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Comparison of The Modular Multilevel DC Converter and The Dual-Active Bridge Converter For Power Conversion in HVDC and MVDC Grids
Comparison of The Modular Multilevel DC Converter and The Dual-Active Bridge Converter For Power Conversion in HVDC and MVDC Grids
Comparison of The Modular Multilevel DC Converter and The Dual-Active Bridge Converter For Power Conversion in HVDC and MVDC Grids
1, JANUARY 2015
Abstract—It is expected that in the near future the use of high- planned [1]. In tomorrow’s electricity grid, HVDC systems will
voltage dc (HVDC) transmission and medium-voltage dc (MVDC) not only be applied as point-to-point connections but also as
distribution technology will expand. This development is driven multiterminal dc networks [2]. This requires efficient dc–dc
by the growing share of electrical power generation by renewable
energy sources that are located far from load centers and the in- converters to control the power flows in these networks.
creased use of distributed power generators in the distribution Additionally, the amount of renewable energy is still in-
grid. Power converters that transfer the electric energy between creasing steadily [3]. It has been shown that large renewable
voltage levels and control the power flow in dc grids will be key energy sources such as windfarms [4], [5] and photovoltaic
components in these systems. The recently presented modular mul- power plants [6], [7] operate more efficiently when they are
tilevel dc converter (M2DC) and the three-phase dual-active bridge
converter (DAB) are benchmarked for this task. Three scenarios connected to a medium-voltage dc (MVDC) collector grid in-
are examined: a 15 MW converter for power conversion from an stead of an ac collector grid. With the increasing amount of
HVDC grid to an MVDC grid of a university campus, a gigawatt renewables, power fluctuation in the ac grid is becoming an
converter for feeding the energy from an MVDC collector grid of issue as well [8]. Therefore, storage systems are essential for
a wind farm into the HVDC grid, and a converter that acts as a leveling out the volatility of the supply [9], [10]. These storage
power controller between two HVDC grids with the same nom-
inal voltage level. The operation and degrees of freedom of the systems, e.g., battery energy storage systems [11], [12], elec-
M2DC are investigated in detail aiming for an optimal design of trolyzers for power-to-gas technology [13] or pumped-hydro
this converter. The M2DC and the DAB converter are thoroughly storages [14] are medium-voltage dc sources or ac sources with
compared for the given scenarios in terms of efficiency, amount variable frequency. Utilizing HVDC links, all these renewable
of semiconductor devices, and expense on capacitive storage and energy sources and storages can be integrated efficiently us-
magnetic components.
ing a dc conversion from MVDC to HVDC. Moreover, large
Index Terms—Costs, dc collector grid, dc–dc converter, dual- medium-voltage industrial drives [15]–[17] can be energized
active bridge (DAB) converter, HVDC, modular multilevel dc con- more cost effectively through an HVDC link. This requires dc–
verter (M2DC), MVDC.
dc converters to efficiently transform the electric power from
I. INTRODUCTION the high-voltage to the medium-voltage level.
In such HVDC applications, it is pursued to build power-
UE to the increasing installation of high-voltage dc
D (HVDC) transmission lines, dc–dc converters for high-
voltage applications will play a decisive role in future energy
electronic converters in a modular manner. A modular converter,
built up of a high number of smaller modules, is cost effective
due to the economies of scale [19], [20]. Maintenance becomes
grids. In this paper, two different converters suitable for high-
easier, as smaller modules will be replaced in case of failure. The
voltage dc conversion are presented in detail and compared.
power rating of the system can be simply scaled with the num-
In the past years, HVDC transmission has become a mature
ber of modules. In addition, redundancy can be implemented
technology to efficiently transfer large amounts of energy across
by installing more modules [21]. Topologies like the modu-
far distance. In 2012, 40 HVDC point-to-point connections all
lar multilevel converter (M2C), where the voltage across each
over Europe with a total length of 13000 km were operational. In
module can be controlled separately, are especially interesting
the future, the capacity of HVDC connections will be increased
for high-voltage applications. These modular topologies offer
further, as for the next 10 years an additional 12600 km are
easier voltage balancing across the power electronic switches.
