Professional Documents
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Manual Servicio Plasma ILO 42
Manual Servicio Plasma ILO 42
42″ DIGITAL/ANALOG
PLASMA DISPLAY TV
CIWP4206
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1
Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1
Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1
Basic Setup and Operating Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1
Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1
Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1
How to initialize the Television. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1
Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1
Schematic Diagrams / CBA’s and Test Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1
Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1
IC Pin Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1
Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1
Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1
Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1
Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1
SPECIFICATIONS
< PANEL >
Description Condition Unit Nominal Limit
Horizontal pixels 1024 ---
1. Native Pixel Resolusion
Vertical pixels 768 ---
2. Brightness(w/ filter) cd/m2 70 ---
3. Output Colors --- 16.7mil. ---
< AUDIO>
All items are measured across 8 Ω load at speaker output terminal.
1-1-1 L0700SP
Description Condition Unit Nominal Limit
20 - 1kHz
dB -1 to +5 ---
4. Audio Freq. Response (Others) 1k - 20kHz
dB -3 to +1 ---
*1kHz : 0dB
Note:Nominal specifications represent the design specifications. All units should be able to approximate these.
Some will exceed and some may drop slightly below these specifications. Limit specifications represent the abso-
lute worst condition that still might be considered acceptable. In no case should a unit fail to meet limit specifica-
tions.
DIMENSIONS
115
563
780
734
654
966 330
1054
1-1-2 L0700SP
IMPORTANT SAFETY PRECAUTIONS
Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical
codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally
important to implement the following precautions when a set is being serviced.
Safety Precautions for Monitor Circuit (ANSI) C101.1 Leakage Current for Appliances.
With the instrument AC switch first in the on posi-
1. Before returning an instrument to the custom- tion and then in the off position, measure from a
er, always make a safety check of the entire instru- known earth ground (metal water pipe, conduit,
ment, including, but not limited to, the following etc.) to all exposed metal parts of the instrument
items: (antennas, handle brackets, metal cabinet, screw
a. Be sure that no built-in protective devices are de- heads, metallic overlays, control shafts, etc.), es-
fective and have been defeated during servicing. pecially any exposed metal parts that offer an elec-
(1) Protective shields are provided on this chassis trical return path to the chassis. Any current
to protect both the technician and the customer. measured must not exceed 0.75 milli-ampere. Re-
Correctly replace all missing protective shields, in- verse the instrument power cord plug in the outlet
cluding any removed for servicing convenience. (2) and repeat the test.
When reinstalling the chassis and/or other assem- ANY MEASUREMENTS NOT WITHIN THE LIMITS
bly in the cabinet, be sure to put back in place all SPECIFIED HEREIN INDICATE A POTENTIAL
protective devices, including but not limited to, SHOCK HAZARD THAT MUST BE ELIMINATED
nonmetallic control knobs, insulating fishpapers, BEFORE RETURNING THE INSTRUMENT TO
adjustment and compartment covers/shields, and THE CUSTOMER OR BEFORE CONNECTING
isolation resistor/capacitor networks. Do not oper- THE ANTENNA OR ACCESSORIES.
ate this instrument or permit it to be operated 2. Read and comply with all caution and safety-relat-
without all protective devices correctly in- ed notes on or inside the cabinet, or on the chas-
stalled and functioning. Servicers who defeat sis,
safety features or fail to perform safety checks
3. Design Alteration Warning - Do not alter or add
may be liable for any resulting damage.
to the mechanical or electrical design of this mon-
b. Be sure that there are no cabinet openings through itor. Design alterations and additions, including,
which an adult or child might be able to insert their but not limited to circuit modifications and the ad-
fingers and contact a hazardous voltage. Such dition of items such as auxiliary audio and/or video
openings include, but are not limited to, (1) exces- output connections, might alter the safety charac-
sively wide cabinet ventilation slots, and (2) an im- teristics of this receiver and create a hazard to the
properly fitted and/or incorrectly secured cabinet user. Any design alterations or additions will void
back cover. the manufacturer's warranty and may make you,
c. Leakage Current Cold Check - With the instru- the servicer, responsible for personal injury or
ment AC plug removed from any AC source, con- property damage resulting therefrom.
nect an electrical jumper across the two AC plug 4. Hot Chassis Warning -
prongs. Place the instrument AC switch in the on
a. Some monitor chassis are electrically connected
position. Connect one lead of an ohmmeter to the
directly to one conductor of the AC power cord and
AC plug prongs tied together and touch the other
maybe safety-serviced without an isolation trans-
ohmmeter lead in turn to each exposed metallic
former only if the AC power plug is inserted so that
cabinet part. If the measured resistance is less
the chassis is connected to the ground side of the
than 1.0 megohm or greater than 5.2 megohm, an
AC power source. To confirm that the AC power
abnormality exists that must be corrected before
plug is inserted correctly, with an AC voltmeter,
the instrument is returned to the customer. Repeat
measure between the chassis and a known earth
this test with the instrument AC switch in the off po-
ground. If a voltage reading in excess of 1.0V is
sition.
obtained, remove and reinsert the AC power plug
d. Leakage Current Hot Check - With the instru- in the opposite polarity and again measure the
ment completely reassembled, plug the AC line voltage potential between the chassis and a
cord directly into a 120V AC outlet. (Do not use an known earth ground.
isolation transformer during this test.) Use a leak-
age current tester or a metering system that com-
plies with American National Standards Institute
1-2-1 L0604IMP
b. Some monitor chassis normally have 85V General Caution of Plasma Display
AC(RMS) between chassis and earth ground re-
gardless of the AC plug polarity. This chassis can 1. Since the Panel module and front filter are made of
be safety-serviced only with an isolation transform- glass, sufficient care shall be taken when handling
er inserted in the power line between the receiver the broken module and filter in order to avoid inju-
and the AC power source, for both personnel and ry.
test equipment protection. 2. If necessary to replace Panel module, this work
c. Some monitor chassis have a secondary ground must be started after the panel module and the
system in addition to the main chassis ground. AC/DC Power supply becomes sufficiently cool.
This secondary ground system is not isolated from 3. Special care must be taken with the display area to
the AC power line. The two ground systems are avoid damaging its surface.
electrically separated by insulation material that 4. The Panel Module shall not be touched with bare
must not be defeated or altered. hands to protect its surface from stains.
5. Observe original lead dress. Take extra care to as- 5. It is recommended to use clean soft gloves during
sure correct lead dress in the following areas:a. the replacing work of the Panel module in order to
near sharp edges,b. near thermally hot parts-be protect, not only the display area of the panel mod-
sure that leads and components do not touch ther- ule but also the serviceman.
mally hot parts,c. the AC supply,d. high voltage,
6. The Chip Tube of the panel module (located upper
and,e. antenna wiring. Always inspect in all areas
left of the back of the panel module) and flexible
for pinched, out of place, or frayed wiring. Check
cables connecting Panel glasses to the drive cir-
AC power cord for damage.
cuitry Printed Wiring Boards (P.W.B.) are very
6. Components, parts, and/or wiring that appear to weak, so sufficient care must be taken to prevent
have overheated or are otherwise damaged breaking or cutting any of these. If the Chip Tube
should be replaced with components, parts, or wir- breaks the panel module will never work, replace-
ing that meet original specifications. Additionally, ment for a new plasma panel module will be need-
determine the cause of overheating and/or dam- ed.
age and, if necessary, take corrective action to re-
7. Signal, power supply P.W.B.’s and PDP driving cir-
move any potential safety hazard.
cuits P.W.B.’s are assembled on the rear side of
7 Product Safety Notice - Some electrical and me- the PDP module, take special care with this fragile
chanical parts have special safety-related charac- circuitry; particularly, Flexible Printed Circuits
teristics which are often not evident from visual bonded to surrounding edges of the glass panel.
inspection, nor can the protection they give neces- They are not strong enough to withstand harsh
sarily be obtained by replacing them with compo- outer mechanical forces. Avoid touching the flexi-
nents rated for higher voltage, wattage, etc.. Parts ble printed circuits by not only your hands, but also
that have special safety characteristics are identi- tools, chassis, or any other object. Extreme bend-
fied by a ( # ) on schematics and in parts lists. Use ing of the connectors must be avoided too. In case
of a substitute replacement that does not have the the flexible printed circuits are damaged, the cor-
same safety characteristics as the recommended responding addressed portions of the screen will
replacement part might create shock, fire, and/or not be lit and exchange of a glass panel will be re-
other hazards. The product's safety is under re- quired.
view continuously and new instructions are issued
whenever appropriate. Prior to shipment from the
factory, our products are strictly inspected to con-
firm they comply with the recognized product safe-
ty and electrical codes of the countries in which
they are to be sold. However, in order to maintain
such compliance, it is equally important to imple-
ment the following precautions when a set is being
serviced.
1-2-2 L0604IMP
PDP Module Handling Precautions during Servicing
When there is need to replace a broken PDP module A. Parts identified by the ( # ) symbol are critical for
which is the displaying device from the Plasma display safety.
unit, consider the following: Replace only with part number specified.
B. In addition to safety, other parts and assemblies
1. When carrying the PDP module, two persons are specified for conformance with regulations ap-
should stand at both shorter-edge sides of the plying to spurious radiation. These must also be
glass-panel and transport it with their palms. Avoid replaced only with specified replacements.
touching the Flexible Printed Circuits or the chip
Examples: RF converters, RF cables, noise block-
tube on the corner of the glass-panel. Handle only
ing capacitors, and noise blocking filters, etc.
by the surface of the glass panel.
C. Use specified internal wiring. Note especially:
2. When carrying PDP module, watch surrounding
objects, such as tables, and also do not carry it 1) Wires covered with PVC tubing
alone since it may be dangerous and it will be dam- 2) Double insulated wires
aged due to excessive stress to the module (glass- 3) High voltage leads
panel).
D. Use specified insulating materials for hazardous
3. Please do not stand the module with the edge of live parts. Note especially:
the glass-panel on the table since this might result
1) Insulation Tape
in damage to the glass-panel and/or flexible print-
ed circuits due to excessive stress to the module 2) PVC tubing
(glass-panel). 3) Spacers
4) Insulators for transistors.
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before solder-
ing.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fus-
ible resistors, etc.)
G. Check that replaced wires do not contact sharp
edged or pointed parts.
H. Also check areas surrounding repaired locations.
I. Use care that foreign objects (screws, solder drop-
lets, etc.) do not remain inside the set.
J. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
AC supply outlet.
1-2-3 L0604IMP
Safety Check after Servicing
Examine the area surrounding the repaired location
for damage or deterioration. Observe that screws, Chassis or Secondary Conductor
parts and wires have been returned to original posi-
tions. Afterwards, perform the following tests and con-
Primary Circuit
firm the specified values in order to verify compliance
with safety standards.
d' d
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between sol-
dered terminals, and between terminals and surround-
ing metallic parts. (See Fig. 1)
Note: This table is unofficial and for reference only. Be Exposed Accessible Metal Part
sure to confirm the precise values.
Z
2. Leakage Current Test
Confirm the specified (or lower) leakage current be-
tween B (any two parts or contacts, between any part AC Voltmeter
1.5kΩ (High Impedance)
or contact and either pole of the power cord plug 0.15µF
prongs) and externally exposed accessible parts (RF
terminals, antenna terminals, video and audio input
and output terminals, microphone jacks, earphone
jacks, etc.) is lower than or equal to the specified val-
ue in the table below. One of Power Cord
B
Plug Prongs Fig. 2
Measuring Method: (Power ON)
Insert load Z between B (any two parts or contacts,
between any part or contact and either pole of the
power cord plug prongs) and exposed accessible
parts. Use an AC voltmeter to measure across both
terminals of load Z. See Fig. 2 and following table.
Table 2: Leakage current ratings for selected areas
AC Line Voltage Region Load Z Leakage Current (i) Earth Ground (B) to:
0.15µF CAP. & 1.5kΩ
Exposed accessible
110 to 130 V USA RES. connected in i≤0.75mA peaks
parts
parallel
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
1-2-4 L0604IMP
STANDARD NOTES FOR SERVICING
Circuit Board Indications How to Remove / Install Flat Pack-IC
a. The output pin of the 3 pin Regulator ICs is indicat- 1. Removal
ed as shown.
With Hot-Air Flat Pack-IC Desoldering Machine:
(1) Prepare the hot-air flat pack-IC desoldering ma-
Top View Bottom View
chine, then apply hot air to the Flat Pack-IC (about
Input 5 to 6 seconds). (Fig. S-1-1)
Out In
b. For other ICs, pin 1 and every fifth pin are indicat-
ed as shown.
Pin 1
10
Fig. S-1-1
c. The 1st pin of every male connector is indicated as
shown.
