corporation

LEARNING EXPERIENCES/ACTIVITIES

Learning Outcome 4: Store Manuals


Learning Activities Special Instructions

1. Procedure in storing manuals.  Read procedures in storing


2. Proper recording and labeling. manuals, proper recording and
3. Record book for manuals. labeling, and record book for
manuals. Answer Self Check 1 - 2.

INFORMATION SHEET # 4

16
LO 4: Store Manuals
Title: Procedure in storing manuals; Proper recording and labeling; Record
book for manuals
Objectives/purpose (optional)
Procedures in storing manuals
Find a place where you will store the manuals
It must :
a. have a built-in cabinet
b. be accessible to the students
c. clean, secured and safe from destruction.
Proper recording and labeling
1.Classify the manuals as to their type/kind.
2. Number/label the manual on the cover of the manual according to
their classification.
Record book for manuals
1. Teacher must have a control copy of all the manuals.
2. As for the students, there must also be a chart posted where all the
manuals are printed and arranged, so that students will easily locate/find the
manuals they be will be going to use in servicing vehicle.
3. Students must fill in the borrower’s card for proper keepings as well as
the logbook.

Self Check No. 1


Directions: Give the meaning
1. Service manual
2. Owner’s manual
3. Specialized Service Manual
4. Manufacturer’s Manual
5. Owner’s service manual

17
18

You might also like