Ofon Phase 2 Project CONTRACT D029 - Tie-In & Integration: Inspection and Test Plan - Painting

Document Identification Number
INSPECTION AND TEST PLAN - PAINTING NG-018-XX-PNL-023031

Revision: 02 Status: AFC
Document Type : PLN System/Subsystem: 00 Discipline: QUA Rev Date : 22-Mar-2013
Contractor document number NG-018-XX-PNL-023031 Page 1 of 48
Joint Venture Asset
OFON PHASE 2 PROJECT

CONTRACT D029 - Tie-In & Integration
INSPECTION AND TEST PLAN – PAINTING
02 AFC 22-Mar-2013 APPROVED FOR Jean-Bruno Jean-Bruno Benoit

CONSTRUCTION ZIMMERMANN ZIMMERMANN LAMOUSSIERE
APPROVED FOR Jean-Bruno Jean-Bruno Benoit

01 AFC 25-Feb-2013
CONSTRUCTION ZIMMERMANN ZIMMERMANN LAMOUSSIERE
Ivan v d Linde / Jean-Bruno Benoit

00 IFR 25-Jan-2013 ISSUED FOR REVIEW
Marinus Botes ZIMMERMANN LAMOUSSIERE
Rev. Status Date Revision memo Issued by Checked by Approved by
“This document is the property of TEP NG. It must not be reproduced or transmitted to others without written authorization from the Company”.
TABLE OF CONTENTS
1. SCOPE AND PURPOSE ................................................................................................................................................. 3
1.1 GENERAL ................................................................................................................................................................ 3
1.2 OBJECTIVES ............................................................................................................................................................ 3
2. DEFINITIONS & ABBREVIATIONS ................................................................................................................................. 3
2.1 DEFINITIONS ........................................................................................................................................................... 3
2.2 ABBREVIATIONS ..................................................................................................................................................... 4
2.3 INVOLVEMENT ....................................................................................................................................................... 5
3. QUALITY MANAGEMENT SYSTEM ............................................................................................................................... 6
4. APPLICABLE DOCUMENTATION .................................................................................................................................. 6
4.1 STANDARDS ........................................................................................................................................................... 6
4.2 APPLICABLE DOCUMENTS ....................................................................................................................................... 8
5. INSPECTION AND TEST PLANS BY SYSTEM ................................................................................................................... 8
PAINT SYSTEM: P 01 P ................................................................................................................................................... 9
PAINT SYSTEM: P 02 P ................................................................................................................................................. 15
PAINT SYSTEM: P 03 P ................................................................................................................................................. 20
PAINT SYSTEM: P 04 P ................................................................................................................................................. 26
PAINT SYSTEM: P 05 P ................................................................................................................................................. 31
PAINT SYSTEM: P 10 P ................................................................................................................................................. 36
PAINT SYSTEM: P 11 P ................................................................................................................................................. 40
PAINT SYSTEM: P 12 P ................................................................................................................................................. 45
1. SCOPE AND PURPOSE
1.1 General
OML 102 Block operated by TOTAL E&P Nigeria Ltd. approx.45 km of the south-eastern coast of Nigeria in
approximately 40 meters water depth.
The field initially brought into production in 1997 and is owned by Joint venture NNPC/TEPNG. It consists of
a Production Platform OFP1 and two Wellhead Platforms namely OFD1 & OFD2.
The key objectives of the Ofon Phase 2 project are:

a) To stop gas flaring on Ofon.
b) To deliver gas to Bonny LNG plant via AMENAM facilities.
c) To increase production from current 50,000 bopd to about 100,000 bopd.
d) To improve operating conditions by installing living quarters on site, resizing water injection, installing
water treatment capacity, and providing gas-lift activation to existing and new wells.
1.2 Objectives
This ITP applies to both Onshore and Offshore painting of structural & piping CS steel, Cu-Ni and stainless
steel of project. It defines the Inspection and Test Plan requirements to be fulfilled by SUBCONTRACTOR
(APPLICATOR is this case) for painting related to Structural Steel and piping for OFON Phase 2 Project.
2. DEFINITIONS & ABBREVIATIONS
The following terms and definitions shall be used by CONTRACTOR in the preparation of any quality related
document:
2.1 Definitions
APPLICATOR: Means IPES / Prezioso, organization, including its potential sub-contractors to

