M009-95

Rev. 03 – 03/2017

Aqua-Cleer
IW EVO

TECHNICAL MANUAL

Culligan reserves the right to change any technical or design specifications

CULLIGAN - Via Gandolfi, 6 - 40057 Cadriano di Granarolo E. BO (ITALY) –
Phone +39/0516017111 – fax +39/051765602
Quality System Certified according to UNI EN ISO 9001:2008 Norm
Attention Culligan Customer:
This manual is intended for the Staff specifically appointed to install and/or operate and/or re-
pair the Culligan systems. Work by unauthorized staff, or not in accordance with the instruc-
tions in the manual, can lead to major damage to equipment or property and will relieve
Culligan of all liability for the possible consequences

Installation: If incorrectly installed, operated or maintained, this product can cause

severe injury. Those who install, operate, or maintain this product should be trained
CAUTION! in its proper use, warned of its dangers, and should read the entire manual before
attempting to install, operate, or maintain this product.

Location:
• The site where the systems are located, the accessory material and consuma-
CAUTION! ble products must comply with current regulations on storage, use and safety.
• Do not place the device on top of other electrical appliances.
• Position the device away from heat sources.

Electrical shock hazard! Prior to servicing equipment, disconnect power supply to

WARNING! prevent electrical shock.

Safe Chemical Usage: Where necessary, the selection, dosage and the handling
of chemicals must be done by qualified personnel, in compliance with Culligan in-
CAUTION! structions and the Safety Data Sheets. A full range of chemicals approved for com-
patibility and effectiveness on this unit is available from Culligan. Please contact
your local representative for more information.

NOTES Maintenance: This equipment requires regular maintenance to ensure the required quality of the
treated drinking water and to maintain the correct operation and longevity of the unit as declared by
the manufacturer. Culligan spare parts and consumables are recommended to ensure compliance
with warranty requirements.

Usage of product water: The water produced by each device must only be used for its specifically
intended purpose. Culligan declines any liability for the consequences of improper use of the water
produced by its devices

Feedwater: Feedwater characteristics are laid out in the manual, but please note this system is not
intended for use where water is microbiologically unsafe or with water of unknown quality.

Reporting of faults: Any anomaly in the operation of the systems must be promptly reported to the
Culligan Service Center. Culligan declines any liability for the consequences of prolonged use of a
clearly faulty system.

Disposal: The disposal of consumable or waste material from the water treatment systems must oc-
cur in compliance with the current regulations.

In case of an anomaly (water leaks, etc.), disconnect the power supply and turn off the water inlet
shutoff valve.

Culligan also declines any liability in the following specific cases: improper use of the device / use contrary to the specif-
ic national regulations (power and water supplies, installation and maintenance) / installation done without following the
instructions provided in this manual / power and water supply faults (electrical discharges – voltage surges – water
supply overpressure – low water pressure) / unsuitable ambient operating temperature / inadequate maintenance / un-
authorized work or modifications / use of non-original replacement parts or not specific for the model / total or partial
non-compliance with the instructions. For those conditions not expressly specified, the operator must use common
sense when using the device.

Products manufactured and marketed by Culligan International Company (Culligan), Culligan Italiana S.p.A. and its af-
filiates are protected by patents issued or pending in the United States, Italy and other countries. Culligan reserves the
right to change the specifications referred to in this literature at any time, without prior notice.
All Culligan units, comply with the requirements of Min. Decree 25/2012, Equipment for the treatment of drinking water.
 Aqua-Cleer
IW EVO

INDEX

Technical Specifications ............................................................................................. 1

Basic Principles ........................................................................................................... 2
Main Components Description ................................................................................... 5
General operating logic for models without GBE control ........................................ 8
Flushing mode set up .................................................................................................. 9
P&I IW EVO .............................................................................................................. 10
Installation instructions............................................................................................. 12
Desalinator start-up ................................................................................................... 16
Operation .................................................................................................................... 17
Test procedure Silt Density Index (S.D.I.) ................................................................ 18
Membranes Cleaning ................................................................................................. 19
Preventive Pump Maintenance ................................................................................. 20
IW EVO Configurator ................................................................................................. 21
Mainteinance .............................................................................................................. 22
Chemical Handling..................................................................................................... 23
Complete cleaning for reverse Osmosis System .................................................... 25
Appendix A ................................................................................................................. 30
Drawing……………………………………………………………………………………… 31
 Introduction
Read this Manual First
This manual contains important information about your unit, including information needed for installation, operating,
and maintenance procedures. A thorough understanding of the system and its operation is required for proper appli-
cation.
Review this manual in detail before making any attempt to install or start the system. Abuse or tampering of equip-
ment by inexperienced operators can cause irreversible damage.
In order for the water treatment system to continue to provide high quality water, you must develop a thorough un-
derstanding of the system and its operation. Review this manual before making any attempt to install, operate, or
service the system. Installation or maintenance done on this system by an untrained service person can cause major
damage to equipment or property damage.

About this Manual

This manual:
• Familiarizes the operator with the equipment
• Explains installation and setup procedures
• Provides basic programming information
• Explains the various modes of operation
• Gives specifications and troubleshooting information for quick and accurate problem solving

This publication is based on information available when approved for printing. Continuing design refinements could
cause changes that may not be included in this publication.

Safe Practices
Throughout this manual there are paragraphs set off by special headings.

NOTE
Note is used to emphasize installation, operation or maintenance information which is important, but does not pre-
sent any hazard. For example:
NOTE The nipple must extend no more than 1 inch above the cover plate.

Caution
Caution is used when failure to follow directions could result in damage to equipment or property. For example:

CAUTION! Disassembly while under water pressure can result in flooding.

Warning
Warning is used to indicate a hazard which could cause injury or death if ignored. For example:

Electrical shock hazard! Unplug the unit before removing the timer mechanism
WARNING! or cover plates!

The CAUTION and WARNING paragraphs are not meant to cover all possible conditions and situations that may
occur. It must be understood that common sense, caution, and careful attention are conditions which cannot be built
into the equipment. These MUST be supplied by the personnel installing, operating, or maintaining the system.

Be sure to check and follow the applicable plumbing codes and regulations when installing this equipment. Local
codes may prohibit the discharge of acid or caustic solutions to drain. Consult your local Culligan representative
should you have any specific questions relating to local regulations and codes..

Use protective clothing and proper face or eye protection equipment when handling chemicals or power tools.
 Aqua-Cleer IW EVO
The IW EVO series of Reverse Osmosis (R.O.) treatment systems have been specifically designed for
the potabilisation and desalination of water up to 4500 ppm (as TDS) for industrial & municipal purposes.
1
Available as standard for product flows of 5 to 36 m3/hr (18 to 160 US gpm) the Culligan Aqua-Cleer
IW Evo can meet all your high quality water needs. Full technical details of each unit can be seen in ta-
ble 1 below.

Thanks to the modular design of the IE Evo series each base level unit can be upgraded using a wide
range of optional accessories which include control and instrumentation options. This manual will outline
the installation, commissioning and troubleshooting for the base level unit and then explain separately
the set-up etc of each optional accessory.

