Bo PDF

BO–1
BODY –
BODY
BO–2
BODY – General Information
GENERAL INFORMATION
If there is a possibility that the body and/or parts may
be damaged, first remove the danger before perform-
ing repair operations.
Example:
1. Apply protection tape to the body adjacent to the body part
when removing and installing.
2. When prying off the body parts with a screwdriver or scraper,

etc., be sure to apply protection tape to the tip or blade to
prevent damage to the paint film or body part.
If anti–rust agents are damaged while repairing other

parts, be sure to repair the anti–rust agent.
Example:
1. If body sealer, paint film or undercoat are damaged by peel-
ing, cracks, etc., be sure to repair each with an anti–rust
agent.
2. If a hinge or exterior body panel is loosened or removed,

be sure to apply rust inhibitor after repairs.
BO–3
BODY – Hood
HOOD
ADJUSTMENT OF HOOD
HINT: Since the centering bolt is used as the hood
hinge set bolt, the hood cannot be adjusted with it on.
Substitute the bolt with washer for the centering bolt.
1. ADJUST HOOD IN FORWARD/REARWARD AND

LEFT/RIGHT DIRECTIONS
Adjust the hood by loosening the hood side hinge
bolts.
2. ADJUST FRONT EDGE OF HOOD IN VERTICAL DI-

RECTION
Adjust the hood by turning the cushions.
3. ADJUST REAR EDGE OF HOOD IN VERTICAL DI-

RECTION
Adjust the hood by increasing or decreasing the num-
ber of the shims.
BO–4
BODY – Hood
4. ADJUST HOOD LOCK

Adjust the lock by loosening the bolts.
HINT: Substitute the bolt with washer for the centering
bolt.
BO–5
BODY – Headlight
HEADLIGHT (Coupe)
CAUTION: When adjusting each section, raise or lower the
headlight with the light control switch. But when adjust-
ing each section, be sure to remove the RTR fuse (30
A) before adjusting.(See page BE–4)
ADJUSTMENT OF HEADLIGHT
1. ADJUST HEADLIGHT COVER IN FORWARD/REAR-
WARD AND LEFT/RIGHT DIRECTIONS
(a) Remove the headlight door.
(b) Adjust the headlight cover by loosening four cover set
screws.
2. ADJUST HEADLIGHT STOPPER POSITION

(a) Raise the headlight.
(b) Loosen the stopper lock nut.
(c) Turn the stopper counterclockwise until it touches the
headlight bracket, then turn it another 3I5 turn coun-
terclockwise.
(d) Tighten the stopper lock nut.

(e) Install the headlight.
(f) Install the headlight door.
BO–6
BODY – Front Door
FRONT DOOR
Ex. Coupe
COMPONENTS
BO–7
BODY – Front Door
ADJUSTMENT OF FRONT DOOR

1. ADJUST DOOR IN FORWARD/REARWARD AND VERTI–
CAL DIRECTIONS
Using SST, adjust the door by loosening the body side
hinge bolts.
SST 09812–00010
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL

DIRECTIONS
Loosen the door side hinge bolts to adjust.
3. ADJUST DOOR LOCK STRIKER

(a) Check that the door fit and door lock linkages are ad-
justed correctly.
(b) Adjust the striker position by slightly loosening the
striker mounting screws, and hitting the striker with
a hammer.
Tighten the striker mounting screws again.
DISASSEMBLY OF FRONT DOOR

(See page BO–6)
1. (w/o POWER window)
REMOVE REGULATOR HANDLE
(w/ Mold board type full trim)
Pull off the snap ring with a screwdriver and remove
the regulator handle and plate.
(Others)
Pull off the snap ring with a cloth and remove the regu-
lator handle and plate.
2. REMOVE DOOR INSIDE HANDLE
(a) Remove the screw, and slide the handle forward.
(b) Disconnect the handle from the control link and re-
move the handle.
BO–8
BODY – Front Door
3. REMOVE REAR VIEW MIRROR

(a) (Manual type)
Remove the setting screw and knob.
(b) Using a screwdriver, pry loose the retainer and re-
move the cover.
HINT: Tape the screwdriver tip before use.
(c) Remove three screws and the mirror.
(d) (Electrical type)
Disconnect the connector.
4. REMOVE ARMREST OR PULL HANDLE
(w/ Pull handle)
Remove the screw and the handle.
(w/ Armrest)
Remove two screws and the armrest.
5. REMOVE DOOR TRIM
(a) (w/ Mold board type full trim)
Using a screwdriver, pry out the screw cap and re-
move the screw.
HINT: Do not damage the trim with the screwdriver.
(b) Insert a screwdriver between the retainers and door
trim to pry it loose.
(c) (w/ Power window and power door lock)
Disconnect the connectors.
(d) Remove the door trim.
6. (w/ PULL HANDLE)

REMOVE ARMREST BASE
Remove three screws and the base.
7. (w/ POWER window)
REMOVE POWER window RELAY
(a) Disconnect the connector from the relay.
(b) Remove two bolts and the relay.
8. REMOVE SERVICE HOLE COVER
9. REMOVE FRONT DOOR BELT MOULDING

Pry loose the clips from the edge of the panel and re-
move the belt moulding.
BO–9
BODY – Front Door
10. (USA)
REMOVE SHOULDER BUCKLE
(a) Using a screwdriver, pull out the shoulder belt anchor
cover.
(b) While holding the pin with wrench, remove two nuts.
(c) Remove the pin and the shoulder buckle.
11. REMOVE DOOR GLASS RUN

12. REMOVE REMOTE OPENING CONTROL LINK
Disconnect the link from the door lock.
13. REMOVE DOOR GLASS AND window REGULATOR
(a) wind the glass down into the door cavity.
(b) Remove two glass channel mounting bolts.
(c) Remove the door glass by pulling it upward.
(d) (w/ Power window)
(e–1) (w/ Power window)
Remove four regulator mounting bolts.
(e–2) (w/o Power window)
Remove three regulator mounting bolts.
(f) Remove two equalizer arm bracket mounting bolts.
(g) Remove the regulator through the service hole.
14. REMOVE FRONT AND REAR LOWER FRAME
(a) Remove two bolts and the front lower frame.
(b) Remove the bolt and the rear lower frame.
15. REMOVE INSIDE LOCKING KNOB
16. REMOVE DOOR LOCK AND DOOR OUTSIDE HANDLE
with LOCK CYLINDER
(a) Disconnect the links from the door outside handle and
lock cylinder.
(b) (w/ Power door lock)
Disconnect the connectors and remove the bolt from
the solenoid.
(c) Remove three screws and the door lock.
(d) Remove two bolts and the door outside handle with
lock cylinder.
ASSEMBLY OF FRONT DOOR
(See page BO–6)
1. BEFORE INSTALLING PARTS, COAT THEM with MP
GREASE
(a) Apply MP grease to the sliding surface and gears of the
window regulator.
BO–10
BODY – Front Door
NOTICE: Do not apply MP grease to the spring of the

window regulator.
(b) Apply MP grease to the sliding surface of the door
lock.
2. INSTALL DOOR OUTSIDE HANDLE with LOCK CYL-

INDER
AND DOOR LOCK
(a) Install the door outside handle and lock cylinder with
two bolts.
(b–1) (w/o Power door lock)
Install the door lock with three screws.
(b–2)(w/ Power door lock)
Install the door lock and solenoid with three screws
and one bolt, then connect the connector.
(c) Install the links to the door outside handle and lock cyl-
inder.
3. INSTALL INSIDE LOCKING KNOB
4. INSTALL FRONT AND REAR LOWER FRAME
5. INSTALL DOOR GLASS AND window REGULATOR

(a–1) (w/ Power window)
Place the regulator through the service hole and
install six mounting bolts.
(a–2) (w/o Power window)
install five mounting bolts.
(b) Place the glass in the door cavity.
(c) Install the glass to the regulator with the two mounting
bolts.
(d) (w/ Power window)
Connect the connectors.
6. INSTALL REMOTE OPENING CONTROL LINK
7. (USA)
INSTALL SHOULDER BUCKLE
Torque: 195 kg–cm (14 ft–Ib, 19 N–m)
8. INSTALL DOOR GLASS RUN
BO–11
BODY – Front Door
9. ADJUST DOOR GLASS

Adjust the equalizer arm up or down and tighten it
where dimensions A and B, as shown, are equal.
10. INSTALL FRONT DOOR BELT MOULDING
Insert the claw of the clips into the upper panel hole
and push the moulding onto the panel.
11. INSTALL SERVICE HOLE COVER

(a) Seal the service hole cover with adhesive.
(b) Insert the lower edge of the service hole cover into the
panel slit.
(c) Seal the panel slit with cotton tape.
NOTICE: Do not block the trim clip seating with the tape.
12. (w/ POWER window)

INSTALL POWER window RELAY
(a) Install the relay with two bolts.
(b) Connect the connector to the relay.
13. (w/ PULL HANDLE)
INSTALL ARMREST BASE
Install the armrest base with three screws.
14. INSTALL DOOR TRIM
(See step 5 on page BO–8)
(a) (w/ Power window and power door lock)
(b) Install the door trim with clips to the inside door panel
by tapping.
(c) (w/ Mold board type full trim)
Install the screw and screw cap.
15. INSTALL ARMREST OR PULL HANDLE
16. INSTALL REAR VIEW MIRROR
(a) (Electrical type)
Connect the connector.
(b) Install the mirror with three screws.
(c) Install the cover.
(d) (Manual type)
Install the setting screw and knob.
BO–12
BODY – Front Door
17. INSTALL DOOR INSIDE HANDLE

(a) Connect the handle to the control link.
(b) Push the inside handle in the door panel and slide it
rearward.
(c) Install the screw.

