New Crawler Paver Generation 2011

Launch Concept

ƒ Two Brands in the past

– Effective 1st January 2011 – we have only Dynapac brand

ƒ Wide variety of models with different benefits

– STEP 1 : Current SD pavers
– STEP 2 : New Generation Pavers that brings best of both brands together

ƒ New range focuses on :

– Reduced Cost of Paving
– Improved Quality of Paving
– Improved Reliability

ƒ Prepared for Future

– Room for Tier IV Engine

Best Products in its Class – Pole Position Pavers

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Overview of New Tracked Paver Range

ƒ Six models of 2,55m Class Pavers

ƒ Two versions available
– Conventional Controlled : F Series
– PLC Controlled : SD Series

2,55m
Tracked Paver

Conventional PLC PLC

F2500C F2500CS SD2500C SD2500CS SD2550C SD2550CS

(110 kw) (129kw) (129 kw) (149 kw) (170 kw) (194 kw)

8,1m 9m 9m 10m 12m 14m

Max. working width in metres

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6 new pavers for excellent paving quality
4 pavers with PLC electric
SD 2500C SD 2500CS SD 2550C SD 2550CS

Electric system PLC Electric PLC Electric PLC Electric PLC Electric

Engine output @ 2200 min-1 129kW 149kW 170kW 194kW

Theoretical paving capacity 650t/h 800t/h 900t/h 1100t/h

Working width 2.00 – 9.00m 2.00 – 10.00m 2.00 – 12.00m 2.00 – 14.00m

9 Choice between large and medium size paver

9 Slidable platform

9 Gas- and Electric Heating

9 Integrated Leveling system

9 Dashboard with 6.5“ display to monitor the paving

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6 new pavers for excellent paving quality

2 pavers with conventional electric

F 2500C F 2500CS

Electric system Conv. Electric Conv. Electric

Engine output @ 2200 min-1 110kW 129kW

Theoretical paving capacity 650t/h 750t/h

Working width 2.00 – 8.10m 2.00 – 9.00m

9 Gas heated screed

9 Ergonomic dashboard with toggle switches

9 Simplified maintenance

9 Cost competitive alternative

9 Sturdy & Rugged Design

Note : All features not available on F series, refer to technical specification for details
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 Overview working widths

V5100TV V5100TVE V6000TV V6000TVE R300TV R300TVE

Basic width 2.55m 2.55m 3.00m 3.00m 3.00m 3.00m

Heating
system
LPG Electric LPG Electric LPG Electric
Without
add- on parts
5.10m 5.10m 6.00m 6.00m ─ ─

Maximum working width (with extension parts)

F 2500C 8.10m ─ ─ ─ ─ ─

F 2500CS 8.80m ─ 9.00m ─ ─ ─

SD 2500C 8.80m 8.10m 9.00m 8.20m ─ ─

SD 2500CS 8.80m 8.80m 9.70m 9.70m 10.00m 10.00m

SD 2550C 8.80m 8.80m 9.70m 9.70m 12.00m 12.00m

SD 2550CS 8.80m 8.80m 9.70m 9.70m 14.00m 14.00m

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Sales Brochures & Technical Specs

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 Performance
New Drive Concept

ƒ Available in Tier 3 (Stage 3b) and Tier 4 (interim)

– Tier 4 (interim) available from Jan 1, 2011
– for SD2500CS & SD2550C/CS
– Tier 4 final in 2015 Æ Prepared for future

ƒ Tier 4 : Superior lifetime value

Æ Reduced emission
Æ Best fuel economy in its class
Æ Reliable, quiet and smooth running engine

ƒ Modified fan installation

– Separated from diesel engine
Æ Less noise, less vibrations

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 Performance
New Drive Concept

ƒ Excellent Fuel Savings through

– Eco-Mode function allows the driver to set the engine to the rpm the jobsite as
required (stepless)

Coming soon....
– Optional Vario speed concept sensors recognize the demand of power and a
computer controls the engine speed infinitely (always the optimal rpm)
Æ Low fuel consumption and less noise
Æ Longer engine life
Engine speed setting

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 Performance
Dynapac screed heating system

The customer has the choice between

ƒ Gas heated screed – Great economy
ƒ Electrical heated screed – Optimized to reduced heating time

Æ Choose the heating system which fit the best to your needs

Gas heated
screed

Electrical
heated screed
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 Performance
Improved Material Transfer
ƒ Chamfered hopper corners
Æ No cold asphalt in the corners

Large and wide

ƒ Separate hopper control
Hopper
Æ Operating hopper flaps independently
ƒ Insulated hopper (optional)
Æ Process safety even at paver stops
ƒ Low material discharge height
Æ Flexibility for lorry-sizes and faster emptying

ƒ New designed hydraulic front hopper flaps (optional)