In contrast, a series connection of IGBTs leads to additional
snubber components and more complex gate drive units [22].
Manuscript received October 14, 2013; revised January 6, 2014; accepted
February 25, 2014. Date of publication March 11, 2014; date of current version
Particularly, high-voltage applications motivate the use of mod-
August 26, 2014. This work was supported by E.ON ERC gGmbH foundation, ular converter systems.
Project No. 1, “High-power DC-DC Converter.” Recommended for publication In 2002, Marquardt and Lesnicar first mentioned the M2C as
by Associate Editor Z. Li.
The authors are with the Institute for Power Generation and Storage Systems,
a promising inverter topology for a high-voltage power conver-
E.ON Energy Research Center, RWTH Aachen University, Aachen 52074, Ger- sion between ac and dc voltages [23]–[26]. Since then, there is
many (e-mail: post_pgs@eonerc.rwth-aachen.de). ongoing research as well as commercialization of the M2C, e.g.,
Digital Object Identifier 10.1109/TPEL.2014.2310656
0885-8993 © 2014 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications standards/publications/rights/index.html for more information.
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ENGEL et al.: COMPARISON OF THE MODULAR MULTILEVEL DC CONVERTER AND THE DUAL-ACTIVE BRIDGE CONVERTER 125
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126 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 30, NO. 1, JANUARY 2015
B. Number of Submodules
A sufficiently high number of submodules Nsm ,a are needed
in each converter arm a to generate the required arm voltage va
ranging from a minimum of Va,m in to a maximum of Va,m ax .
In the following, subscript a ∈ {n1, p1, n2, p2, n, p}, while n1,
p1, n2, p2 refer to specific arms, whereas n and p refer to any
lower and upper arms, respectively.
Equations (4) to (6) yield the minimum and maximum volt-
ages of the lower and upper arms
Fig. 3. Bipolar push–pull M2DC. Vn,m in = V2,m in − V̂sec , Vn,m ax = V2,m ax + V̂sec (10)
power PN , the primary and secondary currents are Vp,m in = V1,m in − Vn,m ax , Vp,m ax = V1,m ax − Vn,m in (11)
PN PN where V1,m in , V1,m ax , V2,m in , and V2,m ax are the specified limits
I1 = , I2 = . (1) of the primary and the secondary voltages.
V1 V2
It is assumed in the following that |Va,m ax | > |Va,m in |. Equa-
In steady-state operation, the average dc component of the tions (10) and (11) show that this is fulfilled if V2,m ax > −V2,m in
voltages of the left and the right branch of the converter vp1 + and V1,m ax − V2,m in > V2,m ax − V1,m in , which is the case for
vn1 and vp2 + vn2 , respectively, equals the primary-side voltage the given scenarios.
V1 . The same applies for the voltage of the lower arms, where The number of submodules Nsm ,a of a converter arm a can
the dc component is equal to the secondary-side voltage V2 . be estimated by the nominal voltage VC,0 of the submodule
Using power balancing principles, it is clear that the converter capacitors and the maximum arm voltage Va,m ax that has to be
has to carry the total input power to the output thereby realizing generated during a cycle of the
a voltage drop V1 − V2 . This is accomplished by a so-called secondary power loop
Va,m ax
secondary power loop that uses frequencies other than 0 Hz to Nsm ,a = · ks (12)
VC,0
transport energy [18]. The power that has to be transferred by
where ks is an additional safety factor that acts as a buffer for the
this secondary power loop is
control and for the energy variations in the capacitors during op-
Psec = I1 · (V1 − V2 ). (2) eration of the converter. In the following investigations, ks is set
to 126%. If redundancy is required, the number of submodules
Assuming a power loop with sinusoidal current and voltage at
increases further.
frequency fsec , the peak value of the current for a given voltage
Bidirectional modules are needed only if a negative arm volt-
of the secondary power loop V̂sec is
age is required. The number of required bidirectional submod-
Psec
Iˆsec = . (3) ules is ⎧
V̂sec · cos ϕsec ⎨ − Va,m in · k , if V
s a,m in < 0
Nsm ,bi,a = VC,0 (13)
ϕsec is the phase shift between voltage and current of the ⎩
secondary power loop. The lowest current is achieved for ϕsec = 0, else.