Technical Specifications
Table N. 1
IW EVO IW EVO IW EVO IW EVO IW EVO IW EVO IW EVO
Model
5 8 12 16 24 32 40
Membranes N° 4 6 9 12 18 24 30
(1)
Nominal Flow Rate
3 5 8 12 16 23 32 36
(m /h)
Pressure Vessel
Stage 1° 1x4 1x3 1x3 2x6 2x6 3x6 3x6
2° 1x3 1x3 1x6 1x6 2x6
3° 1x3
4678x 3720x 3720x 6750x 6750x 6750x 6750x
Shipping dimensions
1195x 1195x 1195x 1250x 1250x 1250x 1250x
(AxBxC) mm
1900 1940 1940 1985 2130 2130 2130
Shipping weight
650 710 950 1280 1370 1600 1850
(base version) (kg)
(2)
Pump Power (kW) 4 7.5 11 15 15 22 22
Pressure Switch (PS-) 1 1 1 1 1 1 1
(3)
Pressure Gauges 4 4 4 4 4 4 4
Flow Meters 3 3 3 3 3 3 3
Reject/Recirculation
2 2 2 2 2 2 2
regulating valves
Temperature Indicator 1 1 1 1 1 1 1
Inlet Solenoid Valve 1 1 1 1 1 1 1
Piping : Low Pressure PVC PVC PVC PVC PVC PVC PVC
Piping : High Pressure AISI316 AISI316 AISI316 AISI316 AISI316 AISI316 AISI316
Connections :
feed 1.5” 2” 2” 3” 3” 4” 4”
Product 1,5” 1,5” 2” 2” 2.5” 3” 3”
Reject 1” 1” 1,5” 1.5” 2” 2” 2”
(1)
Average values calculated under the following standardised conditions:
- Water temperature : 20°C
- Inlet pressure water : > 2 bar
- Operating pressure : 12-16 bar
- Recovery ratio : 70-80%
- Salinity raw H2O : < 1500 ppm NaCl
- Pressure H2O : 0 bar
Membrane Age : 3 years
(2)
Electricity supply 400V~ 50Hz-3pH
∆P pre-filter, pump delivery, 1 stage reject, 2 stage reject.
(3) st nd

M009-95 – Rev. 03 - 03/2017 Aqua-Cleer IW EVO 1

Basic Principles
Reverse Osmosis
In order to understand reverse osmosis, we must first define osmosis. Osmosis is the passage of a liquid
through a semipermeable membrane. A semi-permeable membrane is a membrane which allows one
component of a solution to pass through it and not the others. In osmosis, there is a tendency for a liquid
to go from an area of less concentration to an area of more concentration through a semi-permeable
membrane. Figure 1 shows the osmotic process.

Figure 1. Osmotic process.

If pressure is applied to the concentrated solution, reverse osmosis will take place. The pressure causes
a flow through the semi-permeable membrane into the dilute solution. The semi-permeable membrane
acts as a barrier to ions and does not allow them to pass through into the dilute solution. When applied
to water, this means that the product water has a reduced total dissolved solids content as a result of the
passage of water molecules through the membrane while the mineral ions are rejected. See Figure 2.

Figure 2. Effect of pressure on reverse osmosis.

NOTE Numbers used in these examples may not reflect those of your unit.

Rejection and Recovery

Feed water entering the system is split into two streams, a product stream and a concentrate stream.

Figure 3. Feed water product stream and concentrate stream

During the process of reverse osmosis, some of the water has its dissolved solids content reduced by
approximately 96%. This high quality product water is sent to service.

The rest of the feed water contains the dissolved solids removed from the product water, in addition to
the dissolved solids already present in the feed water. This concentrate water is sent to drain.

2 Aqua-Cleer IW EVO M009-95 – Rev. 03 - 03/2017

REJECTION Rate / Percentage
The amount of total dissolved solids rejected by the system is expressed as a percentage. A 90 percent
rejection means that 90 percent of the dissolved solids have been removed from the feed water by the
system.

To calculate the percent rejection, use the following equation:

(Feed TDS − Product TDS)

× 100 = % Rejection
(Feed TDS)
Where Feed TDS is the total dissolved solids content of the water going into the system, and Product
TDS is the total dissolved solids content of the high quality product water.

For example, if the Feed TDS is 600 ppm and the Product TDS is 24 ppm,

600 − 24
× 100 = 96% Rejection
600

RECOVERY Rate / Percentage

The amount of high quality water recovered for use as a percentage of the water fed into the reverse
osmosis system is called percent recovery. Use the following equation to calculate percent recovery:

Product Water Flow Rate

×100 =% Recovery
Feed Water Flow Rate

The feed water flow rate is equal to the product water flow rate plus the concentrate water
NOTE
flow rate, both of which are easily measured.
3
For example, if the product flow is 8 m /hr and the concentrate flow is 6m3/hr,

8
×100 = 57% Recovery
8+6

An understanding of rejection/recovery percentages and temperature com-

pensation is essential for monitoring and evaluating the performance or
CAUTION!
condition of the reverse osmosis system. DO NOT operate the system be-
fore becoming familiar with these concepts.

Temperature Compensation
As the feed water temperature decreases so will the product water production. The rated product flow
(meter cubed per hour) as shown for the various models in table 1 is based upon the feed water temper-
ature equal to 20° C.

RO Operating Factors
Changes in these factors will have an effect on system operation. Several operating factors influence the
performance of an RO module. Table 3 shows the effect of these factors when all other conditions re-
main the same.
Table 3. RO Operating Factors
Factor Action Productivity Product Quality
Raise ▲ Increase ▲ Increase ▲
Applied Pressure
Lower ▼ Decrease ▼ Decrease ▼
Raise ▲ Increase ▲ Decrease ▼
Feed Temperature
Lower ▼ Decrease ▼ Increase ▲
Feed SDI Raise ▲ Decrease ▼ Decrease ▼
(silt density index) Lower ▼ Increase ▲ Increase ▲
Raise ▲ Decrease ▼ Decrease ▼
Percent Recovery
Lower ▼ Increase ▲ Increase ▲
Raise ▲ Decrease ▼ Decrease ▼
Product Pressure
Lower ▼ Increase ▲ Increase ▲

M009-95 – Rev. 03 - 03/2017 Aqua-Cleer IW EVO 3

FEED WATER CHARACTERISTICS
In general terms, with or without pre-treatment, the water for treatment by the IW Evo must have the following
main characteristics (with regard to the other parameters, not considered here, it is assumed that the water is
of drinking quality).

Feed pressure : 2 bar min. on HP pump

Product pressure : 1 bar max
Limit temperatures : 5-35°C (nominal 20°C)
Maximum salinity : 4500 ppm (as TDS)
SDI : <3
pH : 7±1
Calcium sulphate (CaSO4) : concentration in the reject water below the solubility limit
Calcium carbonate (CaCO3) : Langelier index zero or negative in the reject water
Silica : concentration in the reject water below the solubility limit.

with temperatures below or above the stated limits, irreversible damages to the
NOTE
membranes may occur (due to freezing or degradation of the membrane film).

• The nominal temperature of 20°C is the temperature considered for calculation of the system efficiency
forecast.
• If necessary, the turbidity values required can be achieved using suitable pre-filtration.
• The active chlorine is normally added to the water to disinfect it. Any excess is then eliminated using ac-
tivated carbon or other procedures.
• Calcium sulphate, Calcium carbonate and silica: the limits indicated are due to the need to prevent de-
posit-forming precipitation.
• Normally, on the basis of a chemical analysis of the water, the limits are taken in consideration in the
design phase, allowing recommendation of possible or necessary corrective pre-treatments (acidifica-
tion, treatment with sequestrating products, softening on resin, etc.)