INSTALL REGULATOR HANDLE
with door window fully closed, install the plate and reg-
ulator handle with a snap ring as shown.
BO–13
BODY – Front Door
Coupe
COMPONENTS
BO–14
BODY – Front Door
ADJUSTMENT OF FRONT DOOR

(See page BO–7)
DISASSEMBLY OF FRONT DOOR
(See page BO–13)
1. REMOVE FOLLOWING PARTS:
(See steps 1 to 3 on pages BO–7 and 8)
• (w/o Power window)
Regulator handle
• Door inside handle
• Rear view mirror
2. (w/o Power window)
REMOVE INSIDE HANDLE BEZEL OR PULL HANDLE
(a) (w/ Inside handle bezel)
Remove the screw and the bezel.
(b) (w/ Pull handle)
Pry out the cover, then remove two screws and the
handle.
3. REMOVE DOOR TRIM

(a) Using a screwdriver, pull out two screw caps and re-
move two screws.
HINT: Do not damage the trim with the screwdriver.
(b) (w/ power window)
Using a screwdriver, pull out the cover and remove
a screw.
(c) Insert a screwdriver between the retainers and door
(d) (w/ power window or power door lock)
(e) Remove the door trim.

• (w/ Inside handle bezel)
Armrest base (See step 6 on page BO–8)
• (w/ Power window)
Power window relay (See step 7 on page BO–8)
• Service hole cover
5. REMOVE FOLLOWING LINKAGES:
• Opening control link

• Inside locking link with screw
BO–15
BODY – Front Door
6. REMOVE FRONT DOOR BELT MOULDING AND BELT

MOULDING END COVER
(a) Remove the screw from the front edge of the mould-
ing.
(b) Pry loose the clips from the edge of the panel and re-
move the front door belt moulding.
(c) Remove three nuts and the end cover.
7. (USA)
REMOVE SHOULDER BUCKLE
(a) Using the screwdriver, pry out the shoulder anchor cov-
er.
(b) Remove one screw and the shoulder anchor upper
cover.
(c) Remove one bolt and slide the buckle, then pull out it.
9. REMOVE FRONT AND REAR LOWER FRAME

(a) Remove two bolts and the front lower frame.
(b) Remove the bolt and the rear lower frame.
10. REMOVE DOOR GLASS .
(a) (w/ Power window)
Remove two bolts and two door glass stoppers.
(b) Remove the bolt and the up stopper.
(c) Remove two glass mounting bolts and pull it upward.
11. REMOVE WINDOW REGULATOR

(b) Remove four regulator mounting bolts and two equal-
izer arm bracket mounting bolts.
(c) Remove the regulator through the service hole.
12. REMOVE DOOR LOCK AND DOOR OUTSIDE HANDLE

(a) Disconnect the links from the door outside handle and
lock cylinder.
(b) Remove the clip and lock cylinder from the handle.
(c) (w/ Power door lock)
Disconnect the connector and remove the bolt from
the solenoid.
(d) Remove three screws and the door lock.
(e) Remove two bolts and the door outside handle.
BO–16
BODY – Front Door
REPLACEMENT OF GLASS
1. REMOVE GLASS CHANNEL with SCREWDRIVER OR
SUCH
2. APPLY SOAPY WATER TO INSIDE OF WEATHERSTRIP
3. INSTALL CHANNEL BY TAPPING IT with PLASTIC
HAMMER
ASSEMBLY OF FRONT DOOR

(See page 130– 13)
GREASE
(a) Apply MP grease to the sliding surface and gears of
the window regulator.
NOTICE: Do not apply MP grease to the spring of the win-
dow regulator.

lock.
2. INSTALL DOOR LOCK AND DOOR OUTSIDE HANDLE

(a) Install the door outside handle with two bolts.
(b) Install the lock cylinder to the handle with the clip.
(c–1) (w/o Power door lock)
(c–2) (w/ Power door lock)
and one bolt, then connect the connector.
(d) Install the links to the door outside handle and lock
cylinder.
3. INSTALL window REGULATOR
(a) Place the regulator through the service hole and
install six mounting bolts.
(b) (w/ Power window)
BO–17
BODY – Front Door
4. INSTALL FRONT AND REAR LOWER FRAME
5. INSTALL DOOR GLASS
6. (USA)
INSTALL SHOULDER BUCKLE
Torque: 195 kg–cm (14 ft–Ib, 19 N – m )

(a) Adjust the equalizer arm up or down and tighten it
where dimensions A and B, as shown, are equal.
(b) (w/ Power window)
Install two bolts and two glass stoppers, then with
the door glass fully closed, adjust the door glass
stopper so it lightly makes contact with the glass
plate.
9. INSTALL FRONT DOOR BELT MOULDING AND BELT

MOULDING END COVER
(a) Insert the claw of the clips into the upper panel hole
(b) Install the screw to the moulding.
(c) Install the end cover with three nuts.
10. INSTALL FOLLOWING LINKAGES:
• Opening control link
• Inside locking link with screw
HINT: Insert the link in the link guide, then connect the
link.
(a) Seal the service. hole cover with adhesive.
panel slit.
12. INSTALL FOLLOWING PARTS:
• (w/ Inside handle bezel)
Arm rest base
• (w/ Power window)
Power window relay
BO–18
BODY – Front Door

by tapping.
(c) Install two screws and two screw caps.
14. INSTALL INSIDE HANDLE BEZEL OR PULL HANDLE
• Rear view mirror
• Door inside handle
• (w/o Power window)
Regulator handle
BO–19
BODY – Rear Door
REAR DOOR
COMPONENTS
BO–20
BODY – Rear Door
ADJUSTMENT OF REAR DOOR

1. ADJUST DOOR IN FORWARD/REARWARD AND
VERTICAL DIRECTIONS
Using a wrench, loosen the body side hinge bolts.
2. ADJUST DOOR IN LEFT/RIGHT VERTICAL DI-

RECTIONS
Using a wrench, loosen the door side hinge bolts.

(a) Check that the door fit and lock linkages are adjusted
correctly.
(b) Adjust the striker position by slightly loosening the
striker mounting screws, and hitting the striker with
a hammer.
Tighten the striker mounting screws again.
DISASSEMBLY OF REAR DOOR

(See page BO–19)
REMOVE REGULATOR HANDLE
(w/ Mold board type full trim)
Pull off the snap ring with a screwdriver and remove the
regulator handle and plate.
(Others)
Pull off the snap ring with a cloth and remove the regu-
lator handle and plate.
2. REMOVE DOOR INSIDE HANDLE
(a) Remove the screw, and slide the handle forward.
(b) Disconnect the handle from the control link and re-
move the handle.
3. REMOVE ARMREST OR PULL HANDLE
(w/ Arm rest)
Remove two screws and the arm rest.
(w/ Pull handle)
Remove the screw and the handle.
BO–21
BODY – Rear Door
4. REMOVE DOOR TRIM

(a) Insert a screwdriver between the retainers and door
(b) (w/ Power window and power door lock)
(c) Remove the door trim.
5. (w/ PULL HANDLE)
REMOVE ARMREST BASE
6. REMOVE SERVICE HOLE COVER
8. REMOVE DIVISION BAR

(a) Remove the screw under the weatherstrip.
(b) Remove three bolts.
(c) Pull out the division bar.
9. REMOVE REAR DOOR BELT MOULDING
Pry loose the clips from the edge of the panel and re-
move the belt moulding.
10. REMOVE QUARTER window GLASS with
WEATHERSTRIP
Remove the quarter window glass together with the
weatherstrip by pulling it forward.
11. REMOVE DOOR GLASS AND window REGULATOR
(a) Disconnect the glass from the regulator arm and pull
the glass upward by hand.
(b–1)(w/ Power window)
Disconnect the connector, remove four regulator
mounting bolts and remove it.
(b–2) (w/o Power window)
Remove three regulator mounting bolts and re-
move it.
12. REMOVE INSIDE LOCKING LINK AND KNOB
(a) Remove the bolt.
(b) Disconnect the link from the door lock and remove
the link and knob.
13. REMOVE OPENING CONTROL LINK
Disconnect the link from the door lock.
BO–22
BODY – Rear Door
14. REMOVE DOOR OUTSIDE HANDLE AND DOOR

LOCK
(a) Disconnect the link from the door outside handle.
(b) Remove two bolts and the door outside handle.
Disconnect the connector and remove the bolt from
the solenoid.
(d) Remove three screws and the door lock.
REPLACEMENT OF GLASS
1. REMOVE GLASS CHANNEL with SCREWDRIVER OR
SUCH
2. APPLY SOAPY WATER TO INSIDE OF WEATHERSTRIP
3. INSTALL CHANNEL BY TAPPING IT with PLASTIC
HAMMER
ASSEMBLY OF REAR DOOR

(See page BO–19)
GREASE
(a) Apply MP grease to the sliding surface and gears of
the window regulator.
NOTICE: Do not apply MP grease to the spring of the win-
dow regulator.

lock.
BO–23
BODY – Rear Door
2. INSTALL DOOR OUTSIDE HANDLE AND DOOR LOCK

(a) Install the door outside handle with two bolts.
(b–1) (w/ Power door lock)
and one bolt.
(b–2) (w/o Power door lock)
(d) Install the link to the door outside handle.
3. INSTALL INSIDE LOCKING LINK AND KNOB
4. INSTALL OPENING CONTROL LINK
5. INSTALL DOOR GLASS AND window REGULATOR

(b–1) (w/o Power window)
install three mounting bolts.
(b–2)(w/ Power window)
Place–the regulator through the service hole and
install four mounting bolts.
(c) Place the glass in the door cavity and connect the
glass with the regulator arm.
6. INSTALL QUARTER window GLASS with
WEATHERSTRIP
7. INSTALL REAR DOOR BELT MOULDING
Insert the claw of the clips into the upper panel hole
8. INSTALL DIVISION BAR
BO–24
BODY – Rear Door