0. Consequently, the number of unidirectional submodules is
The current of the secondary power loop is controlled by the Nsm ,uni,a = Nsm ,a − Nsm ,bi,a . (14)
voltage across the common-mode inductance of the primary-
side coupled inductors L1 . This inductance is chosen sufficiently C. Submodule Capacitance
small, so that the voltage used to control the current of the The required capacitance in each submodule can be calculated
secondary power loop is neglected for the following equations to
of the arm voltages. ΔEa
The arm voltages are Csm ,a = 2 · Δv (15)
Nsm ,a VC,0 rel
vp1 (t) = V1 − V2 − vsec (t), vn1 (t) = V2 + vsec (t) (4)
where Nsm ,a is the number of cells in the according arm, VC,0 is
vp2 (t) = V1 − V2 + vsec (t), vn2 (t) = V2 − vsec (t) (5) the nominal cell voltage, Δvrel is the specified relative voltage
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ENGEL et al.: COMPARISON OF THE MODULAR MULTILEVEL DC CONVERTER AND THE DUAL-ACTIVE BRIDGE CONVERTER 127
Csm ,a 2
= Nsm ,a · VC,m ax − VC,m
2
in (17)
2
where vth (i) represents the on-state characteristic of the switch
Δvrel
with VC,m ax = VC,0 · 1 + (18) and vf (i) the forward voltage of the diode at the current i, with
2
ia , if ia > 0
Δvrel ia+ = , (27)
and VC,m in = VC,0 · 1 − . (19) 0, else
2
−ia , if ia < 0
The energy variation ΔEa is ia− = . (28)
0, else
ΔEa = max (Ea (t)) − min (Ea (t)) (20) For the estimation of the switching losses, the characteris-
t∈[t 0 ,t 0 +T [ t∈[t 0 ,t 0 +T [
tics from the data sheets for the turn-on and turn-off energies
1 ES,on (v, i) and ES,off (v, i), respectively, and the reverse recov-
with T = (21)
fsec ery energy of the diode ED,rr (v, i) for a given device current
where i and voltage v is used. The voltage ripple of the capacitors
t 0 +t
is neglected, that is a constant capacitor voltage VC = VC,0 is
Ea (t) = (va (t) · ia (t)) dt + Ea,0 (22) assumed, resulting in
f sw ,a T
t0
for a given arm voltage va (t), arm current ia (t), and initial P sw ,S1,a = ES,on (VC,0 , ia− (t))
T 0
energy Ea,0 .
In the following, Δvrel is set to 20%, corresponding to a + ES,off (VC,0 , ia− (t)) dt (29)
voltage ripple of ±10%.
f sw ,a T
and P sw ,D1,a = ED,rr (VC,0 , ia+ (t)) dt (30)
D. Semiconductors T 0
The conduction losses are estimated separately for each arm where f sw ,a is the average switching frequency of the semi-
using the characteristics given in the data sheets. conductors. If the arm is operated in fundamental switching
For a given arm voltage and number of submodules, the av- frequency mode (i.e., the output waveform of the arms is a step-
erage number of switches S1 and S2 in on-state at a given point wise sine), the average switching frequency of a half bridge is
in time t is calculated to
va (t) 2V̂sec
N S1,on,a (t) = + Nsm ,bi,a (23) f sw ,a = ksw · fsec · (31)
VC,0 NHB,a VC,0
and N S2,on,a (t) = NHB,a − N S1,on,a (t) (24) where ksw is an additional safety factor that accounts for addi-
tional switching action necessary for balancing of the capacitor
respectively, where NHB,a = 2Nsm ,bi,a + Nsm ,uni,a is the num- voltages. ksw is set to 1.5 for the following investigations.
ber of half-bridges in the arm. The losses of S2 and D2 can be calculated accordingly.