whom any part of the Works has been subcontracted by CONTRACTOR. In the
specific case of Onshore, even if painters are PNL staffs, as Prezioso endorse
the responsibility of coating, APPLICATOR only means IPES / Prezioso
CONTRACTOR: Means PNL – Ponticelli Nigeria Ltd and Ponticelli Upstream that have been
awarded the CONTRACT by COMPANY
COMPANY Organization that receives the services related to the Works provided by
CONTRACTOR and by its Subcontractor(s), i.e. TOTAL E&P NIGERIA Limited
Inspection and Test Plan: CONSTRUCTION CONTRACTOR plan prepared in accordance with the
applicable contractual, engineering and vendors requirements. The ITP shall
provide references to applicable procedures, acceptance criteria, documentation,
quality records and inspection attendance to be performed, in chronological
order, from initial inspection, through final inspections and mechanical
completion
INSPECTOR: Qualified/Certified person by an approved organization (ACQPA, FROSIO,
NACE International minimum level 3 with peer review, etc.) in charge of painting
works control.
Calibration Comparison of a measurement and test equipment with a reference standard or
with another one provided with better tolerance in order to detect or to measure
possible inaccuracies and to document or eliminate them.
Non Conformity The non-fulfillment of specified requirements
SUBCONTRACTOR Means Applicator in that case. Organization(s),including its sub-contractors to
whom any part of the Works has been subcontracted by CONTRACTOR.
Works Means the permanent new, revamped and refurbished facilities constituting the
Project, including all the construction services, materials and equipment to be
provided by CONTRACTOR to satisfy its obligations pursuant to the Contract
undertaken with the COMPANY.
ITP Inspection and Test Plan: CONSTRUCTION CONTRACTOR plan prepared in
accordance with the applicable contractual, engineering and vendors
requirements. The ITP shall provide references to applicable procedures,
acceptance criteria, documentation, quality records and inspection attendance to
be performed, in chronological order, from initial inspection, through final
inspections and mechanical completion.
2.2 Abbreviations
ASTM AMERICAN SOCIETY FOR TESTING AND MATERIALS

CPY COMPANY
DFT Dry Film Thickness
HSE Health, Safety and Environmental Requirements
GRE Glass Reinforced Epoxy
GRP Glass Reinforced Plastic
H MANDATORY HOLD POINT
ISO INTERNATIONAL ORGANIZATION FOR STANDARDIZATION
ITP Inspection and Test Plan
JSA Job Safety Analysis
M MONITOR
MSDS Material Safety Data Sheet
N/A Not Applicable
NACE NATIONAL ASSOCIATION OF CORROSION ENGINEERS
PNL Ponticelli Nigeria Limited

PRE Prezioso / IPES, APPLICATOR and SUBCONTRACTOR for painting works
QA Quality Assurance: Part of quality management focused on providing confidence
that quality requirements will be fulfilled;
QC Quality Control: Part of quality management focused on fulfilling quality
requirements
PTW Permit To Work
R REVIEW
SSPC THE SOCIETY FOR PROTECTIVE COATINGS
W WITNESS
WFT Wet Film Thickness
Any other terms related to quality and not listed above shall conform to section 3 “Term and Definition” of
ISO 9000:2000 “Quality Management System – Fundamentals and vocabulary”.
2.3 Involvement
P - Performance Point
ITP Inspection Point identifying the party responsible to perform the activity described.
H - Hold Point
ITP Inspection point means that the presence of the concerned party (ies) (COMPANY) is mandatory.
Notification to COMPANY for inspection shall be issued by CONTRACTOR. Work cannot proceed without
the concerned party (ies) signing off the inspection activity, unless a waiver has been received by the
CONTRACTOR in writing from COMPANY.
These controls and tests are the object of a notification 24 hours minimum in advance, meaning a
notification of official inspection by e-mail to the concerned party(ies); who have to confirm by return their
presence or not during the inspection. In case of absence of answer under 24 hours following the RFI, the
resumption of the works is considered as tacit.
W Witness Point
ITP Inspection point means that the presence of the concerned party (ies) (COMPANY/IIA) is NOT
mandatory.
Notification to COMPANY for inspection shall be issued by CONTRACTOR 24 hours minimum in advance.
Concerned party(ies) have to confirm by return their presence or not during the inspection.
In case of absence of answer under 24 hours following the RFI, the resumption of the works is considered
as tacit.
If COMPANY does not wish to attend (or does not attend) the witness point, the CONTRACTOR must
proceed with internal inspection and work can go ahead, without presence of the COMPANY and without
delay.
R Review
ITP Inspection point means that concerned party (ies) (COMPANY, IIA) must check the CONTRACTOR’s
manufacturing documents and review inspection / tests records and certificates.
S Surveillance Point
ITP Inspection point means that the presence of the concerned party (ies) (COMPANY, IIA) is NOT
mandatory.
No notification is required but COMPANY may carry out inspection / tests at any stage of the fabrication.
The CONTRACTOR must proceed with internal inspection and proceed with the work provided that control
and tests reports are available to the COMPANY for review.
3. QUALITY MANAGEMENT SYSTEM
This Inspection and Test Plan is to be linked with the following documents:
- NG-018-XX – PNL-024024 - CRITICALITY RATING PROCEDURE

