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User Manual: Chairsidecad
User Manual: Chairsidecad
User Manual: Chairsidecad
2018–02
User Manual
ChairsideCAD
exocad.com 0086
User Manual by exocad GmbH
© 2018 exocad GmbH
exocad GmbH
Julius-Reiber-Str. 37
64293 Darmstadt
Germany
phone: +49-6151-629489-0
fax: +49-6151-629489-9
info@exocad.com
exocad.com
Document version
Chairside.2.1._User_Manual_en, 2018–02
Product version
ChairsideCAD 2.1
ChairsideCAD — User Manual
Content
1 General Information 5
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Indications and Contraindications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Units and Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Hardware Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.6 Software Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.7 Software Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.8 Requirements for Scan Data (Input) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.9 Workflow-Related Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.10 Add-on Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Launching ChairsideCAD 10
2.1 Launching ChairsideCAD from ChairsideDB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 Launching ChairsideCAD directly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Basics 12
3.1 Navigating in 3D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Group Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3 Main Toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.4 Context Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5 Show Distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.6 Closing ChairsideCAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.7 Wizard Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9 Cut View 77
9.1 Performing Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
9.2 Cut View Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
10 Tools 79
10.1 Measurement Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
10.2 Sectional View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
10.3 Screen Shot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.4 PDF Export . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
10.5 Align Meshes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
10.6 Magic Lantern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10.7 Annotations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
10.8 Set Tooth Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
10.9 Show Project in Explorer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
10.10 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
10.11 About . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
10.12 Add/Remove Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
10.13 Change Reconstruction Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
10.14 Add a Picture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
12 Appendix 122
12.1 Tooth Libraries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
12.2 Mesh Types for Loading in ChairsideCAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
12.3 Output for Milling and Selective Laser Melting (SLM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
1 General Information
WARNING
Federal Law (USA) restricts the sale of this device to or on the order of a physician, dentist, or li-
censed practitioner.
1.1 Introduction
The exocad ChairsideCAD software allows clinicians to virtually design dental restorations. This user manual describes how
to use exocad ChairsideCAD for designing dental restorations.
Designing in ChairsideCAD is based on 3D scans of the patient’s dental anatomy produced by a compatible (intraoral) scanner.
The software generates geometrical output of the design for manufacturing with compatible CAM systems.
You can design the following restorations in ChairsideCAD:
Anatomic crowns, copings, anatomic and reduced bridges, offset copings
Inlays, onlays, offset inlays, veneers
Provisional crowns, provisional pontics (if the Provisional Module is active)
Bite splints (if the Bite Splint Module is active)
For a list of devices compatible with ChairsideCAD, such as scanners, milling machines, or printers, visit chairside.exocad.
com/equipment.
WARNING
The design of restorations using ChairsideCAD shall be made with all necessary professional
care, follow good dental practices and regard properties and limits of used materials and al-
lowable (minimal) thicknesses of structures. The appropriateness and fitting of a designed
and manufactured restoration shall be verified carefully by the user.
Ensure to use appropriate production devices (scanner, milling system) with sufficient spatial
resolution and accuracy and appropriate materials. In order to ensure that the combination
of devices used for scanning and manufacturing of a dental construction provide the desired
results and quality, validate the complete workflow for your specific set of devices and mate-
rials.
Chairside.2.1._User_Manual_en, 2018–02
WARNING
ChairsideCAD must not be used by users with a physical handicap in color perception (e.g. color-
blind). The user must be able to distinguish colors used in the display of objects.
WARNING
Ensure to use only the recommended hardware, drivers, operating system, and software applica-
tions (e.g. PDF reader), such as graphics adapter, and that your graphics and monitor settings as
well as the light conditions of your work environment are configured in an optimal way.
You find hardware requirements information for ChairsideCAD on the webpage http://wiki.exocad.com/wiki/index.php?
title=Hardware_Requirements.
WARNING
Do not apply modifications to the installed system. In particular, do not update to drivers for
the graphics adapter. Modification/corruption of the software installation may lead to inaccurate
restoration designs that, if not recognized by the user, lead to discomfort or disorders of the pa-
tient, such as injury of the gingiva, damage of an existing implant, or damage of a healthy tooth.
Deactivate automatic software updates, in particular for the graphics adapter driver.
Take appropriate measures to protect the ChairsideCAD software installation, and the patient data included, from unautho-
rized access and malware or viruses. Ensure that backups of all relevant/critical data are available.
Choose an appropriate dpi scaling. The dpi scaling is a setting of the Windows Control Panel. It generally influences the size
of windows and icons. Choose a dpi scaling that displays ChairsideCAD menus and controls in a comprehensible size, so that
they do not cover essential parts of the main view.
WARNING
Scan data (optical scans / impression scans / pre-op scans etc.) are the basis for constructing
the restoration. Incautious modifications of the scan(s) can result in a damage of a restora-
tion, an injury of existing healthy dentition and/or the gingiva, displacement of teeth, or pain
in jaw muscles.
Ensure that the data quality of optical scans used in ChairsideCAD and the alignment of both
jaws is sufficient for the purpose of the restoration.
The inaccurate placement of a pre-operative scan can result in a damage of a restoration, an
injury of existing healthy dentition and/or the gingiva, displacement of teeth, or pain in jaw
muscles.
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An optical scan used in the restorative process must cover all relevant areas, such as prepared and residual teeth.
exocad recommends to use a recently produced optical scan, so that it shows the current tooth situation of the patient.
If you are loading a scan (antagonist scan, waxup, etc.), verify that you have loaded the correct scan.
¹http://www.exocad.com/a3c368e82b36/exocadFramework2015.exe
WARNING
Several steps of the design workflows are automated and contain suggestions based on heuris-
tics. Depending on the complexity, completeness, or correctness of the scan data informa-
tion or information provided by the user (e.g. in a manual preparation margin definition), the
suggested result may not be ideal. The user must carefully inspect the visualizations of the
restoration after each automated workstep, evaluate the suggested result, and correct it if
necessary.
Ensure that the design limits for a bridge as defined by the manufacturer of the construction
material and milling machine are considered for the entire length of the bridge as well as for
each bridge segment and extension.
Inaccurate definition of the preparation margin can result in an injury of existing healthy
tooth parts or the gingiva.
Ensure that the default parameters for the calculation of a design’s bottom and modifications
you make allow your production device to create an accurate construction.
Inaccurate definition of the insertion direction can result in a restoration design which cannot
be placed in situ. When designing bridges, make sure to regard the insertion directions for all
components. This applies in particular to inlays, onlays and veneers.
The automatic preservation of the minimum thickness for adapted model teeth, reduced
anatomic shapes, free-formed shapes, and waxup scans is only possible if the shape is not
reduced to a size significantly smaller than the minimum thickness.
The visualization of undercuts in false color is just an approximation, that roughly estimates
the undercut regions. Use the measurement tool for more precise measurements.
Use free-forming with care, since
it potentially allows to create designs in a way (peaks, sharp edges, narrow curves, or cav-
ities) that they cannot be manufactured accurately by your production system (milling
machine or 3D printer), and
incautious use can result in a damage of the restoration, an injury of existing healthy den-
tition and/or the gingiva, displacement of teeth, or pain in jaw muscles.
Use the attachment tool with caution, as it potentially allows defining shapes which cannot
be manufactured accurately by your production system (milling machine, 3D printer).
An inaccurate mesh alignment can result in an inaccurate restoration which can damage
healthy teeth or the restoration.
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Verify the result of automatic adaptations of model teeth, and of restorations to the antag-
onist, adjacent teeth, to the gingiva, or to a pre-op scan by checking for intrusions, intersec-
tions, or deformations.