4 Aqua-Cleer IW EVO M009-95 – Rev. 03 - 03/2017

Main Components Description

All the hydraulic components used in this system consist of corrosion-resistant materials suitable for po-
table water treatment. They are designed to withstand the following operating conditions:
• The elements preceding the high pressure pump are designed to a nominal pressure of 10 bar.
• The high pressure circuit elements are designed to operate to 16 bar.

The base level IW Evo RO system is comprised of:

• A modular corrosion resistant galvanized and painted steel frame
• INOX pre-filter – containing 5µm catridge filter elements
• One multistage high pressure centrifugal pump in AISI 316.
• One or more pressure vessels made of FRP complete with high efficiency osmosis membranes.
• A hydraulic control panel comprising regulator valves, flow meters, pressure gauges and every-
thing needed to set the system correctly.
• A recirculation kit for the pump.
• A system feeder solenoid valve.
• A minimum pressure switch.
• A feed water thermometer
• Valves for sampling of the individual osmosis modules.

The base level unit does not include a control panel, but comes with wiring ready for connec-
NOTE tion to local controls.

Optional Accessories
The base level IW Evo RO can be upgraded to meet your specific needs using the following optional ac-
cessories:

Control & Power Options

• Pre-wired junction box – for easy connection to customer external control panels
• GBE Smart Controller – Culligan’s propriatory control system capable of a wide range of con-
trol and monitoring features (see GBE Smart Controller section of manual for full details) in-
cludes feed and product conductivity instrumentation. 2 versions are available depending on
pump power rating:
1. Culligan GBE Smart Controller with integrated power <11kW (IW EVO 5/8/12)
2. Culligan GBE Smart Controller with external power box >11kW (IW Evo models 16/24/32/40)
• PLC ready configuration – includes 4÷20mA instruments and wiring for easy connection to an
external PLC

Instrumentation
• Feed and Product conductivity
• Feed REDOX
• Product pH
• Feed, Product, and recirculation flow transmittters
• Feed, pump discharge, Product and reject pressure instrumentation

Flushing Systems
• EMEA Flushing kit. Activates on shutdown or under certain alarm conditions, and flushes the
RO with permeate water. EMEA flushing (figure 1 + 2) includes tank, level switches, valves and
solenoid valve and, if connected to GBE, is controlled by the GBE.
• Quality Flushing kit (Fig. 3): this option can be installed with GBE only and is an alternative for
the EMEA flushing kit (both EMEA flushing and Quality flushing cannot be installed together).

M009-95 – Rev. 03 - 03/2017 Aqua-Cleer IW EVO 5

Fig. 1 EMEA flushing kit Fig. 2 EMEA Flushing kit Fig. 3 Quality flushing kit (only
for models 5/8/12 for models 16/24/32/40 available with GBE smart con-
trol)

Other Options
• Antiscalant dosing station – includes all components necessary for antiscalant dosage – tank,
dosing pump, low level switch and associated pipework. Units fitted with the GBE Smart Controller
can shutdown the dosing station if low level in the tank is reached or when fitted with the REDOX
probe can stop the dosing, the RO and activate a flush.
• Second Prefilter – a second INOX filter can be fitted in addition to the 5µm cartridge filter fitted as
standard. Different cartirdge filters can be selected based on requirements.

Due to space limitations on the 5/8/12 model frames a secondary pre-filter can only
NOTE be fitted if the antiscalent dosing station has not been selected.

Summary of instrumentation and options available on base unit and GBE Smart control-
ler and PLC connection options:
Table N. 2
Entry level Culligan Smart Units with PLC
base Unit Controller (GBE) connection option
Flow instrumen- Transmitter 4-20mA
Product Rotameter
tation - linked to GBE Flow transmitter
Transmitter 4-20mA
Reject Rotameter
- linked to GBE Flow transmitter
Transmitter 4-20mA
Recirculation Rotameter
- local display Flow transmitter
Pressure In- Switch Switch Gauge
strumentation Pump inlet 4-20 mA Transdu-
Local Gauge Local Gauge
cer
4-20 mA Transdu-
Pump discharge Local Gauge Transducer
cer
Product Local Gauge Local Gauge Local Gauge
4-20 mA Transdu-
Reject Local Gauge Transducer
cer
Other instrumen- Inlet Conductivity Option Standard with GBE Option
tation Inlet REDOX Option Option Option
Product Conduc-
Option Standard with GBE Option
tivity
Product pH Option Option Option
Flushing kits Option
EMEA Flush kit Option Option
(GBE Controlled)
Option
Quality Flush kit Not available Not available
(GBE Controlled)
Chemical Do- Option
Antiscalant Option Option
sing Station (GBE Controlled)
Pre-HP pump 5 micron filtration 5 micron installed on all models
Filtration 2nd cartridge fil-
Option Option Option
tration

6 Aqua-Cleer IW EVO M009-95 – Rev. 03 - 03/2017

GENERAL FLOW DIAGRAM FOR IW EVO – BASE UNIT + OPTIONS Figure N. 5

ITEM DESCRIZIONE ITALIANO ENGLISH DESCRIPTION STD/OPTION

A Filtro A Cartucce 20µ (Opzionale) 20µ Cartridgefilter (Otional) O
B Unità Di Dosaggio Antiscalant(Opzionale) Antiscalant Dosing Unit (Optional) O
C Filtro A Cartucce 5µ 5µ Cartridge Filter S
D Manometro Ingresso Filtro A (PI01) Filter inlet Pressure Gauge (PI01) S
E Conducimetro In Alimentazione Feed Conductivity O
F Elettrovalvola Di Ingresso (SV01) Inlet Solenoid Valve (SV01) S
G Manometro Ingresso Dissalatore RO inlet Pressure Gauge S
H Pressostato Di Minima (PI02) Low Pressure Switch (PI02) S
I Rx Metro Redox Meter O
J Termometro Temperature Indicator S
K Pompa Alta Pressione In Aisi316 Stainless Steel High Pressure Pump S
L Valvola Di Ritegno Check Valve S
M Manometro Mandata Pompa Discharge Pump Pressure Gauge S
N Attacco Cleaning Cleaning Connection S
O Moduli Osmotici Modules S
P Saggio Preleva Campione Sample Point S
Q Manometro Prodotto (PI03) Product Pressure Gauge (PI03) S
R Conducimetro Acqua Prodotta Product Conductivity Meter O
S Analizzatore Ph Acqua Prodotta Product Ph Analyzer O
T Flussimetro Acqua Prodotta (FI01) Product Flow Meter (FI01) S
U Manometro Rigetto Reject Pressure Gauge S
V Valvola Di Regolazione Rigetto Reject Regulating Valve S
W Flussimetro Acqua Di Rigetto (FI02) Reject Flow Meter (FI02) S
X Valvola Di Regolazione Ricircolo Recirculation Regulating Valve S
Y Flussimetro Acqua Di Ricircolo (FI03) Recirculation Flow Meter (FI03) S
Z Elettrovalvola Flussaggio (SV02) Flushing Solenoid Valve (SV02) O
AA Interruttori Di Livello Sistema Di Flussaggio Flushing Level Switch O
AB Serbatoio Sistema Di Flussaggio Flushing Tank O
AC Scatola Di Derivazione Interconnecting Box O
Controlli Control options
- Scatola di derivazione - Junction box
AD
- GBE smart controller - GBE smart controller
- Kit di connessione PLC - PLC connection kit O

M009-95 – Rev. 03 - 03/2017 Aqua-Cleer IW EVO 7

General operating logic for models without GBE control

In order to provide the maximum amount of flexibility in terms of control supply (Lo-
cal or use or existing site control systems such as PLC’s) the base level IW Evo
comes without control system. This allows the user to specify the control system
they require – local electromechanical control panel, PLC control or Culligan GBE
Smart Controller.

