Professional Documents
Culture Documents
Control Engineering June 2020
Control Engineering June 2020
net
EZ is Better!
HMIs, PLCs, Marquees, Panel PC, Software & more
Exceptionally Innovative
Top
Quality
PROUDLY
MADE Factory
IN THE
USA Direct
SINCE 1968
Great
Prices
Since
1968
www.controleng.com
DISPLAY YOUR WAY
Large, small, or no screen at all, the C-more Headless HMI lets you decide
Headless HMI
With the C-more headless HMI, you can display your
factory floor data how and where you choose. The
EA9-RHMI has all the powerful functionality of the
C-more Touch Panel HMIs, but without display size
restrictions. This HDMI-enabled device works with
televisions, monitors, projectors, and most any other
HDMI display device of any size to display real-time
operational data or messages. Use the C-more
Remote HMI mobile app or the embedded Web Server
if you prefer no local display at all.
C-more
Headless HMI
priced at:
$399.00
(EA9-RHMI)
Features include:
• All the functionality of a C-more Touch Panel without
the display size limitation
FREE
• HDMI Video/Audio output with multiple resolutions C-more Remote
• VGA 640x480, SD 720x480, XGA 1024x768, HD 1280x720 HMI App
• Compatible with ELO Resistive Touch screens Remote access and
• Multiple connections control on the go!
• Ethernet and RS-232/422/485 serial ports support Available now in
programming and device connections your app store.
• USB-B port for programming, monitoring and configuration
• USB-A port for USB HID devices such as pen drives, touch
screen displays, keyboard, mouse and bar-code scanners
• SD card slot for log files, project memory or graphic media
• Get control on-the-go with the C-more Remote HMI mobile app
Research, price, buy at:
and embedded Web Server www.automationdirect.com/cmore
• 82MB of user memory
input #1 at www.controleng.com/information
When DC power is essential,
nothing beats a RHINO.
input #2 at www.controleng.com/information
Improves
productivity
Eliminates
unplanned
stops
Increases
employee
safety
—
Condition monitoring
For mechanical components
The ABB AbilityTM Smart Sensor for mechanical products is an easy-to-use, wireless
sensor which monitors the health of mounted bearings and gear reducers. The
sensor provides warnings when health status declines, reducing the risk of
unplanned downtime. In addition, connectivity and trend data allow maintenance to
be planned proactively instead of reactively, and remote monitoring capabilities
keep employees away from areas that are difficult or dangerous to access.
new.abb.com
input #3 at www.controleng.com/information
COVER STORY:
• Top, p. 18: ESM Vol. 67
Australia helped Number 6
YourCoffee connect
customers with the
plant floor. Courtesy:
Inductive Automation
®
• Middle, p. 13: Tradi-
tional machine HMIs JUNE 2020
were used only for
visualization, but
newer products like
Adisra SmartView
support data storage ANSWERS
and analysis at the
operational edge. 13 | Create value
Courtesy: Adisra from data:
• Bottom, p. 16: To
help with precision
Using HMIs
machined aluminum as intelligent
die castings and sub- edge devices
assemblies for trans- p.13
portation, lawn and 16 | SCADA platform tools save
garden and industrial
markets, MKC chose
time and money
Ignition from Induc-
tive Automation, an 18 | Doing more with HMI/
industrial application SCADA software
platform for SCADA,
HMI, MES, and IIoT. 19 | Integrated control
Courtesy: Inductive
Automation
system can reduce
cybersecurity risk
p.18
20 | Uninterruptible power supplies reduce
machine downtime
INSIGHTS 22 | Understanding power quality and
improving manufacturing system
6 | Technology Update: Creating a safe
reliability
path to digital with open standards
24 | DCS migration and IT/OT integration oil
NEWS and gas system integration projects
8 | Ten recommended steps employers
must take before reopening due to Online extra | Top products since COVID-19 pandemic
COVID-19; Lowering risk in COVID- relate to air control, cleaning
19 new normal; Headlines online:
Protect PLCs and PACs from cyber- INSIDE MACHINES
security threats; Faculty grants for
COVID-19 research awarded M1 | Cultivating robotics and AI for
sustainable agriculture
10 | Think Again: Research says cybersecurity M3 | More answers about robotic
requires asset updates applications
CONTROL ENGINEERING (ISSN 0010-8049, Vol. 67, No. 6, GST #123397457) is published 12x per year, Monthly by CFE Media, LLC, 3010 Highland Parkway, Suite #325 Downers Grove, IL 60515. Jim Langhenry, Group
Publisher/Co-Founder; Steve Rourke CEO/COO/Co-Founder. CONTROL ENGINEERING copyright 2020 by CFE Media, LLC. All rights reserved. CONTROL ENGINEERING is a registered trademark of CFE Media, LLC used under
license. Periodicals postage paid at Downers Grove, IL 60515 and additional mailing offices. Circulation records are maintained at 3010 Highland Parkway, Suite #325 Downers Grove, IL 60515. Telephone: 630/571-4070.
E-mail: ctle@omeda.com. Postmaster: send address changes to CONTROL ENGINEERING, PO Box 348, Lincolnshire, IL 60069. Publications Mail Agreement No. 40685520. Return undeliverable Canadian addresses
to: PO Box 348, Lincolnshire, IL 60069. Email: ctle@omeda.com. Rates for nonqualified subscriptions, including all issues: USA, $165/yr; Canada/Mexico, $200/yr (includes 7% GST, GST#123397457); International air
delivery $350/yr. Except for special issues where price changes are indicated, single copies are available for $30 US and $35 foreign. Please address all subscription mail to CONTROL ENGINEERING, PO Box 348, Lincolnshire,
IL 60069. Printed in the USA. CFE Media, LLC does not assume and hereby disclaims any liability to any person for any loss or damage caused by errors or omissions in the material contained herein, regardless of whether
such errors result from negligence, accident or any other cause whatsoever.
INNOVATIONS
NEW PRODUCTS FOR ENGINEERS
44 | Mobile app for maintenance, operations
management; Loop-powered temperature transducers;
Wireless cloud display device; Power over Ethernet switch; Safety
laser scanner for mobile apps.
More New Products for Engineers: www.controleng.com/NPE
BACK TO BASICS
Control Engineering eBook
46 | Five ways digital transformation metrics series: IIoT Cloud eBook
give manufacturers more flexibility Summer Edition
Learn how the
ADDITIONAL STORIES ONLINE Industrial Internet
of Things (IIoT)
If reading from the digital edition, click on the headline to read more. and the cloud are
changing manufac-
Employee reviews: The right way and the wrong way turing in this helpful eBook. Fea-
Incorporate these six tips to improve the review process for engineering employ- tured articles in this eBook from
ees and those around them. Control Engineering and Beckhoff,
– Jon Breen, Breen Machine Automation Services InfluxData, Siemens and Wago
Separating process control and safety systems include machine retrofit benefits
Know what to separate and integrate and why is critical. Learn about safety instru- for a network, skills for the edge
mented function (SIF) and layers of protection analysis (LOPA). computing revolution and cloud-
– Scott Hayes, Maverick Technologies based analytics for manufacturing.
Learn more and register to
Seven ways automation design software helps IIoT download at
Electrical and automation design software can help with Industrial Internet of www.controleng.com/ebooks/.
Things (IIoT) automation implementations in seven ways. See product examples.