The colors indicating intersections of the upper and lower jaw meshes do not show the ex-
act length of the intersection of both meshes along the occlusal axis of the scan data, but
the heuristically determined displacement of a surface point on a mesh in case one mesh is
adapted/cut to the other.
The modification of files created by ChairsideCAD can create unwanted effects. The modifi-
cation of output files containing geometry information for manufacturing can lead to inac-
curate constructions.
An inaccurate definition of the scan data orientation may lead to suboptimal results in later
worksteps, e.g. creation of additional blocked-out areas, automatic adaptation of teeth, etc.
2 Launching ChairsideCAD
If no scene files are present in the project folder, the Wizard will start directly, and the scan will be loaded and displayed.
If the project folder contains one or more scene files, either choose to load a scene file or to only load the scan data and begin
the design from scratch (see Figure 2.2).
If the project folder does not contain the required scan file(s) for the design, ChairsideCAD will prompt you to select a scan
file in an explorer window. The explorer window’s title indicates which scan you must select.
Once launched, you can load a scene/project/scan by clicking Load in the main toolbar. Select Load Project/Scene/Scan...,
navigate to the desired folder and open (or double-click) the desired project/scene/scan file.
Chairside.2.1._User_Manual_en, 2018–02
3 Basics
3.1 Navigating in 3D
Function Description
Hold right mouse button and drag Rotate the view around the rotation center (center of currently available scene
objects by default)
Right-click outer frame and drag Rotate the view around the view axis
Click middle mouse button / mouse Center view and set new rotation center
wheel
Hold both mouse buttons and drag Move the view freely
Page up, page down Rotate the view horizontally around pivot
SHORTCUTS
Using the Group Selector, you can show/hide scene objects (e.g. scan data or model teeth). The available scene objects
depend on the workflow progress. As you proceed with the design, the list will become more and more populated. Scene
objects are grouped by type. Object groups can have subordinate elements.
SHORTCUTS
Hold CTRL and click the middle mouse button an object to hide it.
Hold ALT to temporarily show all objects.
Hold CTRL+SHIFT and click the middle mouse button to show the last hidden object again.
Hold SHIFT and click the middle mouse button to set the transparency of an object to 50%.
Chairside.2.1._User_Manual_en, 2018–02
WARNING
Ensure that all objects necessary evaluating a scene are activated for visualization in the Group
Selector.
Save Click to save a scene file representing the current design state in the project folder. By
default, the scene file’s name is <ProjectName>.dentalCAD.
Right-clicking the Save button shows the subselections below.
Save scene as You can rename the scene file, select another directory, and select a dif-
ferent file type in an explorer window.
Export scene to Saves the visible objects as STL file to the project directory. Use the Group
mesh Selector (see Chapter 3.2) to include/exclude objects to be exported.
PDF export Saves the visible objects as a PDF file, which can be viewed, rotated, and
commented in Adobe Reader (version 4.3 or above). Use the Group Selec-
tor (see Chapter 3.2) to include/exclude objects to be exported.
Expert/Wizard Toggles between Wizard mode (default) and Expert mode. For details, see Chapters 4
(Wizard mode) and 11 (Expert mode).
Articulator Appears after the automatic articulator calculation has been performed, and provides
virtual articulation options. See Chapter 4.8.
Show Enables/disables the automatic distance coloring between opposing or adjacent teeth.
distances See Chapter 3.5.
Color/Texture Available if the scan data contains color information. Toggles between color and
monochrome display of the scan data.
Cut view Opens a window showing a sectional view of your design. See Chapter 9.
Add Custom As you proceed with the design, it can be convenient to recreate a previous view point.
View When clicking Add Custom View, the current view is captured, and automatically named
Custom view 1. Right-click Custom view 1 to rename it. You can add up to eight custom
Chairside.2.1._User_Manual_en, 2018–02
views.
View Arrows Usind the arrows, you can quickly view the scene from all six compass directions. These
do not automatically correspond to anatomically correct directions of the scan data in the
scene (depending on scanner and scanning software). You can control the arrow rotation
speed in the settings (see Chapter 10.10.)
For preparation-related objects (e.g. jaw scan, model teeth), the option Show/Hide Tooth Axes is available. Selecting this
option opens the Show/Hide Tooth Axes window (see Figure 3.3).
You can show/hide axes for the anatomy and/or the insertion direction, and toggle the display of tooth numbers using the
checkboxes.
Select the type of distance you want to display in the Shows Distances control’s dropdown menu:
Show contacts: highlights the contact areas with the antagonist/adjacents (see Chapter 3.5.1).
Show intersections: highlights areas where the objects overlap, color-coded by the amount of overlap (see Chapter
3.5.2).
Show proximity: measures the distance between non-overlapping objects (see Chapter 3.5.2).
The color reference bar shows the colors used to display intersections/proximity. To change the color scaling in the bar,
you can use sliders as in Show Contacts mode, which are displayed either on the left side (intersections) or on the right side
(proximity) of the bar. The rest of the functions available in Show Intersections/Proximity mode work as in Show Contacts
mode.
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1}
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The Wizard window’s title indicates the current workflow step. The window’s content provides functions for performing the
design step, and can have multiple tabs.
Clicking Next 2}mbrings you to the next design step. This button is activated when you have performed all necessary actions
for completing the current step. In some Wizard steps, window text informs you what will happen in the next step.
Clicking Back 1}m brings you back to the previous Wizard step. The Back function is not available
if you have loaded a scene and want to return to a step performed before the scene was saved, or
if you have made certain changes in Expert mode and return to Wizard mode. For example, if you have deleted model
teeth in Expert mode, you cannot return to the precise placement step in Wizard mode as there are no longer any model
teeth.
Clicking the ? symbol 3}
mopens this user manual at the corresponding location for the Wizard step.
Chairside.2.1._User_Manual_en, 2018–02
This chapter describes the ChairsideCAD design of crowns and bridges using the Wizard workflow and explains all possible
steps. Which of the steps will exactly appear in your case depends on the project definition.
Rotate the scan until you look onto the occlusal side of the teeth and click Set current view as axis.
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To add points to the margin line, click it at the desired position. To delete points, hold the left mouse button on the
desired point and right-click.
With activating Magnetic Line Drawing 3} m , the line segment you draw adapts to the maximum curvature (sharpest
angle) of the scan. Hold CTRL to temporarily deactivate this mode for a segment. The active status will be kept when
drawing the next margin line, if you have multiple stump-based restorations.
For intraoral scans, the subgingiva preparation type button 4} mis available with activating Magnetic Line Drawing
3}
m. If you activate this button, the magnetic line will follow a concave (curved inwards) curve instead of a convex
(curved outwards) curve. This can be helpful if you draw the margin line for a preparation that begins below the gingiva.
Click Clear 6m
}to delete the margin line.
A sectional 2D view of the area below the mouse cursor will be displayed in the upper right corner of the ChairsideCAD
screen. To hide this 2D view, deactivate Profile view 7}
m.
Chairside.2.1._User_Manual_en, 2018–02
Step 1: Click points near the existing margin line to draw the new line portion.
Step 2: Double-click to join the first and last points of the new curve part to the margin line. Alternatively, click Accept
drawing changes 5} m.
Do not draw a new margin line part perpendicular to the existing margin line. ChairsideCAD must be able to detect the
direction of completion.
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Chairside.2.1._User_Manual_en, 2018–02
Figures 4.5 and 4.6 show an example for an incorrectly detected margin line, which was corrected by adding a second point.
Chairside.2.1._User_Manual_en, 2018–02
Figure 4.5: Misdetected margin line, single point Figure 4.6: Correctly detected margin line, two points
WARNING
Carefully inspect undercuts visualized after the definition of the insertion direction to determine
if they have a critical impact on the desired restoration.