(a) Seal the service hole cover with adhesive.
panel slit.
12. (w/ PULL HANDLE)
INSTALL ARMREST BASE

by tapping.
14. INSTALL ARMREST OR PULL HANDLE
15. INSTALL DOOR INSIDE HANDLE
(a) Connect the handle to the control link.
(b) Push the inside handle in the door panel and slide it
rearward.
(c) Install the screw.
INSTALL REGULATOR HANDLE
with door window fully closed, install the plate and reg-
ulator handle with a snap ring as shown.
BO–25
BODY – Luggage Compartment Lid
LUGGAGE COMPARTMENT LID

ADJUSTMENT OF LUGGAGE
COMPARTMENT LID
HINT: Since the centering bolt is used as the luggage
compartment lid hinge set bolt, the luggage compart-
ment lid cannot be adjusted with it on. Substitute the
bolt with washer for the centering bolt.
(a) Forward/rearward and left/right adjustments loosen
the bolts.
(b) For vertical adjustment of front end of lid, increase or
decrease the number of washers between the hinge
and lid.
ADJUSTMENT OF LOCK STRIKER
Adjust the striker position by slightly loosening the
striker mounting bolts, and hitting the striker with a
brass bar and hammer.
Tighten the striker mounting bolts again.
(Sedan)
REMOVAL OF TORSION BAR
REMOVE TORSION BAR FROM LUGGAGE COMPART-
MENT LID HINGE
(a) Install SST to the torsion bar on the hinge side.
SST 09804–24010
(b) Push down on SST, and pull the luggage compart-

ment lid hinge from the torsion bar.
(c) Slowly lift SST, and remove the torsion bar from the
torsion bar bracket with SST.
(d) Remove the torsion bar from the center bracket.
(e) Do the same for the other side.
BO–26
INSTALLATION OF TORSION BAR

INSTALL TORSION BAR TO LUGGAGE COMPARTMENT
LID HINGE
(a) Insert the torsion bar into the bracket as shown.
(b) Connect the torsion bar to the center bracket.
(c) Install SST to the torsion bar of the hinge side.

SST 09804–24010
(d) Slowly lift the torsion bar with SST and place on the
torsion bar bracket.
(e) Slowly push down SST, and install the torsion bar to
the luggage compartment lid hinge.
(f) Slowly lift SST, and install the torsion bar.

(g) Do the same for the other side.
(Coupe)
REMOVAL OF TORSION BAR
REMOVE TORSION BAR FROM LUGGAGE COMPART-
MENT LID HINGE
(a) Remove the torsion bar from the center bracket.
(b) Install SST to the torsion bar on the hinge side.
SST 09804–24010
BO–27
(c) Push down on SST, and pull the luggage compart-

ment lid hinge from the torsion bar.
(d) Slow/y lift SST, and remove the torsion bar from the
torsion bar bracket with SST.
(e) Do the same for the other side.
INSTALLATION OF TORSION BAR

INSTALL TORSION BAR TO LUGGAGE COMPARTMENT
LID HINGE
(a) Insert the torsion bar into the bracket as shown.
(b) Install SST to the torsion bar of the hinge side.

SST 09804–24010
(c) Slowly lift the torsion bar with SST and place on the
torsion bar bracket.
(d) Slowly push down SST, and install the torsion bar to
the luggage compartment lid hinge.
BO–28
(e) Slowly lift SST, and install the torsion bar.

(f) Connect the torsion bar to the center bracket.
(g) Do the same for the other side.
BO–29
BODY – Back Door
BACK DOOR
COMPONENTS
BO–30
BODY – Back Door
ADJUSTMENT OF BACK DOOR

1. ADJUST DOOR IN FORWARD/REARWARD AND
LEFT/RIGHT DIRECTIONS
Adjust the door by loosening the hinge bolts.

Adjust the striker position by slightly loosening the
striker mounting bolts, and hitting the striker with a
hammer.
Tighten the striker mounting bolts again.
Back Door Damper Stay

NOTICE: Handling the damper.
(a) Do not disassemble the damper because the cylin-
der is filled with pressurized gas.
(b) If the damper is to be replaced, drill a 2.0 – 3.0 mm
(0.079 – 0.118 in.) hole in the bottom of the re-
moved damper cylinder to completely release the
high pressure gas before disposing of it.
(e) When drilling, chips may fly out, so work carefully.
(d) The gas is colorless, odorless and non poisonous.
(e) When working, handle the damper carefully. Never
score or scratch the exposed part of the piston rod,
and never allow paint or oil to get on it.
(f) Do not turn the piston rod and cylinder with the damp-
er fully extended.
BO–31
BODY – Moulding
MOULDING
Windshield Moulding
COMPONENTS
BO–32
BODY – Moulding
(Sedan and FWD Wagon)

REMOVAL OF WINDSHIELD MOULDING
Locations of clips (A) and fasteners (B) are as shown.
Carefully apply adhesive tape to protect the body.
1. REMOVE SIDE MOULDING with UPPER JOINT COVER

(a) Insert the top of a scraper between the body and
moulding.
(b) Pry up the scraper to loosen the moulding from the
claws of the clips and fasteners.
HINT: Apply tape to the scraper blade to prevent
scratching the vehicle body.
(c) Remove the moulding with upper joint cover.
2. REMOVE UPPER MOULDING
Using a knife, cut off the upper moulding as shown.
HINT: Do not damage the body.
3. REMOVE WIPER ARM
4. REMOVE COWL LOUVER
Remove the screws and cow/ louver.
REPLACEMENT OF FASTENER
REPLACE FASTENER
(a) Remove the damaged fastener.
(b) Cut off the old adhesive around the fastener installa-
tion area.
HINT: Be careful not to damage the body.
(c) Clean the installation area.
(d) Install new fastener onto the body.
INSTALLATION OF WINDSHIELD
MOULDING
1. INSTALL COw/ LOUVER
Install the screws and cow/ louver.
2. INSTALL WIPER ARM
3. INSTALL NEW CLIP INTO MOULDING
Install the clip to the appropriate place on the mould-
ing, where the clip would engage with the fastener.
BO–33
BODY – Moulding
4. APPLY ADHESIVE AT NEW CLIP AND UPPER MOULD-

ING INSTALLATION AREA
5. INSTALL UPPER MOULDING

Place the moulding onto the body and tap it by hand.
6. INSTALL SIDE MOULDING with UPPER JOINT COVER

(a) Place the moulding with upper joint cover onto the
body.
(b) Tap the moulding with your hand to fasten the clips at
the glass edge.
At the same time, install the fasteners by tapping
them by hand.
(Coupe)
1. REMOVE SIDE MOULDING
Remove three screws and the moulding.
(See steps 2 to 4 on page BO–32)
• Upper moulding
• w/per arm
• Cow/ louver
MOULDING
• Cow/ louver
• w/per arm
• Upper moulding
2. INSTALL SIDE MOULDING
Install the moulding with three screws.
BO–34
BODY – Moulding
(All–Track/4WD Wagon)
Remove four screws and moulding.
• Upper moulding
• Wiper arm
• Cowl louver
MOULDING
• Cowl louver
• Wiper arm
• Upper moulding
Install the moulding with four screws.
BO–35
BODY – Moulding
Body Outside Moulding

COMPONENTS
BO–36
BODY – Moulding
COMPONENTS (Cont’d)
BO–37
BODY – Moulding
REMOVAL OF ROOF DRIP MOULDING

(See pages BO–35 and 36)
1. (USA)
REMOVE CLEVIS
Remove three bolts and the clevis.
2. REMOVE ROOF DRIP MOULDING
Using SST, pull off the roof drip moulding from the front
end.
SST 09806–30010
INSTALLATION OF ROOF DRIP
MOULDING
1. INSTALL ROOF DRIP MOULDING
Attach the upper edge of the moulding to the body flange.
Tap on the moulding by hand.
2. (USA)
INSTALL CLEVIS
Install three bolts and the clevis.
REMOVAL OF FRONT DOOR BELT

MOULDING
For Sedan and Wagon (See step 9 on page BO–8)
For Coupe (See step 6 on page BO–15)
INSTALLATION OF FRONT DOOR BELT
MOULDING
For Sedan and Wagon (See step 10 on page BO– 11)
For Coupe (See step 9 on page BO–17)
REMOVAL OF REAR DOOR BELT
MOULDING
INSTALLATION OF REAR DOOR BELT
MOULDING
REMOVAL OF FRONT DOOR FRAME

MOULDING
1. REMOVE REAR VIEW MIRROR
2. REMOVE FRONT DOOR BELT MOULDING
3. REMOVE FRONT DOOR window FRAME MOULDING
Remove the nut and frame moulding.
4. REMOVE FRONT DOOR BELT MOULDING END COVER
BO–38
BODY – Moulding
INSTALLATION OF FRONT DOOR FRAME