– Mark T. Hoske, CFE Media and Technology
Market survey: COVID-19 impact on China’s manufacturing Oil & Gas Engineering helps
COVID-19 is negatively affecting manufacturing in China says a Control Engineer- maximize uptime and increase
ing China April survey. Results? More automation with faster digitalization. productivity through the use of
– Aileen Jin, Control Engineering China industry best practices and new
How to tune servo systems (Part 1): Questions and answers innovations, increase efficiency
More answers regarding servo system tuning follow the March 11 webcast, which from the wellhead to the refinery
focused on how tuning a servo system can be among the most difficult PID tasks. by implementing
– Joseph Profeta, Ph.D., Aerotech automation and
monitoring strate-
COVID-19 emergency support for safety, VFDs, PLCs, more gies, and main-
System integrators can provide emergency support for automation troubleshoot- tain and improve
ing to shorten or prevent downtime, improve quality and save money. safety for workers
– Matt Ruth, Avanceon
and the work
Create history: Motion control, industrial communications environment.
Integrated automation and motion controls help to suspend, move heavy garden Read the digital
museum “clouds” using a wireless pendant. Fiber-optic, water and power cables. edition at
– Dan Thompson, igus www.oilandgaseng.com.
controleng.com provides new, relevant automation, controls, and instrumentation content daily, access to
databases for new products and system integrators, and online training.
C
ompeting in this data-driven econo-
my means organizations need to have a
clear open-strategy for technology adop-
tion and a clear vision for future systems.
Companies are trying to digitally trans-
form because of the clear benefit it provides. Accen-
ture said companies that have implemented emerging
technologies into core processes see revenue grow two
times faster than those who are not. Yet 97% of infor-
mation technology (IT) decision-makers say legacy ExxonMobil, at ARC Forum 2020, discussed its
infrastructures are holding them back; many compa- open process control pilot, using multiple ven-
nies struggle to quickly deploy new technologies. dors. Courtesy: Control Engineering
Within the context of process automation –
industries that cannot turn off factories ever – orga- automation industries for efficiency, interoperabil-
nizations often can’t take advantage of advances in ity and the ability to integrate best-in-class technol-
digital technologies due to the inability to insert ogies. Recognizing the need for collaboration, three
these advances within a facility’s infrastructure. To years ago a group of companies discussed the pos-
keep pace with the digital age, the critical infrastruc- sibility of developing an open standard for process
ture and automation industries are looking beyond automation; more flexible solutions was the driver.
today’s control systems for new, common technologies The Open Process Automation Forum (OPAF)
that can deliver uptime and take advantage of digital was born under the guidance of The Open Group.
technologies. Open standards can help. The Forum been developing a standard for the
security, interoperability and scalability of new con-
Open standards, best in class trol systems. A year ago, over 90 member organiza-
Process automation control systems are central to tions created OPAF’s O-PAS Standard, Version 1.0,
any industry required to maintain operations. These now a full standard of The Open Group.
include, among others, oil and gas, petro- and special- While industry standards for process automa-
ty chemicals, utilities, mining and metal, pharmaceuti- tion are available and fit for purpose, the O-PAS
cal, food and beverage, and pulp and paper. For most, Standard focuses on interoperability, using existing
downtime is not an option. The power generation and industry standards and adopting and adapting them
distribution industries fuel our lives. to create a “standard of standards.”
The same type of equipment and processes often are Digital technologies are the future. This is why
deployed across sectors, yet only a few suppliers pro- we’re already seeing end-user and supplier orga-
M More
ANSWERS
KEYWORDS: Open process
vide relevant services. These suppliers have
a complete “stack,” running from a device to
providing information to a separate plan-
nizations work with peers to agree on technical
standards that are open and based on common
interfaces. This will make it easier and cheaper to
ning system. These systems are proprietary replace and repair control systems and to reduce
standards, interoperability
and cannot be easily replaced, creating ven- operational costs. It will be easier for digital trans-
Finding common ground, best
in class process automation dor lock-in. Digital transformation can be formation initiatives to be done at a low cost and
Process automation cost limited if innovations aren’t provided by the with minimal disruption.
savings and efficiency are goals. current supplier. Work continues. More companies are expected
Organizations seek common technolo- to follow the first, who are already looking to open
CONSIDER THIS
gies that can help balance requirements for standards to help improve operational efficiency
If today’s industrial standards
efforts lead to interoperability, will uptime, security and safety with the need to and ease digital complexity. A safe path to digital
you help? take advantage of digital innovation. Digital unlocks significant cost savings and efficiency for
transformation does not require a “rip and the process automation industry. ce
ONLINE
replace” approach. Organizations improve
If reading from the digital
edition, click on the headline for the functional capabilities of the facility and Ed Harrington is forum director, Open Process Auto-
more resources. move to a new software environment that mation Forum, The Open Group. Edited by Mark T.
www.opengroup.org/forum/ extends life of traditional legacy systems. Hoske, content manager, Control Engineering, CFE
open-process-automation-forum Many commonalities exist in process Media and Technology, mhoske@cfemedia.com.
seweurodrive.com / 864-439-7537
input #5 at www.controleng.com/information
INSIGHTS
NEWS
C
ountries are looking to get back to work and that means manufacturers are
contemplating starting up processes they slowed down to a snail’s pace or
returning idled plants to operation, but in the wake of tragic incidents that
occurred in India recently, this a time to make all the right decisions. Whether it is Headlines
restarting production or ensuring workers remain safe and virus free at the office,
safety issues will remain top of mind in the coming months.
online
“For many people this is a ‘first’ in many ways,” said Steve Elliott, senior Register for the weekly COVID-19 engineer-
director – marketing and a safety expert at Schneider Electric. “Not just com- ing alert newsletter at www.controleng.com/
ing to terms with the new ways of working together, but a ‘first’ having to restart covid19newsletter as well as other editorial
operations after an enforced shutdown. And some things just can’t be done newsletters from Control Engineering.
‘remotely.’ Make sure that everybody fully understands the inherent risks of the Control Engineering also has a COVID-19
facilities and their operations before starting,” Elliott said. and coronavirus sub-channel with the latest
For manufacturing, “if you have three shifts, there are employees using the stories on the pandemic. www.controleng.
same workstations, now employers are having to contemplate how to clean and com/manufacturer-health-wellness/
sanitize workstations at turnover,” said Eric Glass, senior risk and safety advisor Protect PLCs and PACs from
for building life and safety technologies at UL. “We need to look at what needs to cybersecurity threats
be done. That is what is going on right now. They are trying to figure out how to Protecting programmable logic controllers
operate in this new normal.” That new normal may include a staggered approach. and programmable automation controllers
“There is a methodical approach many industries are using,” Glass said. from security threats begins before an attack.
“Overall, most industries are doing a very good job of regulating themselves.
Faculty grants for COVID-19
They understand the dangers of COVID-19. I think you will see staged approach- research awarded
es throughout the country. The speed of that will vary. I have not seen a company Rice University researchers received grants
yet that said we are going back 100% (right away).” to research COVID-19 effects and develop
However it’s done, Glass said safety has to be top of mind all the time. “The mitigation technologies and protocols.
absolute first and most important step you can take as an employer is to ensure
your employees returning to work understand the hazards related to COVID-19 University helps manufacture PPE, medi-
and what their responsibilities are when they return to the workplace.” cal devices for COVID-19 pandemic
- Gregory Hale, ISSSource Texas A&M University and the Texas A&M
Engineering Experiment Station are helping.
re
mINoCHINA
C-MADE
Exceptionally
IN THE
USA
SINCE 1968
Top Quality
Innovative Products
FactoryDirect Great
Design & Mfg. of Top Quality
@Great Prices Prices
Automation Products Free Tech/App Support
Since 1968
1-877-774-3279 * All product names, and registered trademarks are the property of their respective manufacturers or
legal holders. EZAutomation disclaims any proprietary interest in the marks or names of others.
