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Coolset™-F3: Off-Line Smps Current Mode Controller With Integrated 650V Startup Cell/Coolmos™
Coolset™-F3: Off-Line Smps Current Mode Controller With Integrated 650V Startup Cell/Coolmos™
3, 15 Sep 2004
C o o l S E T ™ -F3
ICE3A(B)0365/0565/1065/1565
ICE3A(B)2065/2565
ICE3A0565Z/2065Z
ICE3A(B)2065I/3065I/3565I
ICE3A(B)5065I/5565I
ICE3A(B)2065P/3065P/3565P
ICE3A(B)5065P/5565P
N e v e r s t o p t h i n k i n g .
CoolSET™-F3
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Edition 2004-09-15
Published by Infineon Technologies AG,
St.-Martin-Strasse 53,
D-81541 München
© Infineon Technologies AG 1999.
All Rights Reserved.
Attention please!
The information herein is given to describe certain components and shall not be considered as warranted char-
acteristics.
Terms of delivery and rights to technical change reserved.
We hereby disclaim any and all warranties, including but not limited to warranties of non-infringement, regarding
circuits, descriptions and charts stated herein.
Infineon Technologies is an approved CECC manufacturer.
Information
For further information on technology, delivery terms and conditions and prices please contact your nearest Infin-
eon Technologies Office in Germany or our Infineon Technologies Representatives worldwide (see address list).
Warnings
Due to technical requirements components may contain dangerous substances. For information on the types in
question please contact your nearest Infineon Technologies Office.
Infineon Technologies Components may only be used in life-support devices or systems with the express written
approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure
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and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may
be endangered.
CoolSET™-F3
Features Description
• 650V avalanche rugged CoolMOS™ with built in The new generation CoolSET™-F3 provides Active Burst
switchable Startup Cell Mode to reach the lowest Standby Power Requirements
• Active Burst Mode for lowest Standby Power <100mW at no load. As the controller is always active
@ light load controlled by Feedback signal during Active Burst Mode, there is an immediate response
• Fast load jump response in Active Burst Mode on load jumps without any black out in the SMPS. In Active
• 67/100 kHz fixed switching frequency Burst Mode the ripple of the output voltage can be reduced
• Auto Restart Mode for Overtemperature Detection <1%. Furthermore, to increase the robustness and safety
• Auto Restart Mode for Overvoltage Detection of the system, the device enters into Auto Restart Mode in
• Auto Restart Mode for Overload and Open Loop the cases of Overtemperature, VCC Overvoltage, Output
• Auto Restart Mode for VCC Undervoltage Open Loop or Overload and VCC Undervoltage. By means
• Blanking Window for short duration high current of the internal precise peak current limitation, the
• User defined Soft Start dimension of the transformer and the secondary diode can
• Minimum of external components required be lowered which leads to more cost efficiency. An
• Max Duty Cycle 72% adjustable blanking window prevents the IC from entering
• Overall tolerance of Current Limiting < ±5% Auto Restart or Active Burst Mode unintentionally during
• Internal PWM Leading Edge Blanking high load jumps. The CoolSET™-F3 family consists a wide
• Soft switching for low EMI power class range of products for various applications.
Typical Application
+
Snubber
Converter
CBulk DC Output
85 ... 270 VAC
-
CVCC
VCC Drain
Startup Cell
Power Management
PWM Controller
Current Mode
Depl-CoolMOS™ CS
Precise Low Tolerance Peak
Current Limitation RSense
FB
Active Burst Mode
GND Control
Unit SoftS
Auto Restart Mode
CSoftS
CoolSET™-F3
Ordering Codes
Type Ordering Code Package VDS FOSC RDSon1) 230VAC ±15%2) 85-265 VAC2)
ICE3A0365 Q67040-S4666-A101 PG-DIP-8-6 650V 100kHz 6.45 22W 10W
ICE3A0565 Q67040-S4665-A101 PG-DIP-8-6 650V 100kHz 4.70 25W 12W
ICE3A1065 Q67040-S4664-A101 PG-DIP-8-6 650V 100kHz 2.95 32W 16W
ICE3A1565 Q67040-S4663-A101 PG-DIP-8-6 650V 100kHz 1.70 42W 20W
ICE3A2065 Q67040-S4662-A101 PG-DIP-8-6 650V 100kHz 0.92 57W 28W
ICE3A2565 Q67040-S4667-A101 PG-DIP-8-6 650V 100kHz 0.65 68W 33W
Type Ordering Code Package VDS FOSC RDSon1) 230VAC ±15%2) 85-265 VAC2)
ICE3A0565Z Q67040-S4706-A101 PG-DIP-7-1 650V 100kHz 4.70 25W 12W
ICE3A2065Z Q67040-S4707-A101 PG-DIP-7-1 650V 100kHz 0.92 57W 28W
1)
typ @ T=25°C
2)
Calculated maximum input power rating at Ta=75°C, Tj=125°C and without copper area as heat sink.