The following section outlines the general operational logic of the IW Evo Reverse
NOTE Osmosis system base level unit.

Any user supplied electromechanical control panels or PLC’s should be programmed

based on the following control philosophy and any additional instrumentation fitted
from the accessory list.
Please refer to manual (GBE Smart Controller Programming Manual) for full details on
start-up and programming of the GBE Smart Controller.
Control Panels and PLC’s can be supplied by Culligan on request.

START-UP
In general the start-up of the RO unit is triggered by the level in a product tank. When this level reaches
low level and the appropriate signal is sent, the inlet solenoid valve (SV01) opens and feed water begins
to pressurize the system

The High Pressure Pump motor will start once the following conditions are met; after a pre-set delay
(typically programmed at 30 seconds) and once the minimum pressure limit as monitored by minimum
pressure switch (PS) is exceeded.
This low pressure protection ensures that pump is not damaged by a lack of water / insufficient feed
pressure.

The unit is now in SERVICE and is producing osmotised water (PRODUCT) without salts or other impuri-
ties. The concentrated waste with the salts and other contaminants (Concentrate) is mainly sent to drain
with a percentage recycled back to the feed of the HP pump to reduce waste volumes.

Adjustments can be made to the rejection and recovery rates by adjustment of the reject regulating valve
(V) and the Recirculation regulating valve (X).

SHUTDOWN
The in SERVICE phase can be stopped and the unit SHUTDOWN in the base unit if any of the following
conditions is met:
• The feed pressure to the HP pump as monitored by (PS) drops below the set-point limit
• The pump motor is tripped or if there is an anomaly or thermal trip of the HP pump
• Manual stop on a control panel is activated
• High-level in treated water tank if installed

In addition to the above shut down situations the IW Evo can be taken out of service automatically based
on signals sent to the relevant control system from optional accessories (not included as standard in the
base unit) including:
• Conductivity / REDOX / pH meters
• Pre-Treatment volt-free contact if tripped
• High-level in treated water tank if installed

The GBE Smart Controller option includes as standard all programming and instru-
mentation necessary to control the unit, including flushing and anti-scalant chemical
NOTE
dosage. Please refer to the GBE Smart Controller section of this manual for full de-
tails on how to set up systems when fitted with this control option.

8 Aqua-Cleer IW EVO M009-95 – Rev. 03 - 03/2017

Flushing mode set up
There are 2 main flushing modes possible with the IW Evo - EMEA Flush and QUALITY Flush.
If a flushing option is fitted to the unit the following section outlines the steps to set up the option.

EMEA FLUSH

LS

LS
s

Figure 3 – typical P&ID for EMEA flush on IW Evo RO

When in EMEA flush, the inlet S/V closes, treated water is fed through the membranes via the HP pump.
The flush have to be driven by a time, but uses Lower Level switch to stop flush as security for dry run
protection the flush activated at:
• each shutdown of the unit
• Following a pre-treatment lockout signal
• After 2nd low pressure alarm at inlet.

QUALITY FLUSH
A 24V electrically actuated 3-way valve,
is fitted on the product line as part of
this option.
A/

The Quality flush is activated at each

START-UP of the unit. If this mode is
AE enabled, the product diversion solenoid
s is opened as soon as the pump turns
s on when the RO system is RUNNING.

This solenoid will remain open until the

measured product conductivity/TDS
drops below the specified quality flush
conductivity/TDS set-point or until the
Figure 4 – typical P&ID for Quality flush on IW Evo RO
quality flush time period expires. If the
conductivity/TDS does not drop below
the set-point during this period, the unit
will switch to OFFLINE and the “product
TDS High” error will be shown.

Please refer to the GBE SMAR CONTROLLER programming manual IW Evo to programm
NOTE
the flushing mode if a GBE controlled unit have been purchased.

M009-95 – Rev. 03 - 03/2017 Aqua-Cleer IW EVO 9

P&I IW EVO
MODULAR LINE WITH GBE

01

T
S

01 SV02
AIT01 AIT02

PI PI 02 AIT03 AIT04
01 PS
PT RO1
AE PI TI P 03 01
S
FEED S
SV03 PI AE FE
PERMEATE
SV01 M
MF MF RO2

PS
04
FE 03 PT

GBE
VERSION
02
FE

CONCENTRATE

31 Elettrovalvola flussaggio di qualità (Opzionale) Quality Flushing valve (Optional)

30 Controller GBE Controller GBE
29 Scatola Di Gestione Flussaggio (Opzionale) Flushing Box (Optional)
28 Serbatoio Sistema Di Flussaggio (Opzionale) Flushing Tank (Optional)
27 Interruttori Di Livello Sistema Di Flussaggio Flushing Level Switch (Optional)
(Opzionale)
26 Elettrovalvola Flussaggio (Opzionale) Flushing Solenoid Valve (Optional)
25 Trasmettitore di portata Acqua Di Ricircolo Recirculation Flow Transmitter
24 Valvola Di Regolazione Ricircolo Recirculation Regulating Valve
23 Trasmettitore di portata Acqua Di Rigetto Reject Flow Transmitter
22 Valvola Di Regolazione Rigetto Reject Regulating Valve
21 Trasmettitore di pressione Rigetto Reject Pressure Transmitter
20 Trasmettitore di portata Acqua Prodotta Product Flow Transmitter
19 Analizzatore Ph Acqua Prodotta (Opzionale) Product Ph Analyzer
18 Conducimetro Acqua Prodotta (incluso nel GBE) Product Conductivity Meter (inside GBE)
17 Manometro Prodotto Product Pressure Gauge
16 Saggio Preleva Campione Sample Point
15 Moduli Osmotici Modules
14 Attacco Cleaning Cleaning Connection
13 Trasmettitore di Pressione Mandata Pompa Discharge Pump Pressure Transmitter
12 Valvola Di Ritegno Check Valve
11 Pompa Alta Pressione In Aisi316 Stainless Steel High Pressure Pump
10 Termometro Temperature Indicator
9 Rx Metro (Opzionale) Redox Meter
8 Pressostato Di Minima Low Pressure Switch
7 Manometro Ingresso Dissalatore Reverse Osmosisinlet Pressure Gauge
6 Elettrovalvola Di Ingresso Inlet Solenoid Valve
5 Conducimetro In Alimentazione (incluso nel GBE) Feed Conductivity (inside GBE)
4 Manometro Ingresso Filtro A Cartucce Filter Cartridge inlet Pressure Gauge
3 Filtro A Cartucce 5µ 5µ Cartridge Filter
2 Unità Di Dosaggio Antiscalant (Opzionale) Antiscalant Dosing Unit (Optional)
1 Filtro A Cartucce 20µ (Opzionale) 20µ Cartridgefilter (Otional)
ITEM DESCRIZIONE ITALIANO ENGLISH DESCRIPTION