EZ is Better!
INSIGHTS
NSIGHTS
THINK AGAIN: CYBERSECURITY ®
T
Suzanne Gill, Control Engineering Europe
hose answering the 2020 Control security within the organization for 65% suzanne.gill@imlgroup.co.uk
Engineering cybersecurity survey of respondents. The next greatest con- Ekaterina Kosareva, Control Engineering Russia
ekaterina.kosareva@fsmedia.ru
said, in a significant shift, the cerns were network devices and wireless Agata Abramczyk, Control Engineering Poland
age of existing assets is the high- communication devices. agata.abramczyk@trademedia.pl
est risk factor at 67%. In a similar 2016 Vulnerable components: Of the Lukáš Smelík, Control Engineering Czech Republic
lukas.smelik@trademedia.cz
cybersecurity survey, age of existing assets respondents, 39% said they are aware
Aileen Jin, Control Engineering China
was 46% (third) in 2016. In 2016, the lack of zero malicious cyber incidents in the aileenjin@cechina.cn
of appropriate technologies and lack of past 24 months while only 9% said they
training or enforcement relat- are aware of more than five Editorial Advisory Board
www.controleng.com/EAB
ed to technologies were tied for malicious cyber incidents in Doug Bell, president, InterConnecting Automation,
first at 53%. the past 24 months. www.interconnectingautomation.com
With more remote opera- Malicious incidents: The David Bishop, president and a founder
tions related to the COVID-19 largest share of respondents, Matrix Technologies, www.matrixti.com
Daniel E. Capano, senior project manager, Gannett Fleming
pandemic, and as manufac- 40%, said cyber incidents they Engineers and Architects, www.gannettfleming.com
turing retools to lower human were aware of were accidental Frank Lamb, founder and owner
risk while ramping up again, infections; while only 22% said Automation Consulting LLC, www.automationllc.com
cybersecurity remains a con- Mark T. Hoske, were targeted in nature. Joe Martin, president and founder
Martin Control Systems, www.martincsi.com
cern. Data was collected Feb. 7 Content Manager Accidental incidents: More Rick Pierro, president and co-founder
through March 5. than half of the respondents Superior Controls, www.superiorcontrols.com
said they were allowed to report Mark Voigtmann, partner, automation practice lead
Faegre Baker Daniels, www.FaegreBD.com
Cybersecurity research: cyber-related incidents, and they did.
threats, vulnerabilities, training Of the respondents, 20% said they were CFE Media Contributor
Threat levels: Perceived cybersecurity allowed and did not report the incident. Guidelines Overview
threats within respondents’ organizations Incident response team: An operat- Content For Engineers. That’s what CFE Media
stands for, and what CFE Media is all about –
were 3% severe and 73% high or moderate. ing operational incident response team engineers sharing with their peers. We welcome
Perceived severity remains the same within was present in the organization for 50% content submissions for all interested parties in
engineering. We will use those materials online, on
margins of error for each study: 25% high, of the respondents; however, about a our website, in print and in newsletters to keep
48% moderate, 22% low, 3% severe. third (34%) said their organization does engineers informed about the products, solutions
and industry trends.
Most concerning threat: The most not have such a response team. www.controleng.com/contribute explains how
concerning threat to control systems is Training to identify things that may to submit press releases, products, images and
graphics, bylined feature articles, case studies, white
malware from a random source with no indicate a cyber incident or attack was papers, and other media.
specific connection to our company or received by 64% of respondents. Train- * Content should focus on helping engineers solve
problems. Articles that are commercial or are critical
industry. The least concerning threat was ing about who to contact during a cyber of other products or organizations will be rejected.
an inside, intentional threat. incident or attack was received by 50% of (Technology discussions and comparative tables may
be accepted if non-promotional and if contributor
Greatest concern: Computer assets respondents, and 49% said they receive corroborates information with sources cited.)
running commercial operating systems training on identifying social engineering * If the content meets criteria noted in guidelines,
expect to see it first on our Websites. Content for our
are the greatest concern regarding cyber- attacks. Training on any of these topics was e-newsletters comes from content already available on
not received by 14% of respondents. our Websites. All content for print also will be online.
M More
All content that appears in our print magazines will
Think again about opportunities for appear as space permits, and we will indicate in print
upgrades and how to decrease risk from if more content from that article is available online.
INSIGHTS
NSIGHTS remote workers even as more manufactur- * Deadlines for feature articles intended for the print
magazines are at least two months in advance of the
See graphics on cybersecurity risk factors ers and engineering businesses restart. ce publication date. Again, it is best to discuss all feature
articles with the appropriate content manager prior to
and link to the full report online. submission.
www.controleng.com/research Mark T. Hoske, mhoske@cfemedia.com Learn more at: www.controleng.com/contribute
input #7 at www.controleng.com/information
| EC11-16USA |
Many-core power,
DIN rail form factor
Powerful Embedded PC series offers up to 12 CPU cores
with advanced Intel® Xeon® D processors
www.beckhoff.us/Many-Core-CX
The Embedded PCs from the CX2000 series set new performance standards for DIN rail
mounted controllers. With 4, 8 or up to 12 cores, task cycle times of 100 μs per core and an
extended operating temperature range of -25 °C to +50 °C, these compact Embedded PCs
offer a significant performance boost. The result: minimal hardware footprint and the highest
controller performance available on DIN rail – ideal for high-performance automation and
motion control applications.
CPU variants
CX2042: Intel® Xeon® D-1527 2.2 GHz, 4 cores
CX2062: Intel® Xeon® D-1548 2.0 GHz, 8 cores
CX2072: Intel® Xeon® D-1567 2.1 GHz, 12 cores
Main memory: 8 GB DDR4 RAM up to max. 32 GB DDR4 RAM
Graphic card: separate GPU, 2 GB GDDR5
Interfaces: 2 x Gbit Ethernet, 4 x USB 3.0, 1 x DVI-I, 1 x multi-option
I/O: modularly extendable with Beckhoff Bus Terminals and EtherCAT Terminals
input #8 at www.controleng.com/information
ANSWERS
COVER: MORE THAN HUMAN-MACHINE INTERFACES
Marcia Gadbois and Chuck Kelley, Adisra
H
uman-machine interface (HMI) soft-
ware can be used to create value from
the rapidly increasing amount of
industrial data. Devices of all types
continue to add sensors. More sen-
sors, naturally, leads to more data collection. The
exponential growth for industrial systems is outpac- COVER figure 1: Traditional machine HMIs were used only for visual-
ing available network bandwidth. Much of this data ization, but newer products like Adisra SmartView support data stor-
remains an untapped source from machines and pro- age and analysis at the operational edge. Images courtesy: Adisra
cesses, but gaining access to this data is crucial for
obtaining valuable business insights. turing or predict the health
An emerging possibility is to mine this data using of a critical piece of equip-
human-machine interface (HMI) software deployed ment. Machine-learning
near the source. This calls for the HMI’s role to models perform best when
evolve from being only a basic visualization tool to an supplied with large quan-
enhanced role as an intelligent edge-located data col- tities of high-fidelity data.
lector and machine-learning processor. Predictive maintenance is
possible when these mod-
New roles for HMI software els detect deviation from
HMI software hosted on edge devices need to keep a common behavior and
pace with the ever-growing requirements for how data indicate a possible impend-
need to be acquired, parsed, mined and refined. The ing failure, which could result in downtime. Figure 2: Edge-located
sheer volume of data being collected means advanced HMIs are well posi-
analytics and machine learning at the operational edge HMI analytics, anomaly detection tioned to perform
needs to play an important role in the overall digital Advanced analytics are possible with modern analytics and quickly
transformation plan for smarter operations. HMIs. Much of the world’s data is streaming and deliver indications and
HMIs have often worked with data sources such as time-series data where anomalies provide signif- alarms to users.
programmable logic controllers (PLCs) and sensors. icant information indicating critical situations.
