Professional Documents
Culture Documents
Parts Manual: Series
Parts Manual: Series
Parts Manual: Series
ESR4500 Series
Printed in Germany ● Revision Level A
Order Number: 812704-006
This master manual is subject to continual updates.
It is meant exclusively for businesses authorized by CROWN.
It is not permitted to pass on the contents or copies thereof to third parties.
Printed in Germany
1
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Printed in Germany
M1.0-0000-0002
M1.0-0000-0002
2
TABLE OF CONTENT
Table of Content
M1.0-0000-0003
33
TABLE OF CONTENT
SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.
Brake Circuit ......................................................................... 116
Footbrake .............................................................................. 118
Drive Motor Brake ................................................................. 120
Load Wheel Brake ................................................................. 122
4 4M1.0-0000-0004
INTRODUCTION
Printed in Germany
5
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Printed in Germany
M1.0-0000-0006
M1.0-0000-0006
6
INTRODUCTION
Any additional work must be performed by Crown ● The truck model number
authorised service technicians. Authorised service
technicians have the required expertise and up-to-date ● The truck serial number
service information.
This information can be found on the truck's data plate.
If you wish to have your own technicians trained, please Only if this information is provided can the order be
contact Crown for relevant training courses. processed quickly, correctly and reliably.
Subsequent Attachments and Modifications Please refer to the Technical Specifications Sheet for the
made to the Truck utilisable loads, technical data and dimensions for this
series. Brochures can be obtained from your CROWN
DANGER! dealer or from the following address:
M1.0-0000-0007
77
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Printed in Germany
8
PARTS
Printed in Germany
9
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Printed in Germany
10M1.0-0000-00010
SECTION 1
Printed in Germany
11
COVERS
Part 1-3 2
3
5
4
6
1 8
7
5
14
10
11
13
10
12 11
MP-2140-063
12M1.0-0000-00012
COVERS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Not illustrated
13
COVERS
Part 2-3
4 3
5
7
8
12
17
8
19
13
18
15
16
11
10
14 9
MP-2140-064
14M1.0-0000-00014
COVERS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
15
COVERS
Part 3-3
4 5
4 3
1
3
2
6 4
12
11
4 10
13 16
14
16
14 15
15
14
17
16
MP-2140-062
16M1.0-0000-00016
COVERS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
17
SKID BLOCK AND WEAR STRIPS
Chassis
Chassis
6
5
MP-2140-029
18M1.0-0000-00018
SKID BLOCK AND WEAR STRIPS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Position 3
Tab019gb
Position 3 Freezer/Corrosion
Tab020gb
19
REACH CARRIAGE
34
35
38 36
7
37 4
3 5
2
6
31
39 8
33
30
29 9
22 28
32
17 18
23 10
24 21
25
20
27 11
15
26
12
13 19
16
14
MP-2140-049
20M1.0-0000-00020
REACH CARRIAGE
INDEX PART NUMBER PART NAME NUMBER REQUIRED
21
LOAD WHEEL
17
15 18
14
Chassis
16
13
11
12
10
9
7
6
5
8
4
3
2
1
MP-2140-032
22M1.0-0000-00022
LOAD WHEEL
INDEX PART NUMBER PART NAME NUMBER REQUIRED
* ........................... 810575-001 .............................. Loadwheel ∅ 285mm & Bearing 1,4t Assembly (inclusive 4-10) ..... 2
* ........................... 810601-001 .............................. Loadwheel ∅ 330mm & Bearing 1,6t &2,0t Assembly ....................... 2
(included 4-10)
* ........................... 810575-002 .............................. Loadwheel ∅ 285mm & Bearing 1,4t Assembly (included 4-10) ..... 2
* ........................... 810601-002 .............................. Loadwheel ∅ 330mm & Bearing 1,6t &2,0t Assembly ....................... 2
(included 4-10)
Option: Load Wheel ∅ 285mm for 1,6t & 2,0t only available out of Factory
23
BATTERY LOCK
22 1
23
5
20 4
3
24
21
2
7
28
26
8 6 5
29
27
9
4
14
16 10
32
22
20
17
5
13
4
11
15
18
12
25 30
19
Chassis
11
Battery Latch
31
MP-2140-035
24M1.0-0000-00024
BATTERY LOCK
INDEX PART NUMBER PART NAME NUMBER REQUIRED
25
BATTERY REACH OUT
47
45
46
2 39
1 18 31
6
6 5
5
34
36
35
39
41
42
4
10 11
16 12
17 32
40 43
8 33
44
10 8 24
15 20 19
13
37
7
14 38
7
9
22
9 21
23
24 25
26
30
27
28 29
MP-2140-046
26M1.0-0000-00026
BATTERY REACH OUT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
27
SEAT AND PAN
1
3
7
2
8
PU
SH
4
6 13
9
14
11
Chassis
12
10
4
17
5 17
16
16
15
15
Drive Frame
MP-2140-067
28M1.0-0000-00028
SEAT AND PAN
INDEX PART NUMBER PART NAME NUMBER REQUIRED
0 ..................... 811915-001 .............................. Seat & Pan (black cloth/without Drive in Racking) .................................. 1
811915-003 .............................. Seat & Pan (PVC/without Drive in Racking) ........................................... 1
