B-U00-A-MS-3010

EB-STA-GL3010
-
Sumitomo Corporation
Confidential & Proprietary
Technical information and trade secrets in this drawing or document is the
property of Sumitomo Corporation and is not to be disclosed, reproduced or
copied in whole or in part, or used for the benefit of anyone other than
Sumitomo Corporation without Sumitomo Corporation’s prior written consent.
CONTRACTOR DRAWING
PROJECT DRAWING No.

This document or drawing is protected by copyright law, unfair competition

law, civil law and international treaty provisions, and any applicable laws of
WBS DRAWING No.

Japan and the country in which it is being used.

Code

出図先 部数
PT BPI
SC
GNP
MES
本社プ計
三島PM
FOR INFORMATION
　　EM

長 PJ実行
プ PJ計画 15 Nov
推 PJ管理 1 For Construction F.M K.I
2019
三　電
REV. DESCRIPTION BY APPR’D DATE
長 計　機
プ
OWNER:
設 伝　熱
長 プ装1
プ
調 プ装2

長　電
計制設二
PT. BHIMASENA POWER INDONESIA
長 配計一
空
設 配計二
長 制御設 JOB:
制 制御試
ソ
長風力
CENTRAL JAVA PROJECT
ボ ボ設計
設 CONTRACT No.
一 ボ設設
長鉄構 DWG. TITLE:
燃 燃焼T
技 ミルT METHOD STATEMENT FOR
タ タ設一計
SEALANT APPLICATION & REPAIR PROCEDURE
設 タ設一本 CONSULTANT:
一 タ設一ガ

長火計(企)
長計電
PREPARED Frank CHECKED H. Okuyama APPR’D K. Itagaki
長試技
DATE 15 Nov 2019 DATE 15 Nov 2019 DATE 15 Nov 2019
長建設
長土建 SECTION SCALE PROJECT DRAWING No. REV.NO.
長ロジ 58 SHEETS
品　証
長プ品
WITH COVER C&A B-U00-A-MS-3010 1
CONFERRED None
原輸二 PORTION CONTRACTOR DRAWING No. REV.NO.
PM
機　調
指導員 ORDER ITEM EB-STA-GL3010
事前検討
機品(　) WBS DRAWING No.
一　工 N/A N/A
二　工
メーカ
-

控 1
計
CIVIL Division
DRAWN 15 Nov 2019 ISSUE
1/58
REVISION HISTORY

Date Rev. # Description Remarks

25-Sep-2019 0 1st Issue for Information

15-Nov-2019 1 2nd Issue for Construction

Note 1:

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3/58
 QUALITY MANAGEMENT SYSTEM Page 2 of 8
Title ; Procedure No
SEALANT APPLICATION MIS – CM.BLDG – 012
& REPAIR PROCEDURE
Revision : 05

Job No ; MD-2317 Central Java IPP Project, 2 x 1000 MW Coal Fired Power Plant

INDEX OF CONTENTS
Table of Contents

1. PURPOSE
2. SCOPE OF WORK
3. DEFINITION
4. REFERENCE
5. MAN POWER AND EQUIPMENT
5.1 MANPOWER
5.2 TOOLS, EQUIPMENT & MACHINERY
6. WORK METHOD
6.1 GENERAL
6.2 WALL SEALANT & PLASTER REPAIR PROCEDURE
7. SAFETY PLAN
7.1 SAFETY TRAINING & PPE PROVISION
7.2 OTHER PREVENTION MEASURES

Doc. Ref.; MIS – CM.BLDG – 012

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 QUALITY MANAGEMENT SYSTEM Page 3 of 8
Title ; Procedure No
SEALANT APPLICATION MIS – CM.BLDG – 012
& REPAIR PROCEDURE
Revision : 05

Job No ; MD-2317 Central Java IPP Project, 2 x 1000 MW Coal Fired Power Plant

ATTACHMENT:

ATTACHMENT – 1: ORGANIZATION CHART

ATTACHMENT – 2: RISK ASSESSMENT
ATTACHMENT – 3: INSPECTION AND TEST PLAN
ATTACHMENT – 4: METHOD DRAWING
ATTACHMENT – 5: BUILDING LIST FOR SEALANT APPLICATION
ATTACHMENT – 6: MATERIAL SAFETY DATA SHEET

Doc. Ref.; MIS – CM.BLDG – 012

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 QUALITY MANAGEMENT SYSTEM Page 4 of 8
Title ; Procedure No
SEALANT APPLICATION MIS – CM.BLDG – 012
& REPAIR PROCEDURE
Revision : 05

Job No ; MD-2317 Central Java IPP Project, 2 x 1000 MW Coal Fired Power Plant

1. PURPOSE
The purpose of this wall sealant application & repair procedure is to describe the
procedure and methodology for sealant application & repair which need to meet technical
requirement of each facility on the project.