Traditionally, HMIs were used as a visualization tool There are numerous use cases for anomaly detec-
and sometimes as a data collector viewed on a ded- tion, including preventative and predictive mainte-
icated control panel, mobile device or web browser. nance, fault detection and monitoring.
Modern HMIs still need to perform these roles, but Anomalies are defined as a point in time where
they must collect data in real time, store it locally for the behavior of the system is unusual and quite dif-
further analysis and use the data to find patterns and ferent from past behavior. Anomalies can be spa-
inferences to make predictions (Figure 1). tial, meaning the value is outside the typical range,
HMIs are evolving as a source of data for real-time or temporal where the value isn’t outside the typical
machine-learning execution. Time-series process data range but the sequence in which it occurs is unusu-
must be correlated with alarm and event record data al. State labels can be associated with anomalies and
to train machine-learning models. This allows these can classify them as temporal or spatial. The alarm
models to detect the quality of a product in manufac- system also can assign weighted values to predict
SHU&KDQQHO3RVVLEOH±
/RZHVW&RVWLQ,QGXVWU\
M More
ANSWERS
KEYWORDS: human-machine interface,
8SWR&KDQQHOVLQ´ HMI, edge analytics
,QVWUXPHQWDWLRQ5DFN HMIs can send and retrieve high volumes
of information from edge devices and act
$SSOLFDWLRQ6RIWZDUHIURP more as machine-learning tool.
$FFXUDF\ ONLINE
9UPV&KDQQHOWR%XV Read this article online for more on:
,VRODWLRQ -4 ways to verify industrial data quality
-How to build a machine- learning model
3,'6RIWZDUH&RQWURO -Modern HMI architecture, edge analytics
8SWR/RRSVZLWK5H'$4®6KDSH -The need to filter industrial data.
8QOLPLWHG/RRSVZLWK,3(PRWLRQ
CONSIDER THIS
±&WR&2SHUDWLQJ What benefits could your plant derive from
7HPSHUDWXUH Instrument Class® Signal Solutions the modern HMI?
EBUBGPSUIDPNt
14 " June 2020 CONTROL ENGINEERING
input #9 at www.controleng.com/information
The Future of Edge Computing
is Here!
New research from Stratus Technologies and CFE Media shows
that we are approaching the tipping point for Edge adoption.
9MJNSYWTIZHYNTSTK*ILJ(TRUZYNSLNXYMJRTXYXNLSNܪHFSYUQFSYܫTTW
advancement since the introduction of SCADA 30 years ago.
Ѭ9MJYTU*ILJ(TRUZYNSLFUUQNHFYNTSX
43%
see Edge as a DOWNLOAD
great leap forward YOUR FREE COPY
TODAY!
Stratus.com/TrendReport
U
sers who want to make data-driv-
en decisions need a lot of data. Madi-
son-Kipp Corp. (MKC) implemented
a new system for supervisory control
and data acquisition (SCADA) and has
had access to more data than previously to accelerate
problem solving. With new insights into processes,
the company raised productivity, lowered costs, and
shared more information with customers.
Based in Madison, Wis., MKC makes precision COVER: To help with precision machined aluminum
machined aluminum die castings and subassemblies die castings and subassemblies for transporta-
for the transportation, lawn and garden and industri- tion, lawn and garden and industrial markets,
al markets. After looking at several possible SCADA MKC chose Ignition from Inductive Automation,
software packages, MKC chose a web-based platform an industrial application platform for SCADA, HMI,
that provides unlimited licensing and interoperabil- MES, and IIoT. Courtesy: Inductive Automation
ity, which helps MKC with numerous projects. The
company uses it for central SCADA, human-machine
interface (HMI), control of edge clients, part tracking, vice president of operations for MKC. “We have
part history, reporting, alarms, alarm history, transac- to keep ahead of our competitors in many differ-
tion management, API access, predictive control for ent areas. Using this software and taking real-time
HVAC, text notifications and other applications. data from our processes helps us understand our
The software platform can connect to almost data — which helps us make better decisions.”
anything, which eliminates numerous proprietary With real-time data from the SCADA system tied
roadblocks. “The platform has filled a void for us into MKC’s continuous improvement process, prob-
between multiple manufacturers and platforms,” lem-solving goes much faster, Johnson said. “We did
said Jay Sandvick, senior automation controls engi- this with a customer. We were able to double our
M More
ANSWERS
neer at MKC. “It’s given us interoperabil-
ity that we didn’t believe we could have.
We now have accessibility to data streams
throughput in less than a month. It was very quick,
and our customer was very happy with the results.”
The new SCADA system has made a big dif-
KEYWORDS: SCADA, system we didn’t have before. And we have the ference throughout MKC. “Some of the results we
integration ability to generate seamless reports from have are in the cost savings realm, and we’ve also
Madison-Kipp Corp. machines that were previously thought seen improved efficiency,” Johnson said. “Before,
implemented a new SCADA unconnectable.” engineers had to collect data on their own. This
platform for more data access.
Equally important is the ability to have would take a long time. Now we’re able to pull
Benefits included providing
customers with more information, numerous systems on one platform — a that data in and look at it and solve problems very
more programming languages big improvement over what MKC had in quickly.”
and improved interoperability. the past. “I can’t train over 150 mainte- Based on the positive results, MKC plans to
ONLINE nance personnel in 30 software platforms expand its use of the SCADA platform. “Strategic
Read this article online for: and keep everyone relevant and current,” initiatives are vitally important for any organization,”
-Platform interoperability Sandvick said. “Now we have a single plat- Johnson said. “When we set our initiatives for 2020
provides opportunity form that everyone can learn, including on the technology side, this software is one of those
-Customers see data too online and at their own pace. It’s been an strategic initiatives that’s going to help move us for-
-Real-time graphic display. exceptional increase in our productivity.” ward this year.” ce
CONSIDER THIS
SCADA migration; think bigger Jim Meyers is communications manager at Inductive
What is the one feature you’d
like most if your company The transition is aligned with the com- Automation. Edited by Chris Vavra, associate editor,
installed a new SCADA system pany’s larger objectives. “Technology is Control Engineering, CFE Media and Technology,
and why? very important to us,” said Bill Johnson, cvavra@cfemedia.com.
