Cost-Efficient Lubrication

Reliability Products
For Coal-fired Thermal Power Plants

Recognized & Registered Under

Importance of Lubrication Reliability

Maintenance Equipment
Expenditure goes Failures can be
into Equipment traced to poor
Lubrication Lubrication.

Increase in Plant
Reliability with
Contamination
Control in oil
Wings of Lubrication Reliability Program

Oil Analysis &

Lubrication Lubrication
Contamination
Selection Handling
Control
Oil Analysis & Contamination Control

Oil Analysis Programme

• Regular Trend Monitoring of Lube and Hydraulic oil

properties

External Purification Systems

• Maintenance of benchmark Oil Parameters like NAS,

Moisture, TAN etc.

Optimizing Cost of OEM fitted filters

• Indigenization and cost efficient replacement of OEM

fitted filters
Oil Analysis & Contamination Control
Early Detection of Equipment Failures Break-up of Maintenance Budget
BHEL Recommended Oil Analysis
Particulate Solid Particle Moisture Total Acid Reference
Contamination Weight Number Documents
(BHEL)

Unit NAS / ISO ppm ppm mgKOH/gm

Test Method ISO 4406 / DIN: 51592 ASTM D1744 / ASTM D974
NAS 1638 DIN 51777-1 & IS: 1448, P-1
3 DIN 51 558-1

Lube Oil / ISO --/17/14 500 100 0.50 BHEL - 6.1-0130

Seal Oil (NAS 8) & 6.3-0080

FRF / EH Oil ISO --/15/12 N/A 1000 0.20 BHEL 6.1-0140 &
6.3-0082

Coal Mill Gear ISO 17/15/12 500 1000 -- BHEL Manual –

Oil XRP Series
(Section 5.5b)
Hydraulic Oil NAS 5 N/A 100 --
(CHP Area)
Thermal Power Plant – Coal Based

4. Ash Handling
Plant
3. Coal
Handling Plant
2. Boiler
Maintenance

1. Turbine
Maintenance
5. Cooling
Tower

6. Chemistry Lab
Turbine Section – Lubrication Applications

Turbine Lube Oil System (Lube Oil)

•Main Lube Oil Tank, Duplex Filters (Boll & Kirch / Hydac), JOP Filters

Control / EH System (FRF / EH Oil)

•FRF Oil Tank, Hydraulic System Filters (PALL/Hydac), Fuller Earth Filters, Polishing
Filters, Drying Filters (Hilliard), Control Rack Filters (Mann+Hummel)
TD-BFP (Lube Oil)
•Lube Oil Tank, Duplex Filters (Boll & Kirch), JOP Filters

MD-BFP (Lube Oil)

•Lube Oil Tank, Duplex Filters (Eaton/Inter-normen)

HP-LP Bypass (FRF / EH Oil)

•Hydraulic / FRF Oil, Hydraulic System Filters (PALL/Hydac), Regeneration Filters

Seal Oil System (Seal Oil)

•Seal Oil Tank, Duplex Filters (Boll & Kirch / Hydac)
Boiler Section – Lubrication Applications

Coal Mill Gear Box (Gear Oil)

•Gear Box Oil Tank, Duplex Filters (Mikroflo, Bhagwati)

Coal Mill Thruster Hydraulics (Hydraulic Oil)

•Hydraulic Oil Tank, Pressure Filters

FD Fans (Lube Oil)

•Bearing Lube Oil Tank, Duplex Filters (Mikroflo, Bhagwati)

ID Fans (Lube Oil)

•Bearing Lube Oil Tank, Duplex Filters (Mikroflo, Bhagwati)

PA Fans (Lube Oil)

•Bearing Lube Oil Tank, Duplex Filters (Mikroflo, Bhagwati)

Air Pre-Heater (Gear Oil – 680 cSt)

•Rig Gear Lubrication System
Coal & Ash Handling Plant

Wagon Tippler (Hydraulic Oil)

•Hydraulic System, Hydraulic Filters (Hagglund, Rexroth)

Stacker Reclaimer (Hydraulic Oil)

•Hydraulic System, Hydraulic Filters (Hydac, Parker, Rexroth)

Side Arm Charger (Hydraulic Oil)

•Hydraulic System, Hydraulic Filters (Hydac, Parker, Rexroth)