Type Ordering Code Package VDS FOSC RDSon1) 230VAC ±15%2) 85-265 VAC2)
ICE3A2065I Q67040-S4696-A101 P-TO-220-6-46 650V 100kHz 3.00 102W 50W
ICE3A3065I Q67040-S4697-A101 P-TO-220-6-46 650V 100kHz 2.10 128W 62W
ICE3A3565I Q67040-S4699-A101 P-TO-220-6-46 650V 100kHz 1.55 170W 83W
ICE3A5065I Q67040-S4702-A101 P-TO-220-6-46 650V 100kHz 0.95 220W 105W
ICE3A5565I Q67040-S4704-A101 P-TO-220-6-46 650V 100kHz 0.79 240W 120W
FB 2 7 VCC FB 2 7 VCC
CS 3 6 n.c. CS 3
Figure 1 Pin Configuration PG-DIP-8-6(top view) Figure 2 Pin Configuration PG-DIP-7-1(top view)
Note: Pin 4 and 5 are shorted within the DIP 8 package.
1.3 Pin Configuration with P-TO220-6-46 1.4 Pin Configuration with P-TO220-6-47
1 2 3 4 5 6 7
1 2 3 4 5 6 7
SoftS
Drain
GND
VCC
CS
FB
Isense
SoftS
Drain
GND
VCC
FB
Figure 3 Pin Configuration P-TO220-6-46(top view) Figure 4 Pin Configuration P-TO220-6-47(top view)
FB (Feedback)
The information about the regulation is provided by the
FB Pin to the internal Protection Unit and to the internal
PWM-Comparator to control the duty cycle. The FB-
Signal controls in case of light load the Active Burst
Mode of the controller.
CS (Current Sense)
The Current Sense pin senses the voltage developed
on the series resistor inserted in the source of the
integrated Depl-CoolMOS™. If CS reaches the internal
threshold of the Current Limit Comparator, the Driver
output is immediately switched off. Furthermore the
current information is provided for the PWM-
Comparator to realize the Current Mode.
GND (Ground)
The GND pin is the ground of the controller.
Figure 5
Version 1.3
+
Converter
CBulk Snubber DC Output
85 ... 270 VAC VOUT
-
CVCC
VCC Drain
6.5V Power Management Depl-CoolMOS™
RSoftS 3.25k Internal Bias 6.5V Startup Cell
Voltage
Reference
T2
SoftS T3 1V GND
Undervoltage Lockout
Representative Blockdiagram
Power-Down 15V
T1
Reset Duty Cycle Max 0.72 PWM Section
5k 8.5V
CSoftS Oscillator
VCC Duty Cycle
C1 max
& Spike
17V
G1 Blanking m
4.4V
8.0us Soft Start Soft-Start Clock
C11 Comparator
4.0V
Thermal Shutdown C7 & Gate
10
Tj >140°C G7 FF1 Driver
C2 S
4.0V 1
1 R Q &
S1 G8
G9
G2
C3
5.4V PWM
Representative Blockdiagram
6.5V
Comparator
ICE3Axxxx ICE3Bxxxx
15 Sep 2004
Representative Blockdiagram
CoolSET™-F3
CoolSET™-F3
Functional Description
3.1 Introduction
CoolSET™-F3 is the further development of the Depl-CoolMOS™
CoolSET™-F2 to meet the requirements for the lowest
Standby Power at minimum load and no load
conditions. A new fully integrated Standby Power
concept is implemented into the IC in order to keep the Power Management
application design easy. Compared to CoolSET™-F2 Undervoltage Lockout
Internal Bias
no further external parts are needed to achieve the 15V
lowest Standby Power. An intelligent Active Burst 8.5V
Mode is used for this Standby Mode. After entering this
mode there is still a full control of the power conversion 6.5V
Functional Description
Once the malfunction condition is removed, this block maximum charge current in the very first stage when
will then turn back on. The recovery from Auto Restart VSoftS is below 1V, is limited to 1.32mA.