OPC UA
Means it is IIoT ready
Web Server
Monitoring and Control
For Unlimited Remote access
H
uman-machine interface (HMI) and calculations; 4) Getting data to more people; 5)
supervisory control and data acquisi- Leveraging mobile devices; and 6) Linking plants
tion (SCADA) systems are crucial for and people.
industrial organizations. SCADA, in SCADA is excellent at communicating with
A
s more organizations embrace digital
transformation, they have come to see
how integration is critical for security,
efficiency and scaling. That same line
of thinking applies to the most critical
systems in the plant—the basic process control sys-
tem (BPCS) and safety instrumented system (SIS).
Many organizations think it’s more secure to “sep-
arate” control and safety systems with an interfaced
architecture to avoid “putting all their eggs in one Figure 1: An interfaced architecture requires defending both the DCS
basket.” Having more “baskets” means increasing the and SIS and can leave vulnerabilities in the engineered interface.
potential exposure to risk. The key is not the number Graphics courtesy: Emerson
of baskets, but how well each basket is protected.
It is easier and more secure to integrate the safe-
ty and control systems, and then properly defend
the overall architecture. Integration does not elimi-
nate the separation between the distributed control
system (DCS) and SIS. The SIS and DCS are still
separate, but security is simplified.
W
ithout unknowns in the design, number of machines that reliable, uninterrupted
commissioning and operation of power has grown. Most contemporary machines col-
machines, there would be little use lect and transmit data to measure performance, send
for automation and controls engi- alerts and complete track and trace for industries
neers, who want to build reliable, dependable sys- such as pharmaceuticals, food processing, packag-
tems, despite environmental conditions. ing and intralogistics.
However, unplanned downtime due to improp- In an e-commerce or distribution center appli-
er controller shutdown should not be one. Today’s cation, for example, abrupt shutdown could cause
uninterruptible power supply (UPS) technologies, a conveying, sortation or automatic storage and
which enable proper machine shutdowns and allow retrieval (ASRS) system to lose track of packages and
controllers to save projects and recipes when power products, leading to incorrect shipments and costly
failures or other issues occur, allow machine builders returns. It also could lead to corrupted files and pro-
to plan for the unknown. grams on the machine controller, which would delay
restart once power is restored.
How UPS help machine applications Machine builder original equipment manufactur-
In the past, industrial UPS technologies were ers (OEMs) know their facilities and the reliability of
viewed as luxuries reserved for the most critical their electric utilities. Machines may be shipped to
applications. Today, that view has changed as the where the power reliability is unknown. Some areas
Skorpion Switches
7ZR'RRU7\SH:DOOPRXQW
8/&6$ZDWHUSURRI7\SHDSSURYDOV
+HDY\GXW\JDXJHFRQVWUXFWLRQ
SRLQWODWFKLQJZLWKSDGORFNDEOHKDQGOHV
5HPRYHDEOHFHQWHUSRVWIRUIXOOSDQHODFFHVV
VWDQGDUGVL]HVDYDLODEOHIURPVWRFN
)XOOWHFKQLFDOGHWDLOVDQG&$'¿OHV
KDPPIJFRPSURGXFWKQZP
Visit hammondmfg.com
tR¿QGD+DPPRQGHQFORVXUHGLVWULEXWRU Quality Products. Service Excellence.
(716)630-7030 | sales@hammfg.com
D
esign options for industrial controls using a battery-based uninterruptible power supply
can provide built-in robustness to (UPS), these require regular maintenance checks and
voltage sags. The controls already have full battery replacement after three to four years for
capabilities installed and don’t require lead-acid batteries. Newer technologies such as lithi-
after-the-fact voltage sag mitigation um-ion-based UPS units tout battery lifespans in the
for defense against the effects of voltage sags. seven to eight-year range. “Battery-less” mitigation
Parts 1 and 2 of this article series explained and options need little or no maintenance, operate better
described the origins of industrial process sensi- in elevated temperatures, and do not require battery
tivity to power quality (PQ) events, or variations replacement. These may operate for 10 to 15 years.
in the electrical power supply – specifically, volt- Control circuits may be designed to be more
age sags – as well as retrofit methods of mitigat- robust by requiring the incorporation of voltage
ing those variations and help sensitive processes sag standard-compliant components – SEMI F47
remain operating despite those events. or IEEE Std 1668, or by requiring through the pur-
chase order the entire process be compliant to those
Main shutdown cause: Sags standards without requiring a battery-based UPS to
Voltage sags are the main culprit maintain. The controls may be most robust by using
M More ANSWERS
involved with industrial process shut
down incidents – the 120-volt control cir-
cuit being most sensitive to voltage sags.
only dc components supplied by a three-phase, uni-
versal-input dc power supply operated at the highest
input voltages in its range, and at less-than full load.
KEYWORDS: power supplies,
voltage sags Most voltage sags have sag magnitudes By keeping the control voltage up, the RUN signal
Design options for industrial (voltage remaining) at or above 50% of to an ASD may be maintained, yet the drive may shut
controls can provide built-in nominal with durations at 0.5 seconds or down for dc bus undervoltage. Most modern drives
robustness to voltage sags. less. Within the control circuit, several have adjustable parameters that may allow the drive
ONLINE individual components common to most to ignore the voltage sag for a period of time until
This article online has links to controls could be causing the controls, full input voltage returns if enabled. These parame-
parts 1 and 2 of this series, 3 and thus the process, to shut down. These ters may not be enabled by the manufacturer.
other figures and more on: components are often the PLC, its I/O, dc Several methods of improving the voltage sag sen-
-Effective use of existing power supplies, ac “ice cube” relays and sitivity of industrial controls can make industrial pro-
PQ standards
contactors, and adjustable speed drives. cess more robust to voltage-sag effects. ce
-Use of robust dc power
supplies, ac components Allowing the control circuit and the
-Adjusting ride-through process to ride through voltage sags Mark Stephens is principal project manager; Alden
parameters on motor-drive involves mitigating one or more compo- Wright is technical leader, Electric Power Research
systems nent’s sensitivities to voltage sags or prop- Institute (EPRI). Edited by Chris Vavra, associate
CONSIDER THIS ping up the voltage of the control circuit editor, Control Engineering, cvavra@cfemedia.com.
How much could more reliable for the duration of the voltage sag.
automation power quality save? While the latter may be accomplished
PQ issues and uptime
• Understand your PQ Environment –
Prescribe solutions that fit your situation
• Don’t assume battery-based UPS systems are
needed; there are other technologies
• Avoid use of sensitive ac components in controls
• Embed robustness using ac- or dc-based
controls that are compliant with IEEE 1668 or
SEMI F47.
• Utilize voltage sag ride-through settings in your
motor drive systems.
http://mypq.epri.com has tips to mitigate voltage
Figure: Example of a universal input dc sags in industrial automation systems.
control circuit design. Courtesy: EPRI
Questions?