MOULDING
1. INSTALL FRONT DOOR BELT MOULDING END COVER
2. INSTALL FRONT DOOR window FRAME MOULDING
Install the nut and frame moulding.
3. INSTALL FRONT DOOR BELT MOULDING
4. INSTALL REAR VIEW MIRROR
REMOVAL OF QUARTER window
MOULDING
Coupe (See step 8 on page BO–53)
FWD Wagon (See step 7 on page BO–57)
INSTALLATION OF QUARTER WINDOW
MOULDING
Coupe (See step 6 on page BO–54)
FWD Wagon (See step 2 on page BO–57)
(Sedan)
REMOVAL OF QUARTER VENTILATION
LOUVER
• Rear seat back and cushion
• Roof side trim garnish
2. REMOVE QUARTER VENTILATION LOUVER
(a) Remove the nut.
(b) Using a scraper, pry out two clips and remove the louver.
HINT: Tape the scraper tip before use.
INSTALLATION OF QUARTER
VENTILATION LOUVER
1. INSTALL QUARTER VENTILATION LOUVER
(a) Tap the louver by hand to fasten the clips.
(b) Install the nut.
(Coupe)
REMOVAL OF QUARTER VENTILATION
LOUVER
VENTILATION LOUVER
BO–39
BODY – Moulding
(FWD Wagon)
REMOVAL OF QUARTER
VENTILATION LOUVER
VENTILATION LOUVER
REMOVAL OF SIDE MUDGUARD
REMOVE SIDE MUDGUARD
(a) Remove nine screws.
(b) Slide the front side mudguard forward to remove.
(c) Pull out the rear side mudguard.
INSTALLATION OF SIDE MUDGUARD
INSTALL SIDE MUDGUARD
(a) If reusing the rear mudguard, apply new double–stick
tape on the inside of the rear mudguard as shown.
(b) Install the clip and rear side mudguard.
(e) Slide the front side mudguard rearward to install it.
(d) Install nine screws.
(ALL–Track/4WD Wagon)
REMOVAL OF QUARTER ORNAMENT
(See steps 1 to 6 on pages BO–58 to 59)
ORNAMENT

MOULDINGS
(See step 1 to 7 on pages BO–58 to 59)
WINDOW MOULDINGS
REMOVAL OF REAR BUMPER

EXTENSION
(a) Remove the rear bumper.
(b) Remove two screws and one clip.
(e) Using a screwdriver, pry loose two clips and remove
the rear bumper extension.
BO–40
BODY – Moulding
INSTALLATION OF REAR BUMPER

EXTENSION
(a) Place the boss on the hole, tap the extension to install
it.
(b) Install two screws and one clip.
(c) Install the rear bumper.
Torque: 1,500 kg–cm (109 ft–Ib, 147 N–m)
BO–41
BODY – Moulding
Side Protection Moulding

TOOLS AND SUPPLIES
Part name Quantity

Part No.
Adhesive (Super– special) 20 g (0. 71 oz.)
Cleaner (for cleaning body and removing body oil stains)

Heat light
Precautions for storing moulding material:

• Store in a cool place, avoiding direct sunlight,
high temperatures and dust.
• The moulding is of polyvinyl chloride, so do not
allow it to come in contact with thinner or other
solvent, open flame, or boiling water.
• The storage time for the moulding, adhesive
and Primer
T is limited to about 9 months.
REMOVAL OF SIDE PROTECTION MOULDING

1. REMOVE ENDS OF MOULDING
Using a scraper, pry the moulding loose about 30 mm
(1.18 in.) from the ends.
HINT: Apply tape to the scraper blade to prevent
scratching the vehicle body.
2. REMOVE MOULDING AND ADHESIVE

(a) Pull off the moulding by cutting the adhesive with a
knife.
(b) Scrape off adhesive from the body with a cutter or
sandpaper.
NOTICE:
• Remember that 30 – 80 mm (1.18 – 3.15 in.) of the
ends of the moulding are glued tightly with a strong
adhesive.
• Do not reuse moulding.
INSTALLATION OF SIDE
PROTECTION MOULDING
1. CLEAN MOULDING MOUNTING SURFACE
Wipe off stains with cleaner.
BO–42
BODY – Moulding
2. HEAT BODY MOUNTING SURFACE

Using a heat light, heat the body mounting surface to 30
– 50 °C (86 – 122 °F).
NOTICE: When the moulding is installed, the temperature of
the mounting surface should be 20°C (68°F) or higher.
3. HEAT MOULDING
Using a heat light, heat the moulding to 30 – 60 °C (86
– 140 °F).
NOTICE: Do not heat moulding excessively.
The temperature should not be higher than 80 °C (176 °F).
4. COAT MOULDING with PRIMER ”T”

Using a brush, coat both of the punched out ends of
the moulding with Primer T.
NOTICE:
• Let the Primer T dry for 30 seconds or more.
• Do not touch the Primer T coating.
5. APPLY ADHESIVE TO MOULDING

Apply adhesive to both punched out ends of the
moulding.
NOTICE: Install the moulding within 7 minutes after apply-
ing the adhesive.
6. LIFT MOULDING RELEASE SHEET FROM FACE OF

MOULDING
NOTICE: When the moulding release sheet is removed, be
sure that no dirt or dust can get onto the uncovered area.
BO–43
BODY – Moulding
7. INSTALL MOULDING ALONG BODY PRESS LINE

Fit the moulding along the body press line, leaving the
spaces shown in the illustration.
NOTICE:
• Be sure that the body and moulding are heated to the prop-
er temperature.
• Do not depress the adhesive–coated parts excessively
just hold them down with your thumb.
• Scrape off any overflowing adhesive with a plastic spatula
and clean the surface with a dry rag.
• After installation, do not wash the vehicle for 24 hours.
BO–44
BODY – Moulding
Rear window Moulding

COMPONENTS
REMOVAL OF REAR WIDOW MOULDING

1. REMOVE LOWER MOULDING
Remove seven screws and the moulding.
Remove the upper moulding in the same manner as the
windshield upper moulding.
INSTALLATION OF REAR WINDOW

MOULDING
Install the upper moulding in the same manner as the
windshield upper moulding.
2. INSTALL LOWER MOULDING
BO–45
BODY – Moulding
Back Door Moulding

COMPONENTS
REMOVAL OF BACK DOOR

MOULDING
There are three types of clip for moulding installation.
Locations of these clips are as shown.
Carefully apply adhesive tape to protect the body.
1. REMOVE LOWER MOULDING

(a) Insert the top of scraper between the body and mould-
ing.
claws of the clips.

Using a knife, cut loose the adhesive between the
moulding and body panel.
BO–46
BODY – Moulding

(a) Insert the top of scraper between the body and mould-
ing.
claws of the clips.
INSTALLATION OF BACK DOOR

MOULDING
(See page BO–45)
(a) Place the moulding onto the clips.
(b) Tap the moulding by hand to install it.

(a) Cut off the old adhesive around the moulding installa-
tion area.
(b) Apply adhesive at the moulding installation area.
(c) Tap new moulding onto the body flange.
3. INSTALL LOWER MOULDING

(a) Place the moulding onto the clips.
(b) Tap the moulding by hand to install it.
BO–47
BODY – Windshield
WINDSHIELD
PREPARE ITEMS LISTED
Part name and Part No. Contents of set Quantity
Adhesive set Main agent 500 g (17.64 oz.)

08850–00070 Hardening agent 75 g (2.65 oz.)
[0 – 15°C (32 – 59° F )] Primer G [for glass] 20 g (0.71 oz.)
08850–00080 Primer M [for body] 20 g (0.71 oz.)
[15–35°C(59–95°F)l Sponge for applying primer
08850–00090 Piano w/re 0.6 mm dia. x 1 m (0.024 in. dia x 39.37 in.)
[35 – 45°C (95 – 113° F)] Cartridge
Dam kit Dam

04562–30030 Double–stick tape (for sticking on dam)
Sealant gun (for applying adhesive)

Glass or steel sheet (for mixing adhesive)
Putty spatula (for mixing adhesive and correcting adhered parts)
Cleaner– (for cleaning adhering surfaces)
Ambient 1. CHOOSE SUITABLE ADHESIVE SET

Part No. Part name
temperature Use an adhesive set suitable for the ambient tempera-
windshield glass ture.
adhesive set
No. 15
windshield glass
adhesive set
No. 35
windshield glass
adhesive set
No. 45
2. CHECK ADHESIVE USABLE TIME

After mixing main and hardening agents, finish glass
installation within the specified time as shown.
Example: For glass installation in an ambient tempera-
ture of 25°C (77 °F), apply adhesive set No. 35 within 45
minutes.
3. CHECK ADHESIVE HARDENING TIME

After main and hardening agents are mixed, leak tests
should be made only after the hardening time has
elapsed.
Example: The hardening time for adhesive set No. 35
with an ambient temperature of 25 °C (77°F) is 2 1/2
hours.
NOTICE: Do not drive the vehicle until at least double the
hardening time has elapsed.
BO–48
BODY – Windshield
COMPONENTS
REMOVAL OF WINDSHIELD
1. REMOVE FRONT PILLAR GARNISH
(a) (Ex. Coupe)
Pry out two clips by your hand.
(b) (Coupe)
Remove two bolts and the assist grip, then remove
four clips by your hand.
(c) Pull the garnish upward to remove it.