- NG-018-XX – PNL-430802 - PROJECT QUALITY ASSURANCE PLAN
- NG-018-XX – PNL-430801 - PROJECT INSPECTION AND TEST PLAN
- NG-018-XX – PNL-430803 - SURVEILLANCE AND AUDIT PLAN
4. APPLICABLE DOCUMENTATION
4.1 Standards
Reference Title
GS EP COR 350 External protection of offshore and coastal

structures and equipment by painting
ISO 8501-1 to 3 Visual assessment of surface cleanliness
ISO 8503-1 to 4 Surface profile of abrasive blast-cleaned steel
ISO 8504-1 to 3 Methods for surface preparation
ISO 4624 Paints and varnishes. Pull-off test
Paints and varnishes corrosion protection of steel structures by protective

ISO 19840 paint systems. Measurement of, and acceptance criteria for the thickness of
dry films on rough surfaces
ISO 2409 Paints and varnishes. Cross-cut test
SSPC-PA2 Measurement of Dry Coat. Thickness W/ Magnetic Gauge
Guide and Reference Photographs for Steel Surfaces Prepared by Dry

SSPC VIS 1 Abrasive Blast Cleaning
SSPC-SP-10 Near-White blast cleaning
ASTM D4285 - 83 Standard Test Method for Indicating Oil or Water in Compressed Air
Standard Test Methods for Field Measurement of Surface Profile of Blast

ASTM D4417 – 03 Cleaned Steel
Paints and varnishes-Corrosion protection of steel structures by paint systems.

ISO 12944-1 Part 1: General introduction

ISO 12944-2 Part 2: Classifications of environments

ISO 12944-3 Part 3: Design considerations

ISO 12944-4 Part 4: Types of surface and surface preparation

ISO 12944-7 Part 7: Execution and supervision of painting work

ISO 12944-8 Part 8: Development of specifications for new work and maintenance
Paints and varnishes-Performance requirements for protective paint systems

ISO 20340 for offshore and related structures.
Preparation of steel substrates before application of paints and related

ISO 11124-2 to 4 products. Methods for testing metallic blast-cleaning abrasives

ISO 11125-1 to 7 products. Specifications for non-metallic blast-cleaning abrasives: fused
aluminium oxide, olivine sand, and garnet

ISO 11127-1 to 7 products. Methods for testing non-metallic blast-cleaning abrasives

ISO 8501-1 to 3 products. Visual assessment of surface cleanliness

ISO 8502-1 to 4 products. Tests for the assessment of surface cleanliness

ISO 8502-6 products. Tests for the assessment of surface cleanliness Part 6: extraction of
soluble contaminants for analysis-The Bresle method

ISO 8502-9 products. Tests for the assessment of surface cleanliness Part 9: Field method
for conductometric determination of water- soluble salts.

ISO 8503-1 to 4 products. Surface profile of abrasive blast-cleaned steel

ISO 8504-1 to 3 products. Methods for surface preparation
ISO 1513 Paints and varnishes. Examination and preparation of samples for testing
Paints and varnishes corrosion protection of steel structures by protective

ISO 19840 paint systems. Measurement of, and acceptance criteria for the thickness of
dry films on rough surfaces.
ISO 4624 Paints and varnishes. Pull-off test
Evaluation of paint and varnish defects. Designation of intensity, quantity and

ISO 4628-1 to 6 size of common types of defect
ISO 9223 Corrosion of metals and alloys. Atmospheres’ corrosivity. Classification
Standard test method for measuring MEK resistance of ethyl silicate

ASTM D 4752 (inorganic) Zinc-rich primer by solvent rub
Standard test method for conductimetric analysis of water soluble ionic

ASTM D 4940 contamination of blasting abrasives
4.2 Applicable Documents
CONTRACTOR and SUBCONTRACTOR shall ensure that inspection and test activities planned in the
ITP(s) are in compliance with the following applicable documentation:
- NG-018-XX-PNL-410501 - HSE Management Plan,
- PREZIOSO – Quality Management Manual,
- NG-018-XX-PNL-080401 - EXTERNAL PAINTING AND COATING SPECIFICATION,
- Metallic piping support design, Ref GS EP PVV 119,
- External Protection of Offshore and Coastal Structures and Equipment by painting ref. GS EP
COR 350.
5. INSPECTION AND TEST PLANS BY SYSTEM
The ITP specific to each selected system of paints can be revised in case of supply disruption. An
equivalent system of paint will then be chosen. The wet and dry thicknesses will then have to be revised
according to the percentages of specific solids in the paints of the new recommended supplier.
The controls, the tests and the reception are daily made the associated reports are referenced with regard
to the date of execution or control, and are gathered in daily work report.
The traceability of the WORKS made on a piece is assured thanks to the follow-up summarize of the
production.
So the samplings required for certain control (measures of thickness for example) will be defined with
regard to the daily production.
Rev Date : 25-Feb-
Document Type : PLN System/Subsystem: 00
2013
INSPECTION AND TEST PLAN
PAINT SYSTEM:
COATING SYSTEM 1 Operating temperature resistance is below 80°C SHEET
P 01 P
QC Form Inspection
Activity No.
To Codes / Responsi Level (*)