Contact Tom Magna
System Integrator
Marketing Consultant
CFE Media
tmagna@cfemedia.com
C
ontrol system integrators Q. Describe a recent oil and gas making key decisions based on limited
answered questions for a Con- industry automation, controls, or instru- and stale information.
trol Engineering System Inte- mentation system integration project.
gration Roundtable article Q. What was project scope and goals?
on oil and gas automation and control Maverick Technologies: In moderniz-
system integration. The two projects ing its facility, a major oil and gas refiner Maverick Technologies: The multimil-
involved a distributed control system needed help migrating a legacy distributed lion-dollar, eight-year program required a
(DCS) migration, and integration proj- control system (DCS) to the same vendor’s systematic multiphase migration approach
ect for better information flow between modern DCS for multiple process units. of all process units. The team conducted a
operational technology and information RoviSys: A midstream oil and gas Level 2 front-end loading (FEL2) study to
technology. company with nearly 100 facilities spread develop a detailed overall project execution
Providing information about the proj- across a wide geography was faced with plan, +/-30% estimate and a resource-load-
ects were John Hopshire, PMP, oil and various business and operational chal- ed critical path integrated schedule for the
gas industry manager, and Bob Starkus, lenges. These challenges stemmed from program, which the customer could then
PMP, senior project manager with Mav- limited visibility and latent data access use to support funding. The goal was to
erick Technologies; and Gary Humble, across all their facilities and assets. complete the long-term multiphase migra-
director, oil and gas - RoviSys. Groups across the organization were tion with little to no disruption to produc-
Industrial automation. It’s where Sealevel got its start. Let’s start something together. SEALEVEL.COM
‘
assets like pumps, valves, metering, and
vapor recovery units. Units have real time
health checks to prevent unplanned down- Migration cutover phases during planned
time. An equipment optimization plan was maintenance and turnarounds, reduces unplanned
implemented to lower overall operating
costs by running units more efficiently. downtime to zero .... Use cases were focused on
Improper routing of products to the
wrong tank, truck or pipeline cost the scheduling and delivery optimization, predictive
’
company millions of dollars in product
recovery and regulatory fines. The solu- maintenance, and product quality.
tion delivered real time tracking of the
inventory and blending processes, auto- of the new normal. RoviSys helped identify RoviSys: Successful projects require a
matically detecting anomalies and alert- how the new solution creates a better oper- partner that addresses people, process and
ing operations. ating environment for all. technology. Technology and process are
typically the easier part of the solution. The
Q. What were project challenges? Q. Can you share positive metrics? people portion presents a different chal-
lenge, because success spans different lay-
Maverick Technologies: One main Maverick Technologies: The Maver- ers of an organization. The RoviSys team
challenge was to minimize downtime ick team has completed Phases 1 through focuses on people, starting with execu-
throughout each phase of the program. 3 of the migration project, commissioned tive commitment and identification of
RoviSys: Two challenges stand out: during a previously scheduled two‐week key stakeholders. A collaborative environ-
1. A technical challenge was data qual- turnaround, minimizing disruption to ment keeps teams motivated and engaged
ity and normalization across nearly 100 production. The customer has deemed the throughout the life of each project. ce
facilities. Most of the facilities had aging or project a success, including safety, budget
obsolete technologies, disparate technolo- and quality. The refinery readily obtained Edited by Mark T. Hoske, content manag-
gies, and inconsistent configurations and corporate approval for Phase 4 of the proj- er, Control Engineering, CFE Media, mho-
operating standards. ect, which is currently underway. ske@cfemedia.com. Maverick Technologies is
2. Another challenge was the enter- The team begins each phase of the pro- a Control Engineering content partner.
prise-wide impact to multiple different gram by conducting a Level 3 front-end
functional groups throughout the cus-
tomers organization – across OT and IT.
Development, testing, deployment and
loading (FEL3) study in order to develop
a detailed project execution plan, +/-10%
estimate, and reverse-engineering the
M More
ANSWERS
KEYWORDS: DCS migration, OT/IT system
adoption required buy in from a diverse DCS configuration. During the course integration
set of customer resources. of the FEL3 study, the team worked with A refiner’s legacy DCS system was migrated
multiple contractors to develop a base- with nearly 7,000 I/O points and connections
Q. How were project issues resolved? line scope and cost, along with appro- to more than 20 third‐party interfaces.
priate levels of progress reporting of An oil and gas company with nearly 100
Maverick Technologies: The proj- critical deliverables to support the exe- facilities had wireless instrumentation
was installed; edge devices consolidate
ect execution plan looked in-depth at the cution phase of each project. This helped information; networks were assessed and
refiner’s turnaround schedule and pro- ensure all parties stayed on track and upgraded for cybersecurity/bandwidth;
cess units. Migration cutover phases within budget. data collection, analytics, dashboarding and
were scheduled in parallel with planned RoviSys: The real time product qual- reporting software was developed; analytics
drive critical notifications and alerts.
maintenance and turnarounds, reducing ity checks and alerts have prevented off
unplanned downtime to zero. spec product and erroneous product rout- CONSIDER THIS
RoviSys: First, RoviSys developed ing, saving millions of dollars in product What system integration projects could
standard interfaces and data quality pro- recovery/disposal and regulatory fines. make you more productive?
cedures to ensure compliance and a rapid ONLINE
scale out of the solution. It was necessary Q. What were the resulting lessons If reading the digital edition, click on the
to audit each facility and develop a plan learned or advice you’d like to share? headline for more on each project.
T
he issue of agriculture sustainability is a smart grain harvesting technology.
people problem. However, it might be the “It actually uses imagery to identify when an
robots that save humanity. Automation individual kernel of corn is being damaged,” said
and artificial intelligence (AI) will help Joel Hergenreter, automation strategy lead for
relieve the effects of an aging agricultur- Deere’s Precision Farming Group. “The robotics
al workforce and a shrinking supply of field workers knows how to adjust the combine to ensure that
looking for less strenuous work. Self-driving agricul- individual kernels are not damaged going forward.”
tural machinery and autonomous drones mean farm- The S-Series appeared at the Consumer Electronics
ers can spend more time focusing on more sustainable Show in January. The gigantic multi-ton combine has
M More
ANSWERS
harvests and profits. Data mining and pre-
dictive analytics will become more common,
enabling farmers to make better decisions,
onboard robotics and AI; Deere has been self-steering
since 2003. Since AutoTrac’s introduction, Deere has
added mechanical sensors and vision sensors (camer-
KEYWORDS: robotics, maximize resources and optimize yields. as) to identify crop rows and ensure the sprayers and
agriculture, food safety
Robots and machine learning are helping harvesters drive between the rows and do not dam-
Big Data, robots help
agricultural workers with crops.
facilitate new, more sustainable agricultural age crop. Sensor fusion is used to combine the signals
Machine learning helps
methods that take farming inside to conserve from the GPS receiver, mechanical sensors and vision
robots grasp food. resources, minimize chemicals and short- sensors to automate steering. Most of the company’s
en time to market. With more sustainable, large agriculture equipment is “self-driving capable”
ONLINE fresher options from growers, greenhouses with sub-inch accuracy, increasin speed of operation
Read this article online at
www.controleng.com for more
and vertical farmers, the world’s population up to 50%, Hergenreter said. Deere AI use enables
about robots in the agriculture should be able to eat better, cleaner, smart- using 10% of previous herbicide in some applications.
industry, including: er and more affordably. Farms are becoming “The machine processes one image every 50 mil-
-Big Data, better decisions high-tech, better informed, and empowered liseconds,” Hergenreter said. It compares them to
and a better crop to produce more with fewer resources. 300,000-plus image library, targeting only weeds.
-Machine learning for grasp
planning Precision sensors, agriculture Autonomous robotic harvesting
-Improving food cleanliness John Deere is a global manufacturer of Launched in 2018, Root AI is using traditional and
and safety machinery for the agricultural, construction proprietary robotics hardware combined with sophis-
CONSIDER THIS and forestry industries with annual sales of ticated software to expand the domain where industri-
How can robots improve your $37.4 billion. The Moline-based company al robots add value. Agricultural robotics has typically
applications? providing innovative products and services involved custom equipment focused on a specific
to support those linked to the land. The 2017 task or a particular type of crop. Root puts a modu-
Deere S700 Series Combines are its latest in lar collaborative robot to work on the farm and adds
AI. Virgo, the robotic harvesting system, is a standard,
industrial-grade cobot on a mobile platform com-
bined with computer vision for sight, custom end-
of-arm tools (EOAT) for grasping a variety of fresh
produce, and onboard intelligence that enables the
unit to do dexterous work in the field.