Assuming a homogeneous distribution of the losses among all
half bridges of a converter arm, the average conduction losses in E. Inductors
a single switch and diode of this arm are calculated by weighting
Two coupled inductors are used in the M2DC topology: one
the conduction losses with the number of devices in on-state
on the primary side L1 and one on the secondary side L2 . In
1 1 T the following, the design of these inductors is discussed and the
P cond,S1,a = · vth (ia− (t))
NHB,a T 0 losses are estimated.
The primary-side inductor can be represented as a transformer
· ia− (t) · N S1,on,a (t) dt (25) with its well-known equivalent circuit diagram consisting of
T
1 1 the magnetizing inductance L1,m and the leakage inductances
P cond,D1,a = · vf (ia+ (t)) L1,σ 1 and L1,σ 2 (cf. Fig. 4). The primary current I1 has to
NHB,a T 0
flow through the magnetizing inductance and, additionally, a
· ia+ (t) · N S1,on,a (t) dt (26) considerably high effective inductance for the currents ip1 and
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128 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 30, NO. 1, JANUARY 2015
TABLE II
CONVERTER CHARACTERISTICS OF THE M2DC FOR DIFFERENT SCENARIOS
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ENGEL et al.: COMPARISON OF THE MODULAR MULTILEVEL DC CONVERTER AND THE DUAL-ACTIVE BRIDGE CONVERTER 129
Vp2 2 ϕ
to the higher secondary power loop current. Due to the high PDAB = · dϕ · − (33)
ωLσ 3 2π
number of submodules, the frequency of the secondary power
loop can be set to fsec = 1000 Hz while the average switching where Vp gives the primary dc voltage, Vs the secondary dc volt-
frequencies f sw ,p and f sw ,n of the upper and lower arms, respec- age, ω the angular frequency of the ac link, Lσ the total leakage
tively, are still below 500 Hz. The comparatively high fsec re- inductance of the transformer, and d = Vs /Vp the voltage ratio.
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ENGEL et al.: COMPARISON OF THE MODULAR MULTILEVEL DC CONVERTER AND THE DUAL-ACTIVE BRIDGE CONVERTER 131
TABLE III is taken into account for the (soft-switching) loss calculation.
MEDIUM-FREQUENCY TRANSFORMER DESIGN PARAMETERS
Capacitors Csn connected in parallel to the devices significantly
reduce turn-off losses by up to 70% when the converter operates
at rated power [48]. Within this paper, Csn = 3.5 μF is assumed.
The dc-link capacitance is 90 μF ensuring ΔV ≤ 500 V. The
optimum leakage inductance Lσ,opt is calculated to 45.5 μH.
Due to the thermal limits of the semiconductors, the switching
frequency is limited to 1 kHz.
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132 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 30, NO. 1, JANUARY 2015
Fig. 11. Efficiency of M2DC and DAB converter for Scenarios B, C, and D.
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ENGEL et al.: COMPARISON OF THE MODULAR MULTILEVEL DC CONVERTER AND THE DUAL-ACTIVE BRIDGE CONVERTER 133
Fig. 12. Losses of the DAB converter system. (a) Scenario A. (b) Scenarios B and C. (c) Scenario D.
Fig. 13. Losses of the M2DC converter systems. (a) Scenario A. (b) Scenario B. (c) Scenario D. (d) Scenario C with V 1 = V 2 . (e) Scenario C, V 1 = V 2 , reduced
V̂ se c . (f) Scenario C with max. unbalance.
optimum for V̂sec where the sum of magnetization, switching, nents (magnetization losses of the output transformer) and the
and conduction losses is minimal. switching losses are lower when V̂sec is reduced.