Check the insertion direction carefully. This is especially important for inlays/veneers.
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To create a lingual band from left to right, click the coping near the margin line on the left side. To create a lingual band from
right to left, activate Right 1}
mand click the coping on the right side.
Chairside.2.1._User_Manual_en, 2018–02
To change the start/end point of the lingual band, drag the blue/red point to the desired position. Alternatively, activate
Left/Right and click a new position on the coping.
If you want to create a 360 degree collar, check 360 degrees 2}
m.
Using the slider Collar height 3}
m, you can define the height of the collar.
Using the slider Collar angle 4}
m, you can define the angulation of the collar.
Click Clear 5m
}to delete the lingual band.
placement proposal based on the default tooth library. ChairsideCAD automatically identifies the adjacent mesial and distal
teeth, selects the mesial and distal contact points, and then adjusts the model tooth to fit.
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Chairside.2.1._User_Manual_en, 2018–02
You can correct the suggested tooth placement by dragging the model tooth with your mouse. Hold SHIFT to scale the
tooth, hold CTRL to rotate it.
By clicking Go to Advanced Placement 1} m, you can access more detailed tooth placement options. These are described
in Chapter 4.7. ChairsideCAD directly accesses the advanced tooth placement if you are designing a bridge containing more
than one tooth reconstruction.
Using the library dropdown 2} m, you can change the tooth library. Click the arrow buttons to select the next/previous library
in the list. Hold CTRL while scrolling the mouse wheel to cycle between all installed tooth libraries.
You can select new mesial/distal neighbors by expanding the section Correct Mesial/Distal, selecting the corresponding
buttons 3}m / 4}
m and clicking new positions on the jaw scan.
1}
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There are two ways to copy a tooth from the scan data, depending on the Target selection 1}
m:
Direct copy creates a model tooth as direct copy of an existing tooth. Only one tooth at a time can be copied.
Virtual pre-op generates a virtual pre-op, which can be used later to adapt a model tooth. Virtual pre-op allows for
multiple teeth to be copied from the scan data in relation to each other.
Use Copy 2}
mto copy teeth within a quadrant. Use Mirror 3}
mto copy teeth cross-arch (between quadrants).
Any restored tooth location which does not receive a copied tooth anatomy will use a model tooth instead.
Figure 4.13: Copy tooth - step 2 (copy) Figure 4.14: Copy tooth - step 3 (paste)
By clicking Undo after your first click, you return to selecting the anatomy to be copied.
Click Mirror/Copy another to copy more teeth. If you have only one restoration, there is a button Change copy of tooth
instead, which allows you to select the tooth to copy again.
If the tooth number that will receive the mirrored/copied tooth is unclear, a tooth selection window will appear as shown in
Figure 4.17, where you can select the tooth which will receive the copy.
“Correct” Tab
In the Correct tab, you can edit the extracted geometry used for copying/mirroring with a brush tool.
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Chairside.2.1._User_Manual_en, 2018–02
3}
m
Mark areas on the scan by holding the left mouse button and dragging. Hold SHIFT to invert the brush functionality. Use the
Brush size slider 1}
m to define the brush tool size. Click Clear correction 2}
m to clear your corrections. Click Apply 3}
m to
apply your changes.
In the Tooth Placement window (see Figure 4.19), two tabs are available: Simple and Chain Mode. They represent two
modes for performing the tooth placement. The Chain Mode tab is only activated if you position multiple teeth.
SHORTCUTS
Hold CTRL: Rotate a tooth
Hold SHIFT: Scale a tooth
Hold CTRL + SHIFT: Perform direction-based scaling
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Chairside.2.1._User_Manual_en, 2018–02
The tube 1}
mindicates the tooth chain. Placement discs 2}
mmark the ends of the tooth chain.
By clicking the control points 3}
m, which are present for every model tooth and the placement discs, you can pin positions of
teeth and placement discs. When pinned, the control point appears in red and the tooth / placement disc will not be affected
by movement/rotation/scaling actions. Clicking a red control point will unpin the tooth / placement disc again.
There are three chain modes, represented by the three top buttons in the Chain Mode tab:
Chain Mode
Move, scale and rotate model teeth in a chain using the same functions as in the Simple tab when in Move mode (see Chapter
4.7.1):
To move the tooth chain, click a model tooth in the chain and drag.
To rotate the tooth chain, click a model tooth in the chain where you want to apply rotation. Drag in the desired rotation
direction while holding CTRL. The greater the distance to the point you selected, the lesser the rotation influence.
To scale the tooth chain, click a model tooth in the chain and drag in the desired scaling direction while holding SHIFT.
You can also move, rotate and scale placement discs. When clicking a placement disc, the control points of both discs turn
red and you can drag one end of the chain while the other end remains fix. Once you let the disc off, both placement discs
will be unpinned (green) again.
The following checkboxes are available in chain mode:
Function Description
Teeth Scalable If a chain transformation is too big, the teeth will be scaled. Uncheck to deactivate.
Keep in Contact By default, the teeth remain in contact. Uncheck to deactivate. This will allow gaps and
intersections between teeth. When activated again, contacts will be re-established.
Show Chain Controls Uncheck to hide the tube and the control points.
Single Mode
To move, rotate, and scale an individual tooth, use the same functions as in the Simple tab when in Move mode (see Chapter
4.7.1):
To move a tooth, click it and drag.
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To rotate a tooth, click it and drag in the desired rotation direction while holding CTRL.
To scale a tooth, click it and drag in the desired scaling direction while holding SHIFT. Use CTRL and SHIFT for direction-
based scaling.
Moving, rotating, and scaling a single tooth will affect the entire chain to some extent when the checkbox Keep in Contact
is activated.
The checkboxes Teeth Scalable, Keep in Contact, and Show Chain Controls are available, with the same functions as in
chain mode (see Chapter4.7.2).
Tube Mode
In this mode, you can move, scale, and rotate teeth in a chain along a fixed bow, indicated by a red tube extending the ends
of the main tube (see Figure 4.21).
Move the teeth along this bow by dragging your mouse. Rotation and scaling behavior are the same as in Chain mode.
The checkbox Keep in contact is not available, as the teeth always stay in contact. Available checkboxes are Teeth Scalable,
Show Chain Controls and Limit Rotation to Buccal/Lingual Tilt, with the same functions as in Chain and Single mode.
Symmetry Option
In the Options section of the Chain Mode tab, the Symmetry but-
ton is activated if you place model teeth on both jaw sides at op-
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Define a symmetry by clicking one of the four buttons. The entire Symmetry button will appear activated. Any movement/rotation/
scaling action on one jaw side will be mirrored to the other side along the symmetry plane. To deactivate the symmetry func-
tion, click Symmetry again.
Note: Front teeth symmetry includes canines and premolars, not only incisors.
The symmetry plane control is a sphere with two arrows (see Figure 4.27). The arrows indicate which teeth are used as
reference for the plane orientation. The reference teeth are locked (red control points).
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To change the reference teeth, click the control point of a tooth on either jaw side. The symmetry plane control will jump to
the new position and the control points of both reference teeth will appear red (see Figure 4.27).
To pin the symmetry plane, click the sphere between the arrows.
Reset Options
Clicking Reset in the Options section of the Chain Mode tab (see Figure 4.22) displays available reset options you can select
from.
Function Description
Reset (keep red) Restores the original position of unpinned teeth (green control points), but keeps the
current position of pinned teeth (red control points).
Reset Keeps changes made in the Simple tab, discards all other changes.
Global Reset Restores the original position of all teeth, discards all changes.