Co-founder and CEO Josh Lessing said Root
is focused on the AI technology, Recent advance-
Self-steering com- ments in algorithms, especially computer vision
bine uses sensor software for finding individual objects in complex
fusion, robotics environments, combine with cloud communication
and artificial intelli- and machine learning to enable the robots to do
gence to automate Intuitive touchscreen displays put a wealth of physical work in complex, real-world environments.
many harvesting real-time data and analysis tools at operators’ Virgo is testing by picking ripe tomatoes in large
tasks for precision fingertips so they can monitor, adjust and learn U.S. commercial greenhouses. Other specialty crops
farming. Courtesy: from their machinery while moving through the also require incredible amounts of skilled, dexterous
John Deere/RIA field. Courtesy: John Deere/RIA labor. Variability makes automation challenging.
AT0520A-CSG
ANSWERS
INSIDE MACHINES AND ROBOTICS
Mark T. Hoske, Control Engineering
R
obotic application information about
collaborative robots, robotic motion,
automation pitfalls, power quality,
and safety follow. Information came
from presenters in the March 12 web-
cast, archived for 1 year, “Robotic applications:
What robots should and shouldn’t be doing” at
www.controleng.com/webcasts/past.
Expert speakers for the webcast were Evan Gon-
nerman, controls engineer, and Ryan Wasmund,
sales and marketing director, Concept Systems
Inc., a system integrator with industrial robotic
expertise. Also in the webcast, Control Engineer-
ing discussed survey results about robotic apps and
conducted a poll of webcast participants to learn
their reasons for the next robot purchase. Enabling robotic technologies include simula-
Additional answers from the speakers follow. tion, digital twins, machine learning, advanced
sensors and more. Courtesy: Control Engineer-
Question: How do you decide between a col- ing webcast, Robotic applications: What robots
laborative robot or traditional industrial robot? should and shouldn’t be doing
Answer: The reasons for collaborative versus avoid is a “singularity” when discussing the most
traditional industrial robots often is based around common 6-axis robotic implementations. There is
safety. If the automation tool will be used with a lot that goes into this but the 10,000-foot defini-
humans on a regular basis a collaborative robot tion of a singularity is when the fourth and sixth
may be necessary. However, if the solution requires axes of the robot are aligned. This situation can
human intervention at certain points during the cause headaches especially when precise move-
process a traditional robot can be used ments are necessary within this “zone” Besides sin-
M More
ANSWERS
with safety rated laser scanners. Collab-
orative robots typically will have lower
maximum speed profiles than tradition-
gularities, it is important to understand the reach
capabilities of the robot you are using as well as the
payload capacity as these will define certain speed
KEYWORDS: Industrial robot
applications al 5- to 6-axis robots. limitations.
Applications include robots
operating in collaborative Control Engineering: Risk assess- Q: Are there any pitfalls to watch for as we
applications. ments are needed even with collaborative gradually transition from manual to automated
Robot movement is a robots or industrial robots using sensors, process?
consideration in industrial robot
applications. software, and other padding to run in
Webcast provides more tips collaborative applications. (See more on A: Ensure that you have a solid maintenance and
and tricks related to robot and safety, online.) Other reasons for collab- support team, or that you choose an integrator that
robotic system applications. orative robot selection may include sim- can support you. The biggest issue that I have seen
CONSIDER THIS plified programming, setup, integration, has been around companies putting in automation
How are industrial robotic and resetting for other applications. without the support structure in place to handle the
implementations helping your robotic systems once they are in and running. This
workflow? Q: Are there limits in robotic move- would include maintenance, programming support,
ONLINE ments and challenges in speed control and new product integration. ce
See this webcast and other with respect to robotic movements?
robotic webcasts at Mark T. Hoske is content manager, Control Engi-
www.controleng.com/webcasts. A: The biggest robotic movement to neering, CFE Media, mhoske@cfemedia.com.
OPERATE. CONTROL.
VISUALIZE.
TOUCH PANEL 600: PLC + HMI ALL-IN-ONE
RS 232
485
AutomationDirect
1-800-633-0405 | AutomationDirect.com
input #18 at www.controleng.com/information
A DV E R T I S E M E N T
“Through the capabilities of XTS, Beckhoff once again empowers engineers and machine builders to take
leading-edge machine designs to the next step,” said Kevin Barker, president of Beckhoff Automation LLC.
“The launch of XTS in the United States will provide significant opportunities for customers in numerous
industries to boost throughput, shrink machine footprint and increase flexibility while eliminating time-
consuming mechanical changeovers. This mechatronic system will be a key innovation driver for all
companies that use it.”
Digi-Key provides 24/7 technical support, and our diverse selection and extensive inventory allow our
customers to set up even complex processes quickly. With a wealth of online tools and reference materials,
engineers can innovate faster with Digi-Key.
Inductive Automation recently announced significant improvements to three products, and a new
development resource. All four make it easier for organizations to realize their goals in digital
transformation. The four solutions relate to Ignition by Inductive Automation®, an industrial application
platform with tools for building HMI, SCADA, and IIoT solutions.
New and Improved Products for Ignition Edge - Ignition Edge is a line of lightweight, limited
Ignition software solutions designed for embedding into field and OEM devices at the edge. With new
products recently added, the lineup includes Ignition Edge Panel, Ignition Edge Compute, Ignition Edge
Sync Services, Ignition Edge EAM (Enterprise Administration Module), and Ignition Edge IIoT. For more
information, visit inductiveautomation.com/ignition/edge.
Expansion of the Ignition Onboard Program - The Ignition Onboard program now provides
easier access to industrial hardware that comes with Ignition already installed, configured, and licensed.
Numerous device manufacturers are embedding Ignition and Ignition Edge into their devices — including
Advantech, OnLogic, Opto 22, and more. For more information, visit inductiveautomation.com/onboard.
Improvements to the Ignition Perspective Module - The Ignition Perspective Module now has
more features to help turn data into smart industrial applications. It lets users easily build mobile industrial
applications in HTML5 for monitoring and control of their processes directly from their mobile phones.
For more information, visit inductiveautomation.com/ignition/modules/perspective.
A New, Free Resource for Developers: Ignition Exchange - Ignition Exchange is a new, online
space where developers can get free, time-saving Ignition resources provided by Inductive Automation
and the Ignition community. For more information, visit inductiveautomation.com/exchange.
accountservices@inductiveautomation.com
800-266-7798
inductiveautomation.com
Organizations that need to off-load equipment are able to do so; organizations that still need to buy
that equipment can easily find and purchase certified equipment; and less e-waste ends up in landfills.
Asset Recovery is a win-win for everyone!
It is important to note that any equipment being sold to or sourced by Radwell International must
meet the highest standards of functionality and use. However, not all equipment sold to Radwell via
the Asset Recovery program has to be brand-new. Radwell has a team of in-house engineers and
technicians who can refurbish equipment to a like-new state, granting it the Radwell Certified
PreOwned stamp of approval, which comes with Radwell’s two-year warranty.