(2) Remove the flat pack-IC with tweezers while ap-
plying the hot air.
Pin 1 (3) Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
Pb (Lead) Free Solder
(4) Release the flat pack-IC from the CBA using twee-
Pb free mark will be found on PCBs which use Pb zers. (Fig. S-1-6)
free solder. (Refer to figure.) For PCBs with Pb
free mark, be sure to use Pb free solder. For PCBs Caution:
without Pb free mark, use standard solder. 1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering ma-
chine, whose shape matches that of the Flat Pack-
IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
Pb free mark
damage. (Fig. S-1-2)
1-3-1 L14STA2
3. The flat pack-IC on the CBA is affixed with glue, so With Soldering Iron:
be careful not to break or damage the foil of each (1) Using desoldering braid, remove the solder from
pin or the solder lands under the IC when remov- all pins of the flat pack-IC. When you use solder
ing it. flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
Hot-air
Flat Pack-IC Flat Pack-IC Desoldering Braid
Desoldering
Machine
CBA
Soldering Iron
Masking Flat Pack-IC Fig. S-1-3
Tape
Tweezers (2) Lift each lead of the flat pack-IC upward one by
Fig. S-1-2 one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering ma-
chine.(Fig. S-1-4)
Sharp
Pin
Fine Tip
Soldering Iron
Fig. S-1-4
1-3-2 L14STA2
(4) Bottom of the flat pack-IC is fixed with glue to the 2. Installation
CBA; when removing entire flat pack-IC, first apply
(1) Using desoldering braid, remove the solder from
soldering iron to center of the flat pack-IC and heat
the foil of each pin of the flat pack-IC on the CBA
up. Then remove (glue will be melted). (Fig. S-1-6)
so you can install a replacement flat pack-IC more
(5) Release the flat pack-IC from the CBA using twee- easily.
zers. (Fig. S-1-6)
(2) The "I" mark on the flat pack-IC indicates pin 1.
Note: (See Fig. S-1-7.) Be sure this mark matches the 1
When using a soldering iron, care must be taken to on the PCB when positioning for installation. Then
ensure that the flat pack-IC is not being held by pre- solder the four corners of the flat pack-IC.
glue. When the flat pack-IC is removed from the (See Fig. S-1-8.)
CBA, handle it gently because it may be damaged (3) Solder all pins of the flat pack-IC. Be sure that
if force is applied. none of the pins have solder bridges.
or
Iron Wire
Fine Tip
CBA Soldering Iron
Flat Pack-IC
Flat Pack-IC
Tweezers CBA
Fig. S-1-8
Fig. S-1-6
1-3-3 L14STA2
Instructions for Handling
Semiconductors
Electrostatic breakdown of the semiconductors may
occur due to a potential difference caused by electro-
static charge during unpacking or repair work.
<Incorrect>
CBA
1MΩ
CBA
1MΩ
Conductive Sheet or
Copper Plate
1-3-4 L14STA2
BASIC SETUP AND OPERATING GUIDE
1-4-1 L0701IB
1-4-2 L0701IB
1-4-3 L0701IB
1-4-4 L0701IB
1-4-5 L0701IB
1-4-6 L0701IB
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps for the [14] Speaker Box
Assembly
cabinet parts, and the CBA in order to gain access to
item(s) to be serviced. When reassembling, follow the [14-8] Speaker
steps in reverse order. Bend, route and dress the Front (R)
cables as they were.
[14-4] Network 1 [14-6] Speaker [14-7] Tweeter
[11-3] Stand CBA Speaker
Base
[14-2] Speaker
[7] Jack CBA [3] Fan [11-2] Stand Rear Cover (R)
[14-1] Speaker
[6] Jack Holder [2] Fan Holder [11-1] Stand Bracket
Cover
[14-3] Speaker
[11] Stand
[5] Jack Bracket [1] Rear Cabinet Rear Cover (L)
Assembly
1-5-1 L0701DC
Removal Removal
ID/ ID/
Loc. Part Remove/*Unhook/ Loc. Part Remove/*Unhook/
Fig. Fig.
No. Unlock/Release/ Note No. Unlock/Release/ Note
No. No.
Unplug/Desolder Unplug/Desolder
4(S-12), (S-13), Chassis
Digital CBA D3 19 D7 8(S-22) ---
10 (S-14), *CN1505, --- Bracket
Unit D10
*CN1121
Sub Power
D7 4(S-23), *CN2100,
Stand 20 Supply ---
11 D3 4(S-15) --- D11 CN2101
Assembly CBA
Stand Power 8(S-24), *CN8002,
11-1 D4 4(S-A1) --- D7
Cover 21 Supply *CN8005, *CN8006, ---
D11
CBA *CN8007
11-2 Stand D4 2(S-A2), 3(S-A3) ---
22 PCB Holder D7 2(S-25) ---
11-3 Stand Base D4 ---------- ---
Plasma
12 Jack Cover D3 3(S-16) --- 23 Display D7 ---------- 1
13 PCB Box D3 2(S-17) --- Module
Speaker Panel
24 D8 6(S-26), 4(S-27) ---
14 Box D3 2(S-18) --- Holder (S)
Assembly Panel
25 D8 4(S-28) ---
Speaker Holder (U)
14-1 D5 8(S-B1), 2(S-B2) ---
Bracket Panel
26 D8 9(S-29) ---
Speaker Holder (L)
14-2 Rear Cover D5 4(S-B3) --- Decoration
(R) 27 D9 13(S-30) ---
Panel
Speaker Switch CBA
14-3 Rear Cover D5 4(S-B4) --- 28 D9 3(S-31) ---
Holder
(L)
D9
Network 1 D5 2(S-B5), *CN902, 29 Switch CBA 3(S-32), *CN151 ---
14-4 --- D10
CBA D11 *CN903
Front
Network 2 D5 2(S-B6), *CN952, 30 D9 ---------- ---
14-5 --- Cabinet
CBA D11 *CN953
↓ ↓ ↓ ↓ ↓
14-6 Speaker D5 8(S-B7) --- (1) (2) (3) (4) (5)
Tweeter Note:
14-7 D5 4(S-B8) ---
Speaker
(1) Order of steps in procedure. When reassembling,
Speaker follow the steps in reverse order. These numbers
14-8 D5 ---------- ---
Front (R) are also used as the Identification (location) No. of
Speaker parts in figures.
14-9 D5 ---------- ---
Front (L) (2) Parts to be removed or installed.
PDP Panel (3) Fig. No. showing procedure of part location.
15 D6 8(S-19) ---
Assembly (4) Identification of parts to be removed, unhooked,
Filter unlocked, released, unplugged, unclamped, or
16 Holder (L) D6 6(S-20) --- desoldered.
Assembly P = Spring, L = Locking Tab, S = Screw,
CN = Connector
Filter *=Unhook, Unlock, Release, Unplug, or Desolder
17 Holder (S) D6 6(S-21) ---
e.g. 2(S-2) = two Screws (S-2),
Assembly
2(L-2) = two Locking Tabs (L-2)
Optical (5) Refer to the following “Reference Notes in the
18 D6 ---------- ---
Filter Table”.
1-5-2 L0701DC
Reference Notes in the Table
1. Caution: Refer to “General Caution of Plasma Display” and “PDP Module Handling” of “IMPORTANT
SAFETY PRECAUTIONS” section not to injure and/or break the Plasma Display Module.
(S-1)
(S-1)
(S-1)
(S-1)
(S-1)
(S-1)
[1] Rear Cabinet
Fig. D1
(S-4)
(S-4) (S-4)
[2] Fan Holder (S-2)
(S-2)
[7] Jack CBA
Fig. D2
1-5-3 L0701DC
(S-10)
(S-12) (S-10)
(S-16)
[9] Analog CBA [12] Jack Cover
[10] Digital CBA Unit
(S-17)
(S-17)
(S-18)
(S-18)
(S-A2) (S-A3)
(S-A1)
Fig. D4
1-5-4 L0701DC
[14-4] Network 1 CBA
[14-7] Tweeter
[14-9] Speaker
Speaker
Front (L) [14-5] Network 2 CBA
[14-8] Speaker
Front (R) [14-7] Tweeter Speaker
[14-6] Speaker
[14-3] Speaker
Rear Cover (L)
(S-B7)
(S-B6) (S-B8)
(S-B5)
(S-B4)
(S-B7) (S-B8)
[14-6] Speaker
(S-B4)
(S-B3)
[14-2] Speaker
(S-B1)
Rear Cover (R)
(S-B1)
(S-B3)
(S-B1) (S-B2)
(S-B1)
[14-1] Speaker Bracket
Fig. D5
1-5-5 L0701DC
(S-19)
(S-19)
(S-19)
[15] PDP Panel Assembly
(S-19)
[16] Filter Holder (L) Assembly [17] Filter Holder (S) Assembly
(S-20)
(S-21)
(S-21)
(S-20)
[16] Filter Holder (L) Assembly
[17] Filter Holder (S) Assembly
Fig. D6
(S-22)
1-5-6 L0701DC
(S-28)
(S-26)
[25] Panel Holder (U) (S-27)
(S-27)
(S-26) (S-29)
(S-29)
(S-27) (S-26) [24] Panel
Holder (S)
(S-27)
[26] Panel Holder (L)
Fig. D8
(S-32)
(S-31) [29] Switch CBA
(S-32)
(S-31)
(S-31)
[28] Switch CBA Holder (S-30)
[30] Front Cabinet
(S-30)
(S-30)
Fig. D9
1-5-7 L0701DC
Plasma Display Cable Wiring Diagram
CN1112
CN802 CL602
CN1116 CL601
CN701
Clampers CN801
(Wire saddle) CN1113 CN703
CN702
CN901 CN951
CN151
Fig. D10
CN8005
CN8007
Clamper
CN8006
CN5010
CN2501 CN4004
CN2100 CN2002
CN2101 CN2001
CN8002
Clamper
CN2026
CN2710
CN902 CN952
CN903 CN953
Speaker Tweeter Speaker Network 1 CBA Network 2 CBA Tweeter Speaker Speaker
Fig. D11
1-5-8 L0701DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note: How to set up the service mode:
“CBA” is abbreviation for “Circuit Board
Assembly.” Service mode:
1. To turn the power on, press [POWER] button on
Note: Electrical adjustments are required after the normal remote control unit or the unit.
replacing circuit components and certain mechanical
parts. It is important to perform these adjustments 2. Use the service remote control unit.
only after all repairs and replacements have been 3. Press [SLEEP] button button on the service
completed. remote control unit. Fig. 3 appears on the screen.
Also, do not attempt these adjustments unless the
proper equipment is available.
Ver: Apr 11 2006 (13:00:18)
Boot [PDP] Push 0 key
Test Equipment Required System [PDP] Push 0 key
Pic Ver: Apr 11 2006 (13:01:45)
a. DC Voltmeter PDP SDI XGA 42 060411 nagoya
b. NTSC Pattern Generator (Color Bar W/White Picture Push 0 key
Submicon Ver: 060214
Window, Red Color, Gray Scale) Calobration chek OK
c. Color Analyzer
d. Plastic Tip Driver
e. Remote control unit: Part No. N0105UD,
N0108UD, N0127UD or N0132UD Fig. 3
4. Confirm the following
How to make service remote control a) Version of Software update
unit: b) Check sum for Serial Flash (press [0] button on
1. Prepare normal remote control unit. (Part No. the service remote control unit)
N0105UD, N0108UD, N0127UD or N0132UD) c) Check sum for NAND Flash (press [0] button
Remove 3 Screws from the back lid. (Fig. 1) on the service remote control unit)
d) Version of Picture File update
Screws e) Version of Picture File
f) Check sum for Picture File (press [0] button on
the service remote control unit)
g) Version of sub microcontroller
Remote Control Unit h) Calibration Check
Fig. 1
2. Add J1 (Jumper Wire) to the remote control CBA.
(Fig. 2)
J1
1-6-1 L0700EA
Initial setting: 1. V-sus Adjustment
1. To turn the power on, press [POWER] button on
the normal remote control unit or the unit. Test Point Adj. Point
2. Enter the service mode. J2104 (+B),
VR2250
3. To reset to factory setting, press [DISPLAY] button TP2250 (GND)
on the normal remote control unit. M. EQ. Condition & Remarks Spec.