2. SCOPE OF WORK
This procedure shall be applied for sealant application & sealant repair work on facilities
which included scope of Building Works in Central Java IPP 2 x 1000 MW Coal Fired
Power Plant Project by PT. Murinda Iron Steel.

3. DEFINITION
- MES : Mitsui Engineering Shipbuilding Co., LTD
- Murinda : PT. Murinda Iron Steel
- SD : Shop drawing made by Murinda

4. REFERENCE
 Standard drawing:
 B-U00-A-MS-0204 Rev 5 (Building Works – Typical Detail Interior Block Wall)
 B-U00-A-MS-0205 Rev 5 (Building Works – Typical Detail Exterior Block Wall)
 B-U00-A-MS-0206 Rev 5 (Building Works – Typical Detail Fire Block Wall)
 Material proposal:
 A-U00-C-MS-0181 (Material Proposal for Expansion and Construction Joint Sealant)

Doc. Ref.; MIS – CM.BLDG – 012

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 QUALITY MANAGEMENT SYSTEM Page 5 of 8
Title ; Procedure No
SEALANT APPLICATION MIS – CM.BLDG – 012
& REPAIR PROCEDURE
Revision : 05

Job No ; MD-2317 Central Java IPP Project, 2 x 1000 MW Coal Fired Power Plant

5. MANPOWER AND EQUIPMENT

5.1 MANPOWER
The manpower that may be required are shown in Table 1:
Table 1: List of manpower
Quantity
No. Position
(Person)
1 Supervisor 1
2 Quality control 1
3 Safety supervisor 1
4 Surveyor 2
5 Worker ±1~2

5.2 TOOLS, EQUIPMENT AND MACHINERY

- All of the machinery, equipment and tools shall be inspected by the safety department of
MURINDA and heavy equipment shall receive acceptance certificate by safety department
of MES before its operation or use on site.
- The tools, equipment and machinery that may be required are shown in Table 2:
Table 2: List of tool & equipment

No Equipment Remarks

1 Chisel Supporting tool for removing sealant

2 Sweeper/broom For cleaning work area
3 Brush For cleaning wall (as necessary)
4 Rag cloth For wiping/cleaning (as necessary)
5 Scaffolding Supporting equipment for work at height

Doc. Ref.; MIS – CM.BLDG – 012

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 QUALITY MANAGEMENT SYSTEM Page 6 of 8
Title ; Procedure No
SEALANT APPLICATION MIS – CM.BLDG – 012
& REPAIR PROCEDURE
Revision : 05

Job No ; MD-2317 Central Java IPP Project, 2 x 1000 MW Coal Fired Power Plant

6. WORK METHOD
6.1. GENERAL
This procedure shows method of sealant application & repair procedure on:
 Project Name : CENTRAL JAVA IPP, 2 X 1000 MW COAL FIRED POWER
PLANT PROJECT
 Location : BATANG – CENTRAL JAVA
 Client : MITSUI ENGINEERING & SHIPBUILDING CO., LTD

This work procedure is a guidance to achieve a successful work completion with acceptable
quality, within schedule and with client’s satisfaction.
To achieve good performance, this procedure in this document must be followed strictly. In
case of any changes or adaption of different method or action from this document, written
notice/instruction from Site Manager under the approval of MES or Authorized MES’s
representative.

6.2. WALL SEALANT APPLICATION & REPAIR PROCEDURE

Sealant material which need to be use on sealant repair works are categorized as below.
1) Sealant Repair at Energized Building
A. Inside Building
1. For application at Firerated Wall: Use Sikaflex-400 Fire ex. SIKA.
2. For application at Normal Wall: Use Seal 'N' Flex 1 ex. Bostik.
Note:
For sealant application or repair which conducted inside an energized building, prior to
work, worker must install scaffolding protection as shown on “Attachment-4” to avoid
any damage or stain to already installed equipments inside the energized building.
B. Outside Building
All sealant applications to use Seal 'N' Flex 1 ex. Bostik.

Doc. Ref.; MIS – CM.BLDG – 012

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 QUALITY MANAGEMENT SYSTEM Page 7 of 8
Title ; Procedure No
SEALANT APPLICATION MIS – CM.BLDG – 012
& REPAIR PROCEDURE
Revision : 05

Job No ; MD-2317 Central Java IPP Project, 2 x 1000 MW Coal Fired Power Plant

2) Sealant Repair at Non-Energized Building

A. Inside Building
1. For application at Firerated Wall: Use Sikaflex-400 Fire ex. SIKA.
2. For application at Normal Wall: Use Seal 'N' Flex 1 ex. Bostik.
B. Outside Building
All sealant applications to use Seal 'N' Flex 1 ex. Bostik.