Mode does not require disconnecting the SMPS from
the AC line
When Active Burst Mode is entered, the internal Bias is
switched off in order to reduce the current consumption
VSoftS
to below 1.05mA while keeping the Voltage Reference max. Startup Phase
active as this is necessary in this mode.
5.4V
4V
3.25k DCmax t
RSoftS T2
DC1
T3 1V DC2
SoftS
CSoftS
Soft Start Soft-Start
Comparator t1 t2 t
Gate Driver
C7 & Figure 8 Startup Phase
G7 By means of this extra charge stage, there is no delay
in the beginning of the Startup Phase when there is still
no switching. Furthermore Soft Start is finished at 4V to
C2
have faster the maximum power capability. The duty
4V cycles DC1 and DC2 are depending on the mains and
the primary inductance of the transformer. The
limitation of the primary current by DC2 is related to
VSoftS = 4V. But DC1 is related to a maximum primary
0.85V
current which is limited by the internal Current Limiting
with CS = 1V. Therefore the maximum Startup Phase
x3.7 CS is divided into a Soft Start Phase until t1 and a phase
PWM OP from t1 until t2 where maximum power is provided if
demanded by the FB signal.
Functional Description
PWM-Latch
Clock 1
Gate
Soft Start FF1
Comparator Gate Driver CoolMOS™
1 S
R &
PWM G8 Q
Comparator G9
Gate Driver
Current
Limiting
Figure 10 Gate Driver
The driver-stage is optimized to minimize EMI and to
provide high circuit efficiency. This is done by reducing
the switch on slope when exceeding the internal
Gate
CoolMOS™ threshold. This is achieved by a slope
control of the rising edge at the driver’s output (see
Figure 9 PWM Section Figure 10).
3.4.1 Oscillator
The oscillator generates a fixed frequency. The
switching frequency of ICE3Axx65x is fOSC = 100kHz (internal) VGate
and for ICE3Bxx65x fOSC = 67kHz. A resistor, a
capacitor and a current source and current sink which
determine the frequency are integrated. The charging
and discharging current of the implemented oscillator ca. t = 130ns
capacitor are internally trimmed, in order to achieve a
very accurate switching frequency. The ratio of 5V
controlled charge to discharge current is adjusted to
reach a maximum duty cycle limitation of Dmax=0.72.
Functional Description
VSense
PWM Latch
FF1
Vcsth
Current Limiting tLEB = 220ns
Propagation-Delay
Compensation
Vcsth
C10 Leading
Edge
PWM-OP
Blanking t
220ns
&
Figure 13 Leading Edge Blanking
G10 C12
0.257V Each time when the external Power Switch is switched
on, a leading edge spike is generated due to the
primary-side capacitances and secondary-side rectifier
1pF reverse recovery time. This spike can cause the gate
Active Burst 10k
drive to switch off unintentionally. To avoid a premature
Mode D1
termination of the switching pulse, this spike is blanked
out with a time constant of tLEB = 220ns. During this
time, the gate drive will not be switched off.
Functional Description
Current Limiting is now possible in a very accurate way. 3.6 Control Unit
E.g. Ipeak = 0.5A with RSense = 2. Without Propagation
Delay Compensation the current sense threshold is set The Control Unit contains the functions for Active Burst
to a static voltage level Vcsth=1V. A current ramp of Mode and Auto Restart Mode. The Active Burst Mode
dI/dt = 0.4A/µs, that means dVSense/dt = 0.8V/µs, and a and the Auto Restart Mode are combined with an
propagation delay time of i.e. tPropagation Delay =180ns Adjustable Blanking Window which is depending on the
leads then to an Ipeak overshoot of 12%. By means of external Soft Start capacitor. By means of this
propagation delay compensation the overshoot is only Adjustable Blanking Window, the IC avoids entering
about 2% (see Figure 14). into these two modes accidentally. Furthermore it also
provides a certain time whereby the overload detection
with compensation without compensation is delayed. This delay is useful for applications which
normally works with a low current and occasionally
V
1,3
require a short duration of high current.