- “INITIALIZE” (red) appears on the screen as AC input: 120V, DC Vs ± 1 V
shown in Fig. 4. DC
Monitor to APL 100% Vs: See Panel
Voltmeter
white VIDEO signal Label (below)
Ver: Apr 11 2006 (13:00:18) INITIALIZE Panel Label
Boot [PDP] Push 0 key
System [PDP] Push 0 key
Pic Ver: Apr 11 2006 (13:01:45) Panel Label information
PDP SDI XGA 42 060411 nagoya
Picture Push 0 key NTSC NTSC/PAL
Submicon Ver: 060214
Calobration chek OK Va Vsc Vs Ve Vset
Rev. XX
Fig. 4 Adjustment voltage
- After few seconds (completion initialization), Location: Up-right of the back on the PDP Panel.
color of “INITIALIZE” will change green.
Fig. 5
2. V-add Adjustment
Test Point Adj. Point
J2116 (+B),
VR2350
TP2250 (GND)
M. EQ. Condition & Remarks Spec.
AC input: 120V,
DC
Monitor to APL 100% DC 65 V ± 1 V
Voltmeter
white VIDEO signal
1-6-2 L0700EA
3. V-scan Adjustment 5. V-e Adjustment
Test Point Adj. Point Test Point Adj. Point
J2135 (+B), J2111 (+B),
VR2650 VR2850
TP2250 (GND) TP2250 (GND)
M. EQ. Condition & Remarks Spec. M. EQ. Condition & Remarks Spec.
AC input: 120V, DC Vsc ± 1 V AC input: 120V, DC Ve ± 1 V
DC DC
Monitor to APL 100% Vsc: See Panel Monitor to APL 100% Ve: See Panel
Voltmeter Voltmeter
white VIDEO signal Label (below) white VIDEO signal Label (below)
Panel Label Panel Label
Rev. XX Rev. XX
Adjustment voltage Adjustment voltage
Location: Up-right of the back on the PDP Panel. Location: Up-right of the back on the PDP Panel.
Fig. 6 Fig. 7
Note: J2135 (+B), TP2250 (GND), VR2650 --- Note: J2111 (+B), TP2250 (GND), VR2850 ---
Power Supply CBA Power Supply CBA
1. Operate the unit more than 20 minutes. 1. Operate the unit more than 20 minutes.
2. Connect DC Voltmeter to J2135 (+B) and 2. Connect DC Voltmeter to J2111 (+B) and
TP2250 (GND). TP2250 (GND).
3. Input an APL 100% white VIDEO signal. 3. Input an APL 100% white VIDEO signal.
4. Adjust VR2650 so that the voltage of J2135 (+B) 4. Adjust VR2850 so that the voltage of J2111 (+B)
becomes the specified voltage as shown on the becomes the specified voltage as shown on the
panel label. panel label.
4. V-set Adjustment
Test Point Adj. Point
J2117 (+B),
VR2750
TP2250 (GND)
M. EQ. Condition & Remarks Spec.
AC input: 120V,
DC
Monitor to APL 100% DC 190 V ± 1 V
Voltmeter
white VIDEO signal
1-6-3 L0700EA
6. White Balance Adjustment 6. Press [4] button on the service remote control unit
for Red adjustment. Press [6] button on the service
Purpose: To mix red, green and blue beams correctly remote control unit for Blue adjustment.
for pure white. 7. In each color mode, press [CH o/p] buttons to
Symptom of Misadjustment: White becomes bluish adjust the values of color.
or reddish. 8. Adjust Red and Blue color so that the temperature
becomes 12000°K-5MPCD (x: 272 / y: 278) ±3%.
Test Adj.
Mode Input 9. For low light adjustment, bring the optical receptor
Point Point
to the 4th scale as shown below.
Gray scale
[CH o/p]
Screen Video 1 pattern signal 4th gray scale
buttons
(5 scales)
M. EQ. Spec.
Pattern Generator,
See below
Color analyzer
Figure
Fig. 10
10. Press [1] button on the service remote control unit
for Red adjustment. Press [3] button on the service
remote control unit for Blue adjustment.
11. In each color mode, press [CH o/p] buttons to
Color Analyzer
adjust the values of color.
Fig. 8 12. Adjust Red and Blue color so that the temperature
becomes 12000°K-5MPCD (x: 272 / y: 278) ±3%.
Notes:
13. Check adjustment value in high light adjustment
- Use service remote control unit.
again. If adjustment value is not within
- This adjustment should be performed in Video 1 specification, repeat steps 2 to 8.
mode.
14. To enter the adjustment mode in the Composite
1. Operate the unit more than 20 minutes. mode (Video 1 mode), press [VOL p] button once
2. Input the gray scale pattern signal (5 scales) from on the service remote control unit.
Composite AV Input (1) video jack (Video1).
3. Set the color analyzer to the CHROMA mode and
after zero point calibration, for high light
adjustment, bring the optical receptor to the 2nd
scale as shown below.
Fig. 9
4. Enter the Service mode.
5. Enter the component adjustment mode, press
[VOL p] button once on the service remote
control unit.
1-6-4 L0700EA
7. Auto Component Calibration
Adjustment
Purpose: To bring the color adjustment of each
component into standard alignment.
Symptom of Misadjustment: If this adjustment is
incorrect, component signals do not reproduce the
corresponding color.
Notes:
- Use service remote control unit.
- This adjustment should be performed in
Component 1 mode.
1. Input white raster signal (10 % = 10 IRE,
100 % = 100 IRE) from Component 1 Y jack.
100IRE
Burst: off
<waveform>
Fig. 11
2. Enter the service mode.
3. To enter the Auto Calibration adjustment mode,
press [6] button on the service remote control unit.
4. To start auto adjustment, press [CH o] button on
the service remote control unit.
- In the auto adjustment mode, “Calibration
Check” appears on the screen.
- Upon completion, “Calibration Check OK” and
“Push FCH UP key” appear on the screen.
- If the auto adjustment failure, “Calibration Check
NG” and “Push FCH UP key” appear on the
screen.
5. Unplug AC cord and plug it in AC outlet again to
reset then enter the service mode again.
1-6-5 L0700EA
HOW TO INITIALIZE THE PLASMA DISPLAY
To put the program back at the factory-default,
initialize the Plasma Display as the following
procedure.
Fig. 1
- After few seconds (completion initialization), col-
or of "INITIALIZE" will change green.
1-7-1 L0700INT
TROUBLESHOOTING
1. POWER SUPPLY SECTION
Problem Details of Condition Checking Parts (Ref. No.)
The voltage of both ends on C2115 is 0V or lower than
F601
170V.
IC2100, IC2200, IC2300, IC2400
F601 is cut off. Q2101, Q2102, Q2600
R2001 and R2004 are cut off, or smoke. D2101, D2106, D2153
R2105
1. Malfunction F2200 is cut off. IC2200
occurs in stand-
F2400 is cut off. IC2400
by mode.
5V is not outputted to VSUB 5V. IC2403, IC2450
[After oscillating, oscillating stops. (Overvoltage F2400
latching)] D2400, D2401, D2405, D2407, D2452, D2456, D2463
IC2401
Stand-by consumption power is too high.
Q2400, Q2401, Q2402,Q2403, Q2404
(Not oscillating intermittently. Abnormal oscillating.)
D2411
IC2401
RY2000 does not turn on.
Q2400, Q2401, Q2402
(DC16V is not outputted.)
2. Cannot power D2403, D2404, D2414, D2416
on. IC2100, IC2101
PFC does not oscillate.
(The voltage of both ends on C2115 does not reach for Q2100, Q2103, Q2104, Q2105, Q2106, Q2108
approximately 385V.) D2103, D2105, D2109, D2110
If removing D2503, the unit turns the Q2451, Q2452
power on normally. (5V line is poor.)
1-8-1 L0700TR
2. SUB POWER SUPPLY SECTION
Problem Details of Condition Checking Parts (Ref. No.)
The voltage of both ends on C2014 is 0V or lower F2000
than 170V. R2012
IC2000, IC2050
F2000 is cut off.
Q2001, Q2003
R2014 is cut off.
D2010, D2014, D2067
3.3V is not outputted to both ends on C2055. D2072
Malfunction occurs
on the Sub Power IC2051
5V is not outputted to both ends on C2074.
Supply CBA. D2062, D2063, D2071
Q2050, Q2051, Q2052
A+21V is not outputted.
D2059, D2060, D2067, D2074
The detection of decreasing voltage does not Q2053
function. (The power does not turn off when the
decreasing power is input.) D2061, D2069, D2070
Protect 1 functions.
1-8-2 L0700TR
3. VIDEO AND AUDIO SECTION
1-8-3 L0700TR
FLOW CHART NO. 2
Audio is not outputted from speakers normally.
1-8-4 L0700TR
A
Yes
Is each audio signal inputted to Pin (1) on No Check lines between Pin (1) on CN801 and
CN801 and Pin (1) on CN802? Pin (7) on IC801, between Pin (1) on CN802 and
CN801 Pin (1) L-CH Pin (12) on IC801, and service it if defective.
CN802 Pin (1) R-CH
Pin (7) on IC801 Pin (1) on CN801
Yes Pin (12) on IC801 Pin (1) on CN802
Replace Speaker (SP801,SP802,SP851, or SP852).
1-8-5 L0700TR
FLOW CHART NO. 3
Audio is not outputted to audio output terminal normally.
