ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT

PROJECT

KAVIN DOC.NO : DOC.TITLE :

19001-P-DS-1074
CLIENT DOC.NO : PROCESS DATASHEET GAS SEPARATORS
KG98/2-ONT-PR-OGT-DS-00001

N.Anish Digitally signed

by N.Anisha A.Deepan
Digitally signed by
A.Deepan
Chakravarthy
M.Sethura Digitally signed by
M.Sethuramalingam
a Date: 2019.03.29
16:33:25 +05'30'
Chakravarthy Date: 2019.03.29
16:33:55 +05'30' malingam Date: 2019.03.29
16:34:22 +05'30'

0 29-03-2019 Issued For Approval AN ADC/TKV MSR/SS

REV. DATE DESCRIPTION BY CHECKED APPROVED
CLIENT: ONGC
CONTRACTOR REF NO:

EOA/MM/KG-DWN-98-
2/ONSHORE
TERMINAL/K07DC16051/2018
EPC Contractor : Tata Projects
Design Engineering Consultant :
Limited
Kavin Engineering And Services KAVIN REF NO.:
Private Limited

KIP-19001

CONFIDENTIAL AGREEMENT: This document and the information it contains are property of KAVIN ENGINEERING AND
SERVICES PRIVATE LIMITED. It shall not be used for any purpose other than for which it was supplied. Not to disclose
without Authorization

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Project Description : ONSHORE TERMINAL FOR KG DWN 98/2 DEVELOPMENT PROJECT
PROCESS DATASHEET GAS
Contractor Doc. No.: 19001-P-DS-1074 Doc. Title.:
SEPARATORS
KG98/2-ONT-PR-OGT-
Client Document No.: Rev.: 0
DS-00001

REVISION RECORD SHEET

LIST OF PAGES UPDATED / MODIFIED

REV.NO DESCRIPTION
SECTIONS IF ANY.

0 ISSUED FOR APPROVAL FIRST ISSUE

This document is property of Kavin

It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.

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 PROCESS DATA SHEET
Project No. Unit No. Doc Type. Equipment Tag No. Sequential No. Rev

19001 OGT PDS ON-V-1202A/B 00001 0

COMPANY Document No. KG98/2-ONT-PR-OGT-DS-00001 0

CLIENT ONGC Rev. Date Made by Checked by Page

0 29-Mar-19 AN ADC/TKV

Revision
LOCATION MALLAVARAM
GAS SEPARATORS 3
UNIT -

1
2 ITEM ON-V-1202 A/B (2X100%)
3
4 LOCATION MALLAVARAM
5
6 TYPE 2 PHASE VERTICAL SEPARATOR
7
8 SERVICE HC EXPORT GAS
9
10
11
12 OPERATING CASES
NOTE 1
13
14 FLUID QUALITY
15 TEMPERATURE °C 30
16 PRESSURE kg/cm2g. 63.22
17 ALLOWABLE PRESSURE DROP kg/cm2 0.2 (NOTE-5)
18
19 GAS
20
21 FLOW RATE kg/h 354830.3
22 MOLECULAR WEIGHT 17.51
23 DENSITY UNDER CONDITIONS kg/m³ 50.56
24
27 CONDENSATE (NOTE 3)
28
29 FLOW RATE kg/h 440 (0.5m3/hr)
30 DENSITY UNDER CONDITIONS kg/m³ 847.26
31 SURFACE TENSION dyne/cm -
32 VISCOSITY UNDER CONDITIONS cP 0.7994
33
34 WATER
35
36 FLOW RATE kg/h -
37 DENSITY UNDER CONDITIONS kg/m³ -
38 SURFACE TENSION dyne/cm -
39 VISCOSITY UNDER CONDITIONS cP -
40
41
42 DESIGN CONDITIONS (NOTE 2)
43 DIMENSIONS 2900 mm I.D x 5800 mm T/T
44
45 TEMPERATURE °C -29/65
46 PRESSURE kg/cm2g. 122.4
47 CAPACITY MMSCMD 11.5
48
49 INTERNALS (NOTE 4) :
50 INLET DEVICE GAS DEFLECTOR
51 MIST ELIMINATOR DEMISTER (Knitted Mesh)
52 OTHERS VORTEX BREAKER
53
54 MATERIAL SHELL & HEADS: CS
55 INTERNALS: SS
56
57 CORROSION ALLOWANCE mm 3
58
59 INSULATION/TRACING No
60
61
62 SEPARATOR PERFORMANCE
63
64 LIQUID CARRYOVER IN GAS OUTLET ≤13.4 liters/MMSCM (Note-10)
65
66
67
68
69 NOTES and HOLDS
70 Refer Page 4
71
 PROCESS DATA SHEET
Project No. Unit No. Doc Type. Equipment Tag No. Sequential No. Rev