Description of QC Activity Mean Verify Standards and Frequency Acceptance Criteria ble Party
PNL
CPY
PRE
Complia Specification (SC)
nce
1 Release for painting R M H
No sharp edges
NG-USN-SP- (minimum radius > 2 QC
2 Inspection of substrate Visual FRS4 All surfaces M M M
701-710251 mm), welds spatter on inspector
surface defect
Remove oil, grease and wax SSPC/SSPM
3 Visual FC14 All surfaces Grade 1 Foreman W W M
if any volume 2
ASTM D4285- Every beginning of No contaminates QC

4 Blotter test Visual N/A M M M
83 blasting operation (water, oil etc.) inspector
Surface preparation – abrasive blast cleaning
Eutech - Maximum conductivity

QC
5 Abrasive conductivity Conductivity FC19 ASTM D4940 For each Batch of soluble salts 150 H H M
Inspector
meter µS/cm
Every beginning of RH < 85%; T > 5°C;

Record climatic conditions Thermo QC
6 FE2 operation and every Surf. Temp. > 3°C M M M
prior to blast hygrometer Inspector
4 hours thereafter above dew point.
Rev Date : 25-Feb-
2013
Surface Roughness after Once each shift or QC

7 Visio tactile FC14 ISO 8502 Medium G H H W
abrasive blast cleaning each batch Inspector
No defects (sharp
QC
8 Examination of substrate Visual FRS4 All surfaces edges, weld spatter, H H W
Inspector
contamination)
NORSOK M-501
Once each shift or Maximum conductivity QC
9 Salt contamination SCM 400 FC25 (ISO 8502-6 & H H W
each batch 20 mg/m² NaCl Inspector
8502-9)
100% visual on all
QC
10 Dust contamination Tape FC29 ISO 8502-3 surfaces and spot Rating 2 H H H
Inspector
check
Primer coat – SIGMAZINC 158 or SIGMAZINC 109 HS (if repair)
Every beginning of RH < 85%; T > 5°C

Certificate of
12 Check paint material Visual FE2 All batches conformity, Expiration Foreman R M R
date
Visual aspect,
13 Check material mixing Visual N/A All mixing Foreman M M M
homogeneity of mixing
All welds, edges, holes

14 Check stripe coating Visual N/A All surfaces Foreman M M M
and corners
Check surface appearance No pinhole, misses, runs QC

15 Visual FC2 All surfaces M H M
after paint application or other visual defects Inspector
Rev Date : 25-Feb-
2013
One measurement
each 5m² & per each
Thickness section and
QC
16 Check Dry Film Thickness electronic FC2 ISO 19840 conducted on every 60μm as per GS H H W
Inspector
gauge component at a
frequency detailed
in a sampling plan
2nd coat – Tie coat - SIGMACOVER 522
12 hours minimum;
unlimited maxi for
primer with SigmaZinc
Respect curing period of 158
17 N/A N/A Foreman M M M
previous layer
8 hours minimum; 3
months maxi for primer
with SigmaZinc 109 HS

prior to painting hygrometer Inspector
Certificate of
date
Visual aspect,

and corners

Rev Date : 25-Feb-
2013
One measurement
QC
23 Check Dry Film Thickness electronic FC2 ISO 19840 conducted on every 40µm as per GS H H W
Inspector
frequency detailed
in a sampling plan
3rd coat – Intermediate coat - SIGMACOVER 456
Respect curing period of 8 hours minimum; 6

24 N/A Foreman M M M
previous layer months maxi

Certificate of
date
Visual aspect,

and corners

Rev Date : 25-Feb-
2013
One measurement
QC
Inspector
frequency detailed
in a sampling plan
Top coat – Finished coat - SIGMADUR 550
Respect curing period of 3 hours minimum;

previous layer unlimited maxi

Certificate of
date
Visual aspect,

35 Check stripe coating Visual N/A All surfaces Foreman M M
and corners

One measurement
Thickness each 5m² & per each QC
37 Check Dry Film Thickness electronic FC2 ISO 19840 section and 50 µm as per GS H H W
Inspector
gauge conducted on every
t t
QC
38 Holiday Detection Wet Sponge FC12 NACE RP0188 All surfaces No pin holes or holidays H H W
Inspector
Rev Date : 25-Feb-
2013
3 MPa for Mechanical