811915-005 .............................. Seat & Pan (48V Heated Cushion & Backrest/without Drive in Racking) 1
1 .............................................................................. Seat (see Section Seat) .................................................................... 1
2* .......................... 811917 ..................................... Seat Pan ............................................................................................ 1
3 ........................... 050005-022 .............................. Screw ................................................................................................ 4
4 ........................... 050008-024 .............................. Nut ..................................................................................................... 4
5* .......................... 791469-001 .............................. Seat Moulding .................................................................................... 1
6* .......................... 050006-035 .............................. Screw ................................................................................................ 7
7 ........................... 791466 ..................................... Handle Pocket ................................................................................... 1
8 ........................... 791635 ..................................... Vice Action Latch .............................................................................. 1
9 ........................... 808945 ..................................... Stay ................................................................................................... 1
10 .......................... 810326 ..................................... Bracket .............................................................................................. 1
11 .......................... 808947 ..................................... Bracket .............................................................................................. 1
12 .......................... 808949 ..................................... Pin ..................................................................................................... 1
13 .......................... 050073-004 .............................. Washer .............................................................................................. 1
14 .......................... 050070-001 .............................. Screw ................................................................................................ 1
15 .......................... 812345 ..................................... Plate .................................................................................................. 2
16 .......................... 811925 ..................................... Bracket .............................................................................................. 2
17 .......................... 050006-053 .............................. Screw ................................................................................................ 4
Not illustrated
29
SEAT
27 26
27
28
5
2 27
25 25
3
1 25
4 8
7
6
10 5
11
7
9
12
9
9
12 9
13
15
9
15 14
17 16
16 23
15 21
24
16 22
19
29 5
7
7
19
19
18 20
24
MP-2140-068
30M1.0-0000-00030
SEAT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Not illustrated
31
REAR MIRROR
MP-2140-066
32M1.0-0000-00032
REAR MIRROR
INDEX PART NUMBER PART NAME NUMBER REQUIRED
33
GUIDE WHEELS
2
3
MP-2140-074
34M1.0-0000-00034
GUIDE WHEELS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
25 mm 796057-001 796046-001
30 mm 796057-002 796046-002
35 mm 796057-003 796046-003
40 mm 796057-004 796046-004
45 mm 796057-005 796046-005
50 mm 796057-006 796046-006
55 mm 796057-007 796046-007
60 mm 796057-008 796051-001
65 mm 796057-009 796051-002
70 mm 796057-010 796051-003
75 mm 796057-011 796051-004
80 mm 796057-012 796051-005
85 mm 796057-013 796051-006
90 mm 796057-014 796051-007
Tab017
35
OVERHEAD GUARD
12
14
13 14
16
18
11 15
10 17
4
17
8
7
5
7
9
2
Chassis
MP-2140-082
36M1.0-0000-00036
OVERHEAD GUARD
INDEX PART NUMBER PART NAME NUMBER REQUIRED
37
ACCESSORIES
1
1 8
7
8 6
31 11 29
1
9
30 3
5
4
10
28
8
11
1
12
8
1
13
11 15
24
8
27 1 11
25
20 21
16 16 17
26
18
17
14
15
22
19
1 8
14 16 20 21
17
11
18
17 16
15
24 22
25 23
26
MP-2140-085
38M1.0-0000-00038
ACCESSORIES
INDEX PART NUMBER PART NAME NUMBER REQUIRED
39
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Printed in Germany
40M1.0-0000-00040
SECTION 2
Printed in Germany
41
TUBE/HOSE LAYOUT
16
15
22
I
24 20
H
23 19
17
12
11 25 13 19
21
D
13
22
18
14
J
F
13 14
B
28
14
I
14
C G
J
F E
D
H
G
3
3
B A
5
C
2 1
7
7
24
K
4
24
6
5
25
25
E 27 5
A 26 8
9
K
10
MP-2140-070
42M1.0-0000-00042
TUBE/HOSE LAYOUT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