[JK1405 (Analog audio output jack) and JK1403 (Digital audio output jack)]
1-8-6 L0700TR
IC1504 IC1502 RCV151
IC1401 (HDMI /IF) (MAIN MICRO CONTROLLER) (SUB MICRO CONTROLLER) REMOTE
SENSOR
STBY+3.3V
SCL 82 AJ20 I2C-CLK-C CN1113 CN114 CN703 CN151
SDA 83 AH20 I2C-DATA-C REMOTE 17 19 REMOTE 5 REMOTE 2 2 REMOTE STBY
D152
LED1 32 20 LED1 4 LED1 4 4 LED1
LED2 31 21 LED2 3 LED2 5 5 LED2 P-ON
D151
IC1507 (LVDS TRANSMITTER) 6 KEY-IN3
7 KEY-IN1
SCL 69 KEY SWITCH
SDA 66 KEY SWITCH
CN1505
RXD AJ21 14 TXD1
KEY-IN1 3 KEY-IN1 3
TXD AH21 15 RXD1
KEY-IN2 60 KEY-IN2 1
System Control Block Diagram
IC1102 (MEMORY)
IC1503
WP 7 C11 EPROM-WP RESET 19 RESET STBY+3.3V
SCL 6 AG20 I2C-CLK-A
1-9-1
SDA 5 AK21 I2C-DATA-A
X1501
XOUT 23 4MHz
XIN 22 OSC
TO DIGITAL I2C-CLK-A
SIGNAL PROCESS
I2C-DATA-A
BLOCK DIAGRAM
CN1111 CN111
1 SUB-PSU-ON 23 SUB-PSU-ON
TO SUB POWER SUPPLY
PROTECT2 BLOCK DIAGRAM
BLOCK DIAGRAMS
X1101 P-ON-H
PROTECT2 64
25.14MHz D20 XOUT
OSC D21 XIN P-ON-H 26
VOLUME 56
X1102
55.474MHz F28 XOUT CN1112 CN112
OSC F27 XIN 2 PROTECT2 22
SUB-PSU-ON H2 3 P-ON-H 21
AMP-MUTE AK8 18 VOLUME 6 VOLUME
IC1104 AUDIO-SW0 D17 16 AMP-MUTE 8 AMP-MUTE
TO AUDIO
+3.3V RESET B14 RESET AUDIO-SW1 C17 20 AUDIO-SW0 4 AUDIO-SW0 BLOCK DIAGRAM
AUDIO-SW2 B17 21 AUDIO-SW1 3 AUDIO-SW1
AUDIO-MUTE AG12 22 AUDIO-SW2 2 AUDIO-SW2
AUDIO-MUTE TO AUDIO
BLOCK DIAGRAM
L0701BLS
VIDEO SIGNAL AUDIO SIGNAL
ANALOG CBA
WF1 DIGITAL CBA UNIT
JK701 Q701 CN113 CN1116
VIDEO BUFFER 2 VIDEO-IN1 22 VIDEO-IN1
-IN1 7 VIDEO-IN2 17 VIDEO-IN2
Q702
4 S-VIDEO-Y-IN1 20
BUFFER
5 S-VIDEO-C-IN1 19
WF3 WF2
Q703 CN114 CN1113 S-VIDEO-Y-IN1
BUFFER 21 S-VIDEO-Y-IN2 3 S-VIDEO-Y-IN2
22 S-VIDEO-C-IN2 2
Q704 11 VIDEO-Y-IN1 13 S-VIDEO-C-IN1
BUFFER 13 VIDEO-Pb-IN1 11 S-VIDEO-C-IN2
WF4
14 VIDEO-Pr-IN1 10
Video Block Diagram
WF5 16 VIDEO-Y-IN2 8
Q705 18 VIDEO-Pb-IN2 6
BUFFER 19 VIDEO-Pr-IN2 5
JK702
WF6
Q706
Y C
3 4 BUFFER
S-VIDEO 1 2
-IN1
IC1402 (HDMI MEMORY)
5 SDA
JK703 Q707
BUFFER 6 SCL
VIDEO
-Y-IN1 Q708
TO DIGITAL
BUFFER IC1401 (HDMI INTERFACE) SIGNAL PROCESS
VIDEO
1-9-2
-Pb-IN1 Q709 BLOCK DIAGRAM
BUFFER
VIDEO
-Pr-IN1 Q1401
JK704 Q710 BUFFER 50
BUFFER IIC
VIDEO Q1402
-Y-IN2 Q711 I/F
BUFFER 49
BUFFER
VIDEO
-Pb-IN2 Q712
BUFFER
VIDEO
-Pr-IN2 74
68 92
79 R DATA(0-7)
MUX CLAMP A/D 99
71
JK1401 66 2
JACK CBA CN702 CN701 77 MUX MATRIX G DATA(0-7)
HDMI-DATA 16 9
9 S-VIDEO-Y-IN2 9
JK708 HDMI-CLOCK 15
7 S-VIDEO-C-IN2 7 12
S-VIDEO-IN2 DATA 0(+) 7 35 B DATA(0-7)
5 VIDEO-IN3 5
DATA 0(-) 9 34 19
Y C
3 4 DATA 1(+) 4 38
HDMI-IN HDMI
1 2 DATA 1(-) 6 37
RECEIVER
DATA 2(+) 1 41 22 HDMI BCLK
DATA 2(-) 3 40 AUDIO 23 HDMI LRCLK TO DIGITAL
DECODER SIGNAL PROCESS
CLOCK(+) 10 43 27 HDMI SDATA
JK707 BLOCK DIAGRAM
CLOCK(-) 12 44 20 DAC-OSCLK
VIDEO-IN2
L0701BLV
VIDEO SIGNAL AUDIO SIGNAL
PLASMA DISPLAY
MODULE
IC1504 (DIGITAL SIGNAL PROCESS) IC1507 (LVDS TRANSMITTER)
CN1121
AG13-18, 20-23,
AH12-14, 75 4 TX0(+)
AH16-18, 26-29,
AJ12-14, 37-42, 74 3 TX0(-)
TU1001 AJ17-19, 45,46, 77 8 TX1(+)
(TUNER UNIT) AK12-14, 49-56
AK17-19 LVDS 76 7 TX1(-)
IF1 21 A28 TX 81 12 TX2(+)
DEMODU H-SYNC AJ15 60 H-SYNC
IF2 20 A27 -LATOR MPEG 80 11 TX2(-)
DECODER 85 20 TX3(+)
V-SYNC AK15 61 V-SYNC
IF-AGC 18 B15 IF-AGC 84 19 TX3(-)
Q1002 83 16 TXCLK(+)
CLOCK AJ16 59 PLL
VIDEO 4 BUFFER 82 15 TXCLK(-)
(ANALOG) 27 I2C-CLK-A
29 I2C-DATA-A
TO VIDEO
1-9-3
T27-29,V27-29, 57,59,60,62, DATA(0-15)
BLOCK DIAGRAM W27,U27-30 63,65
AB27,AB28,
AC27-30, 28-32, ADDESS(0-12)
AD27-30, 35-42
AE27,AE28,AE30
IC1110 (SDRAM)
AG23-27,
AH24,AH25, 2,4,5,7,8,10,
M1, AH27,AH28, 11,13,54,56,
R-DATA(0-7) N1-4, AH30,AJ24,AJ25, 57,59,60,62, DATA(0-15)
P2-4 AJ28,AJ29, 63,65
P1, AK25,AK27
28-32, ADDESS(0-12)
G-DATA(0-7) R2-4, 35-42
T1,U2-4
U1,
B-DATA(0-7) V1-4,
W1-3
DAC-OSCLK
AK4 HDMI-BCLK TO VIDEO
AJ6 HDMI-LRCLK BLOCK DIAGRAM
AK5 HDMI-SDATA
AJ5 AD-DATA
L0701BLD
AUDIO SIGNAL
JK1403 Q1509
DIGITAL BUFFER 4 2
IC451 AUDIO-OUT
JK703 (INPUT SELECT) (COAXIAL) DIGITAL CBA UNIT
COMPONENT
AUDIO(L) 13 3
-IN1 Q1014
14 BUFFER IC801 (AUDIO AMP)
COMPONENT 1 INPUT
SELECT Q1013
AUDIO(R) 5
-IN1 SW BUFFER 5 AMP 7
2 CN1116 CN113
JK704 15 2 AUDIO(L)-1 22
COMPONENT 3 AUDIO(R)-1 21 2 AMP 12
AUDIO(L) SW CTL
-IN2
COMPONENT 9 10 11 VOLUME
AUDIO(R) Q1008 JK1405
1-9-4
-IN2 6
BUFFER AUDIO(R)
Q1010 -OUT VOLUME
MUTE-ON TO SYSTEM
Q451 CONTROL
TO SYSTEM AUDIO-SW2 BLOCK DIAGRAM
CONTROL Q452 AMP-MUTE Q802
AUDIO-SW1 Q1009
BLOCK Q453 Q813
DIAGRAM AUDIO-SW0 BUFFER AUDIO(L) TO SUB
Q1011 -OUT POWER SUPPLY
BLOCK DIAGRAM AC-DET
MUTE-ON
Q1012
TO SYSTEM CONTROL AUDIO-MUTE DRIVE
BLOCK DIAGRAM
CN113 CN1116 Q1516 JK1405 CN801 CN951 CN952
13 HDMI-AUDIO(L)-IN 11 BUFFER HDMI- CLN12 SP852
AUDIO(L) 1 SP(L) 1 SP(L) 1
12 HDMI-AUDIO(R)-IN 12 SPEAKER
-IN 2 SP-GND 2 SP-GND 2 L-CH(TWEETER)
16 TUNER-AUDIO(L) 8 Q1515
15 TUNER-AUDIO(R) 9 BUFFER HDMI-
AUDIO(R) WF7 CN953
CLN11
-IN SP(L) 1 SP851
IC1002 SP-GND 3 SPEAKER
(MTS/SAP AUDIO SIGNAL PROCESS) L-CH
TU1001 NETWORK 2 CBA
Q1006 (L-CH) (TUNER UNIT)
JACK CBA FL1002
BUFFER 30 MTS/SAP
CN702 CN701 Q1007 AUDIO SIGNAL 21 SAW 3 SIF CN802 CN901 CN902
JK705 3 AUDIO(L)-IN2 3 PROCESS FILTER CLN10 SP802
BUFFER 29 1 SP(R) 1 SP(R) 1
AUDIO(L) 1 AUDIO(R)-IN2 1 (R-CH) SPEAKER
-IN2 2 SP-GND 2 SP-GND 2 R-CH(TWEETER)
JK706 CN903
AUDIO(R) CLN9
-IN2 SP(R) 1 SP801
SP-GND 3 SPEAKER
R-CH
NETWORK 1 CBA
L0701BLA
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. NOTE:
If Main Fuse (F2200, F2400) is blown , check to see that all components in the power CAUTION ! : For continued protection against risk of fire, The voltage for parts in hot circuit is measured using
supply circuit are not defective before you connect the AC plug to the AC power supply. replace only with same type 2A, 250V fuse. hot GND as a common terminal.
2A 250V ATTENTION : Utiliser un fusible de rechange de même type de 2A, 250V.
Otherwise it may cause some components in the power supply circuit to fail.
HOT CIRCUIT. BE CAREFUL.
IC2500
D2101 (POWER MICROCONTROLLER)
TO SUB POWER CN2100 HOT COLD
SUPPLY 4 AC120V X2500
BRIDGE
BLOCK DIAGRAM 1 AC120V RECTIFIER IC2100 X IN 9 4MHz
(CN2002) OSC
Q2101, X OUT 10
CN2101 Q2103, Q2102
TO SUB POWER 6 Q2104
SUPPLY 1 AC-DET 2 POWER 17 SUS-ON D2506 ERROR
FACTOR 16 DRIVE
BLOCK DIAGRAM 2 AC-DET 10 20 ADD-ON
(CN2001) CORRECTION ERROR 12
3 P-ON+16V 11 24 FPC-ON
Q2105, WF9 18 SB-ON IC2501
Q2106, 19 SB-ON2
Q2108 RESET 6 RESET +5V
30 AC-DET FAN
SWITCHING 2 PS-ON CN2501
31 SUS-MONITOR 1 DC+15V
25 ADR-MONITOR 2 FAN-CONT
IC2102 22 AC-DET
ISOLATOR 32 VS-ON-MONITOR
23 PS-SOS FAN-CONT 15 Q2503 PDM501
PLASMA DISPLAY
F2200 T2200 MODULE
2A 250V 2A/250V
8 15
IC2200 POWER VR2250
TRANSFORMER Vsus ADJ.
3 5 16
SWITCHING 4 CN8002
CONTROL IC2202 WF12
1 9 VS-ON
IC2250
FEEDBACK 8 AC-DET
SHUNT REG. Q2502
7 RELAY
Q2200 IC2201
WF16 5 D+5V
ISOLATOR 2 D+3.3V
Main Power Supply Block Diagram
Q2850 1 D+3.3V
T2300 - Q2855
CN8006
6 7 VE REG.
VR2850 5 VSET
POWER IC2853 VE ADJ. 7 VSCAN
1-9-5
TRANSFORMER SHUNT REG.
Q2300 9 9 DC+15V
SWITCH 4 8 1 Vsus
2 Vsus
IC2301 WF13 VR2350
Q2302 CN8007
IC2350 VADD ADJ.
SW CTL FEEDBACK 1 Vsus
SHUNT REG.
IC2300 2 Vsus
5 VE
Q2301 ISOLATOR
8 DC+15V
Q2400, IC2101
2A 250V CN8005
Q2401, ISOLATOR
Q2402 IC2454 5 VADD
SW+18V 3 D+5V
F2400 T2400 +3.3V REG.
2A/250V IC2451
8 9 +15V REG.
IC2400 Q2453,Q2454 Q2504,Q2505 TP2400
POWER SW-CTL SW +5V DC+15V
7 6
TRANSFORMER
SWITCHING CN8003
CONTROL
2 2 14 3 VSB+5V TO SUB
5 AC-DET POWER SUPPLY
IC2403 IC2450 4 PS-SOS BLOCK DIAGRAM
WF10 (CN708)
FEEDBACK SHUNT REG. 1 PS-ON
TP2100 Q2451,Q2452
HOT-GND IC2401
SW +5V
ISOLATOR
Q2750
T2600 - Q2755
1 7 VSET REG.
VR2750
POWER IC2754 VSET ADJ.
Q2600 10 SHUNT REG.
TRANSFORMER
SWITCH 3 WF11
12
L0701BLP
NOTE:
CAUTION ! The voltage for parts in hot circuit is measured using
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. CAUTION ! : For continued protection against risk of fire, hot GND as a common terminal.
If Main Fuse (F601, F2000) is blown , check to see that all components in the power replace only with same type 4A, 250V fuse.
supply circuit are not defective before you connect the AC plug to the AC power supply. 4A 250V ATTENTION : Utiliser un fusible de rechange de même type de 4A, 250V.
Otherwise it may cause some components in the power supply circuit to fail.
AC4601 RL2000
AC CORD F601
JK4601 CL4601 8A/250V L601-L603 CN603 CN2000 CN2002 TO MAIN POWER
B AC120V 2 AC120V 2 SUPPLY
LINE W AC120V 1 AC120V 1 BLOCK DIAGRAM
CL4602 FILTER (CN2100)
FRAME
GND
TP2053
Q2050, AUDIO+21V TO
Q2051, P-ON-H SYSTEM CONTROL
Q2052 BLOCK DIAGRAM
T2000 CN2005 CN705
F2000 D2005 - D2008 +21V 7,8 AUDIO+21V 7,8 AUDIO+21V
Sub Power Supply Block Diagram
1-9-6
T+5V
8
4A 250V CN111
CN2004 CN704 +12V 20
IC2501
9 VT+33V 9 VT+33V 1
4 7 +5V 12,13 T+5V 12,13 +5V 4
Q2003 REG. TO DIGITAL
5,6 D+3.3V 5,6 IC537 +3.3V 10 CBA UNIT
SWITCHING
Q2001 1,2 D+2.5V 1,2 +3.3V REG. +2.5V 12,13 (CN1111)
IC531 +1.8V 19
2 11 +2.5V REG. +1.2V 16-18
Q2002 TP2051 IC533 +3.3V STBY 2
SWITCH WF8 +2.5V +1.8V REG.