On test panels, at
Mechanical or tester
Adhesion Testing (after full least once per week QC
39 Hydraulic FC6 ISO 4624 H H W
paint curing period) during production Inspector
tester 5 MPa for Hydraulic
stage
tester
QC
40 Sign Work Acceptance PVR2
Inspector
Key For Inspection

S/CONTRACTOR PNL COMPANY
Levels:
H= Mandatory Hold Prepared by Checked by Approved by Approved by Approved by
Point
Date
R= Review
Print Name
W= Witness
M= Monitoring Signature
Rev Date : 25-Feb-
2013
PAINT SYSTEM:
P 02 P
QC Form Inspection
Activity No.

Description of QC Activity Mean Verify Standards and Frequency Acceptance Criteria ble Party
CPY
PNL
PRE
nce
No sharp edges
surface defect

if any volume 2


QC
Inspector
meter µS/cm

Rev Date : 25-Feb-
2013

No defects (sharp
QC
Inspector
contamination)
NORSOK M-501
8502-9)
100% visual on all
QC
Inspector
check
Primer coat – SIGMAZINC 158 or SIGMAZINC 109 HS (if repair)
Every beginning of RH < 85%; T > 5°C

Certificate of
date
Visual aspect,

and corners

Rev Date : 25-Feb-
2013
One measurement
QC
16 Check Dry Film Thickness electronic FC2 ISO 19840 conducted on every 60 µm as per GS H H W
Inspector
frequency detailed
in a sampling plan
2nd coat – Tie-coat - SIGMACOVER 522
24 hours minimum;
unlimited maxi if primer
is SigmaZinc 158
Respect curing period of
previous layer 8 hours minimum; 3
months maxi if primer
(repair) is SigmaZinc
109 HS
Certificate of
date
Visual aspect,

and corners

Rev Date : 25-Feb-
2013
One measurement
QC
23 Check Dry Film Thickness electronic FC2 ISO 19840 conducted on every 40µm as per GS H H M
Inspector
frequency detailed
in a sampling plan
3rd coat – Intermediate - SIGMASHIELD 825


Certificate of
date
Visual aspect,

and corners

One measurement
QC
Inspector
frequency detailed
in a sampling plan
Rev Date : 25-Feb-
2013
QC
Inspector

On test panels, at
stage
tester
QC
Inspector
Key For Inspection

Levels:
Point
Date
R= Review
Print Name
W= Witness
Rev Date : 25-Feb-
2013
PAINT SYSTEM:
P 03 P
QC Form Inspection
Activity No.

Description Of QC Activity Mean Verify Standards and Frequency Acceptance Criteria ble Party
PNL
CPY
PRE
nce
No sharp edges
NG-USN-SP- (minimum radius > 2
2 Inspection of substrate Visual FRS4 All surfaces QC inspector M M M
701-710251 mm), welds spatter on
surface defect
if any volume 2
ASTM D4285- Every beginning of No contaminates

4 Blotter test Visual N/A QC inspector M M M
83 blasting operation (water, oil etc.)

5 Abrasive conductivity Conductivity FC19 ASTM D4940 For each Batch of soluble salts 150 QC Inspector H H M
meter µS/cm

Record climatic conditions Thermo
6 FE2 operation and every Surf. Temp. > 3°C QC Inspector M M M
prior to blast hygrometer
Rev Date : 25-Feb-
2013
Surface Roughness after Once each shift or

7 Visio tactile FC14 ISO 8502 Medium G QC Inspector H H W
abrasive blast cleaning each batch
No defects (sharp
8 Examination of substrate Visual FRS4 All surfaces edges, weld spatter, QC Inspector H H W
contamination)
NORSOK M-501
Once each shift or Maximum conductivity
9 Salt contamination SCM 400 FC25 (ISO 8502-6 & QC Inspector H H W
each batch 20 mg/m² NaCl
8502-9)
100% visual on all
10 Dust contamination Tape FC29 ISO 8502-3 surfaces and spot Rating 2 QC Inspector H H H
check
Primer – SIGMACOVER 522

prior to blast hygrometer
Certificate of
date
Visual aspect,

and corners
No pinhole, misses,
Check surface appearance
15 Visual FC2 All surfaces runs or other visual QC Inspector M H M
after paint application
defects
Rev Date : 25-Feb-
2013
One measurement
each 5m² & per
Thickness each section and
16 Check Dry Film Thickness electronic FC2 ISO 19840 conducted on every 40µm as per GS QC Inspector H H W
frequency detailed
in a sampling plan

previous layer month maxi

prior to painting hygrometer
Certificate of
date
Visual aspect,
21 Respect induction time N/A N/A All mixing 15 minutes at 20°C Foreman M M M

and corners
No pinhole, misses,
defects
Rev Date : 25-Feb-
2013
One measurement
each 5m² & per
frequency detailed
in a sampling plan