WARNING
Chairside.2.1._User_Manual_en, 2018–02
For single-tooth restorations where the copy/mirror function with direct copy target is used to gen-
erate the tooth anatomy (see Chapter 4.6.2), the Virtual Articulator is not available.
Select the desired movement using the radio buttons and drag the slider to move the jaw.
WARNING
In order for the automatic virtual articulator function to deliver good results, the scan data relevant
for the adaptation of the reconstructions you design must be free of scan artifacts. To remove
artifacts, you can use the 3D Mesh Editor (see Chapter 11.11).
4.10 Free-Forming
In this step, you can edit the tooth shape.
The Free-Forming window has four tabs representing four free-forming modes:
Free: Add, remove, or smooth material with a virtual wax knife. See Chapter
4.10.2.
Note: When proceeding in the workflow by accepting the free-forming changes, the minimum thickness will be restored
automatically. If the automatic recovery fails and one vertex is 0.1 mm below the minimum thickness, there will be a warning
message.
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giva.
By expanding the Paint & Pull section 8m
}, you can mark moving, static, and elastic parts on model teeth.
To mark areas, activate the corresponding button Paint moving/static/elastic parts and drag your mouse. Define the brush
size using the Brush size slider. To invert the brush functionality, click Invert. To clear all markings, click Reset. You can pull
moving parts by activating Pull moving parts with mouse.
SHORTCUTS
While a part mode is activated (moving, static, elastic), you can switch to the other two part modes
by holding SHIFT or CTRL.
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To add/remove material: Hold the left mouse button on the tooth to add material. To remove material, additionally
hold SHIFT. The longer you hold the mouse button, the more material will be added/removed.
To smooth/flatten rough areas: Hold the left mouse button on tooth areas you want to smooth. To flatten (super-
smoothing) material, additionally hold SHIFT. For a more shape-preserving smoothing, hold CTRL.
4.10.3 Adapt
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There are two basic types of adaptation: occlusal and approximal. Select the desired adaptation type by using the corre-
sponding buttons 1} m .If you design a pontic/waxup, a third button Pontic is available to adapt pontics/waxups to the gingiva
(see Chapter 4.10.3). If preconditions for an adaptation are not fulfilled, it will not be performed.
1}
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Figure 4.34: Adapt tab - Occlusal Figure 4.35: Adapt tab - Approximal
To cut intersections according to the selected adaptation type, click Cut intersections 2}
m.
You can choose a shape-preserving adaptation 3} m , which will try to preserve the tooth morphology. For certain cases,
this button is deactivated (e.g. for offset copings, offset inlays, veneers, waxups) and shape-preserving adaptation can-
not be performed.
You can define a distance from the designed anatomy to the antagonist / adjacents / emergence profile using the De-
sired distance sliders 4}
m , 5}
m, 10}
m, 11}
m . A negative value will create an intersection.
You can choose between static or dynamic occlusion 6m
}. If virtual articulation has been performed, dynamic is checked
by default.
If you have restorations in both jaws, you can select the jaw to adapt using the upper/lower radio buttons 7}
m. If the
occlusion type is dynamic, you can only adapt to the lower jaw.
If you check Exclude selected parts 8}m , a window appears with brush tool functions. Using these functions, you can
paint areas on the model teeth which will be excluded from adaptation.
Chairside.2.1._User_Manual_en, 2018–02
By default, Block out neighbor collisions 12} m is checked. This means that CharisideCAD will temporarily block out
the scanned approximal neighbors relative to the tooth’s insertion direction, to allow a collision-free fitting of the tooth.
If there is a gap between a restoration and adjacent(s), you can check Pull sideways to adjacent teeth 13} mto move
the restoration border(s) sideways so that they are in contact with the adjacent teeth. If checked, you can define intru-
sions with the adjacent teeth using the slider Intrusion depth before cut 14} m. These intrusions will be applied before
intersections are cut away.
Pontic/Waxup Adaptation
3}
m
1}
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2}
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Check Pull down to gingiva 2} m if the gingiva is so low that the pontic/waxup does not intersect it. This will pull down the
pontic/waxup towards the gingiva during the adaptation. Alternatively, you can pull the pontic/waxup down to the gingiva
manually in Anatomic mode (see Chapter 4.10.1).
Click Adapt to gingiva 3m
}to perform the adaptation.
When designing reduced pontics, the free-forming step will appear twice, before and after the reduction. You can perform
the pontic adaptation on the full anatomy or on the reduced shape. To ensure the exact distance value being respected in
the final restoration, perform the adaptation after the reduction.
4.10.4 Attachments
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Text Attachments
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To add a text attachment, select Text in the Library dropdown list 1} m , as shown in Figure 4.39. By default, the attachment
text is the filename of the current scene. You can edit the text in the text window 2} m .
Move the text attachment to the desired position on the restoration. Activate Rotate 3}
m to rotate the text. Click the desired
position on the restoration to set the text attachment. Once positioned, you can still drag and drop the text attachment.
4.11 Shrinking
This Wizard step appears if your project contains reduced restorations, and allows you to define regions for applying veneer-
ing material. You can also use shrinking to design occlusal stops, lingual bands, mamelon and facial cutbacks, and thimble
(retrievable) crowns.
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By default, the entire anatomy is shrunk uniformly. Check Exclude selected parts 3} mto perform partial shrinking,
and to mark areas with a brush tool. These areas will keep the full anatomic shape. This technique is useful for creating
lingual bands, occlusal stops, or if there is not enough space for ceramic on the occlusal surface.
Define the brush thickness using the corresponding slider 4} m . Hold the left mouse button and drag to paint areas.
To unmark regions, hold SHIFT. You can mark the whole anatomy by clicking Mark all 5} m and clear all markings by
m
}
clicking Clear all 6 .
Click Lingual band 7}
mto mark a collar region for creating a lingual band. This opens a new window:
Define the collar’s height (measured from the margin line) using the slider Height.
If pontics should remain untouched, check Do not modify pontics.
Click Select all around to mark a 360 degree collar.
Click Select lingual part to mark a lingual collar.
If you want to apply less shrinking on the lingual side, set the slider Lingual shrink 8} mbelow 100%. For example, if
you have set a shrinking depth of 1 mm, and set lingual shrink to 60%, the shrinking will be just 0.6 mm on the lingual
side. By default, this lowered value is only applied to anterior teeth. To apply it to all teeth, uncheck Apply only to
anterior teeth 9} m .
Multi-Level Cutback 10}
mallows multiple reductions of a tooth anatomy, for more sophisticated veneering. Check
Exclude selected parts 3}
m, adjust the incremental shrinking depth 2}
m, and click Apply as many times as needed.
You can adjust the minimum thickness within the parameters defined for the material in the Advanced Parameters
11}
m by using the slider Min. thickness 12}
m.
Click Apply to perform the shrinking. The full anatomy will be displayed transparently, with the reduced geometry opaque
beneath it (see Figure 4.42).
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If the tooth is significantly below the minimum thickness surface, restoring the minimum thickness may fail.
4.12 Connectors
This Wizard step only appears if teeth have been defined as connected in your project.
The maximum allowed span of the entire bridge depends on your scanner, your milling machine, and the defined material.
Additionally, the maximum allowed length of each bridge segment depends on the defined material. Verify these values with
the recommended values of the scanner, milling machine, and material manufacturers.
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Figure 4.43: Connector - cross section Figure 4.44: Connector - height and width
There are two methods to define the connector’s size: by defining the cross-sectional area or by defining its height and
width. Select these modes using the Cross Section radio buttons 1} m . Define the connector size using the sliders Min.
Area 2}m or Height 7}
m /Width 8} m .
To visualize the connector thickness, check the corresponding checkbox 3}
m.
