VEDANTA LIMITED

Cairn Oil & Gas

SULPHATE REMOVAL PLANT

PROCESS DATA SHEET OF NF FEED PUMP

Doc No: G225IEX-SRP-P-DS-0014

OWNER’S CONSULTANT & PMC

TRACTEBEL ENGINEERING PVT. LTD.

EPC CONTRACTOR

ION EXCHANGE INDIA LIMITED

A2 18-08-2018 Issued for MR TP AK PC PC

Prepared Checked Approved Approved
Rev Date Purpose of Issue
by By By By
 Doc No.

G225IEX-SRP-P-DS-0014
SULPHATE REMOVAL PLANT
PROCESS DATA SHEET FOR NF FEED PUMP Revision A2

TABLE OF CONTENT
S. No. Description Page No.
1 Introduction 1
2 Scope of document 1
3 Process Data Sheet Of NF feed Pump 2

TABLE OF REFERENCE DOCUMENTS

S. No. Title CAIRN/IEIL doc reference no Rev.
1 Process Design Basis G225CIL-RX-P-BD-0002 B1
2 Process-ISBL G225EIL-RX-P-SOW-1001 B3
3 Rotary Equipment-ISBL G225EIL-RX-M-SOW-1001 B1
5 Piping & Instrumentation G225EIL-RX-P-PID-1001-02 B5
Diagram CF+NF system
6 PDS of NF Feed Pumps G225EIL-RX-P-DS-1001-04 B2
7 Equipment List-Sulphate G225EIL-RX-P-EQL-1001 B2
removal plant- ISBL
8 P&ID For Feed collection G225IEX-SRP-P-PID-0001- A2
System 02
9 Pressure drop calculation for G225IEX-SRP-P-CAL-0003 A2
SRP
 Doc No.

G225IEX-SRP-P-DS-0014
SULPHATE REMOVAL PLANT
PROCESS DATA SHEET FOR NF FEED PUMP Revision A2

1. INTRODUCTION
M/s Cairn India Ltd has awarded EPC contract to M/s Ion Exchange India Limited (IEIL) for
d e v e l o p i ng Sulphate Removal Plant (SRP), which is primarily focused around its largest
field, Mangala and Bhagyam wells are producing H2S with some of the wells measuring
H2S in the range of 500 ppm. The wells and surface facilities of Rajasthan field are not
designed for sour service conditions. Increased H2S concentrations beyond the threshold
limit is an integrity threat to the wells and surface facilities. H2S is also a safety hazard
to the personnel coming in contact with the gas.

Studies have been done by Cairn to determine the potential and extent of reservoir
souring, quantifying the threat to the surface facilities and wells and methods/measures
to reduce H2S generations.

Sulphate removal has been recommended as one of the mitigation measures for
controlling H2S production. Mangala field uses water from Thumbli aquifer to maintain
reservoir pressure, and as feed water for power fluid for pumps. Accordingly, suitable
ilot trials were conducted for sulphate removal from the Thumbli source water to
determine suitability of sulphate removal technologies to Thumbli Water. Cairn India Ltd
intends to construct a Sulphate Removal Plant (SRP) with associated facilities adjacent to
the Mangala Processing Terminal (MPT) in Barmer district of Rajasthan. An area of 184m x
230m has been allocated for the proposed Sulphate removal facilities (including green
belt, flood protection measures etc)

2. SCOPE OF DOCUMENT

This document contains Process Data sheet of NF Feed Pump.

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 Doc No.

G225IEX-SRP-P-DS-0014
SULPHATE REMOVAL PLANT
PROCESS DATA SHEET FOR NF FEED PUMP Revision A2

SL
DESCRIPTION UOM PARTICULARS
NO
1.00 SERVICE PRE FILTERED WATER FOR FEED TO NF
SKID
2.00 ITEM NO P-408-A/B/C/D/E/F (REF G225IEX-SRP-
P-PID-0007-01 REV. A2)
3.00 OPERATION CONTINUOUS
4.00 QUANTITY Nos 6 NOS (5W+1SSB)
5.00 TYPE OF PUMP HORIZONTAL, CENTRIFUGAL
6.00 SUITABLE FOR PARALLEL NA
OPERATION
7.00 PROPERTIES OF LIQUID
7.01 LIQUID HANDLED FILTERED WATER
7.02 PUMPING TEMPERATURE Deg C 45
7.03 VISCOSITY AT PUMPING CP 1
TEMPERATURE
7.04 VAPOUR PRESSURE AT PUMPING KG/CM2 A 0.0946 @45 DEG C
TEMPERATURE
7.05 LIQUID DENSITY AT PUMPING KG/M3 1000
TEMPERATURE
7.06 PRESENCE OF CORROSIVE / NO
TOXIC COMPONENTS
7.07 SOLIDS IN SUSPENSION NO
8.00 OPERATING CONDITIONS FOR
ONE PUMP
8.01 FLOW RATE M3/HR 580
8.02 SUCTION PRESSURE BAR G 3
8.03 DISCHARGE PRESSURE BAR G 13
8.04 DIFFERENTIAL PRESSURE BAR G 10
8.05 DIFFERENTIAL HEAD METERS 100
8.06 NPSH AVAILABLE METERS 30
9.00 CAPACITY CONTROL FOR
VOLIMETRIC PUMPS
9.01 METHOD OF CONTROL AUTOMATIC
9.02 TYPE OF CONTROL VFD
9.03 CONTROL RANGE BIDDER TO CONFIRM
9.04 PRECISION AT MINIMUM RATE BIDDER TO CONFIRM
10.00 MECHANICAL DATA
10.01 DESIGN PRESSURE BAR G 11.5
10.02 MAXIMUM SUCTION PRESSURE BAR G 4.5
10.03 DESIGN TEMPERATURE DEG C 65
11.00 MATERIAL OF CONSTRUCTION
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 Doc No.

G225IEX-SRP-P-DS-0014
SULPHATE REMOVAL PLANT
PROCESS DATA SHEET FOR NF FEED PUMP Revision A2

11.01 CASING SS316 L

11.02 IMPELLER/ PISTON/ PLUNGER SS316 L
12.00 LINE RATING
12.01 SUCTION 150#
12.02 DISCHARGE 150#
13.00 SEAL TYPE SINGLE MECHANICAL
14.00 DRIVER TYPE ELECTRIC MOTOR
15.00 MOTOR DATA
15.01 VARIABLE SPEED MOTOR YES
REQUIRED
15.02 AUTO START/STOP OF PUMP YES
REQUIRED
15.03 REACCERLERATION REQUIRED YES
15.04 PUMP CONNECTED TO NO
EMERGENCY POWER/ STEAM
SUPPLY

NOTE:
1. PUMP DRIVER SHALL BE DESIGNED FOR END OF CURVE OPERATION IN FULL OPEN DISCHARGE CONDITION.
2. THIS PRESSURE SHALL BE AVAILABLE AT PUMP DISCHARGE FLANGE.
3. VENDOR TO CONFIRM THE MINIMUM CONTINUOUS FLOW REQUIREMENT.

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