Certificate of
date
Visual aspect,
29 Respect induction time N/A N/A All mixing 15 minutes at 20°C Foreman M M M

and corners
No pinhole, misses,
defects
Rev Date : 25-Feb-
2013
One measurement
each 5m² & per
frequency detailed
in a sampling plan
Top coat – Finished coat - SIGMADUR 550

Certificate of
date
Visual aspect,

and corners
No pinhole, misses,
defects
Rev Date : 25-Feb-
2013
One measurement
each 5m² & per
39 Check Dry Film Thickness electronic FC2 ISO 19840 conducted on every 50 µm as per GS QC Inspector H H W
frequency detailed
in a sampling plan
40 Holiday Detection Wet Sponge FC12 NACE RP0188 All surfaces No pin holes or holidays QC Inspector H H W

On test panels, at
Adhesion Testing (after full least once per week
41 Hydraulic FC6 ISO 4624 QC Inspector H H W
paint curing period) during production
stage
tester
42 Sign Work Acceptance PVR2 QC Inspector
Key For Inspection

Levels:
Point
Date
R= Review
Print Name
W= Witness
Rev Date : 25-Feb-
2013
PAINT SYSTEM:
P 04 P
QC Inspection
Form
Activity No.
Codes / Responsi Level (*)

To
Description Of QC Activity Mean Standards and Frequency Acceptance Criteria ble Party
Verify
Specification (SC)
Complia
CPY
PNL
PRE
nce
No sharp edges
surface defect

if any volume 2


QC
Inspector
meter µS/cm

Rev Date : 25-Feb-
2013

No defects (sharp
QC
Inspector
contamination)
NORSOK M-501
8502-9)
100% visual on all

QC
Inspector
check
Primer coat –SIGMAZINC 158 or SIGMAZINC 109 HS (if repair)

Certificate of
date
Visual aspect,

and corners

Rev Date : 25-Feb-
2013
One measurement
Thickness each 5m² & per each
QC
16 Check Dry Film Thickness electronic FC2 ISO 19840 section and 60µm as per GS H H M
Inspector
gauge conducted on every
component at a
24 hours minimum;
unlimited maxi if primer
is SigmaZinc 158
Respect curing period of
previous layer 8 hours minimum; 3
months maxi if primer
(repair) is SigmaZinc
109 HS

Certificate of
date
Visual aspect,

and corners

Rev Date : 25-Feb-
2013
One measurement
QC
Inspector
frequency detailed
in a sampling plan


Certificate of
date
Visual aspect,
and corners

One measurement
QC
Inspector
frequency detailed
in a sampling plan
Rev Date : 25-Feb-
2013
QC
Inspector

On test panels, at
stage
tester
QC
Inspector
Key For Inspection

Levels:
Point
Date
R= Review
Print Name
W= Witness
Rev Date : 25-Feb-
2013
PAINT SYSTEM:
P 05 P
Activity No.
QC Form Inspection
To Verify
Complian
Specification (SC)
CPY
PNL
PRE
ce
No sharp edges
surface defect

if any volume 2

Surface preparation – sweep abrasive blasting or use of Sigma Etching

Abrasive conductivity if use QC
5 Conductivity FC19 ASTM D4940 For each Batch of soluble salts 150 H H M
of sweep blasting Inspector
meter µS/cm
Record climatic conditions Every beginning of RH < 85%; T > 5°C;
prior to sweep blast or Thermo QC
Etching hygrometer Inspector
Certificate of
6-1 Check etching material Visual FE2 All batches conformity, Expiration Foreman R M R
date
Rev Date : 25-Feb-
2013
Visual aspect,
6-2 Check material mixing Visual N/A All mixing Foreman M M M
Pale blue colour should

turns on grey-black
Surface not uniformly

6-3 Check color of surface Visual N/A All surfaces Foreman M M M
blacken indicate
insufficient surface
preparation and should
be abrading

No defects (sharp
QC
Inspector
contamination)
NORSOK M-501
8502-9)
100% visual on all
QC
Inspector
check
Tie-coat –SIGMACOVER 280

Certificate of
date
Rev Date : 25-Feb-
2013
Visual aspect,
and corners
No pinhole, misses,
Check surface appearance QC
15 Visual FC2 All surfaces runs or other visual M H M
after paint application Inspector
defects
One measurement
each 5m² & per
QC
16 Check Dry Film Thickness electronic FC2 ISO 19840 conducted on every 50 µm as per GS H H M
Inspector
frequency detailed
in a sampling plan
2nd coat – Intermediate - SIGMACOVER 456


