NUCLEAR POWER CORPORATION OF INDIA LTD KAKRAPAR ATOMIC POWER PROJECT-3&4 COMMON SERVICES PACKAGE PAGE NO. 1 of 15 FUNCTIONAL TEST PROCEDURE FOR LOCAL CONTROL PANEL OF | REV.NO. : 01 FIRE WATER SPRAY SYSTEM(MCZS/MVWS) NUCLEAR POWER CORPORATION OF INDIA LTD. (A Govt. Of India Enterprise) PROJECT KAKRAPAR ATOMIC POWER PROJECT-UNIT 3 &4 NPCILDOC No. +: KAPP-384/67140/6098/TP REVISION No. RO RI DATE OF ISSUE nay | nar (MONTH/YEAR) TOTALNOOFPAGES —: 15 i ‘Including cover sheet) FUNCTIONAL TEST PROCEDURE FOR LOCAL CONTROL PANEL OF FIRE WATER SPRAY SYSTEM (MCZS/MVWS) TECHNICO L&T NPCIL | PREPARED st 7 | ey D.Ghosh G+ 09.11.17 | CHECKED | D.Ghosh -| 09.11.17 i2a7 | ACH SD] 16.11.17 ou Ge! ne jf | ata | Ty spe | 20.11.17 REVIEWE | PKS LITT geay | pth i RN 20.11.17 |] Approve | PKS | Y-~ Joos | py 12.11.17 | PVP spr} 20.11.17 DBY 5 (NAME) | (SIGN) | (DATE) | (NAME) | (SIGN) | (ATE) | (NAME) | (SIGN) | (DATE) (For Revisions see Revision Control Sheet) ISSUED BY: ‘TECHNICO, KOLKOTA.NUCLEAR POWER CORPORATION OF INDIA LTD KAKRAPAR ATOMIC POWER PROJECT. COMMON SERVICES PACKAGE PAGE NO. :S of 15, FUNCTIONAL TEST PROCEDURE FOR LOCAL CONTROL PANEL OF | REV.NO. :01 FIRE WATER SPRAY SYSTEM(MCZS/MYWS) 2.6.1 Format for Dimensional Check and IR / HV for Fire alarm system: 'S. | Inspection Report Reference ‘Observations Remarks No. 1__ | Condition 4 Dimensional Check ‘a | Dimensional Check as per Approved ‘Ok Not Ok. GA Floor Mounted. (67140-PL-01A) | Dimensional Check as per Approved ‘OKT Not Ok. GA Wall Mounted. (67140-PL-18) 2_| Condition 2:-IR Value Check @ IR Value in M Ohms — Before HV. ‘Ok? Not Ok [IR Value in M Ohms = After HV. ‘Ok 7 Not Ok. 3__ | Condition 3: BV Test. ‘@ | AULSKV for | Min, (Withstood) ‘Ok Not Ok. 7 Wall Mounted LCP Functional tests: See PL= 417, 16, WyI2,18, 20 L ested yr Powel ~ A ST Ske Ue OTN Pel, a lerconnection, power-up the system. Chéck the healthiness of the equipment’s by following. ~ First chek the ealthiness ofthe fire alarm panel. a, Create Input power condition +" Input power on (Single Feeder) turns YELLOW (DCI-ON). + Input Control power supply on (Single Feeder) tums GREEN (CP-ON). b, Create fire condition ‘Apply Smoke / heater blower on the Smoke & Heat detectors appropriately and dbserve following, ire Detected” LED 2 NO'S tums RED in one Zone Card. ire Card” LED 2 NO’S turns RED will blink condition. Potential Free contact for Fire Detection will be actuated Panel buzzer/hoster activate Upon checking healthiness and functionally, reset the fire condition. Create fault condition. U In Fire alarm pane c. Create fault condition ‘cl Cheek short cireuit in any of the loop observe following. In fire alarm panel: Panel buzzer/hooter activate + “FD Fault” LED turns YELLOW 2 Check open circuit in any of the loop observe following, U- Infire alarm panel: + Panel buzzesthooter activate + *FD Fault” LED tums YELLOW 4. Create press condition of Test / Accept / Reset Push Button ‘1 Check press condition of Test Push Button observe following + Panel buzzerMhooter activate + All_pane! Lamp turns GLOW. + Press Accept Push Button for acknowledge Panel