43
HYDRAULIC TANK
4
17
16
15
2 2
3
10
6 4
14
8
13
11
12
1
19
18
MP-2140-036
44M1.0-0000-00044
HYDRAULIC TANK
INDEX PART NUMBER PART NAME NUMBER REQUIRED
45
HYDRAULIC TT MAST
34
20
30
20
4
18
26 17
19
Fork Carriage
26
26 16
29 32
33
13
27
35 2
28
26 26
23
31
21
15
3
22 14
26
9 36
2
8
26
25 24 10 10 12
11
Chassi
13
9
14
7
12 6
1
MP-2140-058
46M1.0-0000-00046
HYDRAULIC TT MAST
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Not illustrated
47
HYDRAULIC TT MAST
1.4t/1.6t
Tab013gb
Tab014gb
48M1.0-0000-00048
HYDRAULIC TT MAST
2.0t
Tab015gb
Tab016gb
49
VALVE BLOCK
A1
P
B1
B2 1
A2
MP-2140-069
50M1.0-0000-00050
VALVE BLOCK
INDEX PART NUMBER PART NAME NUMBER REQUIRED
51
PUMP
MP-2140-080
52M1.0-0000-00052
PUMP
INDEX PART NUMBER PART NAME NUMBER REQUIRED
53
PUMP MOTOR AND PUMP
16
17
3
18
1
19
26
6
20
13
21
23
24 7
22
15 8
25 14
10
11
Drive Plate
9
13
12
MP-2140-079
54M1.0-0000-00054
PUMP MOTOR AND PUMP
INDEX PART NUMBER PART NAME NUMBER REQUIRED
0 ..................... 813734 ..................................... Pump Motor and Pump Assembly (without 26) ....................................... 1
1 ........................... 811896 ..................................... Bracket .............................................................................................. 1
2 .............................................................................. Pump Motor (see next Page) ............................................................. 1
3 ........................... 812174 ..................................... Puffer ................................................................................................ 6
4 ........................... 050009-031 .............................. Washer .............................................................................................. 3
5 ........................... 050007-045 .............................. Screw ................................................................................................ 3
6 ........................... 812889 ..................................... Puffer -Tube ....................................................................................... 3
7 ........................... 791534 ..................................... Washer Sealing ................................................................................. 1
8 .............................................................................. Pump (see Section 2.12) ................................................................... 1
9 ........................... 050067-034 .............................. Screw ................................................................................................ 2
10 .......................... 054002-035 .............................. O-Ring ............................................................................................... 1
11 .......................... 790491 ..................................... Inlet Pump ......................................................................................... 1
12 .......................... 050005-060 .............................. Screw ................................................................................................ 4
13 .......................... 054191-001 .............................. Clamp ................................................................................................ 2
14 .......................... 812204 ..................................... Hose .................................................................................................. 1
15 .......................... 054002-034 .............................. O-Ring ............................................................................................... 1
16 .......................... 812205 ..................................... Tube ................................................................................................... 1
17 .......................... 050005-063 .............................. Screw ................................................................................................ 2
18 .......................... 050005-062 .............................. Screw ................................................................................................ 2
19* ......................... 812207 ..................................... Bracket .............................................................................................. 1
20* ......................... 050078-008 .............................. Blind Rivet Nut .................................................................................. 8
21* ......................... 050078-007 .............................. Blind Rivet Nut .................................................................................. 5