1,25
1,2
3.6.1 Adjustable Blanking Window
VSense
1,15
1,1 SoftS
1,05
6.5V
1
0,95 RSoftS
0,9
5k
0 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 2 V
dVSense µs
dt 4.4V
1
Figure 15 Overcurrent Shutdown S1
G2
The Propagation Delay Compensation is realized by
means of a dynamic threshold voltage Vcsth (see Figure
15). In case of a steeper slope the switch off of the
driver is earlier to compensate the delay.
C3
VOSC max. Duty Cycle 5.4V
& Auto
4.8V
Restart
C4 Mode
off time G5
Active
VSense Propagation Delay t Burst
Mode
Vcsth
&
FB
G6
C5
1.32V
Signal1 Signal2 Control Unit
t
Figure 16 Dynamic Voltage Threshold Vcsth Figure 17 Adjustable Blanking Window
VSoftS is clamped at 4.4V by the closed switch S1 after
the SMPS is settled. If overload occurs VFB is
exceeding 4.8V. Auto Restart Mode can’t be entered as
the gate G5 is still blocked by the comparator C3. But
after VFB has exceeded 4.8V the switch S1 is opened
Functional Description
via the gate G2. The external Soft Start capacitor can The Active Burst Mode is located in the Control Unit.
now be charged further by the integrated pull up Figure 17 shows the related components.
resistor RSoftS. The comparator C3 releases the gates
G5 and G6 once VSofts has exceeded 5.4V. Therefore 3.6.2.1 Entering Active Burst Mode
there is no entering of Auto Restart Mode possible The FB signal is always observed by the comparator
during this charging time of the external capacitor C5 if the voltage level falls below 1.32V. In that case the
CSoftS. The same procedure happens to the external switch S1 is released which allows the capacitor CSoftS
Soft Start capacitor if a low load condition is detected to be charged starting from the clamped voltage level
by comparator C5 when VFB is falling below 1.32V. at 4.4V in normal operating mode. If VSoftS exceeds
Only after VSoftS has exceeded 5.4V and VFB is still 5.4V the comparator C3 releases the gate G6 to enter
below 1.32V Active Burst Mode is entered. the Active Burst Mode. The time window that is
generated by combining the FB and SoftS signals with
3.6.2 Active Burst Mode gate G6 avoids a sudden entering of the Active Burst
The controller provides Active Burst Mode for low load Mode due to large load jumps. This time window can be
conditions at VOUT. Active Burst Mode increases adjusted by the external capacitor CSoftS.
significantly the efficiency at light load conditions while After entering Active Burst Mode a burst flag is set and
supporting a low ripple on VOUT and fast response on the internal bias is switched off in order to reduce the
load jumps. During Active Burst Mode which is current consumption of the IC down to approx. 1.05mA.
controlled only by the FB signal the IC is always active In this Off State Phase the IC is no longer self supplied
and can therefore immediately response on fast so that therefore CVCC has to provide the VCC current
changes at the FB signal. The Startup Cell is kept (see Figure 18). Furthermore gate G11 is then released
switched off to avoid increased power losses for the to start the next burst cycle once VFB has 3.4V
self supply. exceeded.
It has to be ensured by the application that the VCC
SoftS remains above the Undervoltage Lockout Level of 8.5V
6.5V to avoid that the Startup Cell is accidentally switched
RSoftS on. Otherwise power losses are significantly increased.
5k?
The minimum VCC level during Active Burst Mode is
depending on the load conditions and the application.
Internal Bias
4.4V The lowest VCC level is reached at no load conditions
at VOUT.
