IN SALAH GAS PROJECT

ENGINEERING PROCUREMENT & CONSTRUCTION PHASE

PIPING AND VALVE MATERIAL SPECIFICATION

1 19/08/04 As Built P. McKelvey N. Allwood J. Hobbs

0 26/06/03 Issued for E. Dyer A. Fowler J. Hobbs

Construction

G 23/07/02 Issued for Design R. May A. Fowler J. Hobbs

E. Dyer

F 26/04/02 Re-issued for R May J James J Hobbs

Client Approval
A Fowler

E 26/10/01 Re-issued for R May J James J Hobbs

Client Approval
A Fowler

D 20/06/01 Re-issued for P McKelvey J James J Hobbs

Client Approval
S Cook

C 01/02/01 Re-issued for P McKelvey J James J Hobbs

Client Approval
S Cook

B 30/06/00 Issued for Client P McKelvey JJ / SC J Hobbs

Approval

A 15/06/00 IDC P McKelvey J J / SC

Rev. Date Reason for Issue Prepared By Checked By Project Approval Client Approval

Document JGC/KBR Field/Pipe Issuing Discipline System Sequential No. French Rev.
Chain Project No line Site Company Doc Type No Translation
Reference Element
Area Code

Custodian 6683 UU00 -B- LMSM - 000 - 0001 1

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CONTENTS

REVISION INDEX

ABBREVIATIONS

HOLDS

1.0 SCOPE

2.0 DESIGN PRINCIPLES

2.1 DESIGN CODES
2.2 DESIGN VALUES
2.3 BRANCH FITTINGS
2.4 GENERAL PRACTICES

3.0 REFERENCES TECHNICAL SPECIFICATIONS CODES AND

STANDARDS
3.1 CODES AND STANDARDS

4.0 SUMMARY OF INSTRUMENT CONNECTIONS

5.0 BRANCH TABLE

6.0 ADDENDA

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REVISION INDEX

PIPE CLASS ISSUE ISSUE ISSUE ISSUE ISSUE ISSUE

DATE DATE DATE DATE DATE DATE
15thJUNE 30thJUNE 1ST FEB 01 20th JUNE 26th OCT 26th APR
00 00 01 01 01
REVISION REVISION REVISION REVISION REVISION REVISION
1CA A B C D E F
1CD A B C D E F
1CE A B C D E F
1DA A B C D E F
1GA A Deleted B C D E
1LA A B C D E F
1LAF1 A B
1LAF2 A Deleted
1LAF3 A Deleted
1LAF4 A Deleted
1LB - - A B C D
1LC - - A B C D
1PA - - A B C D
1PB A B C
1SA - A B C D E
1SB A Deleted
1SC A Deleted
3CA A B C D E F
3CB - A B C D E
3CBN - - A B C D
3CC - A B C D E
3LA A B C D E F
3LAF1 A B
3SB A B C D E F
6CA A B C D E F
6CB A B C D E F
6CBA A B C
6CBN A B C
6DA A B C D E F
6LA A B C D E F
6LBN A B C
6SB A B C D E F
9CA A B C D E F
9DA A B C D E F
9DB A B Deleted
9LA A B C D E F
9LAN - - A B C D
9SB A B C D E F
15DA A B C D E F
15LA A B C Deleted
15LAN - - A B C D
15SB - - A B C D
25DA A B C D E F
25LA A B C D E F
25LAN - - A B C D
25SB - - A B C D
NSINST316 A B
SOINST316 A B
REVISION INDEX
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PIPE CLASS ISSUE ISSUE ISSUE ISSUE ISSUE ISSUE

