VEDANTA LIMITED

Cairn Oil & Gas

SULPHATE REMOVAL PLANT

PROCESS DATA SHEET FOR REJECT WATER TRANSFER PUMP

Doc No: G225IEX-SRP-P-DS-0011

OWNER’S CONSULTANT & PMC

TRACTEBEL ENGINEERING PVT. LTD.

EPC CONTRACTOR

ION EXCHANGE INDIA LIMITED

A2 16-08-2018 Issued for MR TP AK PC PC

Prepared Checked Approved Approved
Rev Date Purpose of Issue
by By By By
 Doc No.

G225IEX-SRP-P-DS-0011
SULPHATE REMOVAL PLANT
PROCESS DATA SHEET FOR REJECT WATER TRANSFER PUMP Revision A2

TABLE OF CONTENT
S. No. Description Page No.
1 Introduction 1
2 Scope of document 1
3 Process Data Sheet Of Reject Water Transfer Pump 2

TABLE OF REFERENCE DOCUMENTS

S. No. Title CAIRN doc reference no Rev.
1 Process Design Basis G225CIL-RX-P-BD-0002 B1
2 Process-OSBL G225EIL-RX-P-SOW-2001 B5
3 Rotary Equipment-OSBL G225EIL-RX-M-SOW-2001 B1
5 Piping & Instrumentation G225EIL-RX-P-PID-2001-03 B4
Diagrams–OSBL Reject
Handling system
6 Booster Pumps At Reject Water G225EIL-RX-P-DS-2001 B1
Despatch Station
7 Process Flow Diagram For G225IEX-SRP-P-PFD-0001- A3
Reject Water System 03
 Doc No.

G225IEX-SRP-P-DS-0011
SULPHATE REMOVAL PLANT
PROCESS DATA SHEET FOR REJECT WATER TRANSFER PUMP Revision A2

1. INTRODUCTION

M/s Cairn India Ltd has awarded EPC contract to M/s Ion Exchange India Limited (IEIL) for
d e v e l o p i ng Sulphate Removal Plant (SRP), which is primarily focused around its largest
field, Mangala and Bhagyam wells are producing H2S with some of the wells measuring
H2S in the range of 500 ppm. The wells and surface facilities of Rajasthan field are not
designed for sour service conditions. Increased H2S concentrations beyond the threshold
limit is an integrity threat to the wells and surface facilities. H2S is also a safety hazard
to the personnel coming in contact with the gas.

Studies have been done by Cairn to determine the potential and extent of reservoir
souring, quantifying the threat to the surface facilities and wells and methods/measures
to reduce H2S generations.

Sulphate removal has been recommended as one of the mitigation measures for
controlling H2S production. Mangala field uses water from Thumbli aquifer to maintain
reservoir pressure, and as feed water for power fluid for pumps. Accordingly, suitable
ilot trials were conducted for sulphate removal from the Thumbli source water to
determine suitability of sulphate removal technologies to Thumbli Water. Cairn India Ltd
intends to construct a Sulphate Removal Plant (SRP) with associated facilities adjacent to
the Mangala Processing Terminal (MPT) in Barmer district of Rajasthan. An area of 184m x
230m has been allocated for the proposed Sulphate removal facilities (including green
belt, flood protection measures etc)

2. SCOPE OF DOCUMENT

This document contains Process Data sheet of Reject Water Transfer Pump.

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 Doc No.

G225IEX-SRP-P-DS-0011
SULPHATE REMOVAL PLANT
PROCESS DATA SHEET FOR REJECT WATER TRANSFER PUMP Revision A2

SL
DESCRIPTION UOM PARTICULARS
NO
1.00 SERVICE TRANSFER PUMPS AT REJECT WATER
DESPATCH STATION
2.00 ITEM NO P-421-A/B/C (REF. G225IEX-SRP-P-PID-
0004-01 REV. A2)
3.00 OPERATION CONTINUOUS
4.00 QUANTITY Nos 3 NOS (2W+1SB)
5.00 TYPE OF PUMP CENTRIFUGAL
6.00 SUITABLE FOR PARALLEL YES
OPERATION
7.00 PROPERTIES OF LIQUID
7.01 LIQUID HANDLED REJECT WATER
7.02 PUMPING TEMPERATURE Deg C 40 TO 45
7.03 VISCOSITY AT PUMPING CP 0.65 TO 0.54 @ 40 TO 50 DEG C
TEMPERATURE
7.04 VAPOUR PRESSURE AT PUMPING KG/CM2 G 0.0946 @45 DEG C
TEMPERATURE
7.05 LIQUID DENSITY AT PUMPING KG/M3 1000
TEMPERATURE
7.06 PRESENCE OF CORROSIVE / YES
TOXIC COMPONENTS
7.07 SOLIDS IN SUSPENSION NO
8.00 OPERATING CONDITIONS FOR
ONE PUMP
8.01 FLOW RATE
8.02 NORMAL M3/HR 175
8.03 MAXIMUM M3/HR 193
8.04 SUCTION PRESSURE BAR G 2
8.05 DISCHARGE PRESSURE BAR G 177
8.06 DIFFERENTIAL PRESSURE BAR G 175
8.07 DIFFERENTIAL HEAD METERS 1750
8.08 NPSH AVAILABLE MWC >20
9.00 MECHANICAL DATA
9.01 DESIGN PRESSURE BAR G 233.5
9.02 MAXIMUM SUCTION PRESSURE BAR G 6
9.03 DESIGN TEMPERATURE DEG C 65
10.00 MATERIAL OF CONSTRUCTION
10.01 CASING SS316
10.02 IMPELLER/ PISTON/ PLUNGER SS316
11.00 LINE RATING

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 Doc No.

G225IEX-SRP-P-DS-0011
SULPHATE REMOVAL PLANT
PROCESS DATA SHEET FOR REJECT WATER TRANSFER PUMP Revision A2

11.01 SUCTION 150#

11.02 DISCHARGE 2500#
12.00 SEAL TYPE PRESSURISED DUAL SEAL
13.00 DRIVER TYPE ELCTRIC MOTOR
14.00 MOTOR DATA
14.01 VARIABLE SPEED MOTOR NO
REQUIRED
14.02 AUTO START/STOP OF PUMP YES
REQUIRED
14.03 REACCERLERATION REQUIRED NO
14.04 PUMP CONNECTED TO NO
EMERGENCY POWER/ STEAM
SUPPLY

NOTE:
1. PUMP DRIVER SHALL BE DESIGNED FOR END OF CURVE OPERATION IN FULL OPEN DISCHARGE CONDITION.
2. THIS PRESSURE SHALL BE AVAILABLE AT PUMP DISCHARGE FLANGE.
3. PUMP SHUT OFF PRESSURE SHALL BE RESTRICTED TO 12% OF DISCHARGE PRESSURE.

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