22 .......................... 793288 ..................................... Clip .................................................................................................... 5
23 .......................... 050003-013 .............................. Screw ................................................................................................ 5
24* ......................... 050078-001 .............................. Blind Rivet Nut .................................................................................. 2
25 .......................... 050067-022 .............................. Screw ................................................................................................ 2
26 .................... 050067-044 .............................. Screw ...................................................................................................... 2
55
PUMP MOTOR
1
2
12
4
13
14
15
7
6 5 8
9 16
19
17 18
10
20
11
2
MP-2140-087
56M1.0-0000-00056
PUMP MOTOR
INDEX PART NUMBER PART NAME NUMBER REQUIRED
57
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Printed in Germany
58M1.0-0000-00058
SECTION 3
Printed in Germany
59
DRIVE UNIT
3
2
22
21
20 20
19
19
23
23
5
15
8 1
13
24 7
14
9
25
16
17
18
12 26
11
10
MP-2140-077
60M1.0-0000-00060
DRIVE UNIT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
61
GEAR BOX
1
2
3
4
2 6 5
15
9 12
10 13 16
11
14
17
37
18
13
24
23
25
44
38
36
18 27
42 30 2
26
35 27
28
29 34
19
22
43 30
41
40 20
31
39 21
33
32
22
MP-2140-089
62M1.0-0000-00062
GEAR BOX
INDEX PART NUMBER PART NAME NUMBER REQUIRED
63
DRIVE MOTOR
1
2
3
5
9
17
7 5
10
11
12
13
18
14
19
15 20
21
22
23
16
24
2
MP-2140-088
64M1.0-0000-00064
DRIVE MOTOR
INDEX PART NUMBER PART NAME NUMBER REQUIRED
65
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Printed in Germany
66M1.0-0000-00066
SECTION 4
Printed in Germany
67
ELECTRICAL COMPARTMENT
Part 1-2
11
8
10
6
5 12
9
4
3
14
13
13
14
5
16
3 19
15
18 21
17 3
1
20
22
MP-2140-060
68M1.0-0000-00068
ELECTRICAL COMPARTMENT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
69
ELECTRICAL COMPARTMENT
Part 2-2
22
2
21 23
3
22 19 4
1
21 22
22
A
21
21 2
5
19
20
C
B 6
7
9
13
E
D
14
16
10
11
17 15
22 18
12
15 8
22 21
22
21 24 A 8
27 B
21
30 22
22
C
21 D
21
29 25
22
E 26
21
21 22
28
MP-2140-061
70M1.0-0000-00070
ELECTRICAL COMPARTMENT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
71
CONTACTOR
4
3
5
6
7
8
MP-2140-045
72M1.0-0000-00072
CONTACTOR
INDEX PART NUMBER PART NAME NUMBER REQUIRED
73
REACH SLOWDOWN
Chassi
Reach Carriage
11 3
8
7
7
9
4 10
6 12
6
5
MP-2140-059
74M1.0-0000-00074
REACH SLOWDOWN
INDEX PART NUMBER PART NAME NUMBER REQUIRED
75
HGTS - LIFT SPEED REDUCTION
19
21
20
11
9 3
8
22 10
12
13
14 16
15
7
3
5
17 6
18
MP-2140-086
76M1.0-0000-00076
HGTS - LIFT SPEED REDUCTION
INDEX PART NUMBER PART NAME NUMBER REQUIRED
77
HEIGHT ENCODER
13
11
29
7
2
30 8
6
5
16 3 4
17
18
19 15
22 10
20
1
21 23
25
14
9
24
31
26
27 12
37
28
32
36
37
32
37
35 33
38
34
MP-2140-093
78M1.0-0000-00078
HEIGHT ENCODER
INDEX PART NUMBER PART NAME NUMBER REQUIRED
79
MAST WIRING
Free Lift
Cylinder
8
4
7
5
Tilt and Sideshift
4
3 Reach Carriage
1
2 5
MP-2140-091
80M1.0-0000-00080
MAST WIRING
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Not shown
81
MAST WIRING
Tab018gb
82M1.0-0000-00082
Page intentionally left blank
Printed in Germany
83
JOYSTICK AND EMERGENCY DISCONNECT SWITCH
19
17
18
9 25
15 24
A
14 23
10
22
7
6
21
2 8
13
11
3
6
3
12
16 A
27
20
4 28
26 19 30
29
MP-2140-044
84M1.0-0000-00084
JOYSTICK AND EMERGENCY DISCONNECT SWITCH
not shown
85
DIRECTIONAL SWITCH/HORN BUTTON
20
24
23
24 25
27
17
1 4
16
8
7
6
24 26
3 5
10
4
17
22
19 9
12
4 11
12
18 7
10
15 8
21 6 2
4 9
13
14
MP-2140-043
86M1.0-0000-00086
DIRECTIONAL SWITCH/HORN BUTTON
INDEX PART NUMBER PART NAME NUMBER REQUIRED
87
FLOORPLATE
1
13
12
14
2 15 18
Chassis
17
17
16
4
7 3 11
9
8 10
11
6 4
10
Drive Frame
MP-2140-030
88M1.0-0000-00088
FLOORPLATE
INDEX PART NUMBER PART NAME NUMBER REQUIRED
* ..................... 811922 ..................................... Floorplate & Pedal Assembly (included 1, 3, 7 - 9, 12 - 18) ..................... 1
89
ACCELERATOR
9
10
23 25 22 12
14
27 11
24
17
13
26
25
21
20
18
19 8
15
12
16 7
5
1
MP-2140-042
90M1.0-0000-00090
ACCELERATOR
INDEX PART NUMBER PART NAME NUMBER REQUIRED
91
SAFETY PEDAL
19
21
20
22
23
12 2
13
4
7
16
9
10 11
6 8
6 17
14
15
18
MP-2140-040
92M1.0-0000-00092
SAFETY PEDAL
INDEX PART NUMBER PART NAME NUMBER REQUIRED
93
DC/DC COVERTER
12/24V
48V
MP-2140-081
94M1.0-0000-00094
DC/DC COVERTER
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Not illustrated
95
DASH PANEL
27
26
22
28 23
24
25 21
22
23
1 6
5 4
7 3 8
19
20
16 12
17 9 10
15 11
18
14
13
MP-2140-039
96M1.0-0000-00096
DASH PANEL
INDEX PART NUMBER PART NAME NUMBER REQUIRED
