Professional Documents
Culture Documents
Nts CLASS
Nts CLASS
Nts CLASS
6
Module Title: PROJECT AND CONSTRUCTION
MANAGEMENT
MODULE -5
ER.ASHWINI PATIL
©M. S. Ramaiah University of Applied Sciences
Construction Equipment and
Management
ER.ASHWINI PATIL
©M. S. Ramaiah University of Applied Sciences
Intended Learning Outcomes
• At the end of the session, students will be able to:
– Describe the significance of taking safety measures during
equipment operation
– Calculate the total cost of operating an equipment and its
production rate
– Analyze the suitability of equipment plan based on project
requirements, equipment availability and total cost of operation
– Perform equipment replacement analysis based on depreciation
analysis and cost of employing an equipment
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©M. S. Ramaiah University of Applied Sciences
Introduction
• Wide variety of relatively heavy machines which perform specific
construction (or demolition) functions under power
• Used to perform repetitive operations
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©M. S. Ramaiah University of Applied Sciences
Advantages of Utilizing Construction Equipment
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©M. S. Ramaiah University of Applied Sciences
Types of Construction Equipment and their
Selection Criteria
• Earthwork equipment
• Concreting equipment
• Hoisting equipment
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©M. S. Ramaiah University of Applied Sciences
Types of Earthwork Equipment
Backhoe
Roller compactor
Front shovel
Scraper
Dragline Dumper
Clamshell Grader
Dozers
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Backhoe
Used to:
• Clean up construction areas
• Dig holes in the ground
• Smoothen uneven ground
• Make trenches and ditches
• Remove deep roots from trees
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Front shovel
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Dragline
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Clamshell
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Dozers
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Roller compactor
• Compaction of earth and other materials
• Large works of highways, canals and airports
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©M. S. Ramaiah University of Applied Sciences
Scraper
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©M. S. Ramaiah University of Applied Sciences
Dumper
• Horizontal transportation of
materials on and off sites
• Large capacity dumpers used
in mines and quarries
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Grader
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Selection Criteria for Earthwork Equipment
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©M. S. Ramaiah University of Applied Sciences
Planning of number of Earthwork Equipment , depends on:
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©M. S. Ramaiah University of Applied Sciences
Types of Concreting Equipment
Concrete mixers
Concrete pumps
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Concrete batching and mixing plant
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©M. S. Ramaiah University of Applied Sciences
Concrete mixers
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Concrete transit mixers
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©M. S. Ramaiah University of Applied Sciences
Concrete pumps
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©M. S. Ramaiah University of Applied Sciences
Selection Criteria for Concreting Equipment
Site characteristics
Equipment availability
Continuity of operation
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©M. S. Ramaiah University of Applied Sciences
Selection Criteria for Concreting Equipment (cont…)
Weather conditions
Temporary works
Time restrictions
Concrete specifications
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©M. S. Ramaiah University of Applied Sciences
Concrete-mixing equipment selection will depend on
following factors:
Maximum and the total output required in a given time frame
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©M. S. Ramaiah University of Applied Sciences
Concrete-placement equipment selection depends on
following factors:
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©M. S. Ramaiah University of Applied Sciences
Hoisting Equipment
Group of equipment employed mainly for lifting or lowering of unit
load and others
Hoisting
Equipment
Hoists Cranes
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Chain Hoist
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Electric Hoist
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Tractor Hoist
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Cranes
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Selection of Cranes
– Building height
– Project duration
• Capability
– Power supply
– Operators visibility
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• Safety
– Productivity
• Site Conditions
– Operating clearance
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Mobile Cranes
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Mobile Cranes
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Tower Cranes
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Tower Cranes
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Derrick Cranes
• Preferable for high-rise and apartment buildings
• Can be used for both long term and short term projects
• Used when
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©M. S. Ramaiah University of Applied Sciences
Session Summary
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©M. S. Ramaiah University of Applied Sciences
Concrete and Asphalt Plants
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Ready mix concrete(RMC):
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Need for Ready Mix concrete
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Production of RMC
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Flowchart of Manufacturing Process
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Ready Mix Batching Plant
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Raw Materials
• Water
• Additives
• Cement
• Aggregate
• Air
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Aggregates
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Additives
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Water
• Vital fluid
• Sets off a chemical reaction when it
comes into contact with the cement
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Cement
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Concrete mixing
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Ready to use for site
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Equipment Required in R. M. C.