DATE DATE DATE DATE DATE DATE
23rd JULY 26th JUNE 19th AUG
02 03 04
REVISION REVISION REVISION REVISION REVISION REVISION
1CA G 0
1CD G 0 1
1CE G 0
1DA G 0
1GA F 0
1LA G 0
1LAF1 C 0
1LAF2
1LAF3
1LAF4
1LB - 0
1LC - 0
1PA - 0
1PB - 0
1SA F 0
1SB -
1SC -
3CA G 0
3CB - 0
3CBN E 0
3CC F 0
3LA G 0
3LAF1 C 0
3SB - 0
6CA G 0
6CB G 0
6CBA D 0
6CBN - 0
6DA - 0
6LA - 0
6LBN D 0
6SB G 0
9CA G 0
9DA G 0
9DB -
9LA - 0
9LAN - 0
9SB G 0
15DA G 0
15LA -
15LAN E 0
15SB - 0
25DA - 0
25LA - 0
25LAN E 0
25SB E 0
NSINST316 - 0
SOINST316 - 0

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ABBREVIATIONS
ACR Acrylic
API American Petroleum Institute
ANSI American National Standards Institute
ASME American Society for Mechanical
Engineers
ASTM American Society for Testing and
Materials

BBE Bevelled Both Ends

BDR Binder
BE Bevelled End
BLE Bevelled Large End
BLNK Blank
BLT Bolt
BLT BNT Bolted Bonnet
BRZ Bronze
BS British Standard

CA Corrosion Allowance
CHLO Chlorite
CL Class
CPLG Coupling
CONC Concentric
CONN Connection
CORR Corrosion
CR Chrome
CS Carbon Steel

DBL Double
DUALPL Dual Plate

ECC Eccentric
EEUMA The Engineering Equipment materials
Users Association
EFW Electric Fusion Weld
ELL Elbow
EN Norm European

FIG 8 Figure of Eight

FLEX Flexible
FLG Flange
FLGD Flanged
FLR Filler
FNPT Female National Pipe Thread

GALV Galvanised
GASK Gasket
GPH Graphite
GR Grade
GR OPR Gear Operator

HD Hot Dipped
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HEX Hexagonal
HF Hard Faced
HNDWHL OPR Hand Wheel Operated
HPPE High Performance Polyethylene
HVY Heavy

IMP Imperial
INR RNG Inner Ring
INTEG Integral

JE Joint Efficiency

LFT Lift
LG Length
LP Low Pressure
LR Long Radius
LTCS or LTS Low Temperature Carbon Steel

MISC Miscellaneous
MNPT Male National Pipe Thread
MP Middle Pressure
MTD Mounted

NACE National Association of Corrosion

Engineers
NIP Nipple

OCT Octagonal
ORF Orifice
OS&Y Outside Screw and Yoke
OTR RNG Outer Ring

PATT Pattern
PBE Plain Both Ends
PDL Paddle
PE Plain End
PKG Packing
PL Plate
PLE Plain Large End
PLG Plug
POE Plain One End
PMC Piping Material Class
PPR Paper
PRESS SL Pressure Seal
PSE Plain Small End
PSTN Piston
PTFE Poly-Tetra-Fluro-Elthylene
PWHT Post Weld Heat Treatment

RED Reduc(ing) er
REINF Reinforced
RF Raised Face
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RND HD Round Head

RNG Ring
RTJ Ring Type Joint
RJ Ring Joint

SAW Submerged Arc Weld

SCH Schedule
SGL Single
SMLS Seamless
SOL Solid
SPCR Spacer
SPR Spring
SPRL WND Spiral Wound
SS Stainless Steel
STD WT Standard Weight
STL Steel
STR SM Straight Seam
SW Socket Weld
SWG Swage

UNS Unified Numbering System

TBE Threaded Both Ends

THD Threaded
TOE Threaded One End
TRUN Trunnion
TSE Threaded Small End

WDG Winding
WFR Wafer
WG Wedge
WIS Water Industry Standard
WN Weld Neck
WR OPR Wrench Operator
W/REINF With Reinforcing
W/CORR INHBTR With Corrosion Inhibitor
W/TNGD GPH With tanged. Graphite

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HOLDS

NONE

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1.0 SCOPE

1.1 This piping and valve material specification covers the piping and valve
material classes for In Salah Gas project of Algeria.

1.2 The following notes are applicable to all Piping Classes within this
specification; in the case of conflict, the Piping Class shall take
precedence.

1.3 This specification defines, by Piping Class, the material requirements for
pipe, valves, flanges, fittings and other piping components; and the
pressure / temperature limitations for these items.

