SERVICE BULLETIN

Engines, Systems & Services − Phoenix, Arizona

REVISION TRANSMITTAL SHEET

This sheet transmits Revision 2 to Service Bulletin No. TPE331-A73-0254 titled ENGINE FUEL AND
CONTROL − CONTROLLING − Replace the Fuel Control Assembly to Get Better Protection
Against Engine Overspeed.

This is a COMPLETE reissue. This bulletin has been reprinted in its entirety. Please remove and
discard all pages of prior issues and replace with pages of this revision.

Reason for Revision:

NOTE: This revision DOES NOT require further action if in compliance with a previous
issue.

This service bulletin is revised to modify warning and reason statements, and update to current format.

Section 1

Title page is revised to reflect latest revision date.

Revised warning preceding Paragraph B.

Steps B.(1) and B.(2) are revised to modify Reason statement.

Paragraph K is revised to add service bulletin references.

List of Effective Pages:

Page No. Date Page No. Date
1 June 17/05 7 June 17/05
2 Mar 21/01 8 Nov 30/01
3 June 17/05 9 Nov 30/01
4 June 17/05 10 Mar 21/01
5 Mar 21/01 11 Nov 30/01
6 Mar 21/01 12 Nov 30/01

Previous Revisions:
Revision 1 dated Nov 30/01

June 17/05
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 SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

ALERT

Category 1: Safety
ENGINE FUEL AND CONTROL − CONTROLLING − REPLACE THE FUEL CONTROL
ASSEMBLY TO GET BETTER PROTECTION AGAINST ENGINE OVERSPEED

1. Planning Information

A. Effectivity

This service bulletin is applicable to the following turboprop aircraft engines.

Part No. Model No. Serial No. Application

3102170-1/-2 TPE331-10-501C All CASA 212-200
3102170-5 TPE331-10-511C All CASA 212-200
3102190-1 TPE331-10-501K All Jetprop Commander
695/695A/695B
3102190-2 TPE331-10-511K All Jetprop Commander
695/695A/695B
3102180-1 TPE331-10-501M All Mitsubishi
Marquise/Solitaire
3102180-2 TPE331-10-511M All Mitsubishi
Marquise/Solitaire
3102170-3 TPE331-10R-501C All CASA 212-200
3102170-6 TPE331-10R-511C All CASA 212-200
3102170-4 TPE331-10R-502C All CASA 212-200
3102170-7 TPE331-10R-512C All CASA 212-200
3102170-8 TPE331-10R-513C All CASA 212-200/-300
3102050-1/-2 TPE331-10U-501G All Merlin IIIB
3102050-4 TPE331-10U-511G All Merlin IIIB
3102050-3 TPE331-10U-502G All Merlin IIIB
3102050-5 TPE331-10U-512G All Merlin IIIB
3102940-1 TPE331-10U-503G All Merlin IIIC
3102940-2 TPE331-10U-513G All Merlin IIIC
3103230-1 TPE331-10UA-511G All Merlin III/IIIA/IV/IVA/
Metro/Metro II/Metro IIA
3102600-1 TPE331-10UF-501H All Jetstream 31
3102600-2 TPE331-10UF-511H All Jetstream 31
3102600-5 TPE331-10UF-512H All Jetstream 31
3102600-6 TPE331-10UF-513H All Jetstream 31
3102600-9 TPE331-10UF-514H All Jetstream 31
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Copyright 2001, 2005 Honeywell International Inc. All rights reserved.
 SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