1. Batching plant
2. Silos
3. Belt Conveyor
4. Transit mixer
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Batching
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Manual Batching Plant
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Semi automatic Batching Plant
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Automatic Batching Plant
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Storage Silos
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Aggregate Feeding Belt Conveyors
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Ready-mix Concrete Portable Conveyors
• For handling Ready Mix Concrete output from batching plant to transit
mixer / outer area
• Stationary or portable special type belt conveyors
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Transit Mixer
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Sampling and Testing of RMC
• Workability
– Slump
– Compacting factor
• Strength
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©M. S. Ramaiah University of Applied Sciences
Environmental Considerations
• External appearance
• Plant, office buildings and staff facilities
• Traffic control and cleanliness
• Site safety
• Air pollution
• Noise and vibration
ER.ASHWINI PATIL
©M. S. Ramaiah University of Applied Sciences
Advantages Of Ready Mix Concrete
• Quality assurance
• Elimination of manual errors
• Mass production of concrete possible
• Water cement ratio maintained
• Reduced material wastage
• Labour cost saved
• Design mix as per IS standards
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©M. S. Ramaiah University of Applied Sciences
Disadvantages of Ready Mix Concrete
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©M. S. Ramaiah University of Applied Sciences
ASPHALT PLANT
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Asphalt concrete
• Composite material
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Asphalt plant
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Asphalt plant
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©M. S. Ramaiah University of Applied Sciences
Types of Plants
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Typical Batch Plant
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Components of a Drum type Plant
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Material Flow Diagram
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Batch plant operations
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Material Blending (bins)
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The Aggregate Dryer
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Aggregate Dryer Performs Two Functions
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Mixing Tower
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Typical Mixing Cycle
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Burner
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Baghouse
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Air flow through baghouse
• Some utilize cyclone or knock
down box
• Air flows below and up through
bags and into top of baghouse
• Bag pulse to release built up
dust material
• Dust augured back to drum and
blended with mix
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Silo System
• Allow plant to continue
production while waiting on
customers
• Allow production/sale of
multiple mixes
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Drum Plant
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Parallel flow drum plant
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Counter Flow Drum Plant
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Double-Drum Plant
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Double-Drum Plant
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Portable Drum Plant
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Modern Fixed Drum Plant
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Plant Control
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Precast Flat Panel Systems
• Precast panels cast and cured in a controlled factory environment
• Helps ensure panel quality and uniformity
• Can be installed in a short span of time
• No requirement of curing
• Elimination of weather delays
ER.ASHWINI PATIL
©M. S. Ramaiah University of Applied Sciences
Precast Flat Panel Systems
• Cast as
– solid reinforced precast concrete (flat panels), or
– reinforced concrete ribbed panels with a thin exterior shell
• Stronger concrete panels than poured concrete walls
• Thinner and lighter weight
• Walls can be customized during the order process
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©M. S. Ramaiah University of Applied Sciences
Installation Procedure
• Planning
• Code Acceptance
• Arrange crane access
• Prepare foundation base
• Place and assemble panels
• Pour slab and install floor system
• Backfill
ER.ASHWINI PATIL
©M. S. Ramaiah University of Applied Sciences
SUMMARY
ER.ASHWINI PATIL
©M. S. Ramaiah University of Applied Sciences
CONSTRUCTION
EQUIPMENTS(MIXING,TRANSPORTATIO
N ,PLACING,COMPACTION AND
CONSTRUCTION MATERIALS
ER.ASHWINI PATIL
©M. S. Ramaiah University of Applied Sciences
Intended Learning Outcomes
ER.ASHWINI PATIL
©M. S. Ramaiah University of Applied Sciences
Modern Construction Materials
• Cement
• Concrete
• Steel
• Aluminium
• Plastic
• Non-weathering Materials
• Construction Chemicals
• It acts as a binder
• Can be hydraulic or
non-hydraulic
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©M. S. Ramaiah University of Applied Sciences
Cement
• Types of modern cement
– Portland cement
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Cement
• Expansive cement
• Colored cement
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Cement
• Super-sulfated cement
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©M. S. Ramaiah University of Applied Sciences
Grade of Cement
• Classified into 3 grades
– Tested as per IS 4031-1988
• 33 grade
1 • 28 days strength not less than 33 N/mm2
• 43 grade
2 • 28 days strength not less than 43 N/mm2
• 53 grade
3 • 28 days strength not less than 53 N/mm2
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©M. S. Ramaiah University of Applied Sciences
Manufacturing of Cement
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©M. S. Ramaiah University of Applied Sciences
Manufacturing of Cement
Wet Process
Dry Process
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Wet Process
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Dry Process
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Aggregates
• Important constituents in
concrete
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• Can be classified as
– Normal weight aggregates
– Artificial aggregates
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Source of Aggregates
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Source of Aggregates
– Weathering agencies
– Cementing materials
• Carbonaceous, siliceous or
argillaceous in nature
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Source of Aggregates – contd..