(a) Inner rear view mirror, sun visors and holders
(b) Hood, w/per arms and roof headliner front trim
3. REMOVE WINDSHIELD MOULDING
Sedan and FWD Wagon (See page BO–32)
Coupe (See page BO–33)
All–Track/4WD Wagon (See page BO–34)
BO–49
BODY – Windshield
4. (Sedan and FWD Wagon)

REMOVE CLIPS
Be careful not to damage the clips when removing
them from around the glass.
HINT: It is not necessary to remove the fasteners but
damaged fasteners should be replaced.
5. REMOVE WINDSHIELD GLASS

(a) Push piano w/re through from the interior.
(b) Tie both w/re ends to a wooden block or like object.
HINT: Apply adhesive tape to the outer surface to keep
the surface from being scratched.
NOTICE: When separating, take care not to damage

the paint and interior and exterior ornaments.
To prevent scratching the safety pad when removing
the windshield, place a plastic sheet between the pia-
no wire and safety pad.
(c) Cut the adhesive by pulling the piano w/re around it.
(d) Remove the glass.
NOTICE: Leave as much of the adhesive on the body
as possible when cutting off the glass.
PREPARATION FOR INSTALLATION

1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
(a) Remove any dam remaining on the body.
(b) Cut away any rough areas with a knife.
HINT: Leave as much of the adhesive on the body as pos-
sible.
(c) Clean the cutting surface of the adhesive with a piece of
cloth saturated in cleaner.
HINT: Even if all the adhesive has been removed, clean
the body.
2. IF NECESSARY, REPLACE FASTENERS
(See page BO–32)
3. CLEAN REMOVED GLASS BEFORE INSTALLATION
(a) Using a scraper, remove the adhesive sticking to the
glass.
(b) Clean the glass with cleaner.
BO–50
BODY – Windshield
4. POSITION GLASS
(a) (Ex. All–Track/4WD Wagon)
Place glass in correct position onto the stoppers.
(b) (All–Track/4WD Wagon)
Place glass in correct position onto the spacers.
(c) Check that all contacting parts of the glass rim are
perfectly even and do not make contact with the fas-
teners.
(d) Mark reference marks between the glass and body.
(e) Remove the glass.
(See page BO–47)
1. CLEAN CONTACT SURFACE OF GLASS
Using cleaner, clean the contact surface 15 – 30 mm
(0.59 – 1.18 in.) wide around the entire glass rim.
2. INSTALL DAM
(a) Apply double–stick tape at a point 7 mm (0.276 in.)
from the glass rim.
(b) Place the dam on the double–stick tape.
HINT: Cut a V–wedge into the corner folds of the dam.
NOTICE: Do not touch the glass face after cleaning it.
3. COAT CONTACT SURFACE OF BODY with PRIMER ”M”

Using a brush, coat the contact surface on the body with
Primer M.
NOTICE:
• Let the Primer coating dry for 10 minutes or more. Make
sure that the installation of the glass is finished within
2 hours.
• Use care not to leave any part of the contact surface un-
coated or excessively coated, as Primer M and G serve
to boost the adhesive power of the adhesive to the glass
or body.
• Do not keep any of the opened Primer M and G for later
use.
4. COAT CONTACT SURFACE OF GLASS with PRIMER ”G”
(a) Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer G.
(b) Before the Primer dries, wipe any excess off with a clean
cloth to avoid too thick a coat.
NOTICE: Be sure that installation of the glass is finished within
70 minutes.
BO–51
BODY – Windshield
5. MIX ADHESIVE COATING

NOTICE:
• Be sure that installation of the glass is finished within us-
able time. (See step 2 on page BO–47)
• The mixture should be made in 5 minutes or less.
(a) Thoroughly clean the glass plate and putty spatula with sol-
vent.
(b) Thoroughly mix 500 g (17.64 oz.) of the main agent and 75
g (2.65 oz.) of the hardening agent on a glass plate or like
object with a putty spatula.
6. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle to make a hole
5 mm (0.20 in.) in diameter. Fill the cartridge with adhe-
sive.
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive on all contact surfaces along
the ridge.
Adhesive height: If adhesive remains on body
3.5–5.0 mm (0.138–0.197in.)
If no adhesive remains on body
8 – 10 mm (0.31 – 0.39 in.)
7. INSTALL GLASS
(a) Position the glass so that the reference marks are
lined up, and press in gently along the rim.
(b) Using a spatula, apply adhesive on the glass rim.
(c) Use a spatula to remove any excess or protruding
adhesive.
(d) Fasten glass securely until the adhesive sets.
8. INSPECT FOR LEAKS AND REPAIR
(a) Perform a leak test after the hardening time has
elapsed.
(b) Seal any leak with auto glass sealer.
Part No. 08833–00030 or equivalent
9. INSTALL WINDSHIELD MOULDING
(See pages BO–32 to 34)
10. INSTALL FOLLOWING PARTS
(a) wiper arms
(b) Inner rear view mirror, sun visors and holders
(c) Front pillar garnish, assist grip and roof headliner front
trim
11. INSTALL AND ADJUST HOOD
NOTICE: Wait at least twice the setting time before driving
the car.
BO–52
BODY – Quarter window Glass
QUARTER window GLASS

Coupe
Part name and No. Contents of set
Butyl tape 9 mm dia. x 2,500 mm (0.35 x 98.43 in.)

Butyl tape set Primer 5 cc (0.17 fl.oz.)
(08850–00065) Sponge (for applying primer)
Piano wire 1 mm dia. x 600 mm (0.04 x 23.62 in.) (for slicing off glass)
Materials required Cleaner (for cleaning adhering surfaces)
COMPONENTS

GLASS
1. REMOVE REAR SEAT BACK AND CUSHION
(See page BO–93)
2. REMOVE SCUFF PLATE
3. (USA)
REMOVE BELT HOLE COVER
Using a screwdriver, pry out the cover.
BO–53
4. (USA)
REMOVE REAR SEAT SHOULDER BELT ANCHOR
BOLT AND BELT HOLE UPPER COVER
5. (Canada)
REMOVE FRONT AND REAR SEAT SHOULDER BELT
ANCHOR BOLT AND BELT HOLE UPPER COVER
6. REMOVE QUARTER TRIM

(a) (w/ Separate type rear seat)
Remove two bolts and the side hinge.
(b) Remove the screw and the clip.
(c) Pry loose five clips and the trim.
7. REMOVE ROOF SIDE TRIM GARNISH

(a) Remove the screw and the hook.
(b) Using a screwdriver, pry up the screw cap and remove
the screw.
(c) Pry loose six clips and the garnish.
8. REMOVE QUARTER window MOULDING

(a) Using a scraper, pry loose the upper and lower mould-
ing.
(b) Using a scraper, pry loose the front moulding.

(a) Remove three nuts.
(b) Using a scraper, pry loose the clip to remove the quar-
ter ventilation louver.
BO–54
10. REMOVE QUARTER window GLASS

(a) Remove four nuts.
(b) Using a knife, cut loose the sealer to remove the
glass.
INSTALLATION OF QUARTER window

GLASS
(See page BO–52)
1. CLEAN BODY AND GLASS
wipe off any adhesive left on the body and glass with
cleaner.
2. COAT CONTACT SURFACE OF GLASS with PRIMER
(a) Using a sponge, apply the primer around the entire ce-
ramic application area.
HINT: Apply primer evenly and to the ceramic applica-
tion area only.
(b) Let the primer coating dry for 10 minutes.
3. APPLY GLASS SEAL TO GLASS
Install the seal to the glass.
HINT: Overlap the seal approx. 10 mm (0.39 in.) at the
bottom of the glass.
4. INSTALL QUARTER window GLASS
Install four nuts.
5. INSTALL QUARTER VENTILATION LOUVER

(a) Place the clip onto the panel and tap the ventilation
louver by hand.
(b) Install three nuts.
6. INSTALL QUARTER window MOULDING

(a) Place the front moulding onto the clip and tap it by
hand.
(b) Install the upper and lower moulding in the same man-
ner.
BO–55

(a) Roof side trim garnish
(b) Quarter trim
(c) Side hinge
Torque: 80 kg–cm (69 in.–Ib, 7.8 N–m)
(d) Rear seat shoulder belt anchor bolt
(e) (Canada)
Front seat shoulder belt anchor bolt and belt hole
upper cover
(f) (USA)
Belt hole cover and belt hole upper cover
(g) Scuff plate
(h) Rear seat back and cushion
8. CHECK FOR LEAKS
BO–56
FWD Wagon
COMPONENTS
REMOVE QUARTER WINDOW GLASS

1. REMOVE REAR SEAT SHOULDER BELT ANCHOR BOLT
2. REMOVE HANGER AND BELT GUIDE
(a) Remove the screw and pull out hanger.
(b) Remove the screw and belt guide.
3. REMOVE HOOK
Remove the screw and hook.

(a) Remove the screw and two clips.
(b) Using a screwdriver, pry loose eight clips and remove
the garnish.
BO–57
5. REMOVE ROOF DRIP MOULDING

Using a scraper, pry loose the moulding from the end
of it.
(a) Remove the screw.
(b) Using a scraper, pry loose three clips and remove the
quarter ventilation louver.
7. REMOVE QUARTER window GLASS with FRONT
MOULDING
(a) Remove two nuts.
(b) Remove the screw and quarter window glass with the
front moulding.
8. REMOVE QUARTER window WEATHERSTRIP BY
HAND
INSTALLATION OF QUARTER window

GLASS
(See page BO–56)
1. INSTALL QUARTER window WEATHERSTRIP BY HAND
2. INSTALL QUARTER window GLASS with FRONT
MOULDING
(a) Install the glass to the body.
(b) Install the screw and two nuts.
(a) Quarter ventilation louver
(b) Roof drip moulding
(e) Roof side trim garnish
(d) Hook
(e) Belt guide
(f) Hanger
(g) Rear seat shoulder belt anchor bolt
4. CHECK FOR LEAKS
BO–58
All–Track 4WD Wagon

(See page BO–52)
COMPONENTS
REMOVAL OF QUARTER WINDOW

GLASS
• Rear door opening weatherstrip
(See page BO–94)
2. REMOVE REAR DECK TRIM COVER

Remove seven screws and the cover
BO–59
3. REMOVE DECK TRIM SIDE PANEL

(a) Remove two bolts and the side hinge.
(b) Disconnect the connector and remove the luggage
room light.
(c) Remove three clips and three screws.
(d) Using a screwdriver, pry loose two clips and remove
the side panel.
4. REMOVE REAR SEAT SHOULDER BELT ANCHOR BOLT

(a) Remove three bolts and the quarter bracket.
(b) Remove four screws.
(c) Using a screwdriver, pry loose eight clips and remove
the garnish.
6. REMOVE QUARTER ORNAMENT

(a) Remove three nuts.
(b) Using SST, pry loose the roof drip moulding.
SST 09806–30010
(c) Remove the ornament.
7. REMOVE QUARTER window MOULDINGS