Certificate of
date
Visual aspect,

and corners
Rev Date : 25-Feb-
2013
No pinhole, misses,
defects
One measurement
each 5m² & per
QC
Inspector
frequency detailed
in a sampling plan
Top coat – Finish coat - SIGMADUR 550


Certificate of
date
Visual aspect,

and corners
No pinhole, misses,
defects
Rev Date : 25-Feb-
2013
One measurement
each 5m² & per
QC
Inspector
frequency detailed
in a sampling plan
QC
Inspector
On test panels, at
stage
tester
QC
Inspector
Key For Inspection

Levels:
Point
Date
R= Review
Print Name
W= Witness
Rev Date : 25-Feb-
2013
PAINT SYSTEM:
P 10 P
Activity No.
QC Form Inspection
To Verify
Complian
Specification (SC)
CPY
PNL
PRE
ce
No sharp edges
surface defect

if any volume 2


QC
Inspector
meter µS/cm

6 FE2 operation and every Surf. Temp. > 3°C M M W
Rev Date : 25-Feb-
2013

7 Visio tactile FC14 ISO 8502 Medium G H H w
No defects (sharp
QC
Inspector
contamination)
NORSOK M-501
8502-9)
100% visual on all

QC
Inspector
check
Primer coat –SIGMACOVER 435

Certificate of
date
Visual aspect,

and corners
No pinhole, misses,
defects
Rev Date : 25-Feb-
2013
One measurement
each 5m² & per
QC
Inspector
frequency detailed
in a sampling plan
2nd coat – Intermediate - SIGMACOVER 435


Certificate of
date
Visual aspect,

and corners
No pinhole, misses,
defects
Rev Date : 25-Feb-
2013
One measurement
each 5m² & per
QC
Inspector
frequency detailed
in a sampling plan
QC
Inspector

On test panels, at tester 5 MPa for
Mechanical or
Adhesion Testing (after full least once per week Hydraulic tester QC
tester
stage 5 MPa for Hydraulic
tester
QC
Inspector
Key For Inspection

Levels:
Point
Date
R= Review
Print Name
W= Witness
Rev Date : 25-Feb-
2013
PAINT SYSTEM:
P 11 P
QC Form Inspection
Activity
To Verify
Complian
CPY
PNL
PRE
Specification (SC)
No.
ce
No sharp edges
surface defect
if any volume 2

QC
Inspector
meter µS/cm

Rev Date : 25-Feb-
2013

No defects (sharp
QC
Inspector
contamination)
NORSOK M-501
8502-9)
100% visual on all

QC
Inspector
check
Primer coat –SIGMAZINC 158 or NOTHING if system repair (No primer)

Certificate of
date
Visual aspect,

and corners
No pinhole, misses,
defects
Rev Date : 25-Feb-
2013
One measurement
QC
16 Check Dry Film Thickness electronic FC2 ISO 19840 conducted on every 60 µm H H W
Inspector
frequency detailed
in a sampling plan
2nd coat – Tie-coat (if initial application) or 1st coat if repair - SIGMATHERM 540


Certificate of
date
Visual aspect,

and corners
No pinhole, misses,
defects
Rev Date : 25-Feb-
2013
One measurement
QC
Inspector
frequency detailed
in a sampling plan
3rd coat – Intermediate-coat (if initial application) or 2nd coat, Intermediate, if repair - SIGMATHERM 540

24 N/A Foreman M M M

Certificate of
date
Visual aspect,

and corners
No pinhole, misses,
defects
Thickness One measurement 375µm (mini 300; maxi

QC
30 Check Dry Film Thickness electronic FC2 ISO 19840 each 5m² & per each 562µm) 10% maxi H H W
Inspector
gauge section and between 337 & 375µ
Rev Date : 25-Feb-
2013
QC
Inspector

On test panels, at
stage
tester
QC
Inspector
Key For Inspection

Levels:
Point
Date
R= Review
Print Name
W= Witness
Rev Date : 25-Feb-
2013
PAINT SYSTEM:
P 12 P
QC Form Inspection
Activity No.