Select predefined connector shapes by clicking them in the Shapes section 4}
m.
Click the + symbol 5} m to join tooth shapes directly by using the existing tooth geometry as connector geometry. A new
Chairside.2.1._User_Manual_en, 2018–02
checkbox above the Shapes section will appear: Ignore minimum section. If checked, ChairsideCAD ignores minimum
size limits to favor nice geometry over material limits. It is recommended to free-form the reconstructions to have a
large enough intersection area. Otherwise it is hard for the + connector to achieve nice geometry with respect to the
material limits.
To change its position, drag the connector. It will readapt to the teeth once you let it off.
SHORTCUT
Dragging the connector will change its position on both sides. To change the docking point only on
one side, hold CTRL and click the tooth position for the new docking point.
Edit connectors by moving the control points. When moving the mouse close to a control point, it will grow and spawn
arrows. Drag the control point itself for moving it freely in all directions. Drag an arrow for movement restricted to the arrow
Chairside.2.1._User_Manual_en, 2018–02
direction. To move several control points at once, hold SHIFT while dragging one of the points.
To add control points, e.g. for designing more complex shapes, hold CTRL and click one of the lines where you want to add
the new control point.
When free-forming connectors, it can happen that you create thinner connectors than specified in the material parameters.
If you design the connector substantially thinner as specified, ChairsideCAD will mark the approximate area which is too thin
in magenta. In this case, change the connector’s shape to make it thicker. If you keep a too thin connector, there is a risk of
designing an unstable construction.
WARNING
Ensure that the material and production blank you choose for manucturing your designed restau-
ration is suitable for the purpose of the reconstruction and that the intended use / indications for
use of the material and production blank as defined by the manufacturer cover your design.
In this Wizard step, you select and define the production blank for your designed restorations.
1}
m
Step 1: Click the frame 1} m below the restoration to expand the list of available production blanks (when you arrive in this
Wizard step, the list is expanded automatically).
Chairside.2.1._User_Manual_en, 2018–02
Step 2: Click the desired blank’s frame to select it. You can filter the list using the filter dropdown menus at the top.
Step 3: The selected production blank is displayed in the main view. You can move the blank by dragging it with your
mouse. To rotate the blank, hold CTRL and drag your mouse left/right. To move the blank up and down, hold
SHIFT and drag your mouse up/down.
The Wizard window displays the production blank settings. You can change the blank, material color, production quality, and
machine slot by clicking the corresponding frames.
Merging and saving starts as soon as the Wizard window opens. The progress indicator shows the progress. You can stop the
merging process by clicking Cancel Merging.
²For details about your system configuration, please contact your reseller.
Undercuts deeper than 0.1 mm that have been blocked out by ChairsideCAD are displayed in colors on the merged restora-
tion, as shown in Figure 4.47. If you have defined in Expert mode to not block out undercuts (see Chapter 11.4.3), the under-
cuts are displayed in colors on the merged restoration instead of blocked out undercuts. This display is only an approxima-
tion, real undercuts can be deeper as indicated by the colors.
If significant parts of the restoration are 0.1 mm or more below the minimum thickness, a warning message will appear.
Ensure that the meshes represent the real physical anatomy and no unrealistic shapes have been created (e.g. through au-
tomatic closing of gaps present in the scan data)..
Ensure you adhere to the statutory retention times for the output data generated for the restoration you have designed.
exocad assumes no responsibility for the management of data generated by ChairsideCAD. The user bears full respon-
sibility for the retention and security of the aforementioned data.
Chairside.2.1._User_Manual_en, 2018–02
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Click Restart Merging 1} mto restart the merging process. To abort the merging process while it is running, click Cancel
Merging 2} m . To remove the merged parts ChairsideCAD has created, click Remove Existing Merged Parts 3} m . To optimize
the ouput for better free-forming, 3D printing an selective laser melting, click Optimize for better free-forming and 3D
printing 4}m . The box 5}m lists the output files (one STL file for each part).
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I’m done 1}
m : The design is complete. You will be prompted to decide if you want to save the final scene, then Chair-
sideCAD will be closed.
Free-form restorations 2}
m: Opens free-forming for the output mesh.
Expert mode 3}
m: Enter Expert mode, to make adjustment on the complete design.
If ChairsideCAD has blocked out undercuts, Visualize blockout thickness 4} m shows the color scale of the undercut block-
out visualization on the created merged part(s) (see Figure 4.47). Uncheck to hide the scale and the visualization.
To save the final scene in the project directory, check Save scene in project directory 5m
}.
Chairside.2.1._User_Manual_en, 2018–02
This chapter describes worksteps which appear in the Wizard workflow when working with a waxup or pre-op scan. All other
workflow steps function as in the regular crowns and bridges workflow described in the corresponding sections of
Chapter 4.
1}
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Figure 5.1: Correct pre-op position manually Figure 5.2: Correct pre-op position automatically
You can align the pre-op scan manually (tab Manually) or automatically (tab Automatically).
Manual Alignment
By default, you can move/rotate the pre-op model in all directions 1} m . To move the pre-op scan, drag it with your mouse. To
rotate it, hold CTRL while dragging. To restrict the movement to certain directions, click Move in z-direction 2} mor Move
in xy-plane 3} m. If you check Allow resizing 4} m, you can scale the pre-op scan by holding SHIFT and dragging.
Automatic Alignment
This procedure is identical to the Align Meshes functionality. See Chapter 10.5 for instructions.
Chairside.2.1._User_Manual_en, 2018–02
Click Adapt model teeth to start the adaptation. Observe the process, and click Stop once you think the adaptation is good
enough. If connectors are in your project, click Adapt connectors to adapt connectors the same way.
1}
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Chairside.2.1._User_Manual_en, 2018–02
3}
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Select the mesh you want to define exclusion areas for by selecting Pre-op model 1}
mor All other parts 2} m. Paint on the
selected mesh by dragging your mouse. Hold SHIFT to inverse the brush functionality. Alternatively, check Brush inverse
7}
m .
You can define the brush size using the Brush size slider 6}
m, or by scrolling the mouse wheel.
Click Fit nowhere 3}m to mark the whole selected mesh. Click Fit everywhere (clear markings) 5m
}to unmark the whole
m
}
selected mesh (clears all existing markings). To invert markings, click Invert markings 4 .
Due to the extra freedom available during the design of waxups, this feature should be handled only by experts and
with an appropriate level of care. There are no means possible to ensure that the output data will meet all necessary
requirements for your fabrication device.
Using the slider Mark overlapping parts (appears when expanding the button Mark overlapping parts), you can define
the distance to the scan data which will be marked as overlap. Overlapping areas are displayed in yellow on the jaw scan (see
Figure 5.6)
It is recommended to remove all overlapping parts using the mesh editing functions, because they can cause artifacts and
other potential issues in the subsequent workflow steps. If there are still overlapping parts when clicking Next, the dialog
shown in Figure 5.7 informs you on the risks and prompts you to decide how to proceed.
Chairside.2.1._User_Manual_en, 2018–02
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Figure 6.1: Design Bite Splint Bottom window Figure 6.2: Scan data
Step 1: Rotate the scan until you look onto it from the insertion direction. Alternatively, you can drag the tip of the green
arrow 6}m, which indicates the insertion direction.
Chairside.2.1._User_Manual_en, 2018–02
Smoothing: smoothness of the bottom surface (the larger the number, the smoother the surface).
Min. thickness: minimum thickness of the bite splint.
Milling diameter: Diameter of the milling tool. It is beneficial to choose a value slightly higher than the actual tool
diameter, e.g. choose 1.2 mm when milling with a 1 mm tool.