0 ..................... 813271 ..................................... Dash Panel Assembly (without 19 & 20 & Freezer/Corrosion) ............... 1
1 ........................... 806898 ..................................... Dash Panel ........................................................................................ 1
2 ........................... 807349 ..................................... Brake Switch ..................................................................................... 1
3 ........................... 807034 ..................................... Key Switch Assembly ....................................................................... 1
123537 ...................................... Key Switch ................................................................................... 1
793090-002 ............................... Anti-Backout ................................................................................ 1
792880-002 ............................... Pin Housing ................................................................................. 1
792882 ...................................... Pin Crimp ..................................................................................... 3
4 ........................... 107739 ..................................... Key Assembly ................................................................................... 1
107151-002 ............................... Key .............................................................................................. 2
107763 ...................................... Ring ............................................................................................. 1
5 ........................... 109127-003 .............................. Clip Arrow Indicator (red) .................................................................. 1
6 ........................... 109127-001 .............................. Clip Arrow Indicator (green) .............................................................. 1
7 ........................... 109127-002 .............................. Clip Arrow Indicator (yellow) ............................................................. 1
8 ........................... 813272 ..................................... Bracket .............................................................................................. 1
9 ........................... 803469-022 .............................. Screw ................................................................................................ 5
050009-007 .............................. Washer .............................................................................................. 5
10 .......................... 792940 ..................................... Lug Nut .............................................................................................. 2
11 .......................... 793288 ..................................... Attachment Clip ................................................................................. 2
12 .......................... 050003-015 .............................. Screw ................................................................................................ 2
13 .......................... 791346-003 .............................. Adjuster Button .................................................................................. 1
14 .......................... 790199-039 .............................. Spring ................................................................................................ 1
15 .......................... 806932 ..................................... Pivot Pin ............................................................................................ 1
16 .......................... 790213 ..................................... R-Clip ................................................................................................ 2
17 .......................... 808876 ..................................... Finger Guard ..................................................................................... 1
18 .......................... 050003-002 .............................. Screw ................................................................................................ 1
19 .................... 811036 ..................................... Shim ........................................................................................................ 4
20 .................... 050068-004 .............................. Nut .......................................................................................................... 4
97
INSTRUMENTATION
8 7
10
12 11
MP-2140-038
98M1.0-0000-00098
INSTRUMENTATION
INDEX PART NUMBER PART NAME NUMBER REQUIRED
99
FLASHING BEACON
1
1
8
7
6 10 8
6
2 7
9 9
10
4 3
11
5
4
5
20
18
13
17 16
12
15
19
18
14
MP-2140-071