Apron Feeder (Hydraulic Oil)

•Hydraulic System, Hydraulic Filters (Hydac, Parker, Rexroth)

HCSD Pump (Hydraulic Oil)

•Hydraulic System, Hydraulic Filters (Hydac, Parker, Rexroth)
Chemistry Lab – Lubrication Testing

Solid Particulate Contamination

•ISO 4406, NAS 1638

Mechanical Impurities (by weight)

•DIN: 51592,

Moisture Content
•ASTM D1744, DIN 51777-1, DIN 51 777-3

Neutralization Number
•ASTM D974 , IS 1448 (P-1), DIN 51 558-1

Viscosity
•ASTM D445, IS 1448 (P-25), DIN 51 562-1
Minimac Systems - Profile

Incorporated in 2012.

Recognized as Start-up under DPIIT (Ministry of Commerce &

Industries, GoI),

Registered as MSME under NSIC

Founder’s Profile – B.Tech. (IIT-ISM Dhanbad), PGP-MX (IIM-

Indore), MLT-1 (ICML, USA)

Organisational Structure – Engineering, R&D, Production, Projects,

After Sales, Marketing & Solutioning, Training & Awareness
Minimac Systems - Offerings
 Minimac Offers - Products, Services, Consultancy and Awareness Programmes across
End-User industries for

 Industrial Lubricant Life-Cycle Extension

 Improvement of Machinery Reliability & Productivity

Products Offerings Services Offerings

Oil Purification Systems
Flushing Systems
Fluid Filtration Housing Skids
OEM Filter Replacements / Equivalents
Equipment Rentals
Job Work Contracts of Flushing / Oil
Purification
Contracts of Oil Analysis
Technical Consultancy & Expertise Manpower

Oil Testing & Monitoring Awareness & Training Programmes

Fluid Process Equipment
Oil Purification Equipment

Oil Filtration Systems Coalescer Separators Electrostatic Oil Cleaners

FRF (EH Oil) Conditioners Vacuum Dehydration Systems

Results of Oil Purification
Moisture Removal by MINIMAC in Turbine LOS
Start 10h 20h 30h 40h Result

Before Before
After After
0.2% 0.13% 0.09% 0.06% 0.03% NIL

Before After
Turbine End Bearing Pictures from TSPL, Vedanta

Running WITHOUT Minimac Running WITH Minimac

Servo Valve deposited with varnish
removed with MINIMAC
Filter Replacements (Make In India – Initiative)

Multi-Mantle Multi-Candle Star Pleated Filter

Filter Filter

Stainless Ring Type Filter

Steel Filter
Filter Replacements (Make In India – Initiative)

Fuller Earth Filter Dry Ion Resin Filter Drying Filter Polishing Filter

Plate Gap Filter Coalescer Filter Cartridge Filters Bucket Filters

Measurement of Solid Particles

 Patch Testing Kit / Sediment Analysis

– Manual (Follows ISO 4406)
 Laser Particle Counter
 Features – (8 Channel/Sizes)
 Sizes : 4, 6, 14, 21, 25, 38, 50, 70
 Online (Mounted on Lube System Directly)
Patch Testing Kit / Sediment Analysis
 Portable
 Fixed
 Offline
 Workshop Application
 Laboratory Application

Laser Particle Counters

Measurement of Moisture & Viscosity

Moisture
 Online Monitoring : Moisture Sensor
 Laboratory Analysis : Karl Fischer Titration
 Field Analysis : Hydrogauge
Moisture Sensor Hydrogauge

Viscosity
 Laboratory Analysis
 Field Analysis : Visgauge

Karl Fischer Titrator Visgauge

Clients (Power Sector)
Registrations & Contacts

UAM : 525491282685 DIPP45223 NSIC/GP/PUN/2019/68524

Vendor Code : V1128361 Vendor Code : M06968-01 Certified OEM / Brand

Regn No : 201/M29164 Start-up Member Cert No : MLT I-011754

Certifications & Awards
Contacts

Minimac Systems Pvt Ltd

Gat No 68, Plot No 11
Jyotiba Nagar
Talwade, Pune, INDIA - 412114

Email : info@minimac.in
Web : www.minimacsystems.com
Phone : +91 70309 01266, +91 70309 01267, +91 90110 63946