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2.0 DESIGN PRINCIPLES

2.1 Design Codes

• Pressure / temperature ratings of flanged components in sizes 1/2”

through 24” are in accordance with ASME B16.5. Pressure /
temperature ratings of flanged components in sizes larger than 24”
are in accordance with ASME B16.47 Series “A”, unless otherwise
specified in the individual Piping Classes. Pressure is indicated in
Barg.

• All piping component wall thicknesses specified in the individual

Piping Classes are calculated in accordance with ASME B31.3,
based on the internal design pressure and temperature of the
service limit specified in the individual piping class. Where systems
are subject to vacuum conditions, calculations to verify wall
thickness will be carried out during detailed design and
engineering.

• Nominal sizes and wall thicknesses of pipe, as specified in the

Piping Classes, are in accordance with ASME B36.10M and ASME
B36.19M. Tolerances on pipe wall thicknesses, used in
calculations, have been derived from the relevant API and ASTM
codes.

• Buttweld fittings such as Weldolets not covered by ASME B16.9

shall be determined during detailed design and engineering.

• In piping classes where valves with soft (resilient) seats are

specified, design limits have been adapted in order to cope with
pressure-temperature ratings as defined in the applicable valve
standard, as listed in Section 3.1

• In each piping class a note indicates on which code the design

limits are based. Piping materials in low temperature service shall
meet the requirements of ASME B31.3

• Where the Materials Selection Philosophy UB00-B-PPTN-000-0001

has deemed necessary, piping classes have been developed to
comply with NACE MR-01-75

2.2 Design Values

Deleted

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2.3 Branch Connections

• Reinforcement requirements for 90 deg. branch connections have

been calculated with reference to the design limits of the piping
class in accordance with ASME B31.3, paras 304.3.2/3.
Consideration shall be additionally given to externally applied
forces and moments.

• In each piping class a diagram is given in order to select the correct

branch connection, suitable for the design limits of the class

• Branch connections with reinforcing pads or ‘OLETS’ shall be used

in lieu of equal and reducing tees on, drains, traps, vents, laterals,
and where dimensions limit the use of equal and reducing tees.

• Reinforcement pads for branch connections shall be verified during

detailed design and engineering, considering internal / external
pressure, external forces and moments, etc.

• Branch connections in vibrating service shall be kept as short as

possible to minimise the vibrational moment arm. Large masses
such as relief valves or double block valves will be suitably
supported.

2.4 General Practices

2.4.1 Pipe, valves, and fittings in sizes 1-1/4”, 2-1/2”, 3-1/2”, 5”, and 22” shall not be
used.

2.4.2 For nominal pipe sizes, valves and fittings, the inch indication shall be used in
the Piping Classes.

2.4.3 All bending shall be in compliance with the ASME B31.3.

2.4.4 The stud bolt length shall be calculated in accordance with ASME B16.5.
Where spectacle blinds, etc., are installed, the stud bolt length shall be
increased by the thickness of such devices and the extra gasket.

2.4.5 The use of asbestos in the manufacture of gaskets or packing material

is strictly prohibited.

2.4.6 A summary of the various instrument connections on piping and equipment is

provided in Section 4.

2.4.7 Vent and Drain arrangements not shown on P & I D’s are generally as
follows:
Vent Nipoflange + Blind Flange
Drain

For CL300 and Lower class : Threadolet + Plug to be seal welded after test.

Components to be included in Piping Classes.

2.4.8 Raised Face Flanges

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Where “smooth” is specified for a flange surface finish, the range of

acceptance shall be 3.2µm to 6.3µm with a surface roughness conforming to
ASME B46.1

3.0 REFERENCE TECHNICAL SPECIFICATIONS, CODES AND

STANDARDS

3.1 Codes and Standards

The latest editions of the standards listed in this section are to be used as of
March 20th 2000, with exception of ASME B31.3 related to low temperatures
and the use of ITCS materials.

