This document contains operating conditions and calculations for a CAT feed pump. It analyzes two flow alternatives, listing flow rates and calculating discharge and suction pressures. It determines that the maximum suction pressure is 5.89 kg/cm2 and recommends a design pressure of 31.5 kg/cm2 for a centrifugal pump.
This document contains operating conditions and calculations for a CAT feed pump. It analyzes two flow alternatives, listing flow rates and calculating discharge and suction pressures. It determines that the maximum suction pressure is 5.89 kg/cm2 and recommends a design pressure of 31.5 kg/cm2 for a centrifugal pump.
This document contains operating conditions and calculations for a CAT feed pump. It analyzes two flow alternatives, listing flow rates and calculating discharge and suction pressures. It determines that the maximum suction pressure is 5.89 kg/cm2 and recommends a design pressure of 31.5 kg/cm2 for a centrifugal pump.
SERVICE CAT FEED PUMP PUMPING TEMP, C 66.1 VISCOSITY AT PUMPING TEMP (CSt) 45.08
OPERATING CONDITIONS FOR ONE PUMP
SLOPE OF PUMP CURVE, % 18 ALTERNATIVE-I DENSITY KG/M3 905 ALTERNATIVE-II DENSITY, KG/M3 FLOW RATES PER PUMP FOR ALTERNATIVE-I FLOW RATES PER PUMP FOR ALT-II TOTAL THRU' BRANCH TOTAL THRU' BRANCH NORMAL M3/HR 201.10 NORMAL M3/HR MAXIMUM M3/HR 221.20 MAXIMUM M3/HR MINIMUM M3/HR 100.60 MINIMUM M3/HR
DISCHARGE PRESSURE CALCULATIONS
CALCULATIONS FOR ALTERNATIVE-I CALCULATIONS FOR ALTERNATIVE-II DESTINATION TO REACTOR DESTINATION FLOW MAX NOR MIN MAX NOR MIN DESTINATION PRESSURE KG/CM2 A 9.90 9.90 9.90 DESTINATION PRES ELEV, M 10 KG/CM2 0.91 0.91 0.91 ELEV, M LINE LOSS KG/CM2 0.79 0.65 0.16 LINE LOSS METER LOSS KG/CM2 0.60 0.50 0.12 METER LOSS HEAT EXCHANGERS HEAT EXCHANGERS E-3059 KG/CM2 1.00 0.83 0.21 E-3078 KG/CM2 0.90 0.74 0.19 E-3079 KG/CM2 0.40 0.33 0.08 E-3080 KG/CM2 0.60 0.50 0.12 F-3001 KG/CM2 7.50 6.20 1.55 KG/CM2 KG/CM2 KG/CM2 CONTROL VALVES CONTROL VALVES KG/CM2 0.50 3.19 13.29 KG/CM2 0.50 0.50 0.50 KG/CM2 0.50 0.50 0.50 MISC. ITEMS MISC. ITEMS FILTER KG/CM2 0.35 0.29 0.07 KG/CM2 CONTINGENCY KG/CM2 0.90 0.74 0.00 CONTINGENCY TOTAL DISCARGE PRESSURE KG/CM2 A 25.35 25.77 27.61
SUCTION PRESSURE CALCULATIONS
SOURCE PRESSURE KG/CM2 A 2.52 CONTROL VALVE DEL P CHECK ALT-I ALT-II + STATIC HEAD, M 7 KG/CM2 0.634 CV MAX 174.092586 - HEAT EXCHANGER CV MIN 408.23 KG/CM2 CV RATIO(MAX/MIN) 0.43 KG/CM2 DYNAMIC LOSSES @ NOR FLOW 11.78 - LINE LOSS (WITH EQV.LENGTH) KG/CM2 0.090 30% OF DYNAMIC LOSSES 3.53 - STRAINER LOSS KG/CM2 0.070 CV DP @ NORMAL FLOW 3.19 - CONTROL VALVES KG/CM2 A. RANGEABILITY < 13 ? YES - MISC. ITEMS KG/CM2 B. CV DP@NORMAL FLOW>30% NO TOTAL SUCTION LOSSES KG/CM2 A 0.160 OF DYNAMIC LOSS@NOR FLOW? TOTAL SUCTION PRESSURE KG/CM2 A 2.994 ALT-I : MESSAGE WARNING! INCREASE CONTROL VALVE NPSH AVAILABLE DEL P @ MAX FLOW TO MEET CRITERIA SOURCE PRESSURE KG/CM2 A 2.52 - VAPOUR PRESSURE KG/CM2 A 0.01 ALT-II : MESSAGE - SUCTION LOSSES KG/CM2 0.16 SUB TOTAL,KG/CM2 2.350 METER 25.967 + ELEV OF LIQ LEVEL METER 7.0 POWER CONSUMPTION PER PUMP - ELEV OF PUMP CENTRE METER 1.0 HYDRAULIC HP NPSH AVAILABLE METER 31.967 0.0365*DIFF PRES(KG/CM2)*MAX FLOW(M3/H) 181.66 PUMP EFFICIENCY, PERCENT 70 MAXIMUM SUCTION PRESSURE BHP 259.52 DESIGN PRESSURE OF SOURCE KG/CM2A 5.00 MOTOR RATING, HP ELEV OF SOURCE, M 7.00 KG/CM2A 0.63 MOTOR EFFICIENCY, PERCENT TL TO HLL, MM 2800 KG/CM2A 0.25 POWER CONSUMPTION,KWH MAXIMUM SUCTION PRESSURE KG/CM2A 5.89 TYPE OF MOTOR