– Foliated structure
Marble
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Size of Aggregates
• Max size – 80 mm
– Reduction in water
requirement
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Shape of Aggregates
• Affects workability of
concrete
• Type of crusher
• Reduction Ratio
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Shape of Aggregates – contd..
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Shape of Aggregates – contd..
• Angular aggregates -
better interlocking
• Angular aggregates –
higher bond strength
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Texture of Aggregates
• Affects workability.
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Grading of Aggregates
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Manufacturing of Concrete
• Process involves:
– Batching
– Mixing
– Transporting
– Placing
– Compacting
– Curing
– finishing
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Batching
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Volume Batching
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Weigh Batching
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Weigh Batching
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Measurement of Water
• Weigh Batching
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Mixing
• Homogeneous, uniform in
colour and consistency
• Two methods
– Hand Mixing
– Machine Mixing
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Hand Mixing
• Impervious concrete or
brick floor.
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Hand Mixing
• Uniformity of colour
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Hand Mixing
• Uniform mixture – 20 cm
thick
• Water is sprinkled
• Uniform, homogeneous
concrete
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Machine Mixing
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Machine Mixing
• Concrete Mixers
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Machine Mixing
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Machine Mixing
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Mixing Time
• Optimum benefit
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Concrete high-speed mixer in a batching plant ER.ASHWINI PATIL140
©M. S. Ramaiah University of Applied Sciences ©M. S. Ramaiah University of Applied Sciences
Transporting
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Transportation
• Methods adopted
– Mortar Pan
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Transportation
• Methods adopted
– Belt Conveyors
– Chute
– Transit Mixer
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Mortar Pan
• Disadvantage – exposes
greater surface area
• Wetted at start
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Wheel Barrow
• Hauling – comparatively
longer distance
• Pneumatic wheel
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Crane, Bucket and Rope way
• High-rise construction
projects
• Move concrete
horizontally as well as
vertically
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Crane, Bucket and Rope way
• Concrete work in a
valley or of a pier
• Concrete discharged
from the smallest
height
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Truck Mixer and Dumpers
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Belt Conveyors
• Limited applications
• Principal objection –
concrete tends to
segregate on steep
inclines
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Belt Conveyors
• Segregation - rubber
belt vibration
• Concrete should be
remixed
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Chute
• No separation or segregation
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Skip and Hoist
• Transporting
concrete vertically
up
• Taller structures
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Transit Mixer
• RMC Plant
• Truck mounted
• Capacity - 4 to 7 cubic
meter
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Transit Mixer
• 2 variations:
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Placing Concrete
• Optimum results
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Placing Concrete
• Great thickness -
placed in layers
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Placing Concrete
• Thickness of layers -
mode of compaction
• RCC – layers - 15 to
30 cm thick and in
mass concrete - 35
to 45 cm thick
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Placing Concrete
• Reinforcement and
joints are checked
• Formwork – mould
releasing agents
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Placing Concrete
• Reinforcement -
clean and free from
oil
• Small quantity at a
time
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Formwork
• Rigid
• Prevent loss
of slurry
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Summary
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Compaction of Concrete
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Compaction of Concrete
– High percentage of
entrapped air – higher
compacting efforts
– Insufficient compaction
increases permeability
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Compaction of Concrete
Methods
– Hand Compaction
– Roding
– Ramming
– Tamping
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Compaction of Concrete
Methods
– Compaction by Vibration
• Internal vibrator (Needle vibrator)
• Formwork vibrator (External vibrator)
• Table vibrator
• Platform vibrator