M1.0-0000-000100
100
FLASHING BEACON
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Not illustrated
101
DRIVING LIGHT
30
2 27
31
29
28
1
9
3 4
5
7 9
8
23 8
5 5
5 18
6 25
6 7
19
5 8
20
5
21 7 14
9
16 13
25 11
15
24
17
7 5
16 14
15 26
5
22
17
26
12
10
MP-2140-084
M1.0-0000-000102
102
DRIVING LIGHT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Not illustrated
103
WORKING LIGHT
15 16
5 13
14
10
6
2
3
4
1
6
3
8
7
2
4
7
4
6
9 7
3
2 2
8 8
3
4 6
7
9
4
8 2
11 6
5
12
MP-2140-075
M1.0-0000-000104
104
WORKING LIGHT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Not illustrated
105
REVERSE ALARM
12 13
Steering Column
11
4
6 3
5
1
11
10
MP-2140-072
M1.0-0000-000106
106
REVERSE ALARM
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Not illustrated
107
BRACKET PARTS
5 6
2
3
4
2
2
3
3 9 4
MP-2140-073
M1.0-0000-000108
108
BRACKET PARTS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
109
HORN
MP-2140-041
M1.0-0000-000110
110
HORN
INDEX PART NUMBER PART NAME NUMBER REQUIRED
111
COOLING SYSTEM
2
7
3
10
9
5
7 4
12
1
8
9
11
MP-2140-037
M1.0-0000-000112
112
COOLING SYSTEM
INDEX PART NUMBER PART NAME NUMBER REQUIRED
113
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Printed in Germany
M1.0-0000-000114
114
SECTION 5
Printed in Germany
115
BRAKE CIRCUIT
1
4
5
22
1
2
17
4
6
5
10 10
9 7
A
13 9
8
20
14 12
19
11
18
19
21
16 17
MP-2140-048
M1.0-0000-000116
116
BRAKE CIRCUIT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
117
FOOTBRAKE
19
17
16
18
2
10
11
12
14 15
13
9
7 6
8
Drive Frame
MP-2140-034
M1.0-0000-000118
118
FOOTBRAKE
INDEX PART NUMBER PART NAME NUMBER REQUIRED
119
DRIVE MOTOR BRAKE
MP-2140-076
M1.0-0000-000120
120
DRIVE MOTOR BRAKE
INDEX PART NUMBER PART NAME NUMBER REQUIRED
121
LOAD WHEEL BRAKE
5 2
MP-2140-033
M1.0-0000-000122
122
LOAD WHEEL BRAKE
INDEX PART NUMBER PART NAME NUMBER REQUIRED
123
Page intentionally left blank
Printed in Germany
M1.0-0000-000124
124
SECTION 6
Printed in Germany
125
STEER MOTOR
MP-2140-078
M1.0-0000-000126
126
STEER MOTOR
INDEX PART NUMBER PART NAME NUMBER REQUIRED
127
STEERING COLUMN
17
18
19
20
15
3
4 14
13
2 12
31
30
32
1
11
10 2
9 29
16 28
8
7
22
6 21
24
28
23
25
26
27
MP-2140-031
M1.0-0000-000128
128
STEERING COLUMN
INDEX PART NUMBER PART NAME NUMBER REQUIRED
* ..................... 813700 ..................................... Steering Column Assembly (included 1-12, 16-27 & 32) ......................... 1
129
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Printed in Germany
M1.0-0000-000130
130
SECTION 7
Printed in Germany
131
TT MAST
1.4t/1.6t
9
25 5
10
4
11
26 18 13
12
17
14
19
8
16
6
23
24
20 7
4
9
5
7
21 7
2
11
22 10 13 31
30
12
14
29
28
15 1 27
MP-2140-055
M1.0-0000-000132
132
TT MAST
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Not shown
133
TT MAST
1.4t/1.6t
Tab010gb
M1.0-0000-000134
134
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Printed in Germany
135
TT MAST
2.0t
9
25 5
10
4
11
26 18 13
12
17
14
19
8
16
6
23
24
20 7
4
9
5
21 7
2
11
22 10 13
30
12
14
29
28
15 1 27
MP-2140-056
M1.0-0000-000136
136
TT MAST
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Not shown
137
TT MAST
2.0t
Tab011gb
M1.0-0000-000138
138
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Printed in Germany
139
TT MAST
1.4t/1.6t & 2.0t
23
14 13 11 31
15 10
9 30 8
24
25 26 15
21
10 10
12
14
18
30
7
16
28 17 4
6
29
20
5
24
22 23
27
21 3
28 2
1
29 6
20 7
19
5
Fork Carriage
3
2
1
MP-2140-057
M1.0-0000-000140
140
TT MAST
INDEX PART NUMBER PART NAME NUMBER REQUIRED
141
TT MAST
1.4t/1.6t & 2.0t
Tab012gb
M1.0-0000-000142
142
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Printed in Germany
143
TILT AND SIDESHIFT
M1498
M1.0-0000-000144
144
TILT AND SIDESHIFT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
145
TILT AND SIDESHIFT
M1500
M1.0-0000-000146
146
TILT AND SIDESHIFT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
0 ..................... 806181-002 .............................. Tilt & Sideshift (2.0t-1285/1425mm Leg Width/Tilt 2°/4°) ......................... 1
807382-002 .............................. Tilt & Sideshift (2.0t-1575mm Leg Width/Tilt 2°/4°) .................................. 1
808418-002 .............................. Tilt & Sideshift (2.0t-1285/1425mm Leg Width/Tilt 2°/2°) ......................... 1
1 ........................... 808542-001 .............................. Frame (only for 806181-002 & 808418-002) ...................................... 1
808542-002 .............................. Frame (only for 807382-002) ............................................................. 1
2 ........................... 808522-001 .............................. Sleeve Bearing .................................................................................. 2
3* .......................... 808523 ..................................... Groove Ring ...................................................................................... 2
