ASME CODE VESSEL

ISGEC
TECHNICAL DELIVERY CONDITIONS FOR SEAMLESS CARBON STEEL FITTINGS REF(2)
Scope: This specification covers technical requirements applicable for Seamless Carbon Steel Fittings required for
manufacture of Heat Exchangers as per our Job No. PE-2464~2488, as applicable.

PART (A) – GENERAL REQUIREMENTS:

1.0 Material Specification: ASME SA-234 WPB

2.0 Delivery Condition: As per specification. (If Normalized, Normalizing temperature shall not exceed 955⁰C). C(a)

3.0 Governing Code: ASME Section II, Part A, 2019 Edition

4.0 Manufacturing:
a) Vendor shall check adequacy of thickness of pipe before forming of fittings and ensure that pipe thickness
is sufficient to take care of wall thinning during forming.

5.0 Dimensional and Profile Examination:

a) Dimensional Standards: ASME B16.9 – latest edition
b) Fittings dimensions and profile shall conform to the requirements of applicable standard.

6.0 Tolerances: Tolerance on wall thickness as per specification is acceptable. Fittings are preferred with nil
negative (under) tolerance on wall thickness.

7.0 Repair / reconditioning of fittings by welding is not permitted.

PART (B) – CHEMICAL AND OTHER TESTING REQUIREMENTS:

8.0 Chemical Requirements:

a) Below restriction on the elements shall be applicable for both ladle and product analysis.

Elements Acceptance limit

Carbon (C) ≤ 0.23% C(b)
Carbon Equivalent (CE) # <= 0.43%
- The micro alloying element boron(B), titanium(Ti), niobium (Nb) and vanadium(V) shall not be
intentionally added to steel
# where CE = C + (Mn/6) + (Cr + Mo + V)/5 + (Cu + Ni)/15

b) All other chemical requirements shall be as per material specification. Individual % of above mentioned
elements along with as required by material specification shall be reported in MTC.
c) Product Analysis as per S2 on each heat basis.

9.0 Mechanical Testing: Testing shall be performed in both as delivered condition and after carrying out specified
Simulation Heat Treatment (clause 10.0). Test results shall conform to requirements given in this document and
applicable material specification whichever is stringent.
a) Hardness: 197 BHN max.
b) Impact test of material at 0°C. Impact test value shall be 24J average and 16J min. for one specimen. The test
piece shall be taken transverse to the final rolling direction of material.

10.0 Simulation Heat Treatment: Test specimen shall be subjected to SR-1 simulation heat treatment as detailed
below:
Description SR-1
Loading Temperature (Max.) 400°C
Rate of heating (max.) 70°C/hour
Soaking Temperature 610°C±10°C
Soaking Time (min.) 7 Hours minimum
Cooling Rate (max.) 90°C/hour
Unloading temperature (Max.) 400°C

0 29.06.2020 Issued for procurement Akhil Sharma Daan Singh

No Date Revision Prepared By Checked & Approved By

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 ASME CODE VESSEL
ISGEC
TECHNICAL DELIVERY CONDITIONS FOR SEAMLESS CARBON STEEL FITTINGS REF(2)

11.0 Liquid Penetrant Examination (PT): As per Supplementary Requirement S52 of specification SA-960 on all
accessible surfaces. Acceptance criteria shall be as per Paragraph 7.5.7.2 of ASME Section VIII, Division 2.

12.0 Ultrasonic Examination: Surface of all fittings shall be 100% ultrasonically examined in accordance with S62
of SA960 after final heat treatment. Acceptance criteria shall be as per 3.3.4.2 of ASME Sec VIII Div.2

13.0 Wall thickness at bent portion should not be less than the required thickness as per enquiry or order. The wall
thickness at the bent portion shall be checked and reported.

PART (C) – MARKING, CERTIFICATION & PACKING REQUIREMENTS:

14.0 Certification: Manufacturer's test certificates as per EN 10204: 2004 Type 3.2 and shall be furnished in the English C(TQ)
language and in A4 size in three sets. Following shall be reported as a minimum in the certificate.
a) Reporting information required by applicable material specification and clause 2.0 to 13.0 of this specification.

15.0 Inspection Agency (IA): LR / BVIS / TUV. The scope of IA shall be as follow (minimum)
a) Review Point: Raw material MTC, HT record, Chemical (heat and product), Test piece selection.
b) Witness Point: Mechanical testing (100%), NDE (10%), Visual & dimension inspection (10%), Marking (10%)
c) Hold Point: Issuance of Inspection Certificate with endorsement of Manufacturer’s Certificates.

16.0 Marking: Each standard fitting shall bear identification marking duly hard stamped as per requirements of
specification along with IA hard punched stamp.

17.0 Surface Protection: By suitable thin and clear removable rust preventive oil at manufacturer’s option. Bevel
ends of fittings plus 25 mm shall be left uncoated.

18.0 Packing: Fittings shall be dispatched duly packed in wooden boxes.

Notes: (a) Fittings are required with test results duly certified in SI units.
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Information for Internal Reference by ISGEC: C-Client, I-ISGEC, a- PVM-SU-4750-H, b – 6-15-0001 Rev 04

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