19001 OGT PDS ON-V-1202A/B 00001 0

COMPANY Document No. KG98/2-ONT-PR-OGT-DS-00001 0

CLIENT ONGC Rev. Date Made by Checked by Page

0 29-Mar-19 AN ADC/TKV

Revision
LOCATION MALLAVARAM
GAS SEPARATORS 4
UNIT -

1 NOTES
2 1. The operating conditions and fluid properties are provided based on HMB.
3 - Case: Gas from CPP at 30 deg C, 63.22 kg/cm²g
4
5 2. Gas Separator shall be designed based on ASME Sec. VIII Div.1.
6
7 3. Liquid flow and properties are assumed since no liquid flowrate is envisaged under normal conditions.
8
9 4. Inlet nozzle to be fitted with Gas deflector plate.
10
11 5. The maximum pressure drop across the separator shall not exceed 0.2 kg/cm2 including the inlet and outlet nozzle losses
12
13 6. The Gas Separator is Vertical 2 phase separator with 2x100% configuration.
14
15 7. The following sizing criteria's shall be satisfied:
16 Vapour Area:
17 Maximum gas load factor/K- factor used is 0.11 as per GPSA, 13th edition section 7 - Separation equipment
18
19 8. Liquid Level Setting
20 i. Liquid Level Settings as below are followed, as per Functional Specification for Separation Package-OES/TD/INT/005/FS/PR02
21 LSHH TO Bottom of Inlet Device : Minimum 300 mm or 0.3 times Vessel ID
22 LSH TO LSHH : Minimum 150 mm or 1 minute residence time
23 LSH TO LSL : Minimum 400 mm or 10 minute residence time
24 LSLL TO LSL : Minimum 150 mm or 1 minute residence time
25 From BOV to LSLL : Minimum 300 mm above BOV
26
27 ii. Nozzle sizing criteria:
28 Nozzle Sizing Criteria as per GPSA, 13th edition section 7 - Separation equipment is as follows,
29 Feel inlet Nozzle, ρV2 - Max 975 - 2250 Pa
30 Gas outlet Nozzle, ρV2 - Max 4500 to 5400 Pa
31 Liquid Outlet Nozzle, Velocity - shall not exceed 0.9-1.5 m/s
32
33 9. The two gas separator vessels to have provisions to operate in parallel and in series.
34
35 10. The gas outlet liquid carryover criteria given is as per GPSA 13th edition section-7 Separation Equipment page: 7-14.
36
37 11. Separators shall be designed for a design life of 25 years.
38
39 12. Ambient Data:
40 Air Temperature Range : 28 – 40°C
41 Ambient Temperature (Max.) : 47°C
42 Ambient Temperature (Min.) : 12°C
43 Relative humidity : 47% Min. / 74% Normal / 89% Max.
44
45 13. Refer Page-6 for inlet stream composition.
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69 HOLDS
70 1. PSV nozzle size (KAVIN/TPL)
71
 PROCESS DATA SHEET
Project No. Unit No Doc Type. Equipment Tag No. Sequential No. Rev

19001 UVA PDS ON-V-1202A/B 00001 0

COMPANY DOCUMENT NO KG98/2-ONT-PR-OGT-DS-00001 0

CLIENT ONGC Rev. Date Made by Checked by Page

0 29-Mar-19 AN ADC/TKV
Revision

LOCATION MALLAVARAM
GAS SEPARATORS 5
UNIT -

1 NOZZLE DATA
2 REF. Nb (inch) Trim Ø SERVICE REMARKS
3 N1 28" 900# 1 Feed Inlet Note 4
4 N2 24" 900# 1 Gas Outlet
5 N3 2" 900# 1 Liquid Outlet( with Vortex Breaker)
6 N4 3" 900# 1 Pressure Safety Valve Hold-1
7 N5 2" 900# 1 Utility
8 N6 2" 900# 1 Vent
9 N7 2" 900# 1 spare
10

11 N8A/B 2" 900# 2 Level Control Transmitter/Gauge

12 N9A/B 2" 900# 2 Level Transmitter (High High/Low Low Trip)
13 N10 2" 900# 1 Pressure Transmitter (High High/Low Low Trip)
14 N11 2" 900# 1 Pressure Gauge
15