Part No. Model No. Serial No. Application

3102600-10 TPE331-10UF-515H All Jetstream 31
3102600-11 TPE331-10UF-516H All Jetstream 31
3103310-1 TPE331-10UG-513H All Jetstream 31
3103310-3 TPE331-10UG-514H All Jetstream 31
3103310-5 TPE331-10UG-515H All Jetstream 31
3103310-7 TPE331-10UG-516H All Jetstream 31
3103310-2 TPE331-10UGR-513H All Jetstream 31
3103310-4 TPE331-10UGR-514H All Jetstream 31
3103310-6 TPE331-10UGR-515H All Jetstream 31
3103310-8 TPE331-10UGR-516H All Jetstream 31
3102600-7 TPE331-10UR-513H All Jetstream 31
3102600-12 TPE331-10UR-516H All Jetstream 31
3102540-1/-5/-9 TPE331-11U-601G All Metro III/23/Merlin IVC
3102540-3/-6/-7/-10 TPE331-11U-611G All Metro III/23/Merlin IVC
3102540-2 TPE331-11U-602G All Metro III/23/Merlin IVC
3102540-4/-8/-11 TPE331-11U-612G All Metro III/23/Merlin IVC
3108170-1/-3 TPE331-12JR-701C All CASA 212-400
3103870-1 TPE331-12UA-701G All Metro III/23
3103870-3/-4/-8/-9 TPE331-12UAR-701G All Metro III/23
3103380-4/-12/-32/ TPE331-12UAR-701H All Jetstream 32
-40
3103380-5/-13/-33/ TPE331-12UAR-702H All Jetstream 32
-41
3103380-6/-14/-34/ TPE331-12UAR-703H All Jetstream 32
-42
3103380-7/-15/-35/ TPE331-12UAR-704H All Jetstream 32
-43
3103380-8/-16/-36/ TPE331-12UAR-705H All Jetstream 32
-44
3103380-9/-17/-37/ TPE331-12UAR-706H All Jetstream 32
-45
3103380-10/-18/-38/ TPE331-12UAR-707H All Jetstream 32
-46
3103380-11/-19/-39/ TPE331-12UAR-708H All Jetstream 32
-47
3103870-6/-7/-11/-12 TPE331-12UHR-701G All Metro 23
3103380-20/-24/-48/ TPE331-12UHR-701H All Jetstream 32
-52

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Engines, Systems & Services − Phoenix, Arizona

Part No. Model No. Serial No. Application

3103380-21/-25/-49/ TPE331-12UHR-702H All Jetstream 32
-53
3103380-22/-26/-50/ TPE331-12UHR-703H All Jetstream 32
-54
3103380-23/-27/-51/ TPE331-12UHR-704H All Jetstream 32
-55
3103380-28/-30 TPE331-12UHR-705H All Jetstream 32
3103380-29/-31 TPE331-12UHR-706H All Jetstream 32

WARNING: FAILURE TO COMPLY WITH THIS SERVICE BULLETIN COULD

RESULT IN A LOSS OF DRIVE BETWEEN THE ENGINE-DRIVEN
FUEL PUMP AND FUEL CONTROL GOVERNOR SYSTEM. THE
LOSS OF DRIVE WILL RESULT IN A RAPID, UNCOMMANDED,
UNCONTROLLED INCREASE IN FUEL FLOW TO THE ENGINE.
EFFECTS OF THE FUEL FLOW INCREASE COULD INCLUDE
OVERSPEED AND/OR OVERTORQUE AND/OR OVERTEMPERA-
TURE OF THE ENGINE, SIGNIFICANT ASYMMETRIC THRUST,
INABILITY TO PRODUCE REVERSE THRUST, AND/OR UNCON-
TAINED SEPARATION OF HIGH SPEED ROTATING COMPO-
NENTS. THIS COULD CAUSE SERIOUS INJURY OR DEATH TO
PERSONNEL, AND DAMAGE TO THE AIRCRAFT. IMMEDIATELY
INITIATE AN EMERGENCY SHUTDOWN OF THE ENGINE IF THE
ENGINE SPEED EXCEEDS 105.5 PERCENT RPM.

1. B. Reason
(1) Problem: Loss of drive between the engine-driven fuel pump and fuel control
governor system will result in a condition where the fuel control underspeed
governor will increase fuel flow along the acceleration schedule until reaching
the maximum fuel flow stop setting. This will result in a rapid, uncommanded,
uncontrolled increase in fuel flow to the engine. Pilot shutdown of the affected
engine is required.

(2) Background: There have been reported instances of loss of fuel pump to fuel control
assembly drive. Excessive wear of the drive shaft splines has been observed on
several fuel control assemblies returned from the field.