ASME / ANSI AND ANSI

B1.1 Unified Inch Screw Threads

B1.20.1 Pipe Threads, General Purpose (inch)
B16.5 Pipe Flanges and Flanged Fittings
B16.9 Factory-Made Wrought Steel Buttwelding Fittings
B16.10 Face-to-Face and End to End Dimensions of Valves
B16.11 Forged Fittings, Socket-Welding and Threaded
B16.20 Metallic Gaskets for Pipe Flanges Ring-Joint, Spiral-
Wound and Jacketed
B16.21 Non-metallic Flat Gaskets for Pipe Flanges
B16.25 Buttwelding Ends
B16.28 Wrought Steel Buttwelding Short Radius Elbows and Returns
B16.34 Valves-Flanged and Buttwelding End
B16.36 Steel Orifice Flanges
B16.47 Large Diameter Steel Flanges
B18.2.2 Square and Hex Nuts
B31.3b Process Piping
B36.10M Welded and Seamless Wrought Steel Pipe
B36.19M Stainless Steel Pipe
B46.1 Surface Texture

API

590 Steel Line Blanks

594 Check Valves: Wafer-Lug, and Double Flanged Type
598 Valve Inspection and Testing
599 Steel and Ductile Iron Plug Valves
600 Steel Gate Valves Flanged and Buttwelding Ends
602 Compact Steel Gate Valves-Flanged, Threaded,
Welding, and Extended-Body Ends
607 Fire Test for Soft-Seated Quarter-Turn Valves
609 Butterfly Valves: Double Flanged, Lug-and Wafer Type
5L Specification for Line Pipe
6D Specification for Pipeline Valves

BS

1414 Steel Wedge Gate Valves

1868 Steel Check Valves (Flanged and Buttwelding Ends)
1873 Steel Globe and Check Valves
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5351 Steel Ball Valves

5352 Steel Gate Globe and Check Valves

MSS

SP-95 Swage Nipples and Ball Plugs

SP-97 Integrally Reinforced Forged Branch Outlet Fittings-
Socket Welding, Threaded and Buttwelding Ends

EEUMA

182 Specification for Integral Block and Bleed Valve Manifolds

For Direct Connection to Pipework

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4.0 SUMMARY OF INSTRUMENT CONNECTIONS

Details to be included in Job Notes

Instrument connections to piping shall be:

Type Size Rating

Orifice ½” Note 1)
Thermowell 1-1/2” 300# min
Pressure Indicator and 1” × 1/2” Note 1)
Pressure Transmitter (1/2” for pipe < 1”)
Analysers 1.1/2” Note 1)
Control valve/Shut off Note 4)
valve
Relief valve Inlet ; min. 150 LB RF
outlet ;min. 150 LB RF
Flow measurement
Vortex Note 1)
Orifice 300# min

Instrument connections to equipment shall be:

Type Size Rating

Thermowell 2” 300# min
Pressure Insert. Pressure 2” × 1/2” Note 1)
Gauge

DP Level Transmitter 2” Note 1)

(Diaphragm capillary type)
DP Level Transmitter 3” Note 1)
(Pad Type)
Displacer Type transmitter 2” 300# min
Tank gauging Hold Note 1)
Level gauge 2” 300# min
(Magnetic Type)
Level Gauge 2” or ¾” (Note 3) 300# min
(Glass Type)

Note:

(1) In line with the relevant pipe class

(2) Deleted

(3) 2” when connected directly to a vessel. ¾” when on a standpipe.

(4) Control valves are generally flanged globe type. Valves up to and
including 8” shall have flanges with a minimum rating of 300lb in
process service and 150lb or match pipe specifications in utilities.
Other sizes shall be to piping classification ratings.