10 Aqua-Cleer IW EVO M009-95 – Rev. 03 - 03/2017

 MODULAR LINE PER PLC

01

T
S

01 SV02

PS
PI PI 02
01 01 PS
PT RO1
PI PT
AE TI P 03 01
S PI AE FE

SV01 M
MF MF RO2

04
FE 03 PT PS

02

VERSIONE PLC FE

SCARICO

29 Scatola Di Gestione Flussaggio Flushing Box

28 Serbatoio Sistema Di Flussaggio (Opzionale) Flushing Tank (Optional)
27 Interruttori Di Livello Sistema Di Flussaggio Flushing Level Switch (Optional)
(Opzionale)
26 Elettrovalvola Flussaggio (Opzionale) Flushing Solenoid Valve (Optional)
25 Flussimetro Acqua Di Ricircolo Recirculation Flow Meter
24 Valvola Di Regolazione Ricircolo Recirculation Regulating Valve
23 Flussimetro Acqua Di Rigetto Reject Flow Meter
22 Valvola Di Regolazione Rigetto Reject Regulating Valve
21 Manometro Rigetto Reject Pressure Gauge
20 Flussimetro Acqua Prodotta Product Flow Meter
19 Analizzatore Ph Acqua Prodotta Product Ph Analyzer
18 Conducimetro Acqua Prodotta Product Conductivity Meter
17 Manometro Prodotto Product Pressure Gauge
16 Saggio Preleva Campione Sample Point
15 Moduli Osmotici Modules
14 Attacco Cleaning Cleaning Connection
13 Trasmettitore Mandata Pompa Discharge Pump Pressure Gauge
12 Valvola Di Ritegno Check Valve
11 Pompa Alta Pressione In Aisi316 Stainless Steel High Pressure Pump
10 Termometro Temperature Indicator
9 Rx Metro Redox Meter
8 Pressostato Di Minima Low Pressure Switch
7 Manometro Ingresso Dissalatore Reverse Osmosisinlet Pressure Gauge
6 Elettrovalvola Di Ingresso Inlet Solenoid Valve
5 Conducimetro In Alimentazione Feed Conductivity
4 Manometro Ingresso Filtro A Cartucce Filter Cartridgeinlet Pressure Gauge
3 Filtro A Cartucce 5µ 5µ Cartridge Filter
2 Unità Di Dosaggio Antiscalant(Opzionale) Antiscalant Dosing Unit (Optional)
1 Filtro A Cartucce 20µ (Opzionale) 20µ Cartridgefilter (Otional)
ITEM DESCRIZIONE ITALIANO ENGLISH DESCRIPTION

M009-95 – Rev. 03 - 03/2017 Aqua-Cleer IW EVO 11

Installation instructions
SHIPPING
Aqua-Cleer IW EVO desalinator are delivered with lateral protection only, because their frameworks are
self-bearing.

EQUIPMENT ROOM
1) The equipment room’s dimensions should consider also all other equipment required for the pre-
treatment.
2) Access to the equipment room should enable the easy introduction of the units, and an easy mainte-
nance or control operation.
3) A distance of 1.5 m from the wall should be kept on both sides, for membranes installation or re-
placement.
4) The room should be well aerated, properly illuminated and should have an adequate draining facility.

POSITIONING OF THE DESALINATOR

1) One or more forklifts are necessary, according to the unit’s configuration(figure No 5).
2) Position the units in the equipment room.
3) Carefully raise the unit (5-10 cm) with the forklifts, (figure No 5).
4) Place the equipment on the prearranged pavement.

A wrong raising operation can damage the PVC piping

Culligan is not liable for all damages caused by wrong moving operation

FITTING THE MODULES

Although it is very easy to load the modules inside the vessels, it is extremely important to take the
greatest care during this operation: a damaged tube of product or a forgotten connection may cause a lot
of time to be wasted searching for the source of the problem.

Figure N. 5

In Case you need to lift the modules by hand, always proceed as follows:
- Do not expose the modules to direct contact with sunlight, sand or dust: after removing the packag-
ing, place them on a clean surface.
- Remove the hydraulic connections from the tops of the vessels.
- Remove the tops. Check the O-Ring seal; if it is broken or damaged, replace it.
- Place the tops on a clean surface.

To replace modules push the old with the new outward in the flow direction.
NEVER USE A STEEL ROD.
NOTE
Removing old modules, keep them rised to avoid the breaking of the “U” cup
seal around the membrane.

12 Aqua-Cleer IW EVO M009-95 – Rev. 03 - 03/2017

- Clean thoroughly the vessel (Figure No 6).

Figure N. 6

- The membranes are connected together with special intermediate connectors, supplied with them.

Membrane loading
The membranes are inserted in the pressure vessel one at a time (Figure 7), from the intake side.
Lubricate the seals with soapy solution before the module is completely inserted. All lubrication must be
carried out very carefully.
To load the modules proceed as follows:
- Undo the caps at both ends of the vessel;
- Check the presence of the spacer on the reject side;
- Insert the first membrane by keeping it approx. 30 cm out of the vessel;
- Prepare the second membrane and connect it by head with the first one, paying attention to the inter-
connection. Proceed in the same ways with all the other membranes. After the placement of the last
membrane, close the vessel first in the reject/product side, paying attention to insert the connector
membrane/head tap inside the product line in the correct way (figure N. 7A);
- At the end push the membrane set to the end and close the vessel from the feed side;

At the end of the membrane introduction phase be sure to reconnect the feed,
reject and product piping properly.

Figure N. 7 VESSEL FRP

M009-95 – Rev. 03 - 03/2017 Aqua-Cleer IW EVO 13

Figure N. 7A

Please refer to IW EVO part list for

these components

Permeate Head removal tool for side port vessel

This tool is composed by:

2 threaded rod M08 length 80mm

2 screws M08
Wrench
“C” shape profile 280mm in length

To Remove Head proceed as follow

1. Dissemble all connection piping from the permeate port

2. Remove the safety ring. Tighten 2 M08 extruders into threaded

holes. Place the “C” shape profile on the edge of the vessel as
shown in the picture. Tighten the two screws M08 alternating the
operations in order to extract the head.

3. Once the head is unlocked remove it manually

14 Aqua-Cleer IW EVO M009-95 – Rev. 03 - 03/2017

Figure N. 8 MEMBRANE

MEMBRANE TROUBLESHOOTING
High conductivity levels in the osmosis-treated water, with irregular flow rate and headloss, indicate a
leakage or a defect in the modules.
Once the faulty vessel has been identified, it must be cut off from the system. Each vessel has 2 O-
Rings for each module, (one on external U-Cup, the two others on the intermediate connector) each of
which may cause a rise in conductivity if broken or damaged.
In order to identify the faulty module or connector, insert a plastic tube 6 mm in diameter in the product
manifold through the sampling valve, in order to establish the conductivity in the various points along
the flow path. Insert the pipe right down to the bottom of the vessel.
Reading the conductivity value in the various points provides a conductivity profile of the samples tak-
en in different positions on the vessel.
A sample with a conductivity value much higher than the previous readings indicates a leakage on the
zone where the sample was taken.
Generally the tests will indicate where the problem lies, allowing the user to decide what action to
take.
The data collected may not provide the necessary information, and it is sometimes necessary to ex-
tract the modules and then test them individually. If the modules have to be removed from the vessels,
they must never remain dry for more than a couple of hours. One way of preventing this is to use a
large container and immerse the modules as soon as they are removed from the unit.
Inspect the O-Rings; each O-Ring must be firmly fitted in its seat, and must not be twisted or chipped,
so that it seals the inside surfaces perfectly and prevents the concentrate from mixing with the perme-
ate. Inspect the connectors and unions for any breakages.
After ensuring that there is no mixing between the concentrate and the feed water, the TDS reading
obtained will depend on the percentage of feed water (with high TDS) which has penetrated into the
permeate (with low TDS).
Normally there is only one faulty point, but it is better to inspect all the connections to make sure.