4 ........................... 808524 ..................................... Washer .............................................................................................. 2
5* .......................... 808525 ..................................... Stripper .............................................................................................. 2
6 ........................... 808526-001 .............................. Piston Rod (only for 806181-002 & 808418-002) .............................. 2
808526-002 .............................. Piston Rod (only for 807382-002) ..................................................... 2
7 ........................... 808527 ..................................... Seal Ring ........................................................................................... 2
8 ........................... 808528 ..................................... Dowel ................................................................................................ 2
9 ..................... 060030-057 .............................. Shim ........................................................................................................ 8
10 .................... 060030-085 .............................. Shim ........................................................................................................ 8
11 .................... 813806-002 .............................. Roller ∅ 101,30mm ................................................................................. AR
813806-003 .............................. Roller ∅ 101,72mm ................................................................................. AR
813806-004 .............................. Roller ∅ 102,14mm ................................................................................. AR
12 .......................... 808529-001 .............................. Sliding Piece ...................................................................................... 5
13 .......................... 808522-002 .............................. Sleeve Bearing .................................................................................. 1
14 .......................... 808530 ..................................... Piston ................................................................................................ 1
15 .......................... 808543 ..................................... Cylinder (only for 806181-002 & 807382-002) ................................... 1
808562 ..................................... Cylinder (only for 808418-002) .......................................................... 1
16 .......................... 808529-002 .............................. Sliding Piece ...................................................................................... 1
17 .......................... 808532 ..................................... Spiral Fixing Pin ................................................................................ 2
18 .......................... 808533 ..................................... Hook .................................................................................................. 1
19 .......................... 808534-001 .............................. Screw ................................................................................................ 2
20 .......................... 808535-001 .............................. Fork Carriage (only for 806181-002 & 808418-002) .......................... 1
808535-002 .............................. Fork Carriage (only for 807382-002) ................................................. 1
21 .......................... 808536 ..................................... Greasing Nipples .............................................................................. 3
22 .......................... 808529-003 .............................. Sliding Piece ...................................................................................... 1
23 .......................... 808534-002 .............................. Screw ................................................................................................ 2
24 .......................... 808537 ..................................... Pipe (only for 806181-002 & 807382-002) ......................................... 3
808560 ..................................... Pipe (only for 808418-002) ................................................................ 3
25 .......................... 808534-003 .............................. Screw (only for 806181-002 & 807382-002) ...................................... 3
808561 ..................................... Screw (only for 808418-002) ............................................................. 3