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5.0 BRANCH TABLE

SEE INDIVIDUAL LINE CLASSES

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6.0 ADDENDA
Pipe Class Summary (PMC Index )
1CA
1CD
1CE
1DA
1GA
1LA
1LAF1
1LB
1LC
1PA
1PB
1SA
3CA
3CB
3CBN
3CC
3LA
3LAF1
3SB
6CA
6CB
6CBA
6CBN
6DA
6LA
6LBN
6SB
9CA
9DA
9LA
9LAN
9SB
15DA
15LAN
15SB
25LA
25DA
25LAN
25SB
NSINST316
SOINST316
Notes: -
1) Deleted
2) Pipe Classes, 9WAT, 15PA 15LAK, 15WAK and 15LAK for Pipelines will be
issued as part of document UC00-B-EESM-034-0001, Gathering systems
Piping and Valve Material Specification.
3) All Piping Classes begin at page 2.
4) Where higher than Class rated flanges have been included, these should be
considered to be ‘OUT OF SPECIFICATION’ and have been included for
equipment connections ONLY.
5) Where purchase descriptions are considered to be too prescriptive details of
alternatives will be included in the Requisition Specification Documents.

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 PMC INDEX

REV CORROSION PRESSURE TEMPERATURE VALVE DESIGN

STATUS PMC NO. SERVICE ALLOWANCE RATING RANGE MATERIAL TRIM CODE
(mm) (Deg C)
1CA 0 Instrument Air, Plant Air, 1.6 Class 150LB -29 / 260 Carbon 13% CR ASME
Glycol, Fuel Gas, Inert RF Steel B31. 3
Gas, Process Gas,
Process Liquid, Low
Pressure Vent / Flare
Firewater
1CD 1 Glycol, Amine Solution, 3 Class 150LB -29 / 265 CS 13% CR ASME
Carbon Dioxide RF B31. 3
1CE 0 Carbon Dioxide 6 Class 150LB -29 / 150 Carbon 13% CR ASME
RF Steel B31. 3
1DA 0 Process Gas, Process 0 Class 150LB -50 / 200 Duplex 22% CR ASME
Liquid RF Stainless Duplex B31. 3
Steel
1GA 0 Potable Water 1.6 Class 150LB -29 / 93 Carbon ASME
(Above Ground) RF Steel B31. 3
Galvanized
1LA 0 Process Gas, Process 1.6 Class 150LB -46 / 260 Low Temp TP304 ASME
Liquid, High Pressure RF Carbon B31. 3
Vent / Flare, Low Pressure Steel
Vent / Flare
1LAF1 0 Low Pressure Vent / Flare 1.6 Class 150LB -46 / 260 Low Temp TP304 ASME
Well Fluids RF Carbon B31. 3
Steel
1LB 0 Low Pressure Vent / Flare 3 Class 150LB -46 / 260 Low Temp TP304 ASME
RF Carbon B31. 3
Steel
1LC 0 Low Pressure Vent / Flare 6 Class 150LB -46 / 260 Low Temp TP304 ASME
RF Carbon B31. 3
Steel
1PA 0 Fire Water, Potable Water 0 20 BARG 1 / 60 High
Performance
(Under Ground) Polyethylene
1PB 0 Potable Water 0 12.5 BARG 1 / 60 Medium
Performance
(Under Ground) Polyethylene
1SA 0 Chemical Injection, 0 Class 150LB -100 / 265 316 TP316 ASME
Amine Solution, RF Stainless B31. 3
Carbon Dioxide, Process Steel
Gas, High Pressure Vent /
Flare, Demineralized
Water, Produced Water
3CA 0 Glycol, Fuel Gas 1.6 Class 300LB -29 / 343 Carbon 13% CR ASME
RF Steel B31. 3
3CB 0 Carbon Dioxide 3 Class 300LB -29 / 343 Carbon 13% CR ASME
RF Steel B31. 3
3CBN 0 Carbon Dioxide 3 Class 300LB -29 / 343 Carbon 13% CR ASME
RF Steel B31. 3
3CC 0 Heating Medium 1.6 Class 300LB 1 / 210 Carbon 13% CR ASME
RF Steel B31. 3
3LA 0 Fuel Gas, Process Gas, 1.6 Class 300LB -46 / 260 Low Temp TP304 ASME
Process Liquid, High RF Carbon B31. 3
Pressure Vent / Flare Steel
3LAF1 0 Fuel Gas, Process Gas, 1.6 Class 300LB -46 / 260 Low Temp TP304 ASME
Process Liquid, High RF Carbon B31. 3
Pressure Vent / Flare Steel
3SB 0 Carbon Dioxide, Process 0 Class 300LB -100 / 265 316 TP316 ASME
Gas RF Stainless B31. 3
Steel