M009-95 – Rev. 03 - 03/2017 Aqua-Cleer IW EVO 15

Desalinator start-up
(see Figure No 4)

The start-up procedure considers a desalinator with just one high pressure pump.
NOTE
In case of two pumps, the procedures described must be considered for both pumps.

After checking that the quality of the water supplied to the R.O. unit is within the working limits, the system
can be started up.
- Set the safety pressure switch at a pressure of 0.3-0.5 bar (02)
- Carry with water the product line to the drain temporarily using a hose.
- Temporarily set the manual reject (14) and recycling (14) valves at an intermediate setting.
- Break the contact of the overload cut out protecting the high pressure pump to disable its operation.
- Supply power to the general electrical panel and turn the osmosis control switch to the operating position.
- The solenoid valve (1) is energised, causing instantaneous opening of the automatic valve (1) installed at
the desalinator intake, allowing the system to pressurise.
- The reject flow meter (5) can be checked to ensure that all the air in the circuit has been expelled (the air
bubbles gradually disappear altogether).
- Eliminate the air from the pump (7) using the vent valve provided (on the top of the pump itself).
- Make sure that there are no leaks from the hydraulic circuit.
- Switch off the power supply to the general electrical panel and make the contact in the overload cut out of
the pump (7).
- Restore the power supply to the general electrical panel.
At this point, after the delay time set, if the feed water pressure conditions are satisfactory, the pump (7)
will start up.

NOTE Check that the motor rotation direction is as indicated by the arrow; if it turns in the
opposite direction, swat two phase wires on the motor terminal board.

- Depending on the operating expectations, set the correct recovery ratio by adjusting the reject (14) and
recycling (14) valves by hand.

By definition, the Recovery Ratio is the percentage of product water in relation to the system feed water
flow rate.

Product water quantity (QP)

RR = x 100
Feed water quantity (QA)

Since the delivery rates of the system feeder pumps vary depending on the operating pressure, the
most convenient method is to calculate the real feed delivery rate as the sum of the product water
(QP) plus the drain water (QS). QA = QP + QS

NOTE All flow rate and pressure values can be checked through the pressure gauges and
the flow meters installed on the equipment.

- Leave the system running with the product line connected to the drain for about two hours in order to
eliminate any trace of preservative from the osmosis membranes.
- Restore the original connection of the product water line and start filling the treated water collection tank.
- Once the tank is full, the desalinator will automatically switch to flushing mode.

CHECK DESALINATOR MINIMUM INTAKE PRESSURE ALARM

Shut off the manual value at the intake of the R.O. system and check that the desalinator immediately
cuts out and the “Low Pressure” alarm illuminates on the general electrical panel. Open the manual
valve again, and reset the alarm.

16 Aqua-Cleer IW EVO M009-95 – Rev. 03 - 03/2017

Operation
GENERAL COMMENTS
The R.O. desalinator is designed to operate safely, with minimal attention from operators during op-
eration. In order to protect the most vulnerable parts, the system is equipped with a number of instru-
ments which indicate the state of alert when the limit is exceeded.

From the first start-up of the Unit it’s important that pressure, temperature, flow rates,
NOTE SDI and conductivity values are recorded. A sample of a Record sheet is at the end of
this manual

The data have to be recorded on daily bases. The SDI Value can be recorded weekly.

NOTE If no data are recorded, the Warranty may cease

Initially, new membranes have a higher flow rate, which gradually decreases due to the settling of the
material of which they consist; this phenomenon is more accentuated with high pressures and temper-
atures and will stabilise after a certain period of time. This effect has been allowed for with a certain
margin in the design phase.
The real effect can be measured with a constant product, by comparing the initial pressure of the sys-
tem with that after about 100 hours. To allow this comparison to be made correctly, the system must
be in optimum condition. After 100 hours, the compacting will continue much more slowly, and except
for the effects of temperature and of natural ageing, the system will operate in stable conditions.

DAILY CHECKS AND RECORDS

To achieve continuous, smooth operation, the following parameters must be checked and recorded
every day:

- Conductivity
Use suitable instruments to record theconductivity of the feed, product and drain water.

- Checking the ∆P of the filter cartridges

The system will stop if the pressure at the high pressure pump intake is too low.
When the cartridge filters are fouled and the external pressure gauge reads a ∆P of about 0.5-0.7 bar
the cartridges must be replaced.

- Product and reject

The product flow rate may vary as the temperature and pressure vary; it may be necessary to adjust
the intake pressure using the reject and recycling control valves.

M009-95 – Rev. 03 - 03/2017 Aqua-Cleer IW EVO 17

Test procedure Silt Density Index (S.D.I.)
The tendency of the water supplied to a reverse osmosis system is to cause fouling. That phenomenon
can be measured using the SDI (Silt Density Index) Test.
The S.D.I. test must be carried out weekly, or whenever a change in the water quality is suspected.
To operate properly a Reverse Osmosis systems have to be feed with water with S.D.I. < 3.

Procedure
The following items are used for the test: pressure control valve, pressure gauge and cut-off valve,
stalled directly on the feed line, in front of the Millipore filter support.

1. Open the filter support, lift the support and use the pincers to insert the new MF 0.45 micron filter in
the bottom of the support concentrically.
2. When the filter is soaked with water, it will join to the bottom and the filter container can be closed
again.
3. Set the filter feed pressure at 2.2 bar.
4. Measure the time taken to fill a 500 ml. pot and record this time as T1 sec.: it should be over 15
seconds. A shorter time indicates an incorrect pressure or a leakage in the filter.
5. After 15 minutes (Time = T) repeat point 5 and record this time as T2 seconds.
6. The S.D.I. is calculated as follows using the formula:

T1
1-
T2
S.D.I. = x 100
T

Where T is the test time in minutes (generally 15 minutes).

7. Record the results of the test on the forms provided, mark the filters used with the test date
and keep them on file.

18 Aqua-Cleer IW EVO M009-95 – Rev. 03 - 03/2017

Membranes Cleaning
GENERAL INFORMATION

Introduction
Suspended solid deposits, precipitation of low-solubility salts or biological growth may foul the R.O.
membranes if the water is not suitably pretreated.
Fouling may also occur when the feed water is derived from a source with low S.D.I.
The symptoms are low flow rate and poor treated water quality.
When fouling is discovered, the modules should be washed to restore normal operation: this section is
intended to provide a guide to detecting fouling and recommendations on the procedures to be used
for cleaning the modules.

Detecting fouling
The permeate flow rate changes with the temperature of the feed water and the feed pressure.
Normally the feed pressure should be set to maintain a constant the product flow rate.
We recommend to do cleaning procedures described in this section, every time an unjustified variation in
terms flow rate happens. A variation is considered unjustified if it’s higher than 5% of the initial flow rate.
If the flow rate has changed with no Temperature and recovery ratio changes, fouling has happened.
Even if the membranes are clean, the pressure will also have to be increased to obtain a constant product
flow rate if the water temperature drops.
In addition, some increase in pressure will be necessary if the user wishes to increase the recovery ratio.
However, these factors are secondary in relation to the temperature.
The table below can help calculating the the changes in terms of flow related to the temperature changes.