16 M1 24" 900# 1 Manway

17

18

19

20

21

22

23

24

25
Liquid Level Settings from vessel bottom (Note 8)
26

27 LAHH : 1000 mm
LAH : 850 mm
28 NLL : 600 mm
29 LAL : 450 mm N2
LALLL : 300 mm N6
30 N11
BOV : 0 mm
31

32

33

34

35
N4
36

37

38
N1 N10
39

40
N8A N9A N7
41 T/T= 5800 mm

42 N8B N9B

43

M1
44

45
ID = 2900 mm
N5
46

47

48

49

50 N3
51

52

53

54

55

56
 PROCESS DATA SHEET
Project No. Unit No. Doc Type. Equipment Tag No. Sequential No. Rev

19001 OGT PDS ON-V-1202A/B 00001 0

COMPANY Document No. KG98/2-ONT-PR-OGT-DS-00001 0

CLIENT ONGC Rev. Date Made by Checked by Page

0 29-Mar-19 AN ADC/TKV

Revision
LOCATION MALLAVARAM
GAS SEPARATORS 6
UNIT -

1
2 Inlet Stream Composition
3 Components Mole Fraction *Refer below table for Pseudo Component Properties:
4 Hydrogen 0.000000 Hypo Components NBP [°C] MW Density [kg/m3]
5 Methane 0.945650 NBP_-5 -5.137610 92.69056 707.417
6 Ethane 0.014505 NBP_9 9.480157 96.43813 713.789
7 Propane 0.018807 NBP_24 24.345758 106.15363 729.023
8 i-Butane 0.003301 NBP_38 38.065240 116.10974 742.881
9 n-Butane 0.004802 NBP_52 51.730402 127.89114 756.004
10 i-Pentane 0.000800 NBP_66 65.534174 138.74580 766.950
11 n-Pentane 0.000500 NBP_81 80.946832 149.18382 776.850
12 n-Hexane 0.000500 NBP_92 92.339136 158.81201 785.418
13 22-Mpropane 0.000000 NBP_108 107.542688 170.62074 794.943
14 n-Heptane 0.000000 NBP_122 121.578729 182.96259 804.297
15 n-Octane 0.000000 NBP_136 135.715723 195.16913 813.569
16 n-Nonane 0.000000 NBP_150 149.968805 208.13275 823.014
17 n-Decane 0.000000 NBP_165 164.500971 222.37526 832.680
18 n-C11 0.000000 NBP_179 179.401758 242.02510 844.962
19 n-C12 0.000000 NBP_191 191.098444 251.91786 850.732
20 n-C13 0.000000 NBP_206 205.692804 267.07889 859.105
21 n-C14 0.000000 NBP_220 219.776209 282.41458 867.047
22 n-C15 0.000000 NBP_234 234.149042 299.29291 875.244
23 n-C16 0.000000 NBP_249 248.619531 317.96610 883.738
24 n-C17 0.000000 NBP_264 264.180322 343.93805 894.684
27 n-C18 0.000000 NBP_276 275.837061 358.50302 900.446
28 n-C19 0.000000 NBP_290 290.498438 381.48297 909.074
29 1tr2tr4-MCC6 0.000000 NBP_303 302.811670 398.17868 915.043
30 H2O 0.000130 NBP_318 318.362817 417.02597 921.525
31 H2S 0.000000
32 CO2 0.001901
33 Nitrogen 0.007903
34 Benzene 0.000000
35 Mcyclohexane 0.000000
36 Cyclohexane 0.000000
37 Toluene 0.000000
38 E-Benzene 0.000000
39 m-Xylene 0.000000
40 o-Xylene 0.000000
41 Mcyclopentan 0.000000
42 NBP_-5* 0.000100
43 NBP_9* 0.000100
44 NBP_24* 0.000100
45 NBP_38* 0.000100
46 NBP_52* 0.000200
47 NBP_66* 0.000200
48 NBP_81* 0.000200
49 NBP_92* 0.000100
50 NBP_108* 0.000100
51 NBP_122* 0.000000
52 NBP_136* 0.000000
53 NBP_150* 0.000000
54 NBP_165* 0.000000
55 NBP_179* 0.000000
56 NBP_191* 0.000000
57 NBP_206* 0.000000
58 NBP_220* 0.000000
59 NBP_234* 0.000000
60 NBP_249* 0.000000
61 NBP_264* 0.000000
62 NBP_276* 0.000000
63 NBP_290* 0.000000
64 NBP_303* 0.000000
65 NBP_318* 0.000000
66 EGlycol 0.000000
67 TEGlycol 0.000000
68
69
70
71