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Engines, Systems & Services − Phoenix, Arizona

1. B. (3) Action: The engine manufacturer, in conjunction with The Woodward Governor
Company, has developed an improved overspeed governor mechanism in the fuel
control assembly. This feature will limit the fuel flow if loss of drive occurs between the
fuel pump and the fuel control assembly. The new part number fuel control assemblies
retain the following previously incorporated features.

S Ps3 Piston Design − Eliminates the requirement for the replacement of the Ps3
diaphragm at 3000 hour intervals.

S Non-spinning Bypass Valve − Reduces wear on the Bypass Valve.

S Vespel Spline Design − Eliminates the requirement for the drive shaft, stub shaft,
and quill shaft spline inspections at 3700 hour intervals.

C. Description

This service bulletin provides authorization and instructions for replacing the fuel control
assembly as specified in Section 2.

D. Compliance

Compliance addresses a safety issue.

GMA/MSP Yes [X]

Honeywell recommends that this service bulletin be complied with when the currently installed
fuel control assembly is removed for cause that requires return, or when the fuel control
assembly requires overhaul.

E. Approval

The change to the engine type design authorized by this service bulletin complies with
applicable Federal Aviation Regulations and is FAA approved.

F. Manhour Requirements

No additional manhours are required to accomplish this change when a maintenance action
necessitates access to the affected part.

G. Material - Price and Availability

Information regarding price and availability of parts may be obtained from a Honeywell
authorized service facility. (Refer to Service Information Letter (SIL) P331-27.) A listing of
authorized service facilities is also available on the e-Engines website
(www.e-engines.honeywell.com).

H. Tooling - Price and Availability

No special tooling is required except that already listed in publications referenced in

Paragraph J.

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 SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

1. I. Weight and Balance

No change.

J. Publications References

The sources of information used in the preparation of this service bulletin include Honeywell
engineering documentation and the following.

Engine Engine Illustrated

Part/ Overhaul Maintenance Parts
Model No. Manual Manual Catalog
TPE331-10-501C NA *72-00-28 *72-01-17
TPE331-10-501K NA *72-00-29 *72-01-18
TPE331-10-501M NA *72-00-27 *72-01-16
TPE331-10-511C NA *72-00-28 *72-01-17
TPE331-10-511K NA *72-00-29 *72-01-18
TPE331-10-511M NA *72-00-27 *72-01-16
TPE331-10R-501C NA *72-00-28 *72-01-17
TPE331-10R-502C NA *72-00-28 *72-01-17
TPE331-10R-511C NA *72-00-28 *72-01-17
TPE331-10R-512C NA *72-00-28 *72-01-17
TPE331-10R-513C NA *72-00-28 *72-01-17
TPE331-10U-501G NA *72-00-23 *72-01-15
TPE331-10U-502G NA *72-00-23 *72-01-15
TPE331-10U-503G NA *72-00-30 *72-01-19
TPE331-10U-511G NA *72-00-23 *72-01-15
TPE331-10U-512G NA *72-00-23 *72-01-15
TPE331-10U-513G NA *72-00-30 *72-01-19
TPE331-10UA-511G NA *72-00-45 *72-00-44
TPE331-10UF-501H NA *72-00-42 *72-00-41
TPE331-10UF-511H NA *72-00-42 *72-00-41
TPE331-10UF-512H NA *72-00-42 *72-00-41
TPE331-10UF-513H NA *72-00-42 *72-00-41
TPE331-10UF-514H NA *72-00-42 *72-00-41
TPE331-10UF-515H NA *72-00-42 *72-00-41
TPE331-10UF-516H NA *72-00-42 *72-00-41
TPE331-10UG-513H NA *72-00-42 *72-00-41
TPE331-10UG-514H NA *72-00-42 *72-00-41
TPE331-10UG-515H NA *72-00-42 *72-00-41
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Engines, Systems & Services − Phoenix, Arizona