FACTOR FOR CORRECTION OF PRODUCT IN RELATION TO TEMPERATURE

Feed water temperature Correction factor for the temperature considered

10°C 0,63
11°C 0,67
12°C 0,71
13°C 0,74
14°C 0,77
15°C 0,81
16°C 0,86
17°C 0,89
18°C 0,93
19°C 0,96
20°C 1*
21°C 1,04
22°C 1,07
23°C 1,11
24°C 1,14
25°C 1,18
26°C 1,23
27°C 1,26
28°C 1,31
29°C 1,36
30°C 1,40
* Nominal capacity of IW EVO Series

M009-95 – Rev. 03 - 03/2017 Aqua-Cleer IW EVO 19

Preventive Pump Maintenance

On a regular bases, depending on conditions and hours of work, the following check should be done on
the pump:

1. Check if the pump meets required performance and is operating smoothly and quietly.
2. There are no leaks, particularly at the the shaft seal.
3. The motor is not overheating.
4. Remove and clean all strainers and filters in the system.
5. Verify the tripping of the motors overload protection.
6. Check the operation of all controls. Check unit control cycling twice and adjust, if necessary.

Starting up a pump that hasn’t operated for a long period, it’s a good practice to
NOTE make the above controls. In addition, if it hasn’t been drained, the shaft have to be ro-
tated manually. Seizing might be happened

Some further actions might be taken in order to extend the pump life and ensure performances:

1. Drain the pump if a long stop of the equipment has been planned.
2. Flush the pump, with clean water of other liquids suitable to clean it.
3. Once in a while disassemble the pump, clean and grease components

20 Aqua-Cleer IW EVO M009-95 – Rev. 03 - 03/2017

IW EVO Configurator

M009-95 – Rev. 03 - 03/2017 Aqua-Cleer IW EVO 21

Mainteinance
Serial Numbers
The Culligan RO units have a serial number located directly behind the electronic controller on the side
panel. Do not remove or destroy these serial number labels. They must be referenced if you require re-
pairs or parts replacement under warranty.
Troubleshooting
Problem
1. Unit is set to Start but it does
not
2. Unit running but not holding
high pressure.
3. Unit running but the quality is
poor (less than 95% rejection)
4. Low product water.
5. Excessive noise.
6. Inadequate product pressure
(direct feed systems)
22
Probable Cause
A. No power to unit.
B. Low feed pressure.
C. Inlet solenoid failure
D. Prefilter fouled.
A. Pump malfunction.
B. System pressure control
valve malfunction.
C. Concentrate flow too high.
D. Product flow too high.
A. Low pump pressure.
B. Module failure.
C. Concentrate throttling valve
open.
D. Poor seal on endcap.
A.-D. Same as 3.
E. Cold water.
A. Air in the plumbing.
B. Misaligned pump.
C. Harmonic vibration.
D. Low feed pressure.
A. Low quantity of product wa-
ter.
B. Demand for product water
exceeds unit capacity.
Aqua-Cleer IW EVO
Solution
A. Check circuit breaker.
B. Correct low pressure con-
dition.
C. Replace solenoid
D. Replace cartridge
A. Replace pump.
B. Replace valve.
C. Check and adjust concen-
trate flow, replace tubing
on A.
D. Test modules.
A. See 2.
B. Replace modules. Check
product line over pressuri-
zation.
C. Throttle valve down.
D. Check o-rings inside
endcap. Replace o-rings if
necessary.
A.-D. Same as 3.
E. Install additional modules.
A. Check fittings for leaks.
Purge air from system.
B. Remove pump and check
for bearing wear.
C. Install a pressure regulator
ahead of the prefilter.
D. Increase feed pressure
above 20 psig.
A. See 4.
B. Install additional modules
M009-95 – Rev. 03 - 03/2017
Chemical Handling
Operation of the RO system requires a wide range of chemicals. All of these chemicals are safe if
properly handled. However, severe injury could result from misuse of water treatment chemicals. Some
guidance for safe handling of the chemicals is included in this manual if that specific chemical usage is
described. For a complete guide to proper handling of each specific chemical, the chemical manufacturer
or supplier should be consulted. Material Safety Data Sheets for chemicals can be found at the back of
this manual in the Appendices section.

Cautions
a. Do not operate the RO system unless the pretreatment system is properly running. Operation without
the pretreatment system will cause irreversible fouling of the RO membranes.
b. Several alarm circuits have been provided in the system to protect several components. Short circuit
allams could damage some component.
c. The pretreatment system and all low pressure piping have been designed for a maximum operating
pressure of 100 psi. This pressure should not be exceeded.
d. The maximum feed water temperature of 45°C (113°F) should not be exceeded.
e. The feed water to the RO system must be CHLORINE FREE. Chlorine will cause irreversible damage
to the RO modules. If chlorine is present in the water feed, contact your Culligan representative for
assistance.
f. Dry operation or operation of any of the pumps in the system against a closed discharge or closed
inlet should be avoided, since severe damage to the pump might happen.
g. Operating the system with a closed reject line (even if for few seconds) will cause severe damage to
the modules.
h. If the unit will be turned off for more than two days, a 30 minutes running have to be scheduled daily
otherwise the RO Modules must to be cleaned and disinfected to prevent bacteria growth.
i. This unit is capable of producing water of highest quality which can be contaminated by corrosion
products, bacteria, or other impurities originating in the plumbing system beyond this unit. Therefore,
it shall be the responsibility of the purchaser to install an appropriate plumbing system and appropri-
ate disinfection according to the use of the water.
j. The RO modules must be protected from high temperature. The maximum operating temperature is
45°C (113°F). The maximum storage temperature is 25°C (77°F). The modules must also be protect-
ed from freezing. Do not store them below 0°C (32°F).

M009-95 – Rev. 03 - 03/2017 Aqua-Cleer IW EVO 23

PRODUCT SELECTION GUIDE
Antiscalants for MFP and IW Osmosis Systems

Calcium Phospha-
Calcium Carbona-

Strontium Sulpha-
Calcium Sulphate

Barium Sulphate

(silicon dioxide)

Metal Oxides
Soluble Iron

Water [1]
Fluoride
Calcium

Potable
Silica
Product Pack Ph S.G.

te

te

te
Scale Guard
50M02 (Chem 25 kg 10.5 1.40 Best No
2000T)
Scale Guard
50M16 (Chem 25 kg 10.5 1.40 Best Best Yes
3000)
25 kg
Scale Guard
50M04 (Chem 270 kg 10.5 1.40 Best Yes
2000) 1200 kg

Cleaning/biocide agents for MFP and IW Osmosis Systems

Calcium carbonate
Calcium Sulphate
Clogging from

Clogging from
Iron Fouling

Membranes
Polyamide
Biofouling
Colloidal
Fouling

Organic
Fouling

Product Pack pH S.G.

Clean Guard 51M01 25 kg 7.0 1.03 Best Best

Clean Guard 51M03 25 kg 12.5 1.28 OK OK OK OK Best

Clean Guard 51M26

25 kg <1 1.10 Best Best
(Chem CRO 400)

Clean Guard 51M27

25 kg 3.0 1.00 Best Best
(Chem CRO 450)
Clean Guard 51M28
25 kg 12.0 1.10 Best Best
(Chem CRO 500)

Clean Guard 52M02

25 kg 3.0 1.10 Best Best Best Best
(Chem Bio RO 58)

Bio Guard 52M01 25 kg 4.0 1.30 Best Best Best Best

Bio Guard 52M06 25 kg 7.0 1.00 Best Best Best Best

24 Aqua-Cleer IW EVO M009-95 – Rev. 03 - 03/2017

Complete cleaning for reverse Osmosis System
In order to remove the microbiological, organic and inorganic deposits from polyamide osmosis mem-
branes, a 4-step cleaning procedure is recommended.