CTL. IC532
10 +21V REG.
IC535
+3.3V REG.
1 12 TP2050
GND
IC2000
(FEEDBACK)
4 1
IC2050
3 2 SHUNT
REG. CN708
TO MAIN 3 VSB+5V TO AUDIO
IC2001
(ISOLATOR) POWER SUPPLY 5 AC-DET AC-DET BLOCK
BLOCK DIAGRAM 4 PS-SOS DIAGRAM
(CN8003)
4 1 1 PS-ON TO
PROTECT-2 SYSTEM
3 2 SUB-PSU-ON CONTROL
HOT COLD BLOCK
DIAGRAM
ANALOG CBA
L0701BLSP
SCHEMATIC DIAGRAMS / CBA'S AND TEST POINTS
Standard Notes
Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often
pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement compo-
nents rated for higher voltage, wattage, etc. Replacement parts that have these special safety characteristics are
identified in this manual and its supplements; electrical components having such features are identified by the
mark " # " in the schematic diagram and the parts list. Before replacing any of these components, read the parts
list in this manual carefully. The use of substitute replacement parts that do not have the same safety characteris-
tics as specified in the parts list may create shock, fire, or other hazards.
Note:
1. Do not use the part number shown on these drawings for ordering. The correct part number is shown in the
parts list, and may be slightly different or amended since these drawings were prepared.
2. All resistance values are indicated in ohms (K=103, M=106).
3. Resistor wattages are 1/4W or 1/6W unless otherwise specified.
4. All capacitance values are indicated in µF (P=10-6µF).
5. All voltages are DC voltages unless otherwise specified.
Note of Capacitors:
ML --- Mylar Cap. PP --- Metallized Film Cap. SC --- Semiconductor Cap. L --- Low Leakage type
Note of Resistors:
CEM --- Cement Res. MTL --- Metal Res. F --- Fuse Res.
(Bottom View)
Transistor or Digital Transistor
E C B
(Top View) (Top View)
ECB ECB
(Top View) (Top View)
ECB ECB
1-10-1 L0700SC
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON
THE FOLLOWING PAGES:
1. CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME
TYPE_A,_V FUSE.
ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE MÊME TYPE DE_A,_V.
2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F601, F2000, F2200, F2400) is blown, first check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply. Otherwise it may cause some
components in the power supply circuit to fail.
3. Note:
(1) Do not use the part number shown on the drawings for ordering. The correct part number is shown in the
parts list, and may be slightly different or amended since the drawings were prepared.
(2) To maintain original function and reliability of repaired units, use only original replacement parts which are
listed with their part numbers in the parts list section of the service manual.
4. Voltage indications on the schematics are as shown below:
Plug the TV power cord into a standard AC outlet.:
1 2 3
5.0 5.0 Power on mode
(3.0)
Voltage Unit: Volts
Indicates that the voltage
is not consistent here.
2 AREA B1
Examples:
1. "1-D3" means that line number "1" goes to the line
number "1" of the area "D3". 1 1-D3
2. "1-B1" means that line number "1" goes to the line
number "1" of the area "B1". A B C D
: Indicates a test point with a jumper wire across a hole in the PCB.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
: Used to indicate a test point with a test pin.
1-10-2 L0700SC
Analog 1/3 Schematic Diagram
1-10-3 L0701SCA1
Analog 2/3 Schematic Diagram
1-10-4 L0701SCA2
Analog 3/3 Schematic Diagram
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F601) is blown , check to see that all components in the power supply CAUTION ! : For continued protection against risk of fire, NOTE:
circuit are not defective before you connect the AC plug to the AC power supply. replace only with same type 8A, 250V fuse. The voltage for parts in hot circuit is measured using
8A 250V ATTENTION : Utiliser un fusible de rechange de même type de 8A, 250V. hot GND as a common terminal.
Otherwise it may cause some components in the power supply circuit to fail.
1-10-5 L0701SCA3
Power Supply 1/3 Schematic Diagram
NOTE:
CAUTION ! The voltage for parts in hot circuit is measured using
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. hot GND as a common terminal.
If Main Fuse (F2200) is blown , check to see that all components in the power supply CAUTION ! : For continued protection against risk of fire,
circuit are not defective before you connect the AC plug to the AC power supply. replace only with same type 2A, 250V fuse. CAUTION !
2A 250V ATTENTION : Utiliser un fusible de rechange de même type de 2A, 250V. Do not measure or check pin 3~6, 11~12, 14 of IC2100 on the power supply CBA
Otherwise it may cause some components in the power supply circuit to fail.
when the unit power is on. Otherwise, IC may be broken.
1-10-6 L0701SCP1
Power Supply 2/3 Schematic Diagram
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F2400) is blown , check to see that all components in the power supply CAUTION ! : For continued protection against risk of fire, NOTE:
circuit are not defective before you connect the AC plug to the AC power supply. replace only with same type 2A, 250V fuse. The voltage for parts in hot circuit is measured using
Otherwise it may cause some components in the power supply circuit to fail. 2A 250V ATTENTION : Utiliser un fusible de rechange de même type de 2A, 250V. hot GND as a common terminal.
1-10-7 L0701SCP2
Power Supply 3/3 Schematic Diagram
1-10-8 L0701SCP3
Sub Power Supply Schematic Diagram
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
CAUTION ! : For continued protection against risk of fire, NOTE:
If Main Fuse (F2000) is blown , check to see that all components in the power supply
replace only with same type 4A, 250V fuse. The voltage for parts in hot circuit is measured using
circuit are not defective before you connect the AC plug to the AC power supply.
4A 250V hot GND as a common terminal.
Otherwise it may cause some components in the power supply circuit to fail. ATTENTION : Utiliser un fusible de rechange de même type de 4A, 250V.
1-10-9 L0701SCSP
Switch Schematic Diagram Network 1 Schematic Diagram
L0700SCSW L0700SCN1
L0700SCJ L0701SCN2
1-10-10
Digital 1/8 Schematic Diagram
VOLTAGE CHART
CN1116
1 0
2 5.2
3 5.2
4 0
5 5.9
6 5.9
7 0
8 5.9
9 5.9
10 0
11 5.9
12 5.9
13 0
14 0
15 0
16 0
17 1.6
18 0
19 1.7
20 1.6
21 0
22 1.7
23 0
1-10-11 L0701SCD1
Digital 2/8 Schematic Diagram
VOLTAGE CHART
CN1112
1 2.4
2 0
3 3.2
4 0
5 0
6 0.8
7 0
8 0
9 0
10 0
11 0
12 0
13 0
14 0
15 0
16 0
17 0
18 2.3
19 0
20 3.3
21 3.2
22 0
23 0
1-10-12 L0701SCD2
Digital 3/8 Schematic Diagram
1 NOTE:
The order of pins shown in this diagram is different from that of actual IC1504.
IC1504 is divided into four and shown as IC1504 (1/4) ~ IC1504 (4/4) in this Digital Main Schematic Diagram Section.
VOLTAGE CHART
CN1113
1 0
2 1.7
3 1.7
4 0
5 1.7
6 1.7
7 0
8 1.7
9 0
10 1.6
11 1.7
12 0
13 1.7
14 0
15 3.3
16 3.3
17 0
18 0
19 3.3
20 0.9
21 3.3
22 3.3
23 0
1-10-13 L0701SCD3
Digital 4/8 Schematic Diagram
1 NOTE:
The order of pins shown in this diagram is different from that of actual IC1504.
IC1504 is divided into four and shown as IC1504 (1/4) ~ IC1504 (4/4) in this Digital Main Schematic Diagram Section.
VOLTAGE CHART
CN1101
1 0
2 0
3 3.3
4 3.3
CN1102
1 0
2 0
3 5.0
4 0
5 3.3
CN1111
1 3.2
2 2.8
3 0
4 11.8
5 1.8
6 1.3
7 1.3
8 1.3
9 0
10 0
11 2.6
12 2.6
13 0
14 3.3
15 0
16 0
17 0
18 0
19 0
20 5.1
21 0
22 3.3
23 33.6
1-10-14 L0701SCD4
Digital 5/8 Schematic Diagram
1 NOTE:
The order of pins shown in this diagram is different from that of actual IC1504.
IC1504 is divided into four and shown as IC1504 (1/4) ~ IC1504 (4/4) in this Digital Main Schematic Diagram Section.
1-10-15 L0701SCD5
Digital 6/8 Schematic Diagram
1-10-16 L0701SCD6
Digital 7/8 Schematic Diagram
1 NOTE:
The order of pins shown in this diagram is different from that of actual IC1504.
IC1504 is divided into four and shown as IC1504 (1/4) ~ IC1504 (4/4) in this Digital Main Schematic Diagram Section.
VOLTAGE CHART
CN1121
1 0
2 0
3 1.3
4 1.2
5 0
6 0
7 1.2
8 1.3
9 0
10 0
11 1.2
12 1.3
13 0
14 0
15 1.2
16 1.3
17 0
18 0
19 1.2
20 1.3
21 0
22 0
23 0
24 0
25 0
26 0
27 3.3
28 0
29 3.3
30 3.3
31 0
1-10-17 L0701SCD7
Digital 8/8 Schematic Diagram
VOLTAGE CHART
CN1505
1 0
2 3.3
3 3.3
4 0
5 3.3
1-10-18 L0701SCD8
Analog CBA Top View
Because a hot chassis ground is present in the power
supply circut, an isolation transformer must be used.
Also, in order to have the ability to increase the input
slowly, when troubleshooting this type power supply
CAUTION ! circuit, a variable isolation transformer is required.
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F601) is blown , check to see that all components in the power supply CAUTION ! : For continued protection against risk of fire,
circuit are not defective before you connect the AC plug to the AC power supply. replace only with same type 8A, 250V fuse. NOTE:
Otherwise it may cause some components in the power supply circuit to fail. 8A 250V ATTENTION : Utiliser un fusible de rechange de même type de 8A, 250V. The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
1-10-19 BL0700F01013-1
Analog CBA Bottom View
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F601) is blown , check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply. WF1 WF3 WF2 WF5 WF4
Otherwise it may cause some components in the power supply circuit to fail. PIN 2 PIN 22 PIN 21 PIN 13 PIN 11
OF CN113 OF CN114 OF CN114 OF CN114 OF CN114
CAUTION ! : For continued protection against risk of fire,
replace only with same type 8A, 250V fuse.
8A 250V ATTENTION : Utiliser un fusible de rechange de même type de 8A, 250V.
WF7
PIN 1
OF CN801
1-10-20 BL0700F01013-1
Power Supply CBA Top View
CAUTION !
Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. Because a hot chassis ground is present in the power
If Main Fuse (F2200, F2400) is blown , check to see that all components in the power supply circut, an isolation transformer must be used.
supply circuit are not defective before you connect the AC plug to the AC power supply. CAUTION ! : For continued protection against risk of fire, Also, in order to have the ability to increase the input
Otherwise it may cause some components in the power supply circuit to fail. replace only with same type 2A, 250V fuse. slowly, when troubleshooting this type power supply
2A 250V ATTENTION : Utiliser un fusible de rechange de même type de 2A, 250V. circuit, a variable isolation transformer is required.
VR2350
NOTE:
J2116 VADDRESS The voltage for parts in hot circuit is measured using
VADDRESS ADJ. hot GND as a common terminal.
VR2850
Ve
ADJ.
VR2250
VSUS
ADJ.
J2111
VE
J2104
VSUS
TP2250
GND
VR2650
VSCAN
ADJ.
J2135
VSCAN
J2117
Vset
VR2750
Vset
ADJ.
1-10-21 BL0700M01032
Power Supply CBA Bottom View
NOTE:
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
WF13
D2351
ANODE
WF12
D2251
ANODE
WF9
D2102
CATHODE
WF10
D2405 WF11
ANODE D2750
ANODE
1-10-22 BL0700M01032
Sub Power Supply CBA Top View Sub Power Supply CBA Bottom View
NOTE:
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
WF8
D2051
ANODE
1-10-23 BL0700F01043
Jack CBA Top View
1-10-24 BL0700F01013-2
Switch CBA Top View
1-10-25 BL0700F01013-3
Network 1 CBA Top View Network 1 CBA Bottom View
BL0700F01013-4
BL0700F01013-5
1-10-26
WAVEFORMS
WF1 ~ WF13 = Waveforms to be observed at
Waveform check points.
(Shown in Schematic Diagram.)
