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00-Design Parameters Mentioned
00-Design Parameters Mentioned
00-Design Parameters Mentioned
TEMA:
DESIGN AND CONSTRUCTION OF A BANANA SLICER MACHINE
VERDE TO CRAFT PRODUCERS OF CHIPS.
SCIENTIFIC REPORT
AUTHOR:
QUINCHE FARINANGO DARWIN PATRICIO
TUTOR:
ING. CARLOS VILLAREAL
IBARRA – ECUADOR
2014
Design And Construction Of A Banana Slicer
Machine Verde To Craft Producers Of
Chips.
Darwin Patricio QUINCHE FARINANGO Universidad Técnica del Norte (UTN) Ibarra - Ecuador
darwin-q@hotmail.com
Get as many slices of banana chips in less Facility for manufacture: Most can be cut,
time. welded, forged and machined with satisfactory
Get a sliced easily and quickly avoiding results.
having physical discomfort that usually had
to do this activity manually. Aesthetics: Available in many surface finishes.
Easily maintained resulting in a high quality.
Achieve excellent sliced minimizing the
risks of cuts to make slicing.
Have a system that enables autonomous
product advancement toward the blades for 2.5 Types Slicers
slicing later.
2.5.1 Slicer vertical axis.
2.3 criterio de diseño This sort of banana slicer has an engine that is
The criteria to be considered for the design of subject to the structure vertically; It is this feature
the machine are as follows: called slicer vertical axis.
4,5
Force needed to slice (Kg)
4
3,5
3
2,5
2
20 30 40 50
Green banana diameter (mm)
Figure. 3. Slicer horizontal axis
Figure.4. Diameters of green bananas and
Advantage necessary force for cutting
Ease of design, construction and assembly. As can be seen in Figure 4 is part of a green
High reliability. banana diameter of 23 mm with a necessary cutting
Low cost of development. force of 2.3 kgf (22.54 N) and a maximum diameter
of 42 mm with a necessary cutting force 4 1 kgf
No need for speed reducer.
(40.18 N); for purposes of calculation the strongest
Greater stability.
slicing will be taken.
Easy maintenance of the machine.
Blades are not directly exposed to the So once known cutting force (Fc) and the
operator. cutting area (Ac) is derived to calculate the shear
green banana (σc ), taking the following:
Disadvantages
Ranked more physical space.
Fc FTC = 40,18 N ∗ 6
σc = (1)
AC
FTC = 241,08 N
The cutting area is banana:
To determine the bending moment generated at
π (D)2
Ac = (2) the ends of the blade holder disc where equation 6
4
is used is as follows:
Where: Mf = (Fe )(D⁄2) (3)
D= Diameter with thicker green bananas
Where:
Replacing the data obtained from Figure 4 in
Equation 2 is as follows: Fe= Thrust [Kgf]
d/2= Distance from the center of the disc to the
π (0,042)2 edge of the blade [m]
Ac = = 0,00138 m2
4
Mf = 980N(0,17/2)
Substituting the values in equation 1 we have the
following: Mf = 83,3 Nm
Fc 40,18[N] The bending moment generated in the disc blade
σc = =
AC 0,00138 m2 holder for calculating the thickness that you need
the disk.
σc = 29115,94 [Pa ]
Mf Sy
The above data correspond to shear the green w
= F.S (4)
bananas.
Where:
3.5.1 Calculation of the disc blade holder
Mf = Flector moment
Figure 5 shows a diagram of the disc blade
holder made in Inventor Professional CAD D ∗ e3
w=
proposed to be used in the design of the machine. 12
Replacing in equation 4 we have the following:
e = 0,00813 m ≈ 8mm
Once the calculations performed disc blade
holder 8mm thick that it will engage the blades with
the dimensions shown below was obtained.