26 .................... 795534 ..................................... Shim ........................................................................................................ 8
27 .......................... 808538 ..................................... Quick Clutch ..................................................................................... 2
28 .......................... 808539 ..................................... Tension Device .................................................................................. 2
29 .......................... 808534-004 .............................. Screw ................................................................................................ 2
30 .................... 808729 ..................................... Shim ........................................................................................................ 3
31 .................... 808730 ..................................... Shim ........................................................................................................ 3
32 .................... 808731 ..................................... Shim ........................................................................................................ 3
33 .................... 808732 ..................................... Shim ........................................................................................................ 2
34 .................... 050003-020 .............................. Screw ...................................................................................................... 2
053050-006 .............................. Adhesive ................................................................................................. AR
147
TILT AND SIDESHIFT
30
29
28
30
26
25
D
23
24
21
27
C
A 22
15
B
4
18 15
Cylinder 18
15 3
1
18 2
Cylinder
6
20
7
19
13 10
14
17
12 11
A
16
9
C
8
18
15
D
MP-2140-092
M1.0-0000-000148
148
TILT AND SIDESHIFT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
808080 ..................................... Valve Assembly (inclusive 1-7, 10, 15, 18) ............................................ 1
149
TILT AND SIDESHIFT
5th Function Valve
22
22 21
20
21
20 19
9 14
19 17
12
B
13
1
A
18
15
16 2
11
10
D 3
C
7
D
B
A
5
6
5
MP-2140-065
C
MP-7.7-2140 MP-ESR4500-GB 06/04 • Printed in Germany
M1.0-0000-000150
150
TILT AND SIDESHIFT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
151
TILT AND SIDESHIFT
6th Function Valve
3
2
5
7
3 8
1
4
5
2
7
9 12
10
12
11
13
13
14
16
15
17
MP-2140-083
M1.0-0000-000152
152
TILT AND SIDESHIFT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
153
LIFT BUFFER
M1631
M1.0-0000-000154
154
LIFT BUFFER
INDEX PART NUMBER PART NAME NUMBER REQUIRED
155
FORK
MP-2140-051
M1.0-0000-000156
156
FORK
INDEX PART NUMBER PART NAME NUMBER REQUIRED
1,4t/1,6t
Fork Widht 40mm
Tab004gb
2.0t
Fork Width 45mm
Tab005gb
157
LOAD BACKREST
MP-2140-050
M1.0-0000-000158
158
LOAD BACKREST
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Option
800mm 900mm 1000mm 1100mm 1200mm 1300mm 1400mm 1500mm 1600mm 1700mm
796175-019 796175-001 796175-002 796175-003 796175-004 796175-005 796175-006 796175-007 796175-008 796175-009
Tab002gb
800mm 900mm 1000mm 1100mm 1200mm 1300mm 1400mm 1500mm 1600mm 1700mm
796175-020 796175-010 796175-011 796175-012 796175-013 796175-014 796175-015 796175-016 796175-017 796175-018
Tab003gb
159
YOKE
1
2
3 2
3
4
15
6
7
14
10
1 8
11
13 12
8
MP-2140-054
M1.0-0000-000160
160
YOKE
INDEX PART NUMBER PART NAME NUMBER REQUIRED
161
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Printed in Germany
M1.0-0000-000162
162
SECTION 8
Printed in Germany
163
LIFT CYLINDER
1.4t/1.6t
10
11
8
12
5 1
MP-2140-052
M1.0-0000-000164
164
LIFT CYLINDER
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Tab006gb
165
LIFT CYLINDER
2.0t
10
11
8
12
5 1
MP-2140-052
M1.0-0000-000166
166
LIFT CYLINDER
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Tab007d
167
FREE LIFT CYLINDER
1.4t/1.6t
14
8
13
16
15
12
11
10
7
9
6
3 2
MP-2140-053
M1.0-0000-000168
168
FREE LIFT CYLINDER
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Tab008gb
169
FREE LIFT CYLINDER
2.0t
14
8
13
16
15
12
11
10
7
9
6
3 2
MP-2140-053
M1.0-0000-000170
170
FREE LIFT CYLINDER
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Tab009gb
171
CYLINDER REACH
20
19
18
3
17
2
1
17
4
5
21 7
8 6
9
10
22
11
12
21 13
14
17
15
16
17
18
19
20 MP-2140-047
M1.0-0000-000172
172
CYLINDER REACH
INDEX PART NUMBER PART NAME NUMBER REQUIRED
Tab001
173
Page intentionally left blank
Printed in Germany
M1.0-0000-000174
174
SECTION 10
Printed in Germany
175
LABELS AND DECALS
1 6
1 2
2
3 8
4 9
5
5 5
13
14
12
11
10
17
17
15 16
MP-2140-094
M1.0-0000-000176
176
LABELS AND DECALS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
177
Page intentionally left blank
Printed in Germany
M1.0-0000-000178
178