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1606A-E93Tag4 Electropak: Series
1606A-E93Tag4 Electropak: Series
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Perkins Engines Company Limited,
Limited
All information in this document is substantially correct at time Peterborough.PE1
Peterborough PE15FQ
5FQ.United
UnitedKingdom
Kingdom.
of printing and may be altered subsequently. Tel: +44 (0)1733 583000.
583000
Publication No. TPD1747,
TPD1795E3June
December
2012 2012. Fax: +44 (0)1733 582240.
582240
1 of 10in England ©Perkins Engines Company Limited.
Produced www.perkins.com
General installation
1606A-E93TAG4
Type of operation and application
Designation Units 60 Hz @ 1800 rpm
Prime Standby
Gross engine power kWb 287 314
Fan power kWm 15
ElectropaK nett engine power kWm 272 299
Gross BMEP kPa 2044 2237
Combustion air flow m³/min 22.02 23.39
Exhaust gas temperature after turbo (Max.) °C 389
Exhaust gas flow, wet m³/min 50.57 54.3
Boost pressure ratio - 3.30 3.50
Overall thermal efficiency (nett) % 39.0
Mean piston speed m/s 8.8
Engine coolant flow l/min 436
Cooling fan air flow m³/min 679
kWe 250 275
Typical Gen Set electrical output (0.8pf)
kVA 313 344
Assumed alternator efficiency % 92
Energy balance
Type of operation and application
Designation Units 60 Hz @ 1800 rpm
Prime Standby
Energy in fuel kWt 696 759
Energy in power output (at shaft) kWb 272 299
Energy to coolant kWt 137 145
Energy to exhaust kWt 175 193
Energy to ACC kWt 74 85
Energy to cooling fan kWm 15
Energy to radiation (residual heat loss) kWt 22 23
Note: The above data is based on 42584 MJ/kg calorific value for diesel conforming to specification BS2869 Class A2.
Rating definitions
Prime Power
Variable load. Unlimited hours usage with an average load factor of 70% of the published prime power rating.
A 10% overload is available for 1 hour in every 12 hour of operation.
Standby power
Variable load. Limited to 500 hours annual usage up to 300 hours of which may be continuous running. No overload is permitted.
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Cooling system Fuel system
For details of recommended coolant specifications, refer to the Injection system ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Direct
Operation and Maintenance Manual for this engine model. Injector type .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .
Total coolant capacity.. ... ... ... ... ... ... ... ... ... ... ... ... .. 30.9 Litres .. ... .. Hydraulically Actuated Electronically Controlled Unit Injector
Engine ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 11.8 Litres Governor type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..Electronic
Radiator .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 15.5 Litres Recommended fuel to conforms to ... ... ... ... ... ... ... ... ... ... ... ... .
Pipes and hoses . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 3.6 Litres .. ... ... ... ... ... BS 2869 1998 CLASS A1, CLASS A2 or BSEN590
Maximum top tank temperature .. ... ... ... ... ... ... ... ... ... ... .107°C Injector pressure ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 193 MPa
Maximum static pressure head on pump. ... ... ... ... ... ... ..138 kPa Lift pump type ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. Bosch 24P320
Thermostat operating range ... ... ... ... ... ... ... ... ... ... ... 86 - 96°C Lift pump fuel delivery @ 1800 rpm .. ... ... ... ... ... 73.8 Litres/hour
Coolant flow, against 30 kPa restriction 1800 rpm .. 436 Litres/min Lift pump delivery pressure... ... ... ... ... ... ... ... ... ... ... ... 482 kPa
Maximum temperature rise across the engine ... ... ... ... ... ... .8°C Maximum suction head at pump inlet ... ... ... ... ... ... ... ... ... 1.5 m
Radiator Maximum static pressure head . ... ... ... ... ... ... ... ... ... ... ... . 10 m
Radiator face area ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .0.622 m² Maximum fuel inlet temperature ... ... ... ... ... ... ... ... ... ... ... . 56°C
Number of rows and material .. ... ... ... ... . 4 (64 / Row) Aluminium Fuel filter spacing.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..7 Microns
Fins per inch and material ... ... ... ... ... ... ... ... ... ... . 10 Aluminium Tolerance on fuel consumption. ... ... ... ... ... ... ... ... ... ... ... ... 5%
Pressure cap setting (min)... ... ... ... ... ... ... ... ... ... ... ... ..110 kPa
Charge cooler Fuel consumption
Face area ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .0.378 m²
Number of rows and material .. ... ... ... ... . 2 (19 / Row) Aluminium Note: All figures based on Gross Mechanical output, for fuel
Fins per inch and material ... ... ... ... ... ... ... ... ... ... . 10 Aluminium consumption based on electrical output of the generating set
contact your OEM.
Width and height of matrix
Height .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1318 mm 1606A-E93TAG4
Width ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1071 mm g/kWh l/hr
Weight of cooling pack (dry) ... ... ... ... ... ... ... ... ... ... ... . 82.64 kg Rating
1800 rpm
Coolant pump Standby 216 75
Method of drive ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..Belt driven Prime 219 69
Fan type/details 75% prime 229 54
Diameter .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...36 inch (914 mm) 50% prime 250 39
Drive ratio ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .0.99:1
Material ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Plastic
Number of blades ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .5 Induction system
Pusher/puller ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Pusher Maximum air intake restriction of engine:
Cooling fan air flow @ 1800 rpm . ... ... ... ... ... ... ... ... .679 m³/min Clean filter. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 2.50 kPa
Duct Allowance Dirty filter... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 6.22 kPa
Ambient cooling clearance (standby power) based on air Induction indicator setting . ... ... ... ... ... ... ... ... ... ... ... ... . 5.5 kPa
temperature at fan of 7°C above the ambient. Air filter type .. ... ... ... ... ... ... ... ... ... ... ... ... ... Dry paper element
Maximum additional restriction (duct allowance) to cooling airflow
and resultant minimum airflow.