• Surface vibrator (Screed vibrator)
• Vibratory Roller
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©M. S. Ramaiah University of Applied Sciences
Compaction of Concrete
Methods
• Compaction by Pressure and Jolting
• Compaction by Spinning
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Hand Compaction
• Large quantity of
reinforcement
• Thickness -15 to 20 cm
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Rodding
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Ramming
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Tamping
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Compaction by Vibration
• Satisfactory results
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Compaction by Vibration
• Congestion of
reinforcement
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Internal Vibrator
• Eccentric weights
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Internal Vibrator
• Needle diameter - 20 mm to 75
mm and length - 25 cm to 90 cm
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Formwork vibrator (External vibrator)
• Machine – clamped on
external wall surface
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Formwork vibrator (External vibrator)
• Reinforcement, lateral
ties and spacers
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Table Vibrator
Or
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Table Vibrator
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Platform vibrator
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Surface vibrators
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Vibratory Roller
• Very dry and lean concrete
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Compaction by Pressure and Jolting
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Compaction by Spinning
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Compaction by Spinning
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Curing of Concrete
• Hydration
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Curing of Concrete
• Irreparable loss
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Curing of Concrete
Methods
• Water curing
• Membrane curing
• Application of heat
• Miscellaneous
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Water curing
Methods
• Immersion
• Ponding
• Spraying or
Fogging
• Wet covering
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Membrane curing
• Bituminous compounds,
polyethylene or polyester film,
rubber compounds
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Application of heat
• Development of strength -
function of time and
temperature
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Application of heat
• Concrete cannot be
subjected to dry heat
• Steam curing
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Finishing
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Finishing
• Surface finishes
– Formwork Finishes
– Surface Treatment
– Applied Finishes
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Finishing
• Formwork Finishes
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Finishing
• Surface Treatment
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Finishing
• Surface Treatment
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Finishing
• Surface Treatment
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Finishing
• Surface Treatment
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Finishing
• Applied Finishes
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Testing of Fresh Concrete
• Workability
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Slump Test
• Laboratory or site
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Slump Test
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Compacting Factor Test
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Compacting Factor Test
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Compacting Factor Test
Compaction Factor Apparatus for use with Aggregate not
exceeding 40 mm Nominal Max. Size
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Workability, Slump and Compacting Factor of Concretes with 20 mm or 40 mm
Max. Size of Aggregate
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©M. S. Ramaiah University of Applied Sciences
Flow Test
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©M. S. Ramaiah University of Applied Sciences
Flow Test
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©M. S. Ramaiah University of Applied Sciences
Kelly Ball Test
• Field test
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Vee Bee Consistometer Test
• Laboratory test
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©M. S. Ramaiah University of Applied Sciences
Vee Bee Consistometer Test
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©M. S. Ramaiah University of Applied Sciences
Testing of Fresh Concrete
• Bleeding
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©M. S. Ramaiah University of Applied Sciences
Testing of Fresh Concrete
• Bleeding
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©M. S. Ramaiah University of Applied Sciences
Testing of Fresh Concrete
ER.ASHWINI PATIL
©M. S. Ramaiah University of Applied Sciences
Penetrometer Test
ER.ASHWINI PATIL
©M. S. Ramaiah University of Applied Sciences
Testing of Hardened Concrete
– Compression Test
– Flexural Strength
ER.ASHWINI PATIL
©M. S. Ramaiah University of Applied Sciences