PMC_Index REV 1.xls

 PMC INDEX

REV CORROSION PRESSURE TEMPERATURE VALVE DESIGN

STATUS PMC NO. SERVICE ALLOWANCE RATING RANGE MATERIAL TRIM CODE
(mm) (Deg C)

6CA 0 Glycol, Process Gas, 1.6 Class 600LB -29 / 260 Carbon 13% CR ASME
Process Liquid RF Steel B31. 3
6CB 0 Glycol, Amine Solution, 3 Class 600LB -29 / 260 Carbon 13% CR ASME
Carbon Dioxide RF Steel B31. 3
6CBA 0 Glycol, Amine Solution, 3 Class 600LB -29 / 260 Carbon 13% CR ASME
Carbon Dioxide RF Steel B31. 3
6CBN 0 Glycol, Amine Solution, 3 Class 600LB -29 / 260 Carbon 13% CR ASME
Carbon Dioxide RF Steel B31. 3
6DA 0 Carbon Dioxide, Process 0 Class 600LB -50 / 235 Duplex 22% CR ASME
Gas, Process Liquid RF Stainless Duplex B31. 3
Steel
6LA 0 Process Gas, Process 1.6 Class 600LB -46 / 204 Low Temp TP304 ASME
Liquid RF Carbon B31. 3
Steel
6LBN 0 Process Gas, Process 3 Class 600LB -46 / 265 Low Temp TP304 ASME
Liquid RF Carbon B31. 3
Steel
6SB 0 Carbon Dioxide, Process 0 Class 600LB -100 / 265 316 TP316 ASME
Gas RF Stainless B31. 3
Steel
9CA 0 Carbon Dioxide 3 Class 900LB -29 / 240 Carbon 13% CR ASME
RF Steel B31. 3
9DA 0 Corrosive (Well) Fluids 0 Class 900LB -50 / 135 Duplex 22% CR ASME
RF Stainless Duplex B31. 3
Steel
9LA 0 Carbon Dioxide, Well 3 Class 900LB -46 / 240 Low Temp TP304 ASME
Fluids RF Carbon B31. 3
Steel
9LAN 0 Carbon Dioxide, Well 3 Class 900LB -46 / 240 Low Temp TP304 ASME
Fluids RF Carbon B31. 3
Steel
9SB 0 Carbon Dioxide, Process 0 Class 900LB -100 / 265 316L TP316 ASME
Liquid RF Stainless B31. 3
Steel
15DA 0 Corrosive (Well) Fluids 0 Class 1500LB -50 / 204 Duplex 22% CR ASME
RJ Stainless Duplex B31. 3
Steel
15LAN 0 Carbon Dioxide 3 Class 1500LB -46 / 180 Low Temp TP304 ASME
RJ Carbon B31. 3
Steel
15SB 0 Carbon Dioxide 0 Class 1500LB -100 / 160 316 TP316 ASME
RJ Stainless B31. 3
Steel
25DA 0 Corrosive (Well) Fluids 0 Class 2500LB -50 / 144 Duplex 22% CR ASME
RJ Stainless Duplex B31. 3
Steel
25LA 0 Carbon Dioxide 3 Class 2500LB -46 / 225 Low Temp TP304 ASME
RJ Carbon B31. 3
Steel
25LAN 0 Carbon Dioxide 3 Class 2500LB -46 / 225 Low Temp TP304 ASME
RJ Carbon B31. 3
Steel
25SB 0 Carbon Dioxide 0 Class 2500LB -100 / 260 316 TP316 ASME
RJ Stainless B31. 3
Steel

NSINST 0 General 0 Instrument -100 / 343 316 TP316 ASME

316 tubing Stainless B31. 3
Steel

SOINST 0 General 0 Instrument -100 / 343 316 TP316 ASME

316 tubing Stainless B31. 3
Steel

PMC_Index REV 1.xls