Engine Engine Illustrated

Part/ Overhaul Maintenance Parts
Model No. Manual Manual Catalog
TPE331-10UG-516H NA *72-00-42 *72-00-41
TPE331-10UGR-513H NA *72-00-42 *72-00-41
TPE331-10UGR-514H NA *72-00-42 *72-00-41
TPE331-10UGR-515H NA *72-00-42 *72-00-41
TPE331-10UGR-516H NA *72-00-42 *72-00-41
TPE331-10UR-513H NA *72-00-42 *72-00-41
TPE331-10UR-516H NA *72-00-42 *72-00-41
TPE331-11U-601G NA *72-00-25 *72-00-24
TPE331-11U-602G NA *72-00-25 *72-00-24
TPE331-11U-611G NA *72-00-25 *72-00-24
TPE331-11U-612G NA *72-00-25 *72-00-24
TPE331-12UA-701G NA *72-01-36 *72-01-34
TPE331-12JR-701C NA *72-01-40 *72-01-38
TPE331-12UAR-701G NA *72-01-36 *72-01-34
TPE331-12UAR-701H NA *72-00-79 *72-00-78
TPE331-12UAR-702H NA *72-00-79 *72-00-78
TPE331-12UAR-703H NA *72-00-79 *72-00-78
TPE331-12UAR-704H NA *72-00-79 *72-00-78
TPE331-12UAR-705H NA *72-00-79 *72-00-78
TPE331-12UAR-706H NA *72-00-79 *72-00-78
TPE331-12UAR-707H NA *72-00-79 *72-00-78
TPE331-12UAR-708H NA *72-00-79 *72-00-78
TPE331-12UHR-701G NA *72-01-36 *72-01-34
TPE331-12UHR-701H NA *72-00-79 *72-00-78
TPE331-12UHR-702H NA *72-00-79 *72-00-78
TPE331-12UHR-703H NA *72-00-79 *72-00-78
TPE331-12UHR-704H NA *72-00-79 *72-00-78
TPE331-12UHR-705H NA *72-00-79 *72-00-78
TPE331-12UHR-706H NA *72-00-79 *72-00-78

*Affected Chapter/Section/Subject 73-21-05.

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 SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

1. K. Service Bulletin References

Accomplishment of the following will no longer be applicable when the equipment has been
modified in accordance with the accomplishment instructions outlined in this service bulletin.

Service Bulletin No. Service Bulletin Title

TPE331-A73-0221 ENGINE FUEL AND CONTROL − CONTROLLING −
Distribution of Woodward Service Bulletin No. WG64047
Which Provides Instructions for Fuel Control Drive Shaft
Spline Inspection
TPE331-73-0224 ENGINE FUEL AND CONTROL − CONTROLLING −
Replace Fuel Control Assembly, Part No. 897780-5/-9 with
Part No. 897780-14/-15
TPE331-A73-0226 ENGINE FUEL AND CONTROL − CONTROLLING −
Distribution of Woodward Service Bulletin No. WG64050
Which Provides Instructions for Fuel Control Drive Shaft
Spline Inspection
TPE331-73-0227 ENGINE FUEL AND CONTROL − CONTROLLING −
Replace Fuel Control Assembly, Part No. 893561-X with
Part No. 897770-X or Replace Part No. 897375-X with
Part No. 897780-X
TPE331-73-0228 ENGINE FUEL AND CONTROL − CONTROLLING −
Replace Fuel Control Assembly
TPE331-73-0229 ENGINE FUEL AND CONTROL − CONTROLLING −
Authorization to Install Fuel Control Assembly, Part No.
897780-16, as an Alternate Part for Part No. 897375-27 or
897780-1 or 897780-25

L. Other Publications Affected

Same as those listed under Paragraph J, Publications References.

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 SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

2. Accomplishment Instructions

NOTE: Publications listed in Section 1 provide applicable disassembly, cleaning,

inspection, reassembly, and testing instructions and shall be referred to
during the accomplishment of the following instructions.

A. Replace the Fuel Control Assembly to Provide Improved Protection From Overspeed

(1) Remove the fuel control assembly as specified in the Engine Maintenance Manual.
Refer to Table 1.

(2) Install the fuel control assembly as specified in the Engine Maintenance Manual. Refer
to Table 1.

NOTE: For each specific engine model shown in Table 1, any of the “New
Part No.” fuel control assemblies for that engine model may be
installed in place of any “Old Part No.” fuel control assembly. The
“Old Part No.” column identifies which fuel control assembly may
be reworked to the part number in the “New Part No.” column.