WF1 1DIV: 500mV 25µs WF6 1DIV: 500mV 25µs WF11 1DIV: 10V 5µs
Pin 2 of CN113 Pin 14 of CN114 D2750 Anode
WF2 1DIV: 500mV 25µs WF7 1DIV: 1V 250µs WF12 1DIV: 20V 10µs
Pin 21 of CN114 Pin 1 of CN801 D2251 Anode
WF3 1DIV: 500mV 25µs WF8 1DIV: 5V 5µs WF13 1DIV: 20V 5µs
Pin 22 of CN114 D2051 Anode D2351 Anode
1-11-1 PZ3WF
CLN1 CN1121 CN701 CLN6 CN702 FAN
CN1116 CN1112 CN112 CN113 CN2501 CN8002
GND 1 1 AUDIO(R)-IN2 1 CLN13
GND 23 23 GND 1 1 GND 1 DC+15V D+3.3V 1
GND 2 2 GND 2
VIDEO-IN1 22 22 AUDIO-SW2 2 2 VIDEO-IN1 2 FAN-CONT D+3.3V 2
TX0(-) 3 3 AUDIO(L)-IN2 3
GND 21 21 AUDIO-SW1 3 3 GND 3 NU GND 3
TX0(+) 4 4 S-SW2 4
S-VIDEO-Y-IN1 20 20 AUDIO-SW0 4 4 S-VIDEO-Y-IN1 GND 4
GND 5 5 VIDEO-IN2 5 JACK CBA
S-VIDEO-C-IN1 19 19 GND 5 5 S-VIDEO-C-IN1 D+5V 5
GND 6 6 GND 6
GND 18 18 VOLUME 6 6 GND GND 6
TX1(-) 7 7 S-VIDEO-C-IN2 7
VIDEO-IN2 17 17 GND 7 7 VIDEO-IN2 RELAY 7
TX1(+) 8 8 GND 8
GND 16 16 AMP-MUTE 8 8 GND AC-DET 8
GND 9 9 S-VIDEO-Y-IN2 9
NU 15 15 AMP-STBY(NU) 9 9 NU VS-ON 9
GND 10 10 GND 10
NU 14 14 GND 10 10 NU NU 10
TX2(-) 11
GND 13 13 NU 11 11 GND CN8005
TX2(+) 12 CLN14
HDMI-AUDIO(R)-IN 12 12 NU 12 12 HDMI-AUDIO(R)-IN GND 1
GND 13 CN952
HDMI-AUDIO(L)-IN 11 11 NU 13 13 HDMI-AUDIO(L)-IN CLN12 SP852 NU 2
GND 14 1
GND 10 10 NU 14 14 GND SPEAKER
TX-CLK(-) 15 CN801 CLN7 CN951 2 D+5V 3
TUNER-AUDIO(R) 9 9 DISC-IN(NU) 15 15 TUNER-AUDIO(R) L-CH
TX-CLK(+) 16 1 SP-L 1 CN953 NU 4
TUNER-AUDIO(L) 8 8 NU 16 16 TUNER-AUDIO(L) 2 SP-GND 2 VADD 5
GND 17 1 CLN11 SP851
GND 7 7 NU 17 17 GND CN8006
GND 18 NETWORK 2 SPEAKER CLN16
AUDIO(R)-2 6 6 NU 18 18 AUDIO(R)-2 VSUS 1
TX3(-) 19 2 CBA 3 L-CH
AUDIO(L)-2 5 5 NU 19 19 AUDIO(L)-2 VSUS 2
PLASMA TX3(+) 20
GND 4 4 NU 20 20 GND GND 3
DISPLAY GND 21
AUDIO(R)-1 3 3 P-ON-H 21 21 AUDIO(R)-1 CN902 GND 4
MODULE D+5V-LCD(NU) 22 CLN10 SP802
AUDIO(L)-1 2 2 PROTECT2 22 22 AUDIO(L)-1 1 VSET 5
D+5V-LCD(NU) 23 SPEAKER
GND 1 1 PROTECT1 23 23 GND CN802 CLN8 CN901 2
D+5V-LCD(NU) 24 R-CH GND 6
1 SP-R 1 CN903
D+5V-LCD(NU) 25 CN1113 CN1111 CN111 CN114 VSCAN 7
2 SP-GND 2 1 CLN9 SP801
GND 26 GND 23 23 +33V 1 1 GND GND 8
2 SPEAKER
I2C-CLK-A 27 LED3(NU) 22 22 STBY+3.3V 2 2 LED3(NU) NETWORK DC+15V 9
3 R-CH
GND 28 LED2 21 21 GND 3 3 LED2 1 CBA CN8007
CLN15
I2C-DATA-A 29 LED1 20 20 +5V 4 4 LED1 VSUS 1
IX-PANEL-CONFIG1 30 REMOTE 19 19 GND 5 5 REMOTE VSUS 2
CN704 CLN3 CN2004 CN2002 CN2100
IX-PANEL-CONFIG2 31 NU 18 18 LCD+5V(NU) 6 6 NU GND 3
1 D+2.5V 1 ACN 1 1 ACN
GND 17 17 LCD+5V(NU) 7 7 GND GND 4
2 D+2.5V 2 ACL 2 2 NU
VE 5
1-12-1
S-SW2 16 16 GND 8 8 S-SW2 3 GND 3 3 NU
S-SW1 15 15 GND 9 9 S-SW1 GND 6
4 GND 4 4 ACL
GND 14 14 +3.3V 10 10 GND GND 7
5 D+3.3V 5
VIDEO-Y-IN1 13 13 GND 11 11 VIDEO-Y-IN1 DC+15V 8
6 D+3.3V 6 CN2001 CN2101
GND 12 12 +2.5V 12 12 GND CN8003
7 GND 7 AC-DET-A 1 1 AC-DET-A
VIDEO-Pb-IN1 11 11 +2.5V 13 13 VIDEO-Pb-IN1 PS-ON 1
8 GND 8 AC-DET-K 2 2 AC-DET-K
VIDEO-Pr-IN1 10 10 GND 14 14 VIDEO-Pr-IN1 GND 2
9 VT+33V 9 P-ON+16V 3 3 P-ON+16V
GND 9 9 GND 15 15 GND VSB+5V 3
10 GNG 10 HOT-GND 4 4 HOT-GND
VIDEO-Y-IN2 8 8 +1.2V 16 16 VIDEO-Y-IN2 PS-SOS 4
11 GND 11
AC-DET 5
WIRING DIAGRAM
L0701WI
IC PIN FUNCTIONS
IC2500 (Micro Controller) Pin
Signal Name Function
No.
Pin
Signal Name Function 28 NU Not Used
No.
1 THEM-DET Temperature Sensor Signal 29 NU Not Used
1-13-1 L0700PIN
LEAD IDENTIFICATIONS
G D S
E C B E C B CD4051BNSR
M37544G2A-064GP 16 9
24 17
1 8
UCC2818ANG4 S2Y52
25 16
8 5
AN17805A
1 4 B C E 32 9
1 8 1 12
1-14-1 L0701LE
EXPLODED VIEWS
Cabinet
B19 Semi Assembled Parts
Network 1 CBA A18 Network 2 CBA
A21
SP852 CLN10
B37 L7
SP851
L7 A17 B19 CLN9 L9
Network 2 CBA
B36 B21
FM1
L5 PDP Panel Assembly SP802 B38 L1 A20
B32 B38
SP801 B21 L1
L5 L1
L5 B21 L9
L18 CLN12 L9
L1
L1 L9
L5 L5 CLN11
B34
Network 1 CBA L1 L17
A19
L1 L17 L9 L9 L9
L5 L9
L17 A13 A14 A8
A22 L17
Jack CBA Final Assembly
Speaker Box Assembly
A16 L1 Speaker Box Assembly
L7
L7 CLN3
Analog CBA
L7 CLN4
FC1 CLN2
L16 Filter Holder(S) Assembly CLN8
PCB Box Cover
L7 B26 CLN1 CLN7
L7 B16 L7 L7
L16
FL501 L7 B25 L15 L15
JK601
B4 L7 B6
B18
Stand Assembly
L1
L8
L1 Power Supply CBA L8
L1
L1 Switch CBA
L1
L1 CLN15 Sub Power
B5 B35 CLN13 Supply CBA
L1 A1
A28 CLN16 CLN14 B22 L12
L1 B35 L5
L14 A2
L1 A9 L10
L5 L12
L5 L10 L14
Sub Power A3 A4
L1 L5
Supply CBA B14 A4
Power Supply CBA B14
L11
L1
A10
A11 A12
PDM501
1-15-1 L0701CEX
Packing
Packing Tape
Packing Tape
S4
S1
S3
S1
S7
S1 X1 X4
AC601 X5 X3
Set
S2
S2
S2
AR
RE
Packing Tape
Packing Tape
Packing Tape
Packing Tape
S5
FR
ON
T
PP Band
S8
S6
1-15-2 L0701PEX
MECHANICAL PARTS LIST
PRODUCT SAFETY NOTE: Products marked with a Ref. No. Description Part No.