Description @ 1800 rpm
Ambient clearance 50 °C
Duct allowance 20 mm.wg
Minimum airflow at conditions 600 m³/min
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1021.9
626.7
FAN GUARDS REMOVED
FOR CLARITY
AIR CLEANER
M8x1.25 WELDNUTS
FOR STONEGUARD
12 OFF
744 FAN
A_4
EVACUATOR
245.3
377.1 6
300.3
STARTER MOTOR
SEE SEE 4
REAR FACE OF BLOCK
TURBOCHARGER
Right side view and rear view
879
WATER PUMP
622
1353.6
399.4 OVERALL
BATTERY HEIGHT
TERMINAL
302.4
GROUND
SCREW
104.6 88.9
@
CRANKSHAFT
'#'
334.7
M12x1.75 THROUGH (4 OFF) 401.4
28.0 MAX DEPTH APART FROM
TAPPING MARKED '@' 18.0 MAX DEPTH
(BOTH SIDES)
SEE DETAIL ON SHEET 4
SHOWING ENGINE OIL FILTER
MOUNTING PADS
OIL COOLER
CRANKCASE BREATHER
12 HOLES 7/16-14 UNC-2B HOSE ID 25.4x5.3 WALL
10 HOLES THROUGH
CRANKSHAFT
2 HOLES MARKED '#' 30.0 MAX DEPTH
8 HOLES 1/2-13 UNC-2B 25.4 DEEP EQUI-SPACED ON P.C.D 530.22 WATER DRAIN
EQUI-SPACES ON P.C.D 438.15 520.7 OVER FLYWHEEL G 1/2"-14 A
HOUSING MOUNTING PADS 27 A/F
63.5 701.5
532.7 OVER AIR CLEANER
MOUNTING BRACKETS
92.4 1142.4
313.1
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182.5 182.5 172.2 TO ENGINE
FRONT LIFTING EYE
DRAIN 15
34.4 51.1
RADIATOR MOUNTING
WELDNUTS M10x1.5
A_2 2 OFF A_2
70.2
A_11 A_10
Plan and under view
100
A_4
A_142 A_141
184.15
950.6
623.2
A_6
OUTSIDE 154.8
CRANKSHAFT
6.4
CRANKSHAFT
51.1
116.8 TO ENGINE
REAR LIFTING EYE
342
IGNITION SWITCH
(BLUE CABLE) FUEL INLET FITTING
(FROM TANK)
6.47 A
20.2
21.2
404.1 TO
CRANKSHAFT
25
325.9 TO
CRANKSHAFT
511.18 FUEL OUTLET FITTING
(RETURN TO TANK)
466.86 FUEL OUTLET FITTING
466.73 (RETURN TO TANK)
1/4-20 UNC-2A THREAD (INCH) SCRAP VIEW ON ARROW 'A'
409.5 A_1 MAX P.D. 0.2175 (INCH)
GROUND SCREW 0.75 (INCH) LONG 10
USE ONLY THIS SCREW FOR WATER DRAIN VALVE
GROUNDING. TORQUE TO
50-60 LB-IN (INCH) 488.8 TO REAR
OF BLOCK
SCRAP VIEW SHOWING DETAIL
OF BATTERY CHARGING SCRAP VIEW SHOWING
ALTERNATOR CONNECTIONS FUEL FILTER HEAD ASSEMBLY
SCALE 1:2 SCALE 1:2
10.4 TO REAR
681.2 TO REAR OF BLOCK
OF BLOCK
38.4
M12 BOLT TO BE REPLACED IF
'OEM' USES ENGINE SIDE
MOUNTING PAD 38.3
A_1
611.1 TO
CRANKSHAFT
690.4 TO
CRANKSHAFT
SCRAP VIEW SHOWING SECTION DETAIL
OF FLYWHEEL AND HOUSING
SCALE 3:4 BATTERY TERMINAL M12 x 1.75 M12 STUD
TORQUE 24.5-27.5 Nm
Exhaust system
Back pressure for total system.. ... ... ... ... ... ... ... ... ... ... .. 10 kPa
Engine mountings
Maximum static bending moment at rear face of block. ...2644 Nm
Maximum permissible overhung load on flywheel ... ... ... ...303 kg
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Noise Data
Noise levels
The figures for total noise levels are typical for an engine running at the continuous baseload power rating in a semi-reverberant
environment and measured at a distance of one metre from the periphery of the engine (sound pressure level re: -20 x 10-6 pa).
Ambient noise level . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..78 dBA
At 1800 rpm
1 2 3
Position Noise, dBA
1 105
2 106.3
Radiator
3 105.6 Engine block Alternator 4
4 105.4
5 105.9
6 105.3
7 101.8 7 6 5
9 5
31.5 81.76
63 85.71
9 0
125 92.86
Noise, dB
250 91.92
8 5
500 93.55
8 0 1000 95.37
2000 94.00
75
4000 94.54
70 8000 87.66
3 1. 5 6 3 12 5 2 50 50 0 10 0 0 2 0 0 0 4 0 0 0 8 0 0 0 16 0 0 0
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Load acceptance (cold)
Initial load acceptance: When engine reaches rated speed (15 seconds maximum after engine starts to crank).
Transient Frequency Deviation, Frequency recovery time
Rating % Prime kWe
% s
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