buzzerfhooter + Press Reset Push Button for All system normal KAPP-SRAT6TISOIGOSETP NOV201TKAKRAPAR ATOMIC POWER PROJECT: COMMON SERVICES PACKAGE FIRE WATER SPRAY SYSTEM(MCZS/MVWS) PAGE NO. :6 of 15 FUNCTIONAL TEST PROCEDURE FOR LOCAL CONTROL PANEL OF | REV.NO. :01 2.7.1 Format for Functional Test Procedure for Fire alarm system: ‘S. | Functional Test Reference No. Observations Remarks ‘1__| Condition 1:- System Power up Ti | All the Input power will be passing through MCB and then reaching the cireuit, (ON/OFF) condition. @ | After switching ON respective MCB- ((), Panel internal arrangement lighting will be tured ON. Ok Not Ok. X C—— | After switching ON respective MCB- (Q), Panel incomer feeder ON for power supply and DC (1) lamp will ‘be yellow and control power supply CP lamp also be tumed green. Ok Not Ok. ok © | After switching ON respective MCB- ), Panel incomer supply for SDC unit, and charger card LED will glow Ok Not Ok. green, d__ | After switching ON respective MCB- (4), Panel control incomer supply for ‘Main valve (Main EV). ‘Ok Not OK i © | After switching ON respective MCB- (G), Panel control ineomer supply for Ok Not OK ‘NUCLEAR POWER CORPORATION OF INDIA LTD 7 Sub valves (Sub EV). [ \ T2_[ After power up, if fire alarm panels normal, following ean be observed | \ a) Control Power Supply on LED Glow OkTNaOK Green oe | | System on LED Glow Green ORIN OR ok | 13 | After power up, if fire panel fy not normal, folowing can be observed a [Panel buzzer on OkT Nat Ok ok gf SS ae Fas willbe yellow, OK c Display the fault and fault LED open ‘Ok/ Not Ok. Ok \ will be yellow. T] BC diow on FUSE neon lamp will be Ok INoTOR e \ hot, 2 oe ‘Note: Ensure no fault is available in the system Ln YT) Condition Ze Functional Test in fire alarm panel & detectors. rf f 2 | After ensuring that there is no fault in the fire alarm panel ‘and detectors, Smoke / heater blower will be sprayed on the detectors in Loop-1 or Loop-2 separately can be triggered and following ean be observed. v a Fire Detector FAULT (FF) Lamp ‘Ok/ Not Ok. oKfo K Q become RED ie | Panel hooter / Field hooter sounds ‘Ok Not Ok. «ele continuous! def c FD FAULT / CPS FAIL (O/A) open ‘Ok/ Not Ok. Blan Annunciation Signa willbe ovfodd showa, ZI] Acknowledgement / reset in fire alarm panel TAT | Observation For acknowledgement/Actept Push Button following conditions will occur KAPPSEASTIAOOOSRTP NOWDOTNUCLEAR POWER CORPORATION OF INDIA LTD. COMMON SERVICES PACKAGE KAKRAPAR ATOMIC POWER PROJECT 284 PAGENO. :7 of 15, FUNCTIONAL TEST PROCEDURE FOR LOCAL CONTROL PANEL OF REV.NO, :01 FIRE WATER SPRAY SYSTEM(MCZS/MVWS) ‘ + rt aero Te ED ence and other indications remain on oe [ore Fe eee ae ing aaa Woon a “After Reset, system will return to its. ‘Ok / Not Ok. foc se sono oe pen 23 “After ensuring that there isno fault in th ‘2 larm panel and detectors, Smoke / heater blower will be sprayed on the detectors in Loop-1 & Lodp-2 accordingly can be triggered and following. can be observed. Annunciation Signal will be shown. a | Fire DETECTED (FD) Lamp become ‘Ok Not Ok. RED ole’ | Panel hooter/ Field hooter sounds