Functional Description
blocks C12 by the gate G10. Maximum current can now 3.6.3 Protection Mode (Auto Restart Mode)
be provided to stabilize VOUT. In order to increase the SMPS system’s robustness
and safety, the IC provides the Auto Restart Mode as a
VFB protection feature. The Auto Restart Mode is entered
Entering Active Leaving Active upon detection of the following faults in the system:
Burst Mode Burst Mode • VCC Overvoltage
4.80V
• Overtemperature
4.00V
3.40V
• Overload
• Open Loop
1.32V • VCC Undervoltage
• Short Optocoupler
VSoftS t
Blanking Window
SoftS 6.5V Control Unit
5.40V CSoftS
RSoftS
5k
4.40V VCC
C1 &
4.4V 17V Spike
G1 Blanking
VCS t 8.0us
C11
4.0V
Thermal Shutdown
Current limit level during Tj >140°C
1.00V
Active Burst Mode
S1
0.257V
4.8V
C4 & Auto Restart
VVCC FB Mode
t G5
C3
5.4V Voltage
Reference
8.5V
Figure 20 Auto Restart Mode
IVCC t The VCC voltage is observed by comparator C1 if 17V
is exceeded. The output of C1 is combined with both
the output of C11 which checks for SoftS<4.0V, and the
7.2mA output of C4 which checks for FB>4.8V. Therefore the
overvoltage detection is can only active during Soft
Start Phase(SoftS<4.0V) and when FB signal is
1.05mA
outside the operating range > 4.8V. Therefore any
small voltage overshoots of VVCC during normal
operating cannot trigger the Auto Restart Mode.
VOUT t
In order to ensure system reliability and prevent any
Max. Ripple < 1% false activation, a blanking time is implemented before
the IC can enter into the Auto Restart Mode. The output
of the VCC overvoltage detection is fed into a spike
blanking with a time constant of 8.0µs.
The other fault detection which can result in the Auto
Restart Mode and has this 8.0µs blanking time is the
Overtemperature detection. This block checks for a
t junction temperature of higher than 140°C for
malfunction operation.
Figure 19 Signals in Active Burst Mode
Functional Description
Electrical Characteristics
4 Electrical Characteristics
Note: All voltages are measured with respect to ground (Pin 8). The voltage levels are valid if other ratings are
not violated.
Electrical Characteristics
Electrical Characteristics
Electrical Characteristics
Junction Temperature of TjCon -25 130 °C Max value limited due to thermal
Controller shut down of controller
Junction Temperature of TjCoolMOS -25 150 °C
CoolMOS™
4.3 Characteristics
Electrical Characteristics
Electrical Characteristics
Electrical Characteristics
Over Load & Open Loop Detection VFBC4 4.62 4.80 4.98 V VSoftS > 5.6V
Limit for Comparator C4
Active Burst Mode Level for VFBC5 1.23 1.30 1.37 V VSoftS > 5.6V
Comparator C5
Active Burst Mode Level for VFBC6a 3.85 4.00 4.15 V After Active Burst
Comparator C6a Mode is entered
Active Burst Mode Level for VFBC6b 3.25 3.40 3.55 V After Active Burst
Comparator C6b Mode is entered
Overvoltage Detection Limit VVCCOVP 16.1 17.1 18.1 V VFB > 5V
VSoftS < 4.0V
Thermal Shutdown1) TjSD 130 140 150 °C
1)
The parameter is not subject to production test - verified by design/characterization
Note: The trend of all the voltage levels in the Control Unit is the same regarding the deviation except VVCCOVP
and VVCCPD
Electrical Characteristics
Electrical Characteristics
1)
Measured in a Typical Flyback Converter Application
Outline Dimension
5 Outline Dimension
PG-DIP-8-6
(Leadfree Plastic Dual
In-Line Outline)
PG-DIP-7-1
4.37 MAX.
In-Line Outline)
3.25 MIN.
1 4
9.52 ±0.25 1)
Index Marking
1)
Does not include plastic or metal protrusion of 0.25 max. per side
Figure 22 PG-DIP-7-1 (Leadfree Plastic Dual In-Line Outline)
Dimensions in mm
Outline Dimension
P-TO220-6-46 9.9
A
4.4
(Isodrain I2Pak Package) 7.5 1.3 +0.1
-0.02
6.6
B
(0.8)
10.2 ±0.3
0.05
9.2 ±0.2
12.1±0.3
8
1)
6.6
B
15.6 ±0.3
17.5 ±0.3
13
3.7 -0.15
0.05
9.2 ±0.2
1)
8.6 ±0.3
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