(3) Upon completion of engine reassembly, check and ensure proper engine operation in
accordance with the engine test instructions.

(4) Make an entry in the engine log book noting date of compliance, engine operating time,
part number(s) and serial number(s) of installed component(s) (as applicable), and
compliance with this service bulletin (and service bulletin revision number, if
applicable).

(5) Reidentification of equipment is not required.

(6) Complete the attached Compliance Certificate form and send to Engines, Systems &
Services.

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 SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

Table 1. Fuel Control Replacement

Engine Model No. Old Part No. New Part No.
TPE331-10-501C 897375-2/-4/-8/-12/-16 897801-7
897780-2/-17 897801-7
897375-25 897801-10
897780-10/-23 897801-10
TPE331-10-501K/-511K 897375-2/-4/-10/-14 897801-11
897780-4/-19 897801-11
897375-2/-4/-10 897801-14
TPE331-10-501M/-511M 897375-3/-5/-9 897801-12/-13
897375-13 897801-12
897780-3/-18 897801-12
TPE331-10-511C 897375-25 897801-10
897780-10/-23 897801-10
897375-16 897801-17
897780-6/-20 897801-17
TPE331-10R-501C/-502C/-511C/-512C/-513C 897375-25 897801-10
897780-10/-23 897801-10
897375-16/-17 897801-16/-17
897780-6/-20 897801-17
TPE331-10U-501G/-502G/-503G/-511G/-512G/-513G 897375-2/-4/-8/-12 897801-7
897780-2/-17 897801-7
897375-21 897801-9
897780-8/-22 897801-9
TPE331-10UA-511G 893561-18 897801-7
897375-12 897801-7
897780-2/-17 897801-7
897375-21 897801-9
897780-8/-22 897801-9
893561-17 897801-18
TPE331-10UF-501H/-511H/-514H 897375-12 897801-7
897780-2/-17/-27 897801-7
TPE331-10UF-512H/-513H/-515H/-516H 897375-26 897801-6
897780-11/-24/-36 897801-6
897375-19 897801-8
897780-7/-21/-32 897801-8
TPE331-10UG-513H/−514H/-515H/-516H 897375-26 897801-6
897780-11/-24/-36 897801-6
897375-19 897801-8
897780-7/-21/-32 897801-8
TPE331-10UGR-513H/-514H/-515H/-516H 897375-26 897801-6
897780-11/-24/-36 897801-6
897375-19 897801-8
897780-7/-21/-32 897801-8
Table continued on next page.

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 SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

Table 1. Fuel Control Replacement (Cont)

Engine Model No. Old Part No. New Part No.
TPE331-10UR-513H/-516H 897375-26 897801-6
897780-11/-24/-36 897801-6
897375-19 897801-8
897780-7/-21/-32 897801-8
TPE331-11U-601G/-602G/-611G/-612G 893561-19 897801-4/-15
897375-11/-15 897801-4
897780-5/-14/-30 897801-4
897375-24 897801-5
897780-9/-15/-34 897801-5
897375-11 897801-15
TPE331-12JR-701C 897780-38 897801-3
TPE331-12UA-701G 897780-16/-37 897801-1
897375-27 897801-2
897780-1/-25/-26 897801-2
TPE331-12UAR-701G 897780-16/-37 897801-1
897375-27 897801-2
897780-1/-25/-26 897801-2
TPE331-12UAR-701H/-702H/-703H/-704H/-705H/ 897375-27 897801-1/-2
-706H/-707H/-708H 897780-1/-25/-26 897801-1/-2
TPE331-12UHR-701G 897780-16/-37 897801-1
897375-27 897801-2
897780-1/-25/-26 897801-2
TPE331-12UHR-701H/-702H/-703H/-704H/-705H/ 897375-27 897801-1/-2
-706H 897780-1/-25/-26 897801-1/-2

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 SERVICE BULLETIN
Engines, Systems & Services − Phoenix, Arizona

3. Material Information

The following parts are required to accomplish the instructions outlined in this service bulletin.