(a) Using a scraper, pry out the rear moulding.
(b) Remove the upper and lower mouldings in the same
manner.
8. REMOVE QUARTER window GLASS

(a) Remove six nuts.
(b) Using a knife, cut loose a sealer between the glass
and the body panel.
HINT: Do not damage the body and the glass.
BO–60
INSTALLATION OF QUARTER WIDOW

GLASS
(See page BO–58)
Wipe off any adhesive left on the body and glass with
cleaner.
2. COAT CONTACT SURFACE OF GLASS with PRIMER
(a) Using a sponge, apply the primer around the entire
ceramic application area.
HINT: Apply primer evenly and to the ceramic applica-
tion area only.
(b) Let the primer coating dry for 10 minutes.
3. APPLY SEAL TO GLASS
Install the seal to the glass.
4. INSTALL QUARTER window GLASS
(a) Place the bolts of retainers into the body holes.
(b) Tap the glass by hand.
(c) Install six nuts.
5. CHECK FOR LEAKS
6. INSTALL QUARTER window MOULDINGS
(a) Place the upper and lower mouldings to the retainers
and tap the mouldings by hand.
(b) Install the rear moulding in the same manner.
• Quarter Ornament
• Rear seat shoulder belt anchor bolt
• Deck trim side panel
• Side hinge
Torque: 75 kg–cm (65 in.–Ib, 7.4 N–m)
• Rear deck trim cover
• Rear seat and cushion
• Rear door opening weatherstrip
BO–61
BODY – Rear window Glass
REAR WINDOW GLASS

(See page BO–47)
COMPONENTS
BO–62
REMOVAL OF REAR window GLASS

1. DISCONNECT DEFOGGER w/RE CONNECTORS
2. REMOVE REAR SEAT BACK AND CUSHION
3–1. (Sedan)
REMOVE ROOF SIDE TRIM GARNISH
(a) Remove rear seat shoulder belt anchor bolt.
(b) Remove the clip.
(e) Using a screwdriver, pry loose six clips to remove it.
3–2. (Coupe)
REMOVE FOLLOWING PARTS:
(a) Scuff plate
(b) (Canada)
Front and rear seat shoulder belt anchor bolt and belt
hole upper cover
(c) (USA)
Rear seat shoulder belt anchor bolt, belt hole upper
cover and belt hole cover
(d) Quarter trim
(e) Roof side trim garnish
4. REMOVE HIGH MOUNT STOP LIGHT AND COVER
5. REMOVE PACKAGE TRAY TRIM
(a) Remove the bolt and CRS tether ancher.
(b) Pry out three clips and pull it forward to remove it.
6. REMOVE ROOF HEADLINER REAR TRIM
Using a screwdriver, pry out five clips to remove it.
7. REMOVE REAR window MOULDING
(See page BO–44)
8. REMOVE REAR window GLASS
HINT: Remove the rear window glass in the same manner
as the windshield glass. (See page BO–49)
INSTALLATION OF REAR WINDOW
GLASS
1. INSTALL REAR window GLASS
2. INSTALL REAR window MOULDING
(See page BO–44)
(a) Roof headliner rear trim
(b) Packing tray trim
(c) CRS tether anchor
(d) High mount stop light and cover
BO–63
4–1. (Sedan)
INSTALL ROOF SIDE TRIM GARNISH
(a) Tap the garnish by hand and install the clip.
(b) Install the rear seat shoulder belt anchor bolt and belt
guide.
4–2. (Coupe)
INSTALL FOLLOWING PARTS:
(a) Roof side trim garnish
(b) Quarter trim
(c) Rear seat shoulder belt anchor bolt and belt guide
(d) (Canada)
Front seat shoulder belt anchor bolt and belt hole
upper cover
(e) (USA)
Belt hole upper cover and belt hole cover
(f) Scuff plate
(g) Rear seat back and cushion
5. CONNECT DEFOGGER WIRE CONNECTORS
BO–64
BODY – Back Door Glass
BACK DOOR GLASS

FWD Wagon
COMPONENTS
REMOVAL OF BACK DOOR GLASS

1. REMOVE REAR WIPER ARM
4. REMOVE BACK DOOR TRIM
5. REMOVE GLASS
(a) Working from outside the vehicle with a screwdriver,
loosen the weatherstrip lip from the body.
HINT: Apply tape or cloth to the screwdriver before
use.
(b) Force the weatherstrip lip from the interior to the out-
side body flange. Pull the glass outwards and re-
move it with the weatherstrip.
BO–65
INSTALLATION OF BACK DOOR GLASS

(See page BO–64)
Using cleaner, clean the weatherstrip contacting surface of
the body and glass.
2. INSTALL WEATHERSTRIP IN GLASS

(a) Attach the weatherstrip to the glass.
NOTICE: If the weatherstrip has hardened, it may develop
leaks. Use a new one if possible.
(b) Apply a working cord along the weatherstrip groove
as shown.
3. INSTALL GLASS
(a) Apply soapy water to the contact face of the weather-
strip lip and to the body flange.
HINT: Begin installation from the lower center of

the glass.
(b) Hold the glass in position on the body.
(c) Install the glass by pulling the string from the interior,
while pushing on the outside of the weatherstrip
with your open hand.
(d) To snug the glass in place, tap from the outside

with your open hand.
4. CHECK FOR LEAKS
5. INSTALL BACK DOOR TRIM
6. INSTALL HIGH MOUNT STOP LIGHT AND COVER
7. CONNECT DEFOGGER w/RE CONNECTORS
8. INSTALL REAR w/PER ARM
BO–66
All–Track 4WD Wagon

(See page BO–47)
COMPONENTS
REMOVAL OF BACK DOOR GLASS

1. (w/ REAR WIPER)
REMOVE REAR WIPER ARM
(a) Remove the nut and the w/per arm.
(b) Using SST, remove the pivot nut.
SST 09814–22010
BO–67
4. REMOVE BACK DOOR TRIMS

(a) Remove six clips and the upper trim.
(b) Remove fourteen clips and the lower trim.
5. REMOVE BACK DOOR MOULDINGS
6. REMOVE BACK DOOR MOULDING CLIPS
Remove six screws and six clips.
7. REMOVE GLASS
Remove the back door glass in the same manner as
the windshield glass. (See step 5 on page BO–49)

INSTALLATION OF BACK DOOR
GLASS
1. INSTALL BACK DOOR STOPPER CUSHION
(a) Remove the backing paper from the cushion.
(b) Install six cushions at the position as shown in the il-
lustration.
2. INSTALL BACK DOOR GLASS

3. INSTALL BACK DOOR MOULDING CLIPS
4. INSTALL BACK DOOR MOULDINGS
(See page BO–46)
5. INSTALL BACK DOOR TRIMS
6. INSTALL HIGH MOUNT STOP LIGHT AND COVER
7. CONNECT DEFOGGER w/RE CONNECTOR
8. (w/ REAR WIPER)
INSTALL REAR w/PER ARM
(a) Using SST, install the pivot nut.
SST 09814–22010
Install the wiper arm with the nut.
BO–68
BODY – Sun Roof
SUN ROOF
COMPONENTS
BO–69
BODY – Sun Roof
ON–VEHICLE INSPECTION
INSPECT SLIDING ROOF PANEL ALIGNMENT
(a) Check for abnormal noise or binding during operation.
(b) with the sun roof fully closed, check for water leakage.
(c) Check for a difference in level between the sliding panel
and roof panel.
± 1 (p+0.039 in
Level: 0 2 MM (0 +–0.079 n
If the sliding roof does not operate:
(a–1) (All–Track/4WD Wagon)
Remove the map light lens.
(a–2) (Ex. All–Track/4WD Wagon)
Remove the control switch cover.
(b) Remove the large screw inside.
NOTICE: Be careful not to lose the spring washer or shim.
(c) Manually operate the sun roof by inserting a special
crank–shaped screwdriver into the hole and turning
the drive shaft.
ADJUSTMENT OF SLIDING ROOF
1. REMOVE HEADLINING
(a) Open the sliding roof halfway.
(b) Using a screwdriver, disconnect the clips on the front
part of the headlining.
(c) Slide the headlining to the rear.
HINT: When checking adjustment, reattach the headlin-
ing before sliding the roof.
2. TO ADJUST LEVEL DIFFERENCE
Adjust by increasing or decreasing the number of shims
between the shoe and sliding roof.
HINT: If the front of the sliding roof is high, even without
a shoe shim, check to see if the front shoes are in con-
tact with the stoppers.
3. TO ADJUST FORWARD OR REARWARD

Adjust by loosening the sliding roof installation bolts,
and move the sliding roof front shoe forward and rear-
ward.
BO–70
BODY – Sun Roof
HINT: When the sliding roof is fully closed, con-

firm that the front shoes are in contact with the
stopper.
4. TO ADJUST RIGHT OR LEFT

Adjust by loosening the sliding roof rear shoe installa-
tion bolts, and move the sliding roof to the right and
left.
5. TO ADJUST CLEARANCE
(Difference in left and right clearance)
If the difference is about 2 mm (0.08 in.):

(a) Remove the drive motor and shift the cable one notch
on the side with the larger clearance.
(b) Reinstall the motor.
If the difference is about 1 mm (0.04 in.):

Loosen the sliding roof rear shoe installation bolts and
readjust the sliding roof to the proper position.
BO–71
BODY – Sun Roof
REMOVAL OF SUN ROOF

(See page BO–68)
1. DISCONNECT BATTERY CABLE FROM NEGATIVE
TERMINAL
2. REMOVE CONTROL SWITCH
• Assist grip
• Front pillar garnish
• Inner rear view mirror
• Sun visors and holders
• Opening trim moulding
• Front side of roof headlining
• Side pillar garnish
4. REMOVE DRIVE MOTOR