The types of equipment Radwell most often purchases and upcycles includes industrial automation
equipment, PLCs, drives, motors, electronic parts, circuit boards, meters, sensors and all types of
industrial controls. However, if your company has other types of surplus inventory that you’re looking
to offload, please feel free to contact us at 800-884-5500 ext. 824.
About SEW-EURODRIVE
Engineering excellence and customer responsiveness
distinguish SEW-EURODRIVE, a leading manufacturer
of integrated power transmission and motion control
systems. SEW-EURODRIVE sets the global standard
for high performance and rugged reliability in the
toughest operating conditions. With global headquar-
Complete Drive Maintenance
ters in Germany, its U.S. operations include a
and Management
state-of-the-art manufacturing center, five regional
SEW-EURODRIVE now offers a full complement of assembly plants, more than 63 technical sales
drive maintenance and management services. Our offices and hundreds of distributors and support
CDM® Maintenance Management service provides a specialists. This enables SEW-EURODRIVE to
24/7 online portal as well as a complete overview of provide local manufacturing, service and support,
your drive components, the condition of your units, coast-to-coast and around the world.
drive usage, and service details. Plus, our new on-site
Pick-Up Box Service will free up your maintenance
team for other tasks. Just place your drives that need
repair in the supplied box and we’ll handle the pick-up P: 864-439-7537
and return of your units. F: 864-439-7830
www.seweurodrive.com
input #25 at www.controleng.com/information
A DV E R T I S E M E N T
For 40 years, we have provided reliable and redundant zero-touch computing, enabling global Fortune
500 companies and small-to-medium sized businesses to securely and remotely turn data into
actionable intelligence at the edge to the data center and the cloud - driving uptime and efficiency.
Our Products
The Touch Panel 600 line includes three versions: Control, Visu and Web Panels. All offer practical
features such as an energy-saving standby function, integrated sensors for automatic brightness
adjustment and an easy-to-mount design to make installation and operation simple. Learn more:
www.wago.com/us/touchpanels/600
The new modules will provide isolated voltage and isolated current analog input capability, expanding MAQ20’s
outstanding versatility and functionality – while still offering the industry’s most affordable price per channel. All
MAQ20 modules are designed for installation in Class I, Division 2 hazardous locations and have a high level of
immunity to environmental noise.
MAQ20-eagle.io Partnership - Dataforth has recently partnered with eagle.io to enable customers to use
their MAQ20 system and eagle.io’s cloud-based software to build an IoT cloud-based remote monitoring system
that is worldwide accessible and exceptionally secure. Eagle.io runs from any Internet-enabled device with a
web browser; extremely fast, it works across multiple platforms and is designed specifically to remotely monitor
environmental sensors. It also supports the acquisition and storage of up to 20,000 records per data source per day.
The MAQ20-eagle.io interface became available to MAQ20 users in May 2019.
ADVERTISEMENT
Wireless cloud
display device Safety laser scanner
Voodoo Robotics V2 cloud dis- for mobile applications
play device is designed to help Sick’s nanoScan 3 safety laser scanner
warehouses further improve combines safety functions with excellent
picking accuracy and productiv- measurement data quality for accurate
ity. The new wireless pick-to-light devices support a dis- and reliable localization. The sensor can be
play capable of displaying barcodes, QR codes and icons. It used wherever machines and vehicles require
also has six distinct colors that can be assigned to different maximum performance, but with minimal mount- ing space.
pickers or different priorities/sequences. It also has sup- This enables manufacturers to use small automated guided
port for up to five lines of text. It has support for direction- vehicles (AGVs) or mobile robots in applications where space
al icons, to show inventory above, below, left or right of the is critical. Features include two pairs of OSSD safety output and
device. These prove very useful for new pickers, unfamiliar up to 128 freely configurable fields and monitoring cases. It has
with a warehouse layout. They also allow one device to be direct static and encoder inputs for flexible monitoring case
used for multiple adjacent locations. switching and a protective field range of three meters with a
Voodoo Robotics, www.voodoorobotics.com scanning angle of 275-degrees.
Input #203 at www.controleng.com/information Sick Inc., ww.sick.com Input #204 at www.controleng.com/information
Engineering is personal.
0DJQHW0DWHULDOV
1HRG\PLXP 6DPDULXP $OQLFR
%RQGHG )HUULWH )OH[LEOH
0DJQHWLF$VVHPEOLHV 5DGLDO5LQJV
6WDWRU:LQGLQJ 5RWRU%DODQFLQJ
+DSWLF0RWRUV 0,03,0
,62$6,62,$7)
Input #103 at www.controleng.com/information
/RXLVYLOOH.<7HFKQRORJ\&HQWHU
eNewsletters
)($'HVLJQ$VVLVWDQFH
2Q6LWH0DFKLQLQJ
input #31 at www.controleng.com/information
-,76DIHW\6WRFN
Subscribe today by visiting:
www.controleng.com/newsletters
Sponsored by Sponsored by
September 3, 2020
11AM PT | 1PM CT | 2PM ET
ONLINE COURSE:
IIoT Series: Part 4:
Machine Learning How to approach a
DCS migration from SPRING EDITION
a legacy system
SCADA & HMI
One (1) certified professional Attendees are eligible for a
development hour (PDH) available certificate of completion. Sponsored by
for all attendees.
Sponsored by
ad index
MS, NE, ND, OK, OH, SD, TX, WI,
Central Canada
Bailey Rice
Company Page# RSN Web (630) 571-4070 x2206
BRice@CFEMedia.com
Yaskawa America, Inc . . . . . . . . . . .C3 . . . . . . . . 32 . . . . . . .www .yaskawa .com Maria Bartell, Account Director, Infogroup Targeting Solutions
847-378-2275, maria.bartell@infogroup.com
Rick Ellis, Audience Management Director
303-246-1250, REllis@CFEMedia.com
Inside Machines
Letters to the editor: Please e-mail us your opinions to
MHoske@CFEMedia.com or fax 630-214-4504. Letters should
Aerotech Inc . . . . . . . . . . . . . . . . . .M2 . . . . . . . 15 . . . . . . .www .aerotech .com include name, company, and address, and may be edited.
Information: For a Media Kit or Editorial Calendar,
go to www.controleng.com/mediainfo.
WAGO Corp . . . . . . . . . . . . . . . . . . .M4 . . . . . . . 16 . . . . . . .www .wago .us
Marketing consultants: See ad index.
Custom reprints, electronic: Shelby Pelon,
Wright’s Media, 281-419-5725 x138,
REQUEST MORE INFORMATION about products and advertisers in this issue by using cfemedia@wrightsmedia.com
the http://controleng.com/information link and reader service number located near each.
If you’re reading the digital edition, the link will be live. When you contact a company
directly, please let them know you read about them in Control Engineering.
Find it difficult to manage and protect configuration settings for your industrial equipment?
Let us help by at least making it safe and secure for your variable speed drives.
SUSTAINABLE Enjoy peace of mind with the new Yaskawa GA800 featuring DriveCloud – free configuration
FLEXIBLE
EASY storage for your Yaskawa drive.
Your days are complicated enough. Let us help simplify them.
Call Yaskawa today at 1-800-927-5292.
Yaskawa America, Inc. Drives & Motion Division 1-800-YASKAWA yaskawa.com For more info: https://www.yaskawa.com/ga800-drive
Simple is good...
seweurodrive.com / 864-439-7537