# have special characteristics important to safety. CLN3 WIRE ASSEMBLY 13P(SUBPSU-ANALOG) WX1L0700-003
Before replacing any of these components, read WX1L0700-003
CLN4 WIRE ASSEMBLY 5P(MAINPSU-ANALOG) WX1L0700-005
carefully the product safety notice in this service WX1L0700-005
manual. Don't degrade the safety of the product CLN5 WIRE ASSEMBLY 8P(DIGITAL/ANALOG-SW WX1L0700-006
through improper servicing. WX1L0700-006
CLN6 WIRE ASSEMBLY 10P(ANALOG-SIDEJACK) WX1L0700-007
NOTE: Parts that are not assigned part numbers WX1L0700-007
CLN7 WIRE ASSEMBLY 2P(ANALOG-NETWORK L WX1L0700-008
(---------) are not available. WX1L0700-008
CLN8 WIRE ASSEMBLY 2P(ANALOG-NETWORK R) WX1L0700-009
WX1L0700-009
Ref. No. Description Part No. CLN9 WIRE ASSEMBLY 2P(FULL RANGE SPEAKE WX1L0700-010
WX1L0700-010
A1 STAND COVER L0700UA 1EM221142
CLN10 WIRE ASSEMBLY 2P(TOWEETER) WX1L0700- WX1L0700-011
A2 STAND L0700UA 1EM221345 011
A3 STAND BASE L0600UA 0EM201865 CLN11 WIRE ASSEMBLY 2P(FULL RANGE SPEAKE WX1L0700-010
WX1L0700-010
A4 RUBBER FOOT L0600UA 0EM408992
CLN12 WIRE ASSEMBLY 2P(TOWEETER) WX1L0700- WX1L0700-011
A5 JACK COVER L0700UA 1EM021190 011
A6# JACK LABEL(R) L0700UA ---------- CLN13 WIRE ASSEMBLY 10P(MAINPSU-PANELLOG WX1L0700-101
A7# JACK LABEL(L) L0700UA ---------- WX1L0700-101
A8# RATING LABEL L0701CB ---------- CLN14 WIRE ASSEMBLY 5P(MAINPSU-BUFFER) WX1L0700-102
WX1L0700-102
A9 FRONT CABINET L0700UA 1EM021196
CLN15 WIRE ASSEMBLY 8P(MAINPSU-XMAIN) WX1L0700-103
A10 DECORATION PANEL L0700UA 1EM021197 WX1L0700-103
A11 SENSOR/LED LENS L0600UA 0EM408988 CLN16 WIRE ASSEMBLY 9P(MAINPSU-YMAIN) WX1L0700-104
A12 BRAND BADGE L5001CB 1EM423501 WX1L0700-104
A13 REAR CABINET L0700UA 0EM000907A CLN603 WIRE ASSEMBLY 1P WX1L0600-018 WX1L0600-018
A14 REAR COVER L0600UA 0EM408989 FC1 CORE FERRITE TFT102010N XL04024X4001
A15# AC CORD LABEL L0600UA ---------- FC2 FERRITE CORE RFC-8 XL06034WD002
A16 JACK HOLDER L0600UA 0EM201861 FL501 OPTICAL FILTER PM00UZ008 XA00000SM007
A17 SPEAKER FRONT(R) L0700UA 1EM021191 FM1 MOTOR DC FAN D08R 12TL 23B(UX) MMEZR12NH004
A18 SPEAKER FRONT(L) L0700UA 1EM021192 JK601# AC INLET FILTER 10GEEG3C JTDCFZ0DEL01
A19 SPEAKER REAR COVER(R) L0700UA 1EM021193 L1 SCREW P-TIGHT 3X10 BIND HEAD+ GBJP3100
A20 SPEAKER REAR COVER(L) L0700UA 1EM021194 L4 SCREW B-TIGHT D3X8 BIND HEAD+ GBJB3080
A21 SPEAKER JOINT L0700UA 1EM221141 L5 DOUBLE SEMS SCREW M4X8 PAN HEAD+ 0EM409074A
A22 SPEAKER BRACKET L0700UA 1EM021195 L7 BINDING HEAD SCREW M3X8 SBJ33080
A28 SW PCB HOLDER L0650UA 1EM120488 L8 DOUBLE SEMS SCREW M3X8 PAN HEAD+ 0EM409075A
B3 EARTH LABEL L0600UA ---------- L9 SCREW ASSEMBLED M3X6 BLACK 0EM409078A
B4 PANEL HOLDER(U) L0650UA 1EM020408 L10 DOUBLE SEMS SCREW M5X16 PAN HEAD+ 0EM409236A
B5 PANEL HOLDER(L) L0650UA 1EM020407 L11 SCREW P-TIGHT D4X12 BIND HEAD+ GBJP4120
B6 FILTER HOLDER(L) L0650UA 1EM020467 L12 DOUBLE SEMS SCREW M5X20 PAN HEAD+ 0EM409077A
B7 FILTER HOLDER(S) L0650UA 1EM120669 L14 DOUBLE SEMS SCREW M4X12 PAN HEAD+ 1EM420188A
B8 PANEL HOLDER(S) L0650UA 1EM120490 L15 SCREW M3X8 BIND HEAD+BLACK SBH33080
B12 PCB BOX L0700UA 1EM021189 L16 SCREW B-TIGHT M3X8 BIND HEAD+ GBHB3080
B14 CHASSIS BRACKET L0700UA 1EM020895 L17 SCREW P-TIGHT 4X12 BIND HEAD+BLK GBHP4120
B16 JACK BRACKET L0650UA 1EM120489A L18 DOUBLE SEMS SCREW M3X20 FBJ33200
B17 XGA-GASKET(S) L0700UA 1EM422934 PDM501 PLASMA DISPLAY MODULE S42AX-YB02 UDPUPLSSM002
B18 XGA-GASKET(L) L0700UA 1EM422933 SP801 SPEAKER MAGNETIC 8212 T020 1403B DSD0405SBA01
B19 SPEAKER CUSHION(L) L0700UA 1EM423230 SP802 SPEAKER MAGNETIC 8212 5712 1402B DSD0811SBA01
B21 ACOUSTIC SPONGE L0700UA 1EM422929 SP851 SPEAKER MAGNETIC 8212 T020 1403B DSD0405SBA01
B22 PCB HOLDER(SDI) L0700UA 1EM321446 SP852 SPEAKER MAGNETIC 8212 5712 1402B DSD0811SBA01
B25 CUSHION(L) L0650UA 1EM421666A PACKING
B26 CUSHION(S) L0650UA 1EM421667A S1 STYROFOAM TOP L0700UA 1EM021390
B32 SCOTCH TAPE #880 25X45 L9710UL 0EZZ00132 S2 STYROFOAM BOTTOM L0700UA 1EM021391
B34 LABEL CRITICAL PARTS WARN ING B8007C3 ---------- S3 SET BAG L0700UA 1EM322033
EM41210 S4 CARTON(U) L0701CB 1EM322315
B35 CLOTH L1440JL 15X55XT1.0 0EM406793 S5 CARTON (L) L0700UA 1EM322072
B36 FAN HOLDER L0700UA 1EM121657 S6# SERIAL NO. LABEL L0701CB ----------
B37 FAN CUSHION L0700UA 1EM423478 S7 HOLD PAD L0652UC 1EM421919
B38 CLOTH 190X15XT0.5 TS7623 S8 LABEL EAS(H3761UD) MAKER ----------
CLN1 WIRE ASSEMBLY 31P(LVDS) WX1L0700-001 WX1L0700-001 NO.ZLLFNSLE1
CLN2 WIRE ASSEMBLY 8P(SUBPSU-ANALOG) WX1L0700-002 ACCESSORIES
WX1L0700-002
AC601# AC CORD PH8F3EDGN0A-063 WBC0192LW001
C952 METALIZED POLYESTER FILM CAP. 2.2µF/50V CT1J225DT040 C2400 ELE.CAP 100µF/25V M(105°C) CE1EMASTJ101
J C2401 CERAMIC CAP.(AX) B K 0.1µF/50V CA1J104TU011
CONNECTORS C2402 CERAMIC CAP.(AX) F Z 0.01µF/25V CCA1EZTFZ103
CN951 CONNECTOR PRINT OSU C S 440052-2 J344C02AP011 C2403 CERAMIC CAP. R K 220pF/2KV(HR) CCD3DKA0R221
CN952 CONNECTOR PRINT OSU 2P 292161-2 J31FC02AP001 C2404 CAP ELE 100µF 25V M 105 CA1E101SP110
CN953 CONNECTOR PRINT OSU C S 440052-3 J344C03AP011 C2405 ELECTROLYTIC CAP. 10µF/50V M CE1JMASTJ100
COILS C2406 CERAMIC CAP.(AX) B 2200pF/50V CCK1JKT0B222
L951 COIL CHOKE ELC12D122E LLF1220MS001 C2407 FILM CAP.(P) 0.001µF/50V J CA1J102MS029
L952 COIL CHOKE ELC10D221EL LLC221KMS003 C2408 ELECTROLYTIC CAP. 33µF/16V M CE1CMASTJ330
C2409 PCB JUMPER D0.6-P5.0 JW5.0T
C2410 ELECTROLYTIC CAP. 100µF/35V M CE1GMASTJ101
POWER SUPPLY CBA C2411 PP CAP. 0.0033µF/1.6KV J CT3C332MS039
Ref. No. Description Part No. C2412 CERAMIC CAP.(AX) B K 180pF/50V CCA1JKT0B181
POWER SUPPLY CBA 1ESA13003 C2450 CERAMIC CAP. B K 470pF/1KV CCD3AKD0B471
Consists of the following: C2451 FILM CAP.(P) 0.0027µF/50V J CA1J272MS029
CAPACITORS C2452 ELECTROLYTIC CAP. 0.1µF/50V M CE1JMASTJR10
C2100 CAP ELE SML-105 10µF 25V M CE1EMASTJ100 C2453 FILM CAP.(P) 0.01µF/50V J CA1J103MS029
C2101 CERAMIC CAP.(AX) B 0.022µF/50V CCK1JKT0B223 C2454 CAP ELE SML-105 3300µF 10V M CE1AMZNTJ332
C2114 METALIZED PLYESTER CAP. 1µF/630V K CT2K105MS064 C2455 CERAMIC CAP.(AX) F 0.1µF/50V CCK1JZT0F104
C2115# ELECTROLYTIC CAP. 470µF/450V (D35MM) CA2N471NC227 C2456 CAP ELE SML-105 3300µF 10V M CE1AMZNTJ332
C2116 PP CAP. 0.001µF/1.6KV J CT3C102MS039 C2457 CERAMIC CAP.(AX) F Z 0.01µF/25V CCA1EZTFZ103
C2117 CERAMIC CAP.(AX) CH J 1000pF/50V CA1J102TU008 C2458 ELECTROLYTIC CAP. 2200µF/10V M CE1AMZNTJ222
C2118 CERAMIC CAP.(AX) CH J 220pF/50V CA1J221TU008 C2459 FILM CAP.(P) 0.001µF/50V J CA1J102MS029
C2119 CAP METALIZED FILM 2.2µF 50V CT1J225MS045 C2461# CAP ELE SML-105 2200µF 25V M CE1EMZPTJ222
C2120 CERAMIC CAP.(AX) B K 0.0056µF/50V CA1J562TU011 C2463 CAP ELE SML-105 1000µF 16V M CE1CMZPTJ102
C2121 CERAMIC CAP.(AX) F Z 0.01µF/25V CCA1EZTFZ103 C2464 CERAMIC CAP.(AX) F Z 0.01µF/25V CCA1EZTFZ103
C2122 ELECTROLYTIC CAP. 220µF/25V M(105°C) CE1EMASTJ221 C2465 CAP ELE SML-105 1000µF 16V M CE1CMZPTJ102
C2123 CERAMIC CAP.(AX) B K 680pF/50V CCA1JKT0B681 C2466 CERAMIC CAP.(AX) F Z 0.01µF/25V CCA1EZTFZ103
C2124 CERAMIC CAP.(AX) B K 0.01µF/50V CA1J103TU011 C2468 FILM CAP.(P) 0.1µF/50V J CA1J104MS029
C2125 ELECTROLYTIC CAP. 1µF/50V M CE1JMASTJ1R0 C2500 ELECTROLYTIC CAP. 220µF/10V M CE1AMASTJ221
IC2454 REGULATOR PQ1CG2032FZH QSZBA0SSH071 R2101 CARBON RES. 1/4W J 2.2k Ω RCX4JATZ0222
IC2500 IC MICRO COMPUTER M37544G2A-064GP QSZAA0RHT121 R2102 CARBON RES. 1/4W J 1.5 Ω RCX4JATZ01R5
IC2600# PHOTO COUPLER LTV817MCF NPECLTV817MF R2105# RES CEMENT 5W J 0.22 Ω RW05R22KA050
IC2601# PHOTO COUPLER LTV817MCF NPECLTV817MF R2106# RES CEMENT 5W J 0.22 Ω RW05R22KA050
IC2651# IC SHUNT REGULATOR KIA431-AT/P NSZBA0TJY036 R2108 CARBON RES. 1/4W J 22 Ω RCX4JATZ0220
IC2754 IC SHUNT REGULATOR KIA431-AT/P NSZBA0TJY036 R2109 CARBON RES. 1/4W J 15 Ω RCX4JATZ0150
IC2853 IC SHUNT REGULATOR KIA431-AT/P NSZBA0TJY036 R2111 CARBON RES. 1/4W J 22 Ω RCX4JATZ0220
R2112 CARBON RES. 1/4W J 15 Ω RCX4JATZ0150
COILS
R2114 METALIZED FILM RES. 1/4W F 3.0k Ω RMX4FATH3001
L2103# TOROIDAL COIL HKBS-20D130-1020WRPS LLBT00ZBF005
R2115 CARBON RES. 1/4W J 120 Ω RCX4JATZ0121
L2450 POWER INDUCTOR RCR1616-470M LLC470MSF009
R2116 CARBON RES. 1/4W J 18k Ω RCX4JATZ0183
L2650 PCB JUMPER D0.6-P7.5 JW7.5T
R2117 CARBON RES. 1/4W J 2.2k Ω RCX4JATZ0222
TRANSISTORS
R2118 CARBON RES. 1/4W J 30k Ω RCX4JATZ0303
Q2100 TRANSISTOR KTA-1266-GR-AT/P NQS4KTA1266P
R2119 METALIZED FILM RES. 1/4W F 3.0k Ω RMX4FATH3001
Q2101# FET 2SK3935(Q) QFQZ2SK3935Q
R2120 CARBON RES. 1/4W J 120 Ω RCX4JATZ0121
Q2102# FET 2SK3935(Q) QFQZ2SK3935Q
R2121 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
Q2103# TRANSISTOR KTD1347-C-AT/P NQSCKTD1347P
R2122 CARBON RES. 1/4W J 220k Ω RCX4JATZ0224
Q2104# TRANSISTOR KTB985-C-AT/P NQSC0KTB985P
R2123 CARBON RES. 1/4W J 220k Ω RCX4JATZ0224
Q2105 TRANSISTOR 2SC2785(F) QQSF02SC2785
R2124 CARBON RES. 1/4W J 270k Ω RCX4JATZ0274
Q2106 TRANSISTOR 2SC2785(F) QQSF02SC2785
R2125 CARBON RES. 1/4W J 56k Ω RCX4JATZ0563
Q2108 TRANSISTOR KTA-1266-GR-AT/P NQS4KTA1266P
R2126 CARBON RES. 1/4W J 10 Ω RCX4JATZ0100
Q2200 TRANSISTOR 2SA950-O (TE2 F T) QQS002SA950F
R2127 CARBON RES. 1/4W J 10 Ω RCX4JATZ0100
Q2201 TRANSISTOR KTA-1266-GR-AT/P NQS4KTA1266P
R2128 CARBON RES. 1/4W J 180 Ω RCX4JATZ0181
Q2202 TRANSISTOR 2SC2785(F) QQSF02SC2785
R2129 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
Q2300# POWER MOS FET 2SK3565(Q) QFQZ2SK3565Q
R2130 RES METALIZED FILM 1/4W F 330k Ω RDC3303HH001
Q2301 TRANSISTOR 2SC2785(F) QQSF02SC2785
R2131 RES METALIZED FILM 1/4W F 330k Ω RDC3303HH001
Q2302# TRANSISTOR 2SC2120-O-TPE2 QQS002SC2120
R2132 RES METALIZED FILM 1/4W F 220k Ω RDC2203HH001
Q2350 TRANSISTOR 2SC2785(F) QQSF02SC2785
R2133 CARBON RES. 1/4W J 100k Ω RCX4JATZ0104
Q2400 TRANSISTOR 2SC2120-O-TPE2 QQS002SC2120
R2134 RES METALIZED FILM 1/4W F 22k Ω RMX4FATH2202
Q2401 TRANSISTOR 2SA950-O (TE2 F T) QQS002SA950F
R2135 CARBON RES. 1/4W J 150k Ω RCX4JATZ0154
Q2402 TRANSISTOR 2SC2785(F) QQSF02SC2785
R2136 CARBON RES. 1/4W J 150k Ω RCX4JATZ0154
Q2403# TRANSISTOR 2SC2785(F) QQSF02SC2785
R2137 METAL FILM RES. 1/4W F 10k Ω RMX4FATH1002
Q2404# TRANSISTOR 2SC2785(F) QQSF02SC2785
R2138 CARBON RES. 1/4W J 12k Ω RCX4JATZ0123
Q2451 TRANSISTOR S2Y52(FUNAI Q H) QQWZ00S2Y52Q
R2139 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
Q2452 TRANSISTOR 2SC2785(F) QQSF02SC2785
R2140 CARBON RES. 1/4W J 1k Ω RCX4JATZ0102
Q2453 TRANSISTOR 2SC2785(F) QQSF02SC2785
R2141 CARBON RES. 1/4W J 1k Ω RCX4JATZ0102
Q2454 TRANSISTOR 2SC2785(F) QQSF02SC2785
R2142 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
Q2502 NPN TRANSISTOR KRC103M-AT/P NQSZKRC103MP
R2143 CARBON RES. 1/4W J 4.7k Ω RCX4JATZ0472
Q2503 TRANSISTOR 2SC2120-O-TPE2 QQS002SC2120
R2144 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
Q2504 TRANSISTOR KTA-1266-GR-AT/P NQS4KTA1266P
R2145 CARBON RES. 1/4W J 10k Ω RCX4JATZ0103
Q2505 TRANSISTOR 2SC2785(F) QQSF02SC2785
R2152 RES METALIZED FILM 1/4W F 220k Ω RDC2203HH001
Q2600# POWER MOS FET 2SK3565(Q) QFQZ2SK3565Q
R2153 CARBON RES. 1/4W J 120k Ω RCX4JATZ0124
Q2601 TRANSISTOR 2SC2785(F) QQSF02SC2785
R2154 CARBON RES. 1/4W J 100k Ω RCX4JATZ0104
Q2602# TRANSISTOR 2SC2120-O-TPE2 QQS002SC2120
TABLE OF CONTENTS
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1-1
CBA Structure & Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2-1
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3-1
Trouble Shooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4-1
Adjustment Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5-1
Operation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6-1
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7-1
PRECAUTIONS
** To prevent the risks of unit damage, electrical shock and radiation, take the following safety, service,
and ESD precautions.