- No spill of mix
- Low discharge height (due to new design)

H
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 Performance
Improved Material Transfer
Patented hydraulic push rollers
- “Safe Impact” device -

This hydraulical anti shock system

ƒ Reduces the impacts from material trucks
Æ Avoid marks on surface

ƒ Extend the dumping length (adjustments in docking)

Æ No damage to paver by long trucks

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 Performance
Improved Material Transfer

Enlarged material tunnel with round corners

ƒ Placement capacities up to 1100 tones / hour
ƒ Smooth material flow for perfect laying results (wider / thicker layers)
– Avoiding danger of bridging (clumps of material)
– Widest material tunnel in the market

Improved auger
ƒ With an optimized center drive
Æ More torque available
ƒ With a slim gearbox and small outer bearings
Æ Less marks and segregations

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 Performance
Innovative track functionality
The new Dynapac I-trackTM concept – longer, wider, lower

ƒ New design Æ Very low dumping height

ƒ Optimized suspension Æ More traction and rigidity
ƒ Wide 320 mm rubber pads Æ More traction on unbound surfaces
ƒ Thick rubber pads designed for Pavers Æ Longer life time of the pads

new old

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 Operator Efficiency
Excellent overview
Hydraulically operated slidable platform
ƒ Platform can slide out 500mm on both sides
ƒ Operation by pushing a button
Æ Easy and convenient
Æ Sliding during paving the paving process
ƒ Easy and safe access to platform

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 Operator Efficiency
Ergonomic dashboard
ƒ Buttons arranged accordingly to function group and operation frequency
Æ Intuitive handling
ƒ Rigid and shock proofed housing
ƒ All buttons are waterproof

Large colored display (6.5”)

ƒ 11 menus with self explanatory pictures
Æ Intuitive handling
ƒ Menus are for example:
• Main Data like speed and temperatures
• Engine speed settings with memory function
• Engine data, working hrs, fuel consumption
• Distance measurement device
• Application information & settings

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 Process Control & Systems
Screed – designed for flexibility

ƒ No supporting rods for the screed are needed

Æ The Dynapac screed can float freely
Æ Shorter start-up time

ƒ Improved crown profile adjustment

Improved crown profile (-2.5% to +4.5%)

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 Process Control & Systems
Screed – designed for flexibility

ƒ Screed remote control with integrated Mobamatic leveling system

Æ Only one remote for monitoring / adjusting paving and leveling settings
ƒ Large display shows all relevant paving values
ƒ Toggle switches for extracting and retracting screed
Æ Easy to operate (“touch and feel” buttons)

ƒ Same remote control for every PLC-paver

Exchangeable

Self-configurating remote controls

Æ Keys are always at the same place

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 Process Control & Systems
Screed – designed for flexibility

New remote control with color display

ƒ Setting of tamper and vibration frequencies on display

ƒ Automatic detection of the connected leveling sensors

– Grade sensor, Slope sensor, Rotary sensor etc.

ƒ Easy and intuitive handling

– Self-explanatory menus, symbols and pictures

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 Serviceability
Excellent service access

ƒ Generously dimensioned side flaps and engine hood

ƒ Additional engine access via material tunnel

ƒ Accessibility to side covers at all leveling arm

positions

ƒ Fuse box and main board underneath the platform

Æ Changing fuses is a breeze
Æ Plug and play components are trouble-free to change

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 Serviceability
Common wear part concept
Cummins QSB 6.7 engine in every Dynapac paver
Æ Global spare part support / Fast response time

Maintenance Kit´s are Ready

• Only one 500H kit and one 1000H kit for all tracked paver types
• Common Paver wear parts - big benefit of the modular base
Æ Makes service easy Æ Saves money and time

ƒ Lower stock
ƒ Consistent service and maintenance concept
ƒ Common part reduce need for training
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Designed to keep you going Serviceability

ƒ Newly designed I-trackTM

- Very long life-time of rubber pads
- Very low dumping height

ƒ Continuous working
- Large fuel tank capacity 350 L
- Long service interval for lube

ƒ Reliable components from well known suppliers

- Bosch-Rexroth
- Cummins
- Moba
ƒ Rigid frames – thicker, sturdier
- Dynapac focuses on longer life-time / higher resale value

Æ Less maintenance, higher availability

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Safe operation Safety

ƒ Skid-proof screed platform

– Minimize the risk to the crew to slip– even under bad weather condition

ƒ Excellent visibility makes operation safe

ƒ Miscellaneous safety equipment available

– Rotating beacon, first-aid kit, flashing lights etc.

ƒ Flaps and hoods are secured by gas springs, straps,….

All pavers fulfill the CE-Norm and has a

safety certificate by an independent
organization (BG Bau)

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 Driven by innovation –
committed to customer performance

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