Exemplary, Fig. 13(d) and (e) shows the loss distribution at However, the efficiency decreases if there is a voltage dif-
nominal voltages and power for nominal V̂sec and reduced V̂sec , ference between primary and secondary sides, see Figs. 14 and
respectively. As expected, the losses in the magnetic compo- 13(f).
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134 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 30, NO. 1, JANUARY 2015
TABLE VI
SCENARIO D: SYSTEM EFFICIENCY AT NOMINAL LOAD IN CASE
OF VOLTAGE VARIATIONS
TABLE VII
ECONOMIC EVALUATION
Fig. 14. Efficiency of the M2DC of Scenario C for voltage variations at
nominal power.
TABLE IV
COMPARISON OF THE M2DC AND DAB CONVERTER FOR
DIFFERENT SCENARIOS
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ENGEL et al.: COMPARISON OF THE MODULAR MULTILEVEL DC CONVERTER AND THE DUAL-ACTIVE BRIDGE CONVERTER 135
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136 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 30, NO. 1, JANUARY 2015
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utility applications,” Ph.D. dissertation, RWTH Aachen Univ., Aachen, verters, medium-voltage power semiconductors, and
Germany, 2012. magnetic components.
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ENGEL et al.: COMPARISON OF THE MODULAR MULTILEVEL DC CONVERTER AND THE DUAL-ACTIVE BRIDGE CONVERTER 137
Sedigheh Rabiee (S’13) received the B.Sc. degree Rik W. De Doncker (F’01) received the Ph.D. degree
in electrical engineering and information technology in electrical engineering from the Katholieke Univer-
from Shiraz University, Shiraz, Iran, in 2008. She re- siteit Leuven, Leuven, Belgium, in 1986. In 2010,
ceived the M.Sc. degree in electrical power engineer- he received an honorary doctor degree of TU Riga,
ing from Technical University of Darmstadt, Darm- Latvia.
stadt, Germany, in 2012. Her master thesis deals with In 1987, he was appointed as a Visiting Asso-
the implementation of modular multilevel converters ciate Professor at the University of Wisconsin, Madi-
in a multiterminal HVDC system. son. After a short stay as an Adjunct Researcher with
Since February 2013, she has been with the Interuniversity Microelectronics Centre, Leuven, he
Institute for Power Generation and Storage Sys- joined, in 1989, the Corporate Research and Devel-
tems (PGS), E.ON Energy Research Center, RWTH opment Center, General Electric Company, Schenec-
Aachen University, as a Research Associate. Her research interests include ap- tady, NY, USA. In 1994, he joined Silicon Power Corporation, a former division
plication of power electronic devices in medium-voltage dc grids. of General Electric Inc., as the Vice President of Technology. In 1996, he be-
came a Professor at RWTH Aachen University, Aachen, Germany, where he
currently leads the Institute for Power Electronics and Electrical Drives. Since
2006, he has been the Director of the E.ON Energy Research Center, RWTH
Aachen University.
Dr. De Doncker was the President of the IEEE Power Electronics Society
(PELS) in 2005 and 2006. He was the Founding Chairman of the German IEEE
Industry Applications Society PELS Joint Chapter. In 2002, he received the
Hanno Stagge (M’11) received the Diploma degree IEEE IAS Outstanding Achievement Award. In 2008, he received the IEEE
in power systems engineering, and the Ph.D. degree PES Nari Hingorani Custom Power Award. In 2009, he led a VDE/ETG Task
both from Technical University Clausthal, Clausthal- Force on Electric Vehicles. In 2013, he received the IEEE William E. Newell
Zellerfeld, Germany, in 2004 and 2010, respectively. Power Electronics Award.
He was working as a Research Associate at the
Institute for Electrical Power Engineering, Technical
University Clausthal. Since 2010, he has been with
the Institute for Power Generation and Storage Sys-
tems (PGS), E.ON Energy Research Center, RWTH
Aachen University, as a Chief Engineer.
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