2-1-1 PZ3PDMPR
– Must use a soldering device for ground-tip when soldering or de-soldering ESD.
– Must use anti-static solder removal device. Most removal device do not have antistatic which can charge a
enough positive electric enough damaging ESD.
– Before removing the protective material from the lead of a new ESD, bring the protective material into contact
with the chassis or assembly that the ESD is to be installed on.
– When handing an unpacked ESD for replacement, do not move around too much. Moving (legs on the carpet,
for example) generates enough electrostatic to damage the ESD.
– Do not take a new ESD from the protective case until the ESD is ready to be installed. Most ESD have a lead,
which is easily short-circuited by conductive materials (such as conductive foam and aluminum).
2-1-2 PZ3PDMPR
CBA STRUCTURE & PARTS LIST
Layout of Assemblies
(2)
(6) (3)
(8)
(7)
(1)
(9) (10)
(4) (5)
2-2-1 PZ3PDMN
FUNCTION
BLOCK DIAGRAM
BLOCK DIAGRAM FOR DRIVE CIRCUIT OPERATION
Each Each
DC-DC Voltage
Voltage
(Vsch, Vccf) from SMPS
from SMPS
Rising ramp
(Yrr)
Sustain
Y- out (Xr, Xf, X- out
Xs, Xg)
falling ramp Sustain
(Yfr) (Yr, Yf,
Ys, Yg) X- bias
Scan period (Xe)
(Ysc)
Drive signal
from log ic
Drive signal
from logic
LVDS
INPUT ASIC
(CLOCK X, Y
FET
R,G,B
SPS -HI02 Control
V, H Sync.
DE)
TCP
CLK, DATA
Control
UART
Interface 128K 128K
Signal
DDR DDR
2-3-1 PZ3PDMF
TROUBLE SHOOTING GUIDE
Flow chart
* A/S Check Point *
2-4-1 PZ3PDMOP
NO display (operating Voltage but an image doesn’t exist on Screen)
–> No Display is related with Y-MAIN, X-MAIN, Logic Main and so on.
This page shows you how to check the boards, and the following pages show you how to find the defective
board.
No Display
Check
1 LVDS Cable NO
Logic-main Replace Logic B’d
2 LED 2010; Green
NO
Y-main Replace Logic B’d
YES
Check
1 F5001 for Vdd (5V)
Fuse OPEN
2 F5004 for Vcc (15V) Replace Y-B’d
3 F5003 for Vs(200V)
Short
Check SHORT
FET, IGBT Replace Y-B’d
1 Q5009 ~ Q5021
Open
Y- main C
Check P
Point
oint
2-4-2 PZ3PDMOP
X-main
YES
Check
1 F4004 for Vdd (5V)
OPEN
Fuse Replace X-B’d
2 F4001 for Vcc (15V)
OK
Check
SHORT
1 Q4002, 3 FET, IGBT Replace X-B’d
2 Q4011 ~ Q4016
OPEN
Measure
Resistance SHORT
Y-BUFFER Replace Y-BUFFER
OUTH&OUTL
Short?
OPEN
Abnormal
Display
2-4-3 PZ3PDMOP
Y-main
Check
1 F5001 for Vdd (5V)
Fuse OPEN
2 F5004 for Vcc (15V) Replace Y-B’d
3 F5003 for Vs(200V)
SHORT
Check SHORT
FET, IGBT Replace Y-B’d
1 Q5009 ~ Q5021
OPEN
X-main
Check
1 F4004 for Vdd (5V)
Fuse OPEN
Replace X-B’d
2 F4001 for Vcc (15V)
3 F4002 for Vs(200V)
SHORT
Check
SHORT
1 Q4002, 3 FET, IGBT Replace X-B’d
2 Q4011 ~ Q4016
OPEN
SHORT
Y-BUFFER Replace Y-BUFFER
OPEN
2-4-4 PZ3PDMOP
[Logic Main]
LED 2011 Blinks
(Motion of Vsync)
Regular
Logic main
Abnormal
Normal State
Replace
board
Y-FPC
Y-buffer
connector
2-4-5 PZ3PDMOP
Check Poor
Y-buffer Reconnection
Connection Y-buffer
& Y-FPC Good
Br oken
Check or bent
Y-buffer
Y-buffer connector pin Replace Y-buffer B’d
connector
broken or bent?
Good
Br oken
Check
or bent
Y-FPC pin Y-FPC Replace PDP
broken or bent?
Address Open
Line Open
Data Block Open
TCP Block Open
2-4-6 PZ3PDMOP
What is the status of open?
YES YES
Replace
NO YES
Replace Logic Main/ Done
PDP Address Buffer
(E/F)
Address Open
Line Short
Data Block Short
2-4-7 PZ3PDMOP
What is the status of open?
YES
YES
Replace
Replace NO YES
Logic Main/
PDP Done
Address Buffer
(E/F)
2-4-8 PZ3PDMOP
Defect: Address (vertical stripe) Open Defect: Address (vertical stripe) Short
– Symptom: A line or block does not light up in – Symptom: Another color simultaneously appears
address electrode direction.(1 line, block open) because adjacent data recognizes the single
pattern signal
– Cause:
1) Manufacturing: Panel electrode short / Foreign
material conductive foreign object inside TCP
2) Part: TCP/buffer defect lighting electrode cutting
defect
– Cause:
1) Manufacturing: Panel electrode single line/
foreign material./electrostatic/TCP defect
2) Parts: TCP, Board connection defect
3) Operation: Assembly error / Film damage
2-4-9 PZ3PDMOP
Defect: Address output error Defect: Sustain (horizontal stripe) Open
– Symptom: A defect other than address open and – Symptom: One or more line do not light up in
short Data printout signal error occurring at certain Sustain direction
Gradation or pattern
– Cause:
1) Manufacturing: Panel bus electrode single line
FPC pressure defect
2) Parts: FPC/board/connection disconnection
3) Operation: assembly error.
2-4-10 PZ3PDMOP
Defect: Sustain (horizontal stripe) Short Defect: Dielectric material layer damage
– Symptom: Combined or adjacent lines are short in – Symptom: Burn caused by the damage of address
sustain direction. The line appear brighter than bus dielectric layer appears in the panel discharge/
other at Ramp gradation pattern or low gradation non discharge area. sustain also open/short occurs
patter by the damage of address sustain printout
2-4-11 PZ3PDMOP
Defect: F/White low discharge Defect: Weak discharge
– Symptom: Low discharge caused by unstable cells – Symptom: Normal discharge but cells appear
occurring at full white pattern if high (60 degree) or darker due to weak light emission occurring mainly
normal temperature. at low (5 degree) Full white/Red/Green/Blue pattern
or gradation pattern
– Cause:
– Cause:
1) Panel: MgO deposition count and thinckness/
1) Panel: MgO source/dielectric thickness cell aging condition
pitch/phosphor
2) Circuit: drive waveform/voltage condition
2) Circuit: drive waveform/ voltage condition
2-4-12 PZ3PDMOP
ADJUSTMENT PROCEDURE
Check Item
Check Item Specification Remarks
TCP Assembling condition
Drive board Securely connected or
Y BUFFER tightened
Module assemble
check Logic & Logic Buffer
Harness Securely connected
Material Mixing No material mixing
Check Procedure
1. Visual check as following
a) Assembling condition of module.
b) No problem on the connection of module.
c) The grounding and easily short-circuited parts are not damaged.
2. Turn on the power to PDP module, and then check that LED lights up and the SET is working well.
3. Check the power voltage after turn on the power, and then check the Display condition by tapping slightly the
Y-FPC 2 or 3 times.
4. Check whether something wrong during Full White Pattern period.
5. If something wrong, each voltage should be set to the standard voltage by using Multi-Tester and adjusting
tools.
6. Adjust the waveform, using Oscilloscope for the waveform adjusting point.
7. Check the discharge of front panel by changing the image for each pattern.
8. Check the Low-discharge, Over-discharge and panel condition by adjusting the Pattern Generator Level.
9. Discharge still remain send back to SDI.
2-5-1 PZ3PDMCS
OPERATION CHECK
Adjustment Specification, Checking Position etc.
W1 Ramp Waveform Inclination Adjustment (Y-Board)
Adjust VR5002 to set the time of Yfr Adjust VR5001 to set the time of Yrr
(Main Reset Falling Ramp) like the (Main Reset Rising Ramp) like the
below picture. below picture.
Oscilloscope Setting : 50V / 40us Oscilloscope Setting : 50V / 40us
50V
280us
100V
160us
2-6-1 PZ3PDMCK
Adjusting procedure
Y-BUFFER
Board
VR5001
X-MAIN
Y-MAIN Driving
Driving Board
Board
VR5002
LOGIC-MAIN
Board
2-6-2 PZ3PDMCK
Y-BUFFER
BOARD
CN5506
CN5505
Y-MAIN DRIVING X-MAIN DRIVING
BOARD BOARD
TO PLASMA TO PLASMA
DISPLAY DISPLAY
PANEL CN5503 CN5508 CN5012
PANEL
2-7-1
CN4001
CN4003
CN5501
LOGIC-MAIN BOARD
CN2084 CN2005
TO POWER
SUPPLY CBA
CN8005
LOGIC E BUFFER BOARD CN2084 CN2500 CN2700 CN2711 CN2710 LOGIC F BUFFER BOARD
CN2502 CN2503 CN2504 CN2505 CN2506 CN2507 CN2508 CN2509 CN2701 CN2702 CN2703 CN2704 CN2705 CN2706 CN2707 CN2708
PZ3PDMWI
CIWP4206
L0701CB
2006-10-10