Sealant Application which need to be repaired are categorized as below:

1) Damaged sealant application.
Note:
 Apply for both energized or non-energized building.
 Area to be decided at site after conducting visual inspection at site.
2) Previous applied normal sealant material (PROseal–Pass 100 ex. Propan) which applied
on firerated wall inside building to be removed & changed to firerated sealant Sikaflex-
400 Fire ex. SIKA.
Note:
 Apply for both energized or non-energized building.
 Area to be repaired refer to building list on SI-MURINDA-257 Rev 0.

Please refer to “Attachment – 4” of this document for step by step sequence for this
sealant application & repair procedure.

7. SAFETY PLAN
7.1 SAFETY TRAINING & PPE PROVISION:
- Prior to commencement of work, induction training will be provided by contractor to
ensure that all workers (related to this task) are conversant with site layout, welfare
provision and emergency procedure.
- All necessary Personal Protective Equipment (PPE) shall be provided by the contractor
to their workers.

Doc. Ref.; MIS – CM.BLDG – 012

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 QUALITY MANAGEMENT SYSTEM Page 8 of 8
Title ; Procedure No
SEALANT APPLICATION MIS – CM.BLDG – 012
& REPAIR PROCEDURE
Revision : 05

Job No ; MD-2317 Central Java IPP Project, 2 x 1000 MW Coal Fired Power Plant

7.2 OTHER PREVENTION MEASURES:

- Contractor shall provide adequate light at the construction site when working at room or
building with low illumination and at night.
- Electric tool that is used must be check carefully to prevent electric shock accident.

Doc. Ref.; MIS – CM.BLDG – 012

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ATTACHMENT 3:
INSPECTION AND TEST PLAN

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 Doc.No. Revision :

MIS-QC-ITP-001 2
Inspection And Test Plan for Sealant Application & Repair Procedure
Project No. : MD - 2317 DATE:

Project : Central Java Power Plan Project 19-Sep-2019

Time Inspection / Responsbility*
No Item Description/Inspection Activity & Test Plan Method of Inspection Acceptance Criteria / Reference Verifying Document Remarks
Frequency
MIS SC / MES E&M BPI

Sealant Application & Repair Works

A New Sealant Application (for Energized or Non-Energized Building)

(1) Cleaning wall surface Visual Cleaning wall portion where we plan to apply MIS-QC-FORM-048 Once, before applying A1 W2 N/A N/A
sealant (to avoid poor bonding between existing sealant
wall and new applied sealant).

(2) Material acceptance Visual Used sealant: MIS-QC-FORM-048 Once, before applying A1 W2 N/A N/A
1) For Inside Building Application sealant
a. For normal wall use Seal 'N' Flex 1 ex. Bostik
(refer to A-U00-C-MS-0181).
b. For firerated wall use Sikaflex-400 Fire ex.
SIKA.
2) For Outside Building Application: Use Seal 'N'
Flex 1 ex. Bostik (refer to A-U00-C-MS-0181).

(3) Sealant application Visual * Intended joint completely covered with sealant. MIS-QC-FORM-048 Once, after applying A1 W2 N/A N/A
* Joint sealant is visually smooth and consistent sealant
surface.

B Sealant Repair Work (for Energized or Non-Energized Building)

(1) Removal of existing sealant application Visual Visual check: Sealant on inspected corner has been MIS-QC-FORM-048 Once, before re-applying A1 W2 N/A N/A
removed completely. sealant

(2) Cleaning wall surface Visual Cleaning wall portion where we plan to re-apply MIS-QC-FORM-048 Once, before re-applying A1 W2 N/A N/A
sealant (to avoid poor bonding between existing sealant
wall and new applied sealant).

(3) Material acceptance Visual Used sealant: MIS-QC-FORM-048 Once, before re-applying A1 W2 N/A N/A
1) For Inside Building Application sealant
a. For normal wall use Seal 'N' Flex 1 ex. Bostik
(refer to A-U00-C-MS-0181).
b. For firerated wall use Sikaflex-400 Fire ex.
SIKA.
2) For Outside Building Application: Use Seal 'N'
Flex 1 ex. Bostik (refer to A-U00-C-MS-0181).

(4) Sealant application Visual * Intended joint completely covered with sealant. MIS-QC-FORM-048 Once, after re-applying A1 W2 N/A N/A
* Joint sealant is visually smooth and consistent sealant
surface.