6.1.4 Free-forming
Once you have applied bite splint bottom settings, the Free-Forming tab is active.
Use the free-forming functions as described in Chapter 4.10 to add/remove material. You can select the brush type (default,
Chairside.2.1._User_Manual_en, 2018–02
point of knife, cylinder) in the Brush type dropdown menu. To hide the brush area on the bite splint, uncheck Show Brush.
Undercuts will be visualized according to the color scale Undercut Visualization.
When free-forming a bite splint, inspect the minimum thickness to see areas where the thickness is set below the defined
minimum thickness.
You can either set the mesial and distal contact points for positioning the model tooth (see Chapter 4.6.1). If the bridge
consists of multiple teeth and there is no adjacent to set both mesial and distal contacts, you can activate the gingiva position
buttons and set one contact point on the gingiva to determine the tooth positions.
Chairside.2.1._User_Manual_en, 2018–02
1}
m
2}
m
3}
m
4}
m
Draw the margin by clicking points around the model (on the gingiva and/or teeth). Avoid sharp edges in the margin line. To
delete the line, click Clear 1}
m.
You can edit the bite splint top’s surface properties by using the sliders 2}
m:
Occlusal Thickness: thickness of the occlusal surface
Peripheral Thickness: thickness on the axial walls
Smoothing: smoothness of the top surface (the larger the number, the smoother the surface)
Checking Allow design on palate 3}
m
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allows you to draw the margin line over the wider palatal area. The sliders Occlusal
Thickness and Peripheral Thickness will be replaced by only one slider Thickness, for setting the general thickness of the
bite splint.
Once you set the margin and surface properties, click Apply 4}
m.
1}
m
2}
m
You can flatten the posterior area of the bite splint by clicking two points on the splint where the posterior region starts,
setting the Desired impression depth 1} m , and clicking Flatten posterior area 2} m.
1}
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2}
m
3}
m
4}
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In Anatomical free-forming (Anat. tab), you can select small region 1} m for shaping small areas, or huge region 2}m for an
m
}
overall thinning/thickening of the bite splint. Check Keep bottom and boundary fixed 3 to keep the bottom and boundary
areas from being modified. Expanding the Paint & Pull section 4} m reveals the same functions as described in Chapter 4.10.1.
Chairside.2.1._User_Manual_en, 2018–02
WARNING
Provisional crowns/pontics are not as accurate as standard restorations, and therefore are not suit-
able for permanent usage.
Click the occlusal surface or incisal edge of the anatomy to be copied from the scan. This works best when you click in the
Chairside.2.1._User_Manual_en, 2018–02
middle of the tooth. ChairsideCAD automatically extracts the scanned tooth geometry and displays it in blue, and applies a
margin line with control points (see Figure 7.2).
After the automatic detection, the Wizard switches to the Margin tab. Ensure that the margin line does not go up to the inter-
proximal contact areas. Furthermore, the margin line should not be set under the adjacent tooth, otherwise the provisional
crown/pontic will be too large to fit. Margin lines of adjacent teeth should not intersect each other.
Figures 7.3 and 7.4 show examples for correct and incorrect margin lines.
Chairside.2.1._User_Manual_en, 2018–02
Figure 7.3: Correct margin line Figure 7.4: Incorrect margin line
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7.2 Free-forming
You can free-form the provisional crown/pontic as described in Chapter 4.10.
To change the insertion axis, drag the tip of the yellow insertion axis arrow.
If you check Uniform insertion direction for jaw 4} m , the changes will
be applied to all teeth.
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(c) Taper
Maryland bridges are normally 3-unit bridges with a pontic and so-called “wings” to fix the pontic to the non-prepared neigh-
boring teeth. This type of bridge is typically used to design a temporary restoration, e.g. if a tooth is extracted. Until the
final restoration (e.g. implant-based or regular bridge) is in place, this temporary solution is inserted for aesthetic reasons.
Cantilever Bridges are normally two-unit bridges - one crown and one pontic.
You can design Maryland bridges in ChairsideCAD by using offset inlays for designing the wings, and combine them with a
pontic. Pay special attention to the automatic adaptation of pontics and to neighboring teeth (see Chapter 4.9). E.g. in the
Free-Forming step (see Chapter 4.10), check if the pontic has been adapted correctly and contact areas to neighboring teeth
are correct.
Chairside.2.1._User_Manual_en, 2018–02
9 Cut View
By using the Cut view option in the main toolbar (see Chapter 3.3), you can use sectional views during the design.
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In the main view, move the cut view over the different objects with your mouse. Click to position the rectangle.
You can change the rectangle’s position in the 3D view using the following functions:
To move the rectangle, grab it at the corner 7}
mand drag.
To rotate/tilt the rectangle, move your mouse to a side 8m
}and drag.
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In the cut view window, you can navigate using the following functions:
use the mouse wheel to zoom in/out (this also changes the cut view rectangle in the main view)
hold both mouse buttons and drag to move the view
hold the right mouse button and move the mouse up/down to shift the view back and forth.
hold the right mouse button and move the mouse right/left to rotate the view
use the arrow keys to move the view horizontally/vertically
You can also use the slider Position on dental arch 5} mto navigate through the arch. Furthermore, the context menus of
the cut view frame, of scene objects, and of elements in the Group Selector provide options to position the cut view.
To reposition the cut view the same way as you initally placed it, click the button 2}m . To lock the repositioning mode, right-
m
}
click it. To position the cut view over a specific object, click the button 3 and click the object you want to cut. To align the
3D view to the 2D perspective in the cut view, click the button 4} m.
WARNING
When using distance measurements in the cut view, the distance of e.g. two surfaces displayed in
the cut view (2D) depends on the current, oblique orientation of the cut plane and may not allow
to measure e.g. a minimum distance between the surfaces correctly. Because of these reasons,
interpret distance measurements in cut views with care.
To perform measurements, click a start point and an end point in the cut view window. An arrow will appear between these
two points, and the distance will be displayed. If you move the view while a measurement arrow is active, ChairsideCAD will
try to perform a similar measurement at the new cut position. When clicking near a line while defining a measurement arrow,
the arrow will snap to it. If you click in empty space, the arrow will still appear, but it will be yellow, as this measurement mode
is typically less useful.
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1}
mBy default, auto rotation ensures that the 2D and 3D view axes are similar. Click to deactivate auto rotation.
2}
mRotate the cut view in 90 degree steps
3}
mSmoothly rotate the cut view
By default, Intersection lines 4}m is activated. This shows the cut view as 2D sectional view. To set the sectional view to 3D,
select Sectional view 5}m . To hide the grid in the cut view window, uncheck Show grid 6} m.
10 Tools
Access the tools in the main toolbar (see Chapter 3.3) by clicking Tools.
In Expert mode, more tools are available. These additional tools cannot be used in Wizard mode.
Figure 10.1: Tools Wizard mode Figure 10.2: Tools Expert mode
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General tools:
Measurement Tool Measure distances, angles, thickness, and object size Chapter 10.1
Screen Shot Create an image from the current scene Chapter 10.3
PDF export Create a PDF file from the current scene Chapter 10.4
To redefine the start point, either drag and drop it, or select the corresponding button at the top of the Measurement Tool
window and click a new position. To change the target object, click the Set target object icon, and click the new target.
To redefine the start point, either drag and drop it, or select the corresponding button at the top of the Measurement Tool
window and click a new position. To change the target object, click the Set target object icon, and click the new target.
To select a different object, drag the green start point to the desired object.
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To view detailed information on measurements, expand the Additional Information section 1} m. To create an annotation
from a measurement, click the annotation icon 2}
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Figure 10.13: Sectional View window
By default, PNG is selected as file type. You can also choose JPG.