Membrane washing steps as follow:

STEP 1 – Alkaline wash to break down and remove organic and microbiological deposits
STEP 2 – Sanitizing with fast-acting biocide to kill microbial population
STEP 3 – Strong alkaline wash to break down and remove the organic residue
STEP 4 – Weak acid wash to remove deposits of iron and inorganic incrustations.
STEP 5 -- Strong acid wash to remove precipitated salts and inorganic encrustations.

Culligan recommends to use the following cleaning kit to clean the membranes:

1) A chemical preparation tank - T01.

3) A booster pump.
4) A hose to connect the required points in the desalination system (A-B-C).

STEP 1

Description STEP 1
Prepare solution to 1% of Clean Guard 51M01 and solution to 2% of Clean Guard51M03, adjust the
pH, if needed. Flush 20% of the solution through the system, and drain.
Use the remaining 80% solution and alternate recirculation and contact phases at 15-30 minute intervals,
for a total of 4 hours; heavier fouling may require longer contact times.

Procedure STEP 1
• Fill the tank T01 with the desired amount of desalinated water.
• Stop the desalination system with the special key switches on the main electric panel.
• Add the chosen chemical for cleaning the membranes in the cleaning tank.(step 1 ).
• Use the hose to carry out the interconnections:
from the cleaning booster pump to the entry of the desalination system membranes (point C).
Convey the product and concentrate (points A and B) in the cleaning tank. (see flow diagram to
identify the hydraulic interconnection points).
• Fully open the cleaning pump delivery valve.
• Partially open the desalination system reject valve to adjust the pressure (low pressure 5-7 Bar).
• Start the cleaning pump with the switch in the electric panel.
• Recirculate the solution through the membranes as described in step 1.

Once the washing is completed, drain the washing solution and flush with plenty of
NOTE good quality water. Keep doing until the pH of the outlet water is the same of the feed
water

STEP 2

Description STEP 2
Prepare a solution at 300-500 ppm of Bio Guard 52M02, and recirculate for approx. 1 hour, alternating
recirculation and contact phases of approx. 15 minutes each. Drain the wash solution and flush with
plenty of properly pretreated water.

NOTE In case of biological contamination please use Bio Guard 52M03

M009-95 – Rev. 03 - 03/2017 Aqua-Cleer IW EVO 25

PROCEDURE STEP 2
Repeat the wash procedure as at point 1.

Once the washing is completed, drain the washing solution and flush with plenty of
NOTE good quality water. Keep doing until the pH of the outlet water is the same of the feed
water

STEP 3
Description STEP 3
In tank T01 prepare solution to 2% of Clean Guard 51M28 and adjust the pH if needed.
Flush 20% of the solution through the system, and drain through the reject valve.
Use the remaining 80% of solution and alternate recirculation and impregnation phases, at 15-30min in-
tervals, for a total of 4 hours; heavier fouling may require longer contact times ranging from a minimum
of 4 hours to a maximum of 12 hours.

Procedure STEP 3
Repeat the wash procedure as in point 1.

Once the washing is completed, drain the washing solution and flush with plenty of
NOTE good quality water. Keep doing until the pH of the outlet water is the same of the feed
water

STEP 4
Description STEP 4
Prepare solution to 4% of Clean Guard 51M27. The ideal temperature is between 15° and 25°C.
Flush 20% of the solution through the system, and drain.
Use the remaining 80% of solution and alternate phases of recirculation and contact, at 30-minute inter-
vals, for a total of 2 hours.

Procedure STEP 4
Repeat the wash procedure as in point 1.

Once the washing is completed, drain the washing solution and flush with plenty of
NOTE good quality water. Keep doing until the pH of the outlet water is the same of the feed
water

STEP 5
Description STEP 5
Prepare solution to 2% Clean Guard 51M26. The ideal temperature is between 15° to 25°C.
Flush 20% of the solution through the system, and drain.
Use the remaining 80% of solution and alternate phases of recirculation and contact, at 30-minute inter-
vals, for a total of 2 hours.

Procedure STEP 5.
Repeat the wash procedure as in point 1.
Prepare solution to

Once the washing is completed, drain the washing solution and flush with plenty of
NOTE good quality water. Keep doing until the pH of the outlet water is the same of the feed
water

26 Aqua-Cleer IW EVO M009-95 – Rev. 03 - 03/2017

 During washing operations, always comply with the guidelines indicated by the
membrane manufacturers, regarding pH, temperature, flow rates and differential
pressures.

Between wash phases, flush the membranes thoroughly with properly pre-treated
chlorine-free water. Before re-start the system, make sure that the eventual residuals
of washing products are completely removed through prolonged flushing.

LONG INACTIVITY PERIOD PROCEDURE

NOTE This procedure have to be carried out ONLY in case of the inactivity of the equipment
is longer than 7 days.

Prepare solution to 2% of Clean Guard 52M01. The ideal temperature is between 15° and 25°C.
Flush all the solution through the system, and drain.

PROCEDURE
• Fill the tank T01 with the desired amount of desalinated water.
• Stop the desalination system with the special key switches on the main electric panel.
• Add the chosen chemical for cleaning the membranes in the cleaning tank (phase 5).
• Use the hose to carry out the interconnections:
from the cleaning booster pump to the entry of the desalination system membranes
(point C).
Convey the product and the concentrate to the drain.( A-B).
• Fully open the cleaning pump delivery valve.
• Partially open the desalination system reject valve.
• Start the cleaning pump with the switch in the electric panel.
• Flush all the solution through the membranes.

Once the washing is completed, drain the washing solution and flush with plenty of
NOTE good quality water. Keep doing until the pH of the outlet water is the same of the feed
water

During washing operations, always comply with the guidelines indicated by the
membrane manufacturers, regarding pH, temperature, flow rates and differential
pressures.

Between wash phases, flush the membranes thoroughly with properly pre-treated
chlorine-free water. Before re-start the system, make sure that the eventual residuals
of washing products are completely removed through prolonged flushing.

M009-95 – Rev. 03 - 03/2017 Aqua-Cleer IW EVO 27

OPTIMIZING THE WASHING PROCEDURE
Make sure to wash the membranes in case of a 10-15% deviation from the design values of one of these
parameters: differential pressure (P), conductivity, normalized permeate flux. Listed below are some tips
for optimizing washing efficiency:
• pH
Most membranes respond well to alkaline washing (at high pH) followed by an acid wash (low pH)
or vice versa.
We recommend using the following conditioning products to adjust the pH:
- CONTROL GUARD 59M01 to increase the pH;
- CLEAN GUARD 84P03 or CONTROL GUARD 59M10 to decrease the pH.
It is important to select appropriate washing chemicals, because frequent and aggressive washes
can shorten the life of the membranes. Washing is more effective when it is specific for a particular
type of fouling determinable after appraising the characteristics of the feed water.

• Temperature
Membranes has maximum temperature limit for a specific pH value, and this limit must never be ex-
ceeded. Most membranes tolerate up to 35°C at a pH of 11.5.

• Pressure and Flow

Membrane manufacturers recommend certain pressures and flow rates during washing; these indi-
cations must be respected. For an 8" vessel, the flow rate should be approx. 130-150 l/min at a
pressure below 60 psi.
Make sure to use a wash solution volume