33/58
 Doc.No. Revision :

MIS-QC-ITP-001 2
Inspection And Test Plan for Sealant Application & Repair Procedure
Project No. : MD - 2317 DATE:

Project : Central Java Power Plan Project 19-Sep-2019

Time Inspection / Responsbility*
No Item Description/Inspection Activity & Test Plan Method of Inspection Acceptance Criteria / Reference Verifying Document Remarks
Frequency
MIS SC / MES E&M BPI

C Final Visual

(1) Final visual inspection (sealant repair) Visual Joint sealant is visually smooth and consistent MIS-QC-FORM-048 Once after sealant has A1 W1 N/A N/A
surface. been applied

LEGEND :
INSPECTION/TEST/VERIFICATION CODE MIS : PT.MURINDA IRON STEEL
A1 : 100 % Actual Inspection Test MES : MITSUI ENGINEERING & SHIPBUILDING CO.,LTD.
A2 : Sample Inspection/Test SC : SUMITOMO CORPORATION
W1 : 100% Witness Inspection Test BPI : PT. BHIMASENA POWER INDONESIA
W2 : Spot Witness
DOCUMENTATION
R1 : 100% Documentation Review
R2 : Sample Document Review
FI : For Information Only

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 QUALITY MANAGEMENT SYSTEM MIS-QC-FORM-048 Date:

Rev: 02

SEALANT APPLICATION INSPECTION REPORT Doc.No. : Page : __ of __

Project : CENTRAL JAVA POWER PLANT PROJECT Project No: MD2317

Location :

Drawing Reference :

RESULT
No. ITEM OF INSPECTION ACCEPTANCE CRITERIA REMARKS
YES NOT N/A
1 NEW SEALANT APPLICATION (FOR ENERGIZED OR NON-ENERGIZED BUILDING)
- Cleaning wall surface Cleaning wall portion where we plan to apply
sealant (to avoid poor bonding between
existing wall and new applied sealant).

- Material acceptance Used sealant:

1) For Inside Building Application
a. For normal wall use Seal 'N' Flex 1 ex.
Bostik (refer to A-U00-C-MS-0181).
b. For firerated wall use Sikaflex-400 Fire ex.
SIKA.
2) For Outside Building Application: Use Seal
'N' Flex 1 ex. Bostik (refer to A-U00-C-MS-
0181).
- Sealant application * Intended joint completely covered with
sealant.

* Joint sealant is visually smooth and

consistent surface.

2 SEALANT REPAIR WORK (FOR ENERGIZED OR NON-ENERGIZED BUILDING)

- Removal of existing sealant application Visual check: Sealant on inspected corner
has been removed completely.

- Cleaning wall surface Cleaning wall portion where we plan to re-

apply sealant (to avoid poor bonding between
existing wall and new applied sealant).

- Material acceptance Used sealant:

1) For Inside Building Application
a. For normal wall use Seal 'N' Flex 1 ex.
Bostik (refer to A-U00-C-MS-0181).
b. For firerated wall use Sikaflex-400 Fire ex.
SIKA.
2) For Outside Building Application: Use Seal
'N' Flex 1 ex. Bostik (refer to A-U00-C-MS-
0181).
- Sealant application * Intended joint completely covered with
sealant.

* Joint sealant is visually smooth and

consistent surface.

3 FINAL VISUAL
- Final visual inspection (sealant repair) Joint sealant is visually smooth and consistent
surface.

Notes :

MURINDA MES SC
Prepared by Inspected by Approved by Witnessed by
Name

Signature

Date

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ATTACHMENT 4:
METHOD DRAWING

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 ATTACHMENT 5:
BUILDING LIST FOR SEALANT APPLICATION

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Building List for Sealant Application
No. Work Type Work Item
1 Repair Works Change existing sealant with firerated
sealant Sikaflex-400 ex. SIKA
2 Repair Works Change existing sealant with sealant
Seal 'N' Flex 1 ex. Bostik
3 Future Application Apply firerated sealant Sikaflex-400 ex.
SIKA & Seal 'N' Flex 1 ex. Bostik
Building
Compressor/Fabric Filter/Ash Handling Control & Electrical House
Auxiliary Boiler & Electrical Room
Switchyard Relay & Control Building
Water Treatment Plant Control Room
Ammonia Removal System/Electrical & Control Room
Process Waste Water Treatment Plant/Electrical & Control Room
Coal Handling Control & Electrical House
SWFGD Electrical House
Coal Runoff Waste Water Treatment Plant/Electrical & Control Room
Ash Runoff Waste Water Treatment Plant/Electrical & Control Room
Coal Yard Electrical House
Coal Jetty Electrical House
Administration Building
Cems Room
Fire Water Booster Pump House
TWR-5 MCC Room
TWR-6 MCC Room
Administration Building
Ash Truck/Bulldozer Garage
Fire Fighting Truck Garage
Gate House
2nd Coal Runoff Waste Water Treatment Plant/Electrical & Control Room
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