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Check Show distance 5} mto display a color scale showing the remaining distance between the meshes (see Figure 10.18.
You can define an accepted and maximal distance.
You can improve the alignment result by clicking Best fit matching 3}
m. Only use best-fit matching when you have identically
shaped meshes.
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You can exclude mesh areas from best fit matching by checking Matching: Exclude selected parts 4}
m. This opens a Brush
tool window (see Figure 10.19).
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Hold the left mouse button and drag to paint areas to be excluded from the matching. They will be colored blue.
Mesh selection 1}
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Fit nowhere 2}
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Invert markings 3}
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Fit everywhere 4}
m: Unmarks the complete mesh and clears all existing markings.
Mark automatic 5}
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Radius for automatic marking 6}
m: Sets the radius of the mesh area at each arrow end.
Brush size 7}
m: Adjusts the size of the painting brush.
Brush inverse 8}
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Click On/Off 1} m to activate the Magic Lantern. This will activate the Moving button 2} m. Move the Magic Lantern window
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to move the virtual light source. Uncheck Move with Camera 3 to detach the lighting source from camera movements.
Using the Z slider 4}
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Expanding the Special section 5}
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Toggle Flat Shading: toggle triangle-based illumination / smooth visualization
Toggle Wireframe: show/hide triangle edges
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10.7 Annotations
Using the Annotations tool, you can add annotations to scene objects.
Click Annotations.... This opens the Annotation editor window (see Figure 10.21).
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To add an annotation:
Step 1: In the Add tab, type in your annotation text 1}
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Step 2: Click Set note position 2}
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Step 3: Click a scene object where you want to position the annotation. The annotation text will be displayed with an
arrow pointing to the defined note position (see Figure 10.22).
Change the annotation’s location or the text position by dragging the spheres at the arrow’s end/tip.
To edit annotations, select the Edit tab. It contains a list of all annotations (see Figure 10.23).
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Select an annotation in the list to change its text. You cannot edit annotations created in the Measurement Tool (see Chapter
10.1). To delete an annotation, select it in the list and click Delete.
The Project Notes tab displays project notes. You can add project notes by typing in text. These notes will be saved auto-
matically in the scene file, but will not be saved in the project file.
10.10 Settings
Click Settings to open the Settings window (see Figure 10.25). In this window, you can view and change general settings for
your ChairsideCAD application. For applying certain changes, you must restart ChairsideCAD.
System Information: Displays information on the ChairsideCAD installation and your computer system.
User Interface Language: Available languages for the user interface.
Dental notation: Tooth numbering system used in ChairsideCAD. FDI, Universal, Palmer or Palmer (Digital) are avail-
able.
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Always optimize for free-forming and 3D printing: Ensures that all output meshes are watertight. Activation is
recommended for 3D printing and selective laser melting (see Chapter 12.3).
Tooth library to use: Default tooth library for model teeth.
Lingual bands on offset copings in wizard?: Enables lingual bands on offset copings in the Wizard (see Chapter 4.5).
Default tab in preparation margin step: Set the initially selected tab in the margin line detection Wizard window
(see Chapter ).
Toggle 3D object visibility with mouse clicks and hotkey: Unchecking this box deactivates hotkeys for showing/hiding
objects in the main view (see Chapter 3.2)
TruSmile on start: Check this box if you have TruSmile installed, so it is active by default with the launch of Chair-
sideCAD.
TruSmile-Lite (speed in favor of quality): A rarely used option for old, slow graphics cards to increase the real-time
responsiveness by decreasing the color accuracy.
Use Windows default crosshair cursor: A rarely used option for old, slow graphics cards to improve the quality of
the cursor image.
Show ruler: Check to display a mm/cm ruler on each side of the screen.
Show grid: Check to display a rectangular grid in the background of the main view, with mm/cm markings on it.
PDF show after Export: Controls the behavior of ChairsideCAD after exporting a 3D PDF (see Chapter 10.4). If checked
(default), the Adobe Reader will be launched immediately after exporting the PDF.
Sectional view line drawing: Unchecking this box hides the white outlines of cut objects when using the Sectional
View tool (see Chapter 10.2).
View transition duration: Controls the rotation speed of the view arrows in the main toolbar (see Chapter 3.3).
Auto save scene (reduces performance): If activated, ChairsideCAD will automatically save a scene file after impor-
tant steps (e.g. after tooth placement, crown bottoms generation). This reduces the ChairsideCAD performance.
In Windows 7 and Windows 8, you can define in the Set default programs for file types dialog which types of files should
automatically be opened in ChairsideCAD by checking the boxes for the file types.
Confirm changes in the settings with clicking OK.
10.11 About
Click About to open the About window. The window shows information about the ChairsideCAD software: product version,
copyright information, engine build number, and dongle serial number (with option to copy to clipboard). The About window
contains the Unique Device Identifier (UDI) as per 21 CFR 801.50.
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Function Description
Correct height Change the mesh’s height position along the z-axis by dragging it up/down
Move freely Move the mesh freely by dragging it. Hold CTRL and drag to rotate the mesh.
Set color Define the mesh’s color (color selection via Choose color button)
Check Allow resizing to allow scaling the mesh. To scale the mesh, hold SHIFT and drag the mouse in the desired scaling
direction, indicated by a green arrow. To perform direction-based scaling, hold CTRL and SHIFT. Although this option is
available by default, you cannot actually scale all mesh types.
Click once on a not yet defined tooth to define it as missing tooth. Click again to define it as adjacent. Clicking a third time
deletes the definition again.
Click a tooth defined as anatomic restoration to change it to a reduced restoration, or vice versa. You will be prompted in a
dialog to confirm if you really want to change the reconstruction type.
Confirm your reconstruction type changes by clicking OK.
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Use the arrow controls at the sides of the image to rotate it. Move the image by dragging it with your mouse. Scale the image
by dragging the spheres at the image corners.
You can load multiple images. The Loaded Images section of the 2D Image Loader window lists all loaded images (see Figure
10.30). Select the image you want to display, or to perform actions (e.g. rescale, see Chapter 10.14.1) for, in this list. To delete an
image, click the trashcan icon. By clicking the arrow icon, you can align the image frontal to the view position. Alternatively,
double-click the image.
Using the Rescale tab (see Figure 10.31) you can rescale an image to a measured distance:
Step 1: Click a start point and an end point in the image to measure a distance.
Step 2: Set the desired distance for the measured distance using the slider Desired length.
Step 3: Click Rescale. The initially defined distance now matches the desired distance.
Step 1: Define three point pairs by clicking the image and corresponding points on the scene mesh.
Step 2: Define the desired distance from the image to the mesh using the slider Adjust result distance from image to
mesh.
Step 3: Click Align 2D/3D.
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11 Expert Mode
The Expert mode is the more advanced alternative to using the Wizard mode. In Expert mode, you can jump freely between
the worksteps, and you can use special Expert features. Furthermore, you can apply changes to certain teeth.
The second option to open the Expert toolbar is clicking a scene object, or selecting multiple scene objects (hold CTRL while
clicking objects). The Expert toolbar then contains all available options for the selected scene object(s).
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The Expert window contains the same functions for performing a workstep as the Wizard window (see Chapter 3.7.1). Clicking
OK closes the window and saves the settings for this workstep. Clicking Cancel also closes the window, but discards all
settings specified since you have started the workstep.
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behavior.
11.4.3 Undercuts
The Undercuts tab contains undercut-related options and milling parameters.
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ChairsideCAD blocks out undercuts by default. To deactivate this behavior, check Don’t block out undercuts 1}
m.