ORTNotOK aloe continuous! aw] © | Fire DETECTED (FD) open alarm ‘ORT Not Ok aR Za Afer ensuring that there sno full eto Wr lan panel and detector, Smoke eater lower willbe sprayed on the detectors can be triggered and following can be observed. a [ie Cand" LED 2 NO'S tums RED Ok Not Ok val bine OKO b Panel buzzer/hooter sounds ‘Ok / Not Ok. continuously aK foe Detector LED become RED ‘Ok/ Not Ok foe @__| Zone Card LED become RED OKI Wot Ok t Note: Repeat condition 2 in other detectors connected in different loop eards 3 | Condition’ ‘Acknowledgement / reset in fire alarm panel ‘Observation for acknowledgemenVAccept Push Button following conditions will occur @ | Panel buzzer/hooter will get muted ‘and other indications remain on. ‘Ok/ Not Ok oh P| Observation for Reset Push Button following conditions will occur @ | After Reset, system will etum to its ‘Ok Not Ok. OF System normal condition. 4 _ | Condition 4:- Functional Test of MAIN VALVE (MAIN EV) in LCP. (MCZS) yj Py — 22.\ ‘Alter ensuring that there is no fault inthe fire alarm panel and detectors, Smoke / heater blower will be sprayed on the detectors can be triggered and following can be observed. @ | No Lamp will glow ‘Ok/ Not Ok. ov | fa manual short is removed in the panel P/S terminal NO-1/2,) externally, Spray System Actuated Lamp becomes RED. Ok Not Ok. om ]@ | Ifa manval short is made in the respective panel LS-OP (CASI) Qo serial NO-(3/4,) exte EVOperhLamp becomes! = Ok7 Not Ok. oR ‘@_| Ifa manital short is made in the respective panel LS-CL (OAS!) er minal NO-SI6) exe EVClos§ Lamp becomeRED, ech ‘Ok Not Ok. pre @ | Ifa manual short is made in the respective panel O/L, (Over Load OKT Not Ok (a nN’ 8 ‘ hae «ne KAPP-S&AT6TIAOGOORITP NOV-2017NUCLEAR POWER CORPORATION OF INDIA LTD (COMMON SERVICES PACKAGE KAKRAPAR ATOMIC POWER PROJECT-3&4 FUNCTIONAL TEST PROCEDURE FOR LOCAL CONTROL PANEL OF FIRE WATER SPRAY SYSTEM(MCZS/MVWS ‘Contact from MCC) terminal NO- (1718, externally Motor Over Load Lamp become AMBER, ¥ [If the Hand Switch isin Open condition and 8 manual short is mede in the respective panel T/S-UP, (OTIS) terminal NO-(7/8,) externally, 24V DC will come in the Panel terminal NO-(13/14,) for MCC Relay 3. ‘Ok7 Not Ok. ons @ _ | Ifthe Hand Switch is in Close condition and a manual short is made {in the respective panel T/S-CL, (CT/LS) terminal NO-<9/10,) externally. 24V DC will come in the Panel terminal NO-(15/14,) for MCC Relay BR. ‘Oki Not Ok ok and all Sub-EV of terminal NO-17/18 (Open Li ‘Note: 1) -Ifa manual short is made in the panel O/L, (Over Load Contact from MCC) terminal externally, in the condition of 4.1.£ & g, no voltage will be received in the terminal for 3F & 3R MCC. 2) If input signal/Manual short of terminal NO-11/12, removed. (Main EV/ EV Open Limit Switch OAS2) it Switch OAS2) are In series condition and entire series system in parallel connection with Spray System Actuated Relay Contact then we will get the Spray System Actuated open-alarm Annunciation Signal. (Contact Open to Annunciation) 3 _ | Condition 5:- Funetional Test of SUB VALVE (SUB EV) in LCP. (MCZS) Sulev-s261 [40614 ‘a | ramanval short ismade inthe respective panel L-OP (CAS!) 2 ‘Ok/ Not OK OK lok \ gp SmipalNO-GN0) ext (We[ev ump becomef GREEN.) D _ | Ifamanvel short is made i respective panel LS-CL (OAS1) termipelNO-(11/12,) ext “et ARO" EMCtons am become REDS ‘Ok7 Not Ok. OK lex ~ | Ifa mangel shor is made in the respective panel OIL, (Over Load ‘Contact from MCC) terminal NO- (25/26, externally. Motor Over Load Lamp becomes AMBER. Ok Not OF. oles @ | Ifa manual short is made in the respective panel MCP-I terminal NO- (516,) externally, Fire DETECTED (FD) Lamp become RED ‘Ok Not Ok ok [oR @ | lfa manual short is made in the respective panel MCP-2 terminal NO- (78) externally, Fire DETECTED (FD) Lamp become RED ‘Ok Not Ok ok foe F | Ithe Hand Switch is in Open condition and a manual short is made Ok Not Ok, ake Aa REV.NO. :01 ww I Od KAPP-384767140/609871P NOV-207 22NUCLEAR POWER CORPORATION OF INDIA LTD KAKRAPAR ATOMIC POWER PROJECT-3. COMMON SERVICES PACKAGE PAGE NO. :9 of 15 FUNCTIONAL TEST PROCEDURE FOR LOCAL CONTROL PANEL OF | REV. NO. :01 FIRE WATER SPRAY SYSTEM(MCZS/MVWS) Tike panne pane TSOP, oN (OTIS) terminal NOAI3II4) externally, 2AV DC will come in the Panel {s terminal NO-(21/22) for MCC Reley cece ar. @ | Ifthe Hand Switch is in Close Ok/ Not Ok. condition anda manual shorts made in the respective panel T/S-CL, ii Cag anal NO sig) Kop ‘externally. t 24V DC will come in the Panel terminal NO-(23/22,) for MCC Relay 3R. © _ | After ensuring that there is no fault in the fire alarm panel and detectors, Loop-1 & Loop-2 will be on the normal condition and Manual Call Point 1 & 2 can be triggered and following can be observed. @ | Fite DETECTED (FD) Lamp become ‘Ok/ Not Ok RED. eK | 3 | Panel hooter/ Field hoctersoands Ok Nat Ok continuous OR © | Fite DETECTED (FD) open alarm ORT NOLO come down for Annunciation, of 6.1_| Acknowledgement / reset in fire alarm panel 6.1.1 | Observation for acknowledgement/Accept Push Bution following conditions will occur = @ | Panel buzzer/hooter will get muted ‘Ok7 Not Ok. ‘and other indications remain on. €.1.2 | Observation for Reset Push Button following conditions will occur | After Rese, system will rerum to is ORT Not Ok System normal condition 7 ‘Testing of potential free contacts for CPS fail, FD fault, Fire detected, and Spray system actuated following conditions will occur a FD fault / CPS fail (O/A), continuity Ok/ Not Ok. test of potential free contact for terminal NO-(22/23.) 'b | Fire detected (O/A), continuity test oF OkTNot OK potential free contact for terminal ohh NO-(2728,) © | Spray system actuated (O7A), OR/Ner Ok . a continuity test of potential free contact for terminal NO-(19/20.) 4 2.8 Floor Mounted LCP Functional test After interconnection, power-up the system. Check the healthiness of the equipment’s by following, First check the healthiness of the fie alarm panel. a, Create Input power condition 7 + Input power on (Feeder-1) turns YELLOW (DC1-ON). + Input power on (Feeder-2) tus YELLOW (DC2-ON). + Input Control power supply on (Feeder-1) turns GREEN (CP1-ON). | KAPPSRAT6TAOIGOORTP NOV-207