NOTE: Applicable illustrated parts catalogs and spare parts bulletins, dated later
than the original issue date of this service bulletin, may introduce different
parts for installation. Refer to these documents before ordering parts.

Expendable parts, discarded in gaining access to the affected area of the

equipment, are not included.

The following parts are required to accomplish the instructions outlined in this service bulletin.

Instructions-
New PN Quantity Unit List Price Key Word Old PN Disposition
897801-1 1 * Fuel Control 897375-27 K, N, S
Assembly 897780-1/-16/
-25/-26/-37
897801-2 1 * Fuel Control 897375-27 K, N, S
Assembly 897780-1/-25/-26
897801-3 1 * Fuel Control 897780-38 K, N, S
Assembly
897801-4 1 * Fuel Control 893561-19 K, N, S
Assembly 897375-11/-15
897780-5/-14/-30
897801-5 1 * Fuel Control 897375-24 K, N, S
Assembly 897780-9/-15/-34
897801-6 1 * Fuel Control 897375-26 K, N, S
Assembly 897780-11/-24/
-36
897801-7 1 * Fuel Control 893561-18 K, N, S
Assembly 897375-2/-4/-8/
-12/-16/-17
897780-2/-17/-27
897801-8 1 * Fuel Control 897375-19 K, N, S
Assembly 897780-7/-21/-32
897801-9 1 * Fuel Control 897375-21 K, N, S
Assembly 897780-8/-22
897801-10 1 * Fuel Control 897375-25 K, N, S
Assembly 897780-10/-23
897801-11 1 * Fuel Control 897375-2/-4/-10/ K, N, S
Assembly -14
897780-4/-19
897801-12 1 * Fuel Control 897375-3/-5/-9/ K, N, S
Assembly -13
897780-3/-18

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Engines, Systems & Services − Phoenix, Arizona

Instructions-
New PN Quantity Unit List Price Key Word Old PN Disposition
897801-13 1 * Fuel Control 897375-3/-5/-9 K, N, S
Assembly
897801-14 1 * Fuel Control 897375-2/-4/-10 K, N, S
Assembly
897801-15 1 * Fuel Control 893561-19 K, N, S
Assembly 897375-11
897801-16 1 * Fuel Control 897375-2/-4/-8/ K, N, S
Assembly -12/-16/-17
897801-17 1 * Fuel Control 897375-16/-17 K, N, S
Assembly 897780-6/-20
897801-18 1 * Fuel Control 893561-17 K, N, S
Assembly

Disposition Code K. Old and new parts are interchangeable.

Disposition Code N. Old part will no longer be available for this application.

Disposition Code S. Send the old part to Honeywell Engines, Systems & Services, Material
Receiving, 1944 East Sky Harbor Circle, Phoenix, AZ 85034-3440 for rework.

*Refer to Section 1, Paragraph G for information regarding price and availability of parts.

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 Engines, Systems & Services − Phoenix, Arizona

CERTIFICATE OF COMPLIANCE
To: Operator or Service Center Performing Modification

Upon modification of equipment, please fill in the information requested below, then mail
or fax the completed certificate to:

Honeywell Engines, Systems & Services

111 S 34th Street, Mail Stop 503-3A
Phoenix, AZ 85034-2802
FAX: 602-231-3014

Owner/Operator ____________________________________________________________

_________________________________________________________________________

Aircraft Model ____________________________Aircraft Serial No. ___________________

I certify that the following engine/equipment has been modified in accordance with the listed
Service Bulletins.
ENGINE/EQUIPMENT

NO. 1 NO. 2 NO. 3 NO. 4

PART NO. PART NO. PART NO. PART NO.

MODEL NO. MODEL NO. MODEL NO. MODEL NO.

SERIAL NO. SERIAL NO. SERIAL NO. SERIAL NO.

TSN/TSO TSN/TSO TSN/TSO TSN/TSO

CYCLES CYCLES CYCLES CYCLES

SERVICE SERVICE SERVICE SERVICE

BULLETIN REVISION BULLETIN REVISION BULLETIN REVISION BULLETIN REVISION
NO. NO. NO. NO. NO. NO. NO. NO.

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Signature _______________________Date_________________
Repair Facility ________________________________________
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602-231-3014