Using the slider Angle 2} m , you can apply a certain angle for blocking out undercuts. The angle is measured relatively to the
insertion direction. If Don’t block out undercuts is checked, the Angle slider is deactivated.
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(a) Crown bottom with undercut (b) Crown bottom with 10,7° blockout angle
Milling Parameters
Anticipate milling 4}
m: Checked by default if you have selected a material that will be milled.
Diameter 5} m : Diameter of the tool that will be used for milling. It is beneficial to choose a value slightly higher than
the diameter of the actual tool you are using, e.g. chose 1.2 mm when milling with a 1 mm tool. Consider the diameter
of the smallest tool used in milling. The diameter of the roughing tool is of no interest here.
Bullnose/flat tool 6} m : ChairsideCAD supports tool compensation for both round and non-round milling burrs,
called bullnose tools. Unchecking enables round burr tooling compensation, while checked means bullnose tool com-
pensation. In both cases, ChairsideCAD will show you the ideal tool-compensated result. If this checkbox is active,
undercuts will always be blocked out (checkbox Don’t block out undercuts is deactivated).
You can adjust Tool tip flat percentage 7}mto desribe your bullnose tool. 0 value means a round burr, while 100%
means a true flat-end burr is being used.
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Click Apply 8m
}to see the effect of your changes.
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The Cement Gap parameters and Select Zones by Distance setting are the same as for crown bottoms, and are described
in Chapter 11.4.1. In the Additional Spacing section, you can add spacing that will be applied everywhere using the corre-
sponding slider 1} m .
11.5.3 Undercuts
The Undercuts tab contains undercut-related options and milling parameters. The available settings are explained in Chap-
ter 11.4.3.
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Hold the right mouse button and drag to rotate the preview.
To load a model tooth file, click Load from file 3m
}and select the file (STL or EOFF) in the appearing explorer window.
Step 1: Select Mirror entire scan in the context menu. This opens the Mirror and use as pre-op scan window (see
Figure 11.12). It provides the same functions for moving the mirrored jaw scan as described in Chapter 5.1.1
(adjusting the position of a pre-op scan).
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Click Align Meshes to open a mesh alignment window and perform the 3-point registration as described in Chapter 10.5.
If you have already performed virtual articulation, repositioning the scan will not automatically update the articulation re-
sults, which may no longer match the scan data. Before repositioning the jaw scan, you must decide in a dialog if you want to
delete the articulation results (recommended). The virtual articulation step (see Chapter 4.8) will appear again in the Wizard
after you have moved the scan data.
You can reposition the antagonist using the same functions as described in Chapter 11.8.1.
11.9 Aligning Scans (Extra Jaw Scan / Bite Alignment Scan to Jaw Scan)
11.9.1 Aligning an Extra Jaw Scan to an Existing Jaw Scan
Using the Add/Remove Mesh tool (see Chapter 10.12), you can load an extra jaw scan.
When loading an extra jaw scan, you must decide if the scan is stored relative to the coordinate system of the scan data (see
Figure 11.17). The preselected first option is the default case, the second option is commonly not valid.
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To align the extra jaw scan to the first jaw scan, select Align scans in the context menu. This will open the Scan Alignment
window (see Figure 11.18 a) and the main view displays both jaw scans separately in a split screen (see Figure 11.18 b).
If needed, rotate the scans separately in the split screen to achieve a similar orientation. Click a common point on both jaw
scans. With clicking the second point, ChairsideCAD matches the jaw scans and updates main view and Scan Alignment
window (see Figure 11.19).
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(a) Scan Alignment window after alignment (b) Main view after alignment
If you see an evenly green surface in the relevant area on the scans, the result is accurate. To improve the alignment result,
if necessary, you can click another point on the jaw scans or drag the points and restart matching.
If you want to use the Wizard for matching, you can use the loaded bite rim scan’s position as reference, or the position of the
corresponding existing jaw scan.
If you want to perform the alignment manually, choose the option No, keep current alignment and select Align Jaws in the
context menu while in Expert mode. You can then perform the alignment using 1-click-registration as described in Chapter
11.9.
WARNING
Ensure not to select a minimum thickness below the required thickness of the restoration part’s
material.
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Using the Min. thickness slider 1}m , you can define the minimum thickness. Define the occlusal increment using the corre-
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sponding slider 2 . Click Apply to apply your changes.
Using the Border Taper slider, you can set the minimum thickness at the transition zone between inlay border and prepa-
ration margin. This setting indirectly influences the border shape of the inlay, as it determines how thick/sharp the design
can be towards the preparation margin.
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WARNING
When editing scans, e.g. a waxup scan to remove unwanted parts, ensure not to remove relevant
details of the mesh, e.g. details of a waxup scan tooth.
Using the 3D Data Editor, you can crop meshes, close holes, and divide one mesh into multiple meshes. You can use it for any
mesh data (e.g. jaw scan).
You can access the 3D Data Editor by clicking a mesh and selecting Scan Data Editor in the Expert toolbar, or by right-
clicking a mesh and selecting Edit mesh in the context menu. When right-clicking the antagonist, the context menu option
Edit antagonist also opens the 3D Data Editor.
Select one of three marking modes to define which parts of the mesh will be marked:
Select straight through: markings on visible mesh areas will also mark hidden mesh areas behind.
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Select only surface: markings will only appear on exposed mesh areas.
Select by click on surface: click to mark all parts of the mesh connected to the clicked point.
You can mark the mesh either by defining a straight line that goes straight through the mesh (the area on the side pointed to
by an arrow defines the marking area on the mesh), or by defining a closed contour on over the mesh (the enclosed part of
the contour defines the marking area on the mesh).
Function Description
Invert Invert the markings (unmarked areas become marked, marked areas become
unmarked).
Close holes Surround the hole with a curve and click this button to close holes. Expanding the
dropdown exposes a Size threshold slider.
If there are intersections in the scan data (before performing virtual artic-
ulation), there is an additional section Repair Scan Data Intersections in
the 3D Data Editor window. If you click Repair, ChairsideCAD cuts away
the intersections.
which provides the same functions as the 3D Data Editor (see Chapter 11.11).
When working with a waxup scan, the Edit waxup/pre-op scans option opens the Waxup Scan Editor window, which pro-
vides the same functions as the corresponding Wizard step described in Chapter 5.2.1.
You can edit the scan data using the free-forming functions described in Chapter 4.10 (anatomical free-forming and free
adjustments).
Step 1: Select Delete Reconstructions in the Expert toolbar or Delete constructed parts in the context menu. This
opens the Delete Reconstructions window (see Figure 11.26).
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Step 2: Select the parts to delete from the Delete: dropdown menu (Crowns/Inlays/Abutments etc. / All). The Parts to
delete section lists the parts which will be deleted. You cannot select individual items in the list.
Step 3: Click OK to confirm.
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12 Appendix
WARNING
We strongly advise against the use of tooth libraries not provided in the ChairsideCAD installation
and not signed by exocad. Do so only at your own risk.
Antagonist: If you already have an antagonist, ChairsideCAD will ask you if you want to replace it with the new antago-
nist mesh.
Pre-op model: Scan of pre-operative situation (also known as situ-scan)
Generic visualization mesh
Gingiva
Extra jaw scan: Additional jaw scan. You can align this scan to the existing scan (see Chapter 11.9.1).
XML image set (*.treatmentImages): Image including positioning information.
Face scan
Bite alignment scan: Scan of two jaws in occlusion. You can align this scan to the existing jaw scan (see Chapter 11.9.2).
Bite rim
Supported file formats: STL (Binary or ASCII), OFF (Binary or ASCII), OBJ ASCII, PLY, and open system .DCM mesh files, as well
as Point Clouds (contact exocad for Point Cloud details).