(a) Disconnect the drive motor connector.
(b) Push down the roof headlining.
(c) Remove two bolts and the drive motor.
5. REMOVE WIND DEFLECTOR

Remove four screws and the wind deflector.
6. REMOVE GUIDE RAIL COVER

(a) Disconnect the front of roof headlining to make the
clearance between the roof headlining and panel.
HINT: Do not damage the roof headlining
(b) Remove two bolts and the guide rail cover.
BO–72
BODY – Sun Roof
7. REMOVE SLIDING ROOF PANEL with GUIDE RAIL

(a) Apply adhesive tape to protect the body.
(b) Remove four sliding roof installation bolts and the
sliding roof with guide rail.
DISASSEMBLY OF SUN ROOF

(See page BO–68)
1. REMOVE HEADLINING
Pull the sliding roof headlining rearward to remove it.
2. REMOVE SLIDING ROOF PANEL

Remove eight bolts and the sliding roof panel with the
front and rear shims.
HINT: Note the number of shims in the front and rear
shoes.
3. REMOVE CABLE GUIDE CASING FROM CASING

ASSEMBLY
(a) Remove the screw.
(b) Pull the cable guide casing forward to remove.
4. REMOVE CABLE FROM GUIDE RAIL

Pull the drive cable from the guide rail.
BO–73
BODY – Sun Roof
ASSEMBLY OF SUN ROOF

(See page BO–68)
1. APPLY MP GREASE TO DRIVE CABLE
2. PLACE DRIVE CABLES INTO GUIDE RAIL
3. INSTALL CABLE GUIDE CASING AND GUIDE RAIL

(a) Insert the drive cable into the casing, and align it with
the guide rail.
(b) Install the guide rail and guide casing with the screw.
(c) Use butyl tape to cover the cut portion of the weather-
strip at the connection between the guide casing
and guide rail.
4. ASSEMBLE SLIDING ROOF PANEL

Install the sliding roof panel, front and rear shoes with
eight bolts.
HINT: Install the same number of shims that were dis-
assembled.
5. INSTALL HEADLINING
(a) Run the headlining through the guide rail.
(b) Do not clip the trim.
BO–74
BODY – Sun Roof
INSTALLATION OF SUN ROOF

(See page BO–68)
1. INSTALL SLIDING ROOF PANEL with GUIDE RAIL ONTO
ROOF
(a) Place the sliding roof with the guide rail onto the roof.
(b) Tighten the guide rail and cover with four screws.
2. INSTALL GUIDE RAIL COVER
(a) Apply liquid sealer to 2 or 3 threads of the bolt end.
Sealant: Part No. 08833–00070, THREE BOND 1324,
or equivalent
(b) Install the rail cover with two bolts.
HINT: Do not damage the roof headlining.
3. INSTALL WIND DEFLECTOR
Install the wind deflector with four screws.
4. INSTALL DRIVE MOTOR
(a) Close the sliding roof panel by hand so the clearance be-
tween the left and right sides of the sliding roof panel
and roof panel are equal.
(b) Contact the front shoes with the stopper.
(c) Apply liquid sealer to 2 or 3 threads of the bolt end.
Sealant: Part No.08833–00070, THREE BOND 1324,
or equivalent
(d) Install the drive motor with two bolts.
(e) Connect the drive motor connector.
• Front pillar garnish
• Inner rear view mirror
• Sun visors and holders
• Assist grip
• Opening trim moulding
• Front side of roof headlining
• Side pillar garnish
6. INSTALL CONTROL SWITCH
7. INSPECT AND ADJUST SLIDING ROOF
8. CONNECT BATTERY CABLE TO NEGATIVE TERMINAL
REMOVAL OF SLIDING ROOF PANEL
(See page BO–68)
TO REMOVE ONLY SLIDING ROOF
PANEL
(a) Pull loose the clips and slide the headlining rearward.
(b) Remove the front and rear shoe nuts.
(c) Remove the roof panel.
BO–75
BODY – Sun Roof
REPLACEMENT OF WEATHERSTRIP
IF NECESSARY, REPLACE WEATHERSTRIP
(a) Remove five screws and the weatherstrip.
(b) Install new weatherstrip to the sliding roof panel.
(c) Clean the screw installation positions.
(d) Install five new screws.
HINT: If reusing the screws, apply sealer at the screw
installation positions before installing the screws.
(e) Check for leaks.
BO–76
BODY – Safety Pad
SAFETY PAD
Ex. Coupe
COMPONENTS
BO–77
BODY – Safety Pad
BO–78
BODY – Safety Pad
REMOVAL OF SAFETY PAD

(See page BO–76, 77)
TERMINAL
2. REMOVE STEERING WHEEL
(See page SR–3)
3. REMOVE RIGHT AND LEFT FRONT PILLAR GARNISH
(See steps 1 on page BO–48)
4. REMOVE REAR CONSOLE BOX
(USA)
(a) Remove five screws and the rear console box.
(b) Disconnect the connectors.
(Canada)
(a) Remove four screws and the rear console box.
5. REMOVE FRONT CONSOLE BOX
Remove two screws and the front console box.
6. REMOVE ENGINE HOOD RELEASE LEVER

Remove two screws and the engine hood release le-
ver.
BO–79
BODY – Safety Pad
7. REMOVE LOWER FINISH NO. 1 PANEL

(a) Using a screwdriver, pry out the No. 1 panel speaker.
(b) Using a screwdriver, pry out the two panel hole cov-
ers.
(c) Remove five bolts and pull out the lower finish No. 1
panel.
(d) Disconnect the speaker connector.
(e) (w/ A/C)
Disconnect No.5 heater register duct.
(Canada)
(a) Remove four screws and pullout the lower finish No.
1 panel.
(b) Disconnect the speaker connector.
(c) (w/ A/C)
8. REMOVE STEERING COLUMN COVERS

(USA)
Remove seven screws and the steering column covers.
(Canada)
Remove four screws and the steering column covers.
9. REMOVE CENTER CLUSTER FINISH PANEL

(a) Using a screwdriver, pry loose the two switches.
(b) Disconnect the connectors and remove swItches.
(c) Remove two screws and pull out the center cluster fin-
ish panel.
(d) Disconnect the connector.
BO–80
BODY – Safety Pad
10. REMOVE CLUSTER FINISH PANEL

(a) Remove seven screws and the cluster finish–panel.
(b) Disconnect the connector.
11. REMOVE RADIO

Remove four bolts, then disconnect connector and an-
tenna cable.
12. REMOVE STEREO OPENING COVER OR CENTER
DIFFERENTIAL CONTROL SWITCH
(a) Remove four bolts and cover or switch.
(b) (w/ Center differential control switch)
Disconnect the connector.
13. REMOVE COMBINATION METER

(a) Remove four screws.
(b) Disconnect the connectors and remove the combina-
tion meter.
14. REMOVE LOWER FINISH NO.2 PANEL with GLOVE

COMPARTMENT DOOR
(USA)
(a) Remove two screws and striker.
(b) Using a screwdriver, pry out the No. 2 panel speaker.
(e) Using a screwdriver, pry out two glove compartment
plates.
(d) Remove five bolts.
(e) Remove four screws and pull out the lower finish No.
2 panel with glove compartment door.
(f) Disconnect the speaker connector.
(Canada)
(a) Remove five screws and pullout the lower finish No.
BO–81
BODY – Safety Pad
15. REMOVE HEATER CONTROL

(b) Remove the heater control from safety pad and hang it.
16. REMOVE LOWER CENTER FINISH PANEL

Remove two screws and the lower center finish panel.
17. REMOVE NO.1 AND NO.2 SIDE DEFROSTER NOZZLE

18. REMOVE SAFETY PAD

Remove five bolts, four connectors and the safety pad.
BO–82
BODY – Safety Pad
HINT: The defroster nozzle has a boss on the re-

verse side for clamping onto the clip on the body
side. Therefore, when removing, pull upward at an
angle.
19. REMOVE FOLLOWING PARTS FROM SAFETY PAD

(a) No.1 heater register duct
(b) No.3 heater register duct
(c) Center bracket
(d) No.4 heater register duct
(e) Defroster nozzle
(f) Wire harness
(g) No.1 instrument panel register
(h) No.3 instrument panel register
(i) Nozzle garnishes
INSTALLATION OF SAFETY PAD

INSTALL SAFETY PAD PARTS BY FOLLOWING RE-
MOVAL SEQUENCE IN REVERSE
BO–83
BODY – Safety Pad
Coupe
COMPONENTS
BO–84
BODY – Safety Pad
BO–85
BODY – Safety Pad
REMOVAL OF SAFETY PAD

(See page BO–83, 84)
TERMINAL
2. REMOVE STEERING WHEEL
(See page SR–3)
3. REMOVE RIGHT AND LEFT FRONT PILLAR GARNISH
(See steps 1 on page BO–48)
4. REMOVE ENGINE HOOD RELEASE LEVER
Remove two screws and the engine hood release lever.
5. REMOVE LEFT COWL SIDE TRIM

(a) Remove the left scuff plate.
(b) Remove three clips and the left cow/ side trim.
6. REMOVE LOWER FINISH NO. 1 PANEL

(USA)
(b) Using the screwdriver, pry out the two panel hole cov-
ers.
(c) Remove five bolts and pull out the lower finish No. 1
panel.
(d) Disconnect the speaker connector.
(e) (w/ A/C)
(Canada)
(a) Remove four screws and pullout the lower finish No.
1 panel.
(c) (w/A/C)
BO–86
BODY – Safety Pad
7. REMOVE REAR CONSOLE BOX