Figura. 12. Safety factor for different shaft Tabla 1. Features engine to use
diameters BRAND: WEG
TYPE: DM
A dynamic analysis for calculating the safety
MODEL: D56109
factor based on the Goodman equation whereby a
value of 8.43 is obtained is also performed. Which HZ: 60
is acceptable with respect to the results obtained POWER: 1 HP
with the ECM distortion theory. Whereas in this 1750
RPM
case is lower because it is considered to fatigue
loads. VOLTAGE: 110/220 V
AMPERAGE: 12/6.0 A
1 σa, σ,
m
n
= Se
+ Sut (5) SF: 1,25
n = 8,43
3.4 Choosing The Band
3.3 Calculating Engine Power The transmission system is determined to obtain
speed of 250-280 revolutions per minute (RPM),
To select the power output is determined by the which is the range in which a very good quality is
power required by the disc blade holder and obtained as output.
overcome this element generates torque; besides
considering the safety factor that will protect you To determine the diameter of the drive pulley is
from failure due to shock, vibration or pulses. used the following equation
RPM eje cond∗Dpc
The disc blade holder generates a torque of 45 Dpm = (8)
RPM drive shaft
Nm, each blade takes a time of 0.1 seconds to travel
the 180o disc. 273,44 RPM ∗ (406.4)mm
= = 63.5 mm ± 20
T 1750 RPM
Pot = (6)
t
Then the diameter of the driven pulley is
Where: determined by Equation 9.
RPM eje motriz∗ Dpm
T= Torque Dpc eje cond = (9)
RPM eje cond
t= Time it takes to rotate the blade and then
perform the second slice. 1750 RPM∗(63.5 mm)
= = 406.4mm ± 20
273,44 RPM
Replacing the values of Equation 6 has the From the above equations it can be concluded
following output: that to obtain 273 RPM which is within the
appropriate range for a good quality production and
44,59 N. m slicing you should use a pulley 16 and 2 ½ inches.
Pot =
0,1 seg
For design purposes is determined that F1/F2 =
Pot = 445,9 W = 0,59 HP 3 with an angle of 180o, we have:
Fb= force generated by the band
Having calculated the power output power was
obtained 0.59 Hp; considering friction losses due to Pd = (F1 − F2)Vb (Carlosama, 2013)
Where:
Pd= Design Potential = 3/4HP = 559,27 W
Pd
(F1 − F2) = (10)
Vb
559,27
= = 15,02 N
37,24
3F2 = F2 + 15,02
3F2 − F2 = 15,02
For the construction of this camera AISI 304 For purposes of calculation to use the necessary
stainless steel is used with a thickness of 3 mm force of magnitude greater than for the different
ensuring food safety and long life of the machine; calculations 40,18 N. force was used
thickness aforementioned established to avoid
distortions caused by strokes or other impacts as it FORCE TO SLICE GREEN BANANAS
will have a semiautomatic work pushing bananas
5
100%
n= τmax
(15)
80%
60%
2879,51 40%
n=
1345,10 20%
0%
n = 2,14
190
50
85
120
155
225
260
267
274
285
320
355
CALIDAD
From equation 15 it is concluded that there is a
RPM PRODUCCIÓN
safety factor of 2.14 is acceptable for use with
spring characteristics and specifications above Figure. 18. Relationship between quality and
factor. production based on RPM
4.2 Comparison of Time By A Sliced implementation of it was obtained, in addition
And Manual Using Machine he provides, safer slicing, uniform slices is also
achieved success transverse and longitudinal
cutting on the same machine without leaving
In order to determine if it has met one of the aside the health and safety of the product.
objectives is necessary to make a comparison of
time and production between a traditional or sliced
By building the green banana slicing machine
manually using the banana slicer green; to set the
is considerably reduced the time between a
time starts from the moment that bananas are
manual and sliced through the implementation
peeled and ready for slicing.
of green banana slicer machine, currently an
In Figure 19 you can see the time spent in average of 300 kg of green bananas in slices
minutes for slicing and slicing amount of product within 1 time whereas previously the same
having the data can be seen in the figure below. amount of product slicing in a time of 4 hours,
so meeting the design parameters established in
the construction of the machine.