Description Of QC Activity Mean Verify Standards and Frequency Acceptance Criteria ble Party
CPY
PNL
PRE
nce
No sharp edges
surface defect

if any volume 2


QC
Inspector
meter µS/cm

6 FE2 operation and every Surf. Temp. > 3°C M M W
Rev Date : 25-Feb-
2013

7 Visio tactile FC14 ISO 8502 Medium G H H w
No defects (sharp
QC
Inspector
contamination)
NORSOK M-501
8502-9)
100% visual on all

QC
Inspector
check
Primer coat –SIGMACOVER 435

Certificate of
date
Visual aspect,

and corners
No pinhole, misses,
defects
Rev Date : 25-Feb-
2013
One measurement
each 5m² & per
QC
Inspector
frequency detailed
in a sampling plan
2nd coat – Intermediate coat - SIGMACOVER 435


Certificate of
date
Visual aspect,

and corners
No pinhole, misses,
defects
Rev Date : 25-Feb-
2013
One measurement
each 5m² & per
QC
Inspector
frequency detailed
in a sampling plan
QC
Inspector

On test panels, at
stage
tester
QC
Inspector
Key For Inspection

Levels:
Point
Date
R= Review
Print Name
W= Witness

Ofon Phase 2 Project CONTRACT D029 - Tie-In & Integration: Inspection and Test Plan - Painting

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Document Identification Number

INSPECTION AND TEST PLAN - PAINTING NG-018-XX-PNL-023031

Contractor document number NG-018-XX-PNL-023031 Page 1 of 48

Joint Venture Asset

OFON PHASE 2 PROJECT

INSPECTION AND TEST PLAN – PAINTING

02 AFC 22-Mar-2013 APPROVED FOR Jean-Bruno Jean-Bruno Benoit

APPROVED FOR Jean-Bruno Jean-Bruno Benoit

Ivan v d Linde / Jean-Bruno Benoit

Rev. Status Date Revision memo Issued by Checked by Approved by

Contractor document number NG-018-XX-PNL-023031 Page 2 of 48

Contractor document number NG-018-XX-PNL-023031 Page 3 of 48

1. SCOPE AND PURPOSE

The key objectives of the Ofon Phase 2 project are:

2. DEFINITIONS & ABBREVIATIONS

APPLICATOR: Means IPES / Prezioso, organization, including its potential sub-contractors to

Contractor document number NG-018-XX-PNL-023031 Page 4 of 48

ASTM AMERICAN SOCIETY FOR TESTING AND MATERIALS

Contractor document number NG-018-XX-PNL-023031 Page 5 of 48

PNL Ponticelli Nigeria Limited

Contractor document number NG-018-XX-PNL-023031 Page 6 of 48

3. QUALITY MANAGEMENT SYSTEM

- NG-018-XX – PNL-024024 - CRITICALITY RATING PROCEDURE

GS EP COR 350 External protection of offshore and coastal

ISO 8501-1 to 3 Visual assessment of surface cleanliness

ISO 8503-1 to 4 Surface profile of abrasive blast-cleaned steel

ISO 8504-1 to 3 Methods for surface preparation

ISO 4624 Paints and varnishes. Pull-off test

Paints and varnishes corrosion protection of steel structures by protective

ISO 2409 Paints and varnishes. Cross-cut test

SSPC-PA2 Measurement of Dry Coat. Thickness W/ Magnetic Gauge

Contractor document number NG-018-XX-PNL-023031 Page 7 of 48

Guide and Reference Photographs for Steel Surfaces Prepared by Dry

SSPC-SP-10 Near-White blast cleaning

Standard Test Methods for Field Measurement of Surface Profile of Blast

Paints and varnishes-Corrosion protection of steel structures by paint systems.

Paints and varnishes-Corrosion protection of steel structures by paint systems.

Paints and varnishes-Corrosion protection of steel structures by paint systems.

Paints and varnishes-Corrosion protection of steel structures by paint systems.

Paints and varnishes-Corrosion protection of steel structures by paint systems.

Paints and varnishes-Corrosion protection of steel structures by paint systems.

Paints and varnishes-Performance requirements for protective paint systems

Preparation of steel substrates before application of paints and related

Preparation of steel substrates before application of paints and related

Preparation of steel substrates before application of paints and related

Preparation of steel substrates before application of paints and related

Preparation of steel substrates before application of paints and related

Preparation of steel substrates before application of paints and related

Preparation of steel substrates before application of paints and related

Preparation of steel substrates before application of paints and related

Contractor document number NG-018-XX-PNL-023031 Page 8 of 48

Preparation of steel substrates before application of paints and related

Paints and varnishes corrosion protection of steel structures by protective

ISO 4624 Paints and varnishes. Pull-off test

Evaluation of paint and varnish defects. Designation of intensity, quantity and

ISO 9223 Corrosion of metals and alloys. Atmospheres’ corrosivity. Classification

Standard test method for measuring MEK resistance of ethyl silicate

Standard test method for conductimetric analysis of water soluble ionic

4.2 Applicable Documents

5. INSPECTION AND TEST PLANS BY SYSTEM

INSPECTION AND TEST PLAN

To Codes / Responsi Level (*)