(USA)
(a) Remove five screws and the rear console box.
(Canada)
Remove four screws and the rear console box.
8. REMOVE FRONT CONSOLE BOX

Remove two screws and the front console box.
9. REMOVE CENTER CLUSTER FINISH PANEL
(a) Pull out center cluster finish panel.
(b) Disconnect the connector.
10. REMOVE STEERING COLUMN COVERS

(USA)
Remove seven screws and the lower column covers.
(Canada)
Remove six screws and the lower column covers.
BO–87
BODY – Safety Pad
11. REMOVE LOWER CENTER CLUSTER FINISH PANEL

(a) (USA)
Remove four screws and pull out the lower center
cluster finish panel with upper column cover.
(b) (Canada)
Remove three screws and pull out the lower center
cluster finish. panel with upper column cover.
12. REMOVE UPPER FINISH PANEL

(a) Remove six screws and the upper finish panel.
(b) Disconnect the switch connectors.
13. REMOVE COMBINATION METER

(b) Disconnect the connectors and remove the combina-
tion meter.
14. REMOVE RIGHT COw/ SIDE TRIM

(a) Remove the right scuff plate.
(b) Remove three clips and the right cow/ side trim.
15. REMOVE LOWER FINISH NO.2 PANEL with GLOVE
COMPARTMENT DOOR
(USA)
(b) Using a screwdriver, pry out two glove compartment
plates.
(c) Remove five bolts.
(d) Remove two screws and the lock striker.
(e) Remove two screws and pull out the lower finish No.
(f) Disconnect the speaker connector.
(Canada)
(a) Remove four screws, the bolt and pull out the lower fin-
ish No.2 panel with glove compartment door.
BO–88
BODY – Safety Pad
16. REMOVE RADIO AND STEREO

(a) Remove the four bolts, radio and stereo.
(b) Disconnect the connector and antenna cable.
17. REMOVE LOWER CENTER FINISH PANEL

Remove four screws and the lower center finish panel.
18. REMOVE HEATER CONTROL

(a) Remove two screws.
(b) Remove the heater control from safety pad and hang
it.
19. REMOVE RIGHT AND LEFT SIDE DEFROSTER

NOZZLE
20. REMOVE CLOCK AND WARNING LIGHT

(a) Remove the screw, clock and warning light.
(b) Disconnect two connectors.
BO–89
BODY – Safety Pad
21. REMOVE SAFETY PAD

(a) Push on the paw/s of speedometer cable and pull it
from safety pad.
(b) Remove two screws, five bolts and the safety pad.
HINT: The defroster nozzle has a boss on the re-

verse side for clamping onto the clip on the body
side. Therefore, when removing, pull upward at an
angle.
BO–90
BODY – Safety Pad
22. REMOVE FOLLOWING PARTS FROM SAFETY PAD
(a) No.1 heater register duct
(b) No.3 heater register duct
(c) Center bracket
(d) No.4 heater register duct
(e) Defroster nozzle
(f) Instrument panel register
(g) Nozzle garnishes
(h) No.1 mounting bracket
(i) No.5 mounting bracket
INSTALLATION OF SAFETY PAD

INSTALL SAFETY PAD PARTS BY FOLLOWING REMOVAL
SEQUENCE IN REVERSE ;
HINT: When reinstall the speedometer cable, first puII on
the cable guide casing.
BO–91
BODY – Seat
SEAT
Front Seat
COMPONENTS
BO–92
BODY – Seat
Rear Seat
COMPONENTS
BO–93
BODY – Seat
REMOVAL OF REAR SEAT CUSHION

Pull the front left and right levers forward and pull up
the seat cushion.
BO–94
BODY – Seat
COMPONENTS(Cont’d)
BO–95
BODY – Seat Belts
SEAT BELTS
COMPONENTS
BO–96
BODY – Seat Belts
BO–97
BODY – Seat Belts
BO–98
BODY – Seat Belts
SEAT BELT
[Emergency Locking Retractor (ELR) Type]
1. RUNNING TEST (IN SAFE AREA)
(a) Fasten the front seat belt.
(b) Drive the car at 10 mph (16 km/h) and make a very
hard stop.
(c) Check that the belt is locked and cannot be extended
at this time.
HINT: Conduct this test in a safe area. If the belt does
not lock, remove the belt mechanism assembly and
conduct the following static check. Also, whenever
installing a new belt assembly, verify the proper opera-
tion before installation.
2. STATIC TEST
(a) Remove the locking retractor assembly.
(b) Tilt the retractor Slowly.
(c) Verify that the belt can be pulled out at a tilt of 15
degrees or less, and cannot be pulled out at over 45
degrees of tilt.
If a problem is found, replace the assembly.
CENTER REAR SEAT BELT
(Manual Type)
TESTING
(a) Adjust the belt to the proper length.
(b) Apply a firm load to the belt.
(c) Verify that the belt does not extend.
BO–99
BODY – Body Dimensions
BODY DIMENSIONS
General Information
1. BASIC DIMENSIONS
(a) There are two types of dimensions in the diagram.
(Three–dimensional distance)
• Straight–line distance between the centers of two
measuring points.
(Two–dimensional distance)
• Horizontal distance in forward/rearward between
the centers of two measuring points.
• The height from an imaginary standard line.
(b) In cases in which only one dimension is given, left and
right are symmetrical.
(c) The dimensions in the following drawing indicate ac-
tual distance. Therefore, please use the dimen-
sions as a reference.
2. MEASURING
(a) Basically, all measurements are to be done with a
tracking gauge. For portions where it is not possible
to use a tracking gauge, a tape measure should be
used.
(b) Use only a tracking gauge that has no looseness in
the body, measuring plate, or pointers.
HINT:
1. The height of the left and right pointers must be
equal.
2. Always calibrate the tracking gauge before measur-
ing or after adjusting the pointer height.
3. Take care not to drop the tracking gauge or other-
wise shock it.
4. Confirm that the pointers are securely in the holes.
(c) When using a tape measure, avoid twists and

bends in the tape.
(d) When tracking a diagonal measurement from
the front spring support inner hole to the sus-
pension member upper rear installation hole,
measure along the front spring support panel
surface.
BO–100
Body Dimension Drawings

ENGINE COMPARTMENT (All Models)
BO–101
UNDER BODY (2WD)

BO–102
UNDER BODY (2WD)

BO–103
UNDER BODY (4WD)

BO–104
UNDER BODY (4WD)

BO–105
LUGGAGE COMPARTMENT (Sedan and Coupe)

BO–106
LUGGAGE COMPARTMENT (Wagon)

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BO–1

2. When prying off the body parts with a screwdriver or scraper,

If anti–rust agents are damaged while repairing other

2. If a hinge or exterior body panel is loosened or removed,

1. ADJUST HOOD IN FORWARD/REARWARD AND

2. ADJUST FRONT EDGE OF HOOD IN VERTICAL DI-

3. ADJUST REAR EDGE OF HOOD IN VERTICAL DI-

4. ADJUST HOOD LOCK

2. ADJUST HEADLIGHT STOPPER POSITION

(d) Tighten the stopper lock nut.

ADJUSTMENT OF FRONT DOOR

2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL

3. ADJUST DOOR LOCK STRIKER

DISASSEMBLY OF FRONT DOOR

3. REMOVE REAR VIEW MIRROR

6. (w/ PULL HANDLE)

9. REMOVE FRONT DOOR BELT MOULDING

11. REMOVE DOOR GLASS RUN

NOTICE: Do not apply MP grease to the spring of the

2. INSTALL DOOR OUTSIDE HANDLE with LOCK CYL-

5. INSTALL DOOR GLASS AND window REGULATOR

9. ADJUST DOOR GLASS

11. INSTALL SERVICE HOLE COVER

12. (w/ POWER window)

17. INSTALL DOOR INSIDE HANDLE

18. (w/o POWER window)

ADJUSTMENT OF FRONT DOOR

3. REMOVE DOOR TRIM

4. REMOVE FOLLOWING PARTS:

• Opening control link

6. REMOVE FRONT DOOR BELT MOULDING AND BELT

9. REMOVE FRONT AND REAR LOWER FRAME

11. REMOVE WINDOW REGULATOR

12. REMOVE DOOR LOCK AND DOOR OUTSIDE HANDLE

ASSEMBLY OF FRONT DOOR

(b) Apply MP grease to the sliding surface of the door

2. INSTALL DOOR LOCK AND DOOR OUTSIDE HANDLE

8. ADJUST DOOR GLASS

9. INSTALL FRONT DOOR BELT MOULDING AND BELT

13. INSTALL DOOR TRIM

ADJUSTMENT OF REAR DOOR

2. ADJUST DOOR IN LEFT/RIGHT VERTICAL DI-

3. ADJUST DOOR LOCK STRIKER

DISASSEMBLY OF REAR DOOR

4. REMOVE DOOR TRIM

8. REMOVE DIVISION BAR

14. REMOVE DOOR OUTSIDE HANDLE AND DOOR

ASSEMBLY OF REAR DOOR

(b) Apply MP grease to the sliding surface of the door

2. INSTALL DOOR OUTSIDE HANDLE AND DOOR LOCK

5. INSTALL DOOR GLASS AND window REGULATOR

11. INSTALL SERVICE HOLE COVER

13. INSTALL DOOR TRIM

LUGGAGE COMPARTMENT LID

(b) Push down on SST, and pull the luggage compart-

INSTALLATION OF TORSION BAR

(c) Install SST to the torsion bar of the hinge side.

(f) Slowly lift SST, and install the torsion bar.

(c) Push down on SST, and pull the luggage compart-

INSTALLATION OF TORSION BAR

(b) Install SST to the torsion bar of the hinge side.

(e) Slowly lift SST, and install the torsion bar.

ADJUSTMENT OF BACK DOOR