COMPARISON OF MANUAL AND SLICED BY USING THE
MACHINE REBANDORA
300 300 For the construction of the machine was under
300 ISO 22000 standards which manifest on the
240 materials used for the construction of different
250
Tiempo destinado types of machinery, which is why the machine
para el rebanado 200
(Minutos) is carried out in most stainless steel AISI 304,
150 same as provides security and food safety that
Cantidad de
producto (Kg) 100 60 are developed.
50
a minimum force of 22.54 N was required to
0
Forma Utilizando slice bananas with a thickness of 23 mm in
manual la
máquina
diameter and a maximum force of 40.18 N to
Tiempo destinado para el
240 60
slice green bananas with a diameter of 42 mm,
rebanado (Minutos)
for calculations is considered using the ensuring
Cantidad de producto
(Kg)
300 300 more effective force for cutting bananas with
diameters smaller than 42 mm.
Figura. 19. Manual comparison slicer and using
For perfect slices the blade must be running at
the slicing machine
speeds between 260 and 280 RPM; these
revolutions a very good production and
From Figure 19 it can be seen that for slicing
excellent quality of the slices are obtained.
300 Kg Product of green bananas manually 240
minutes or 4 hours delay while slicing the same
Most elements of the slicing machine green
amount of bananas using the slicing machine
bananas were selected according to the needs
green banana takes time 60 minutes or about 1
that were taken for construction as operation,
hour; time optimization is great because if done
maintenance, cleaning ergonomics considering
manually slicing is performed of a banana on a
that are readily available in the local market, a
banana while the machine utilization is done on
lower cost and that have good quality.
each charge an average of 5 to 6 bananas while
minimizing time considerably.
The machine is designed and built to have a
friendly maneuverability and easy operation
5. Conclusions and allowing any person can operate it without any
Recommendations difficulty or jeopardize their safety or that of
others.
5.1 Conclusions
To predict failures in the design and
By the completion of the slicing machine green construction of the machine computer programs
bananas for making handmade chifles, an with CAD applications; in this case the same as
increase in the production of 11130 cases per Inventor Professional provided valuable
month to 19500 cases per month thanks to the information for the respective calculations used
software systems.
5.2 Recommendations chifles (hojuelas de plátano fritas). Piura:
Universidad Técnica de Piura, Facultad de
When placing sliced transversely to produce Ingeniería.
round or banana chips placed in the feeding
chamber bananas cut in half to enter easily into [2] CARLOSAMA, R. (2013). Máquina vibradora
the feed chamber and is pushed into the blades. para fabricar postes de hormigón armado
para alambrado perimetral. Ibarra:
It is recommended to clean the machine after Universidad Técnica del Norte, Facultad
each day of sliced using different methods de Ingeniería en Ciencias Aplicadas,
mentioned in Table 4 and 5 corresponding to Carrera de Ingeniería en Mecatrónica.
maintenance and cleaning of stainless steel.
[3] FAIRES, V. M. (2001). Diseño de Elementos
The use of the maintenance manual that is in the de Máquinas.
part of the annexes to prolong the life of
machine elements and have a proper use of it is [4] GARCÍA T., C. L. (2007). Efecto del etefón
recommended. (ethrel) y el tiempo de almacenamiento
sobre la duración del plátano bajo
You should always use the drive that has the refrigeración. Barquisimeto: Universidad
machine this will prevent pushing green Centrooccidental Lisandro Alvarado.
bananas into the blades with your hands as it
may cause damage and / or cuts in them. [5] LRQA, L. R. (22 de Abril de 2014). Lloyd´s
Register LRQA. Obtenido de
It is recommended to follow the manual http://www.lrqa.es/certificaciones/iso-
operation of green banana slicing machine 22000-norma-seguridad-alimentaria/
before starting or performing any activity.
[6] YANCHAPAXI, A. o. (2008). Diseño de una
To adjust the blades and the desired thickness is máquina cortadora de pasto. Quito:
recommended with off-axis drive and go Escuela Politécnica Nacional, facultad de
confirming the desired thickness and in this Ingeniería Mecánica, Proyecto Previo a la
way will be much easier and faster to get the obtención del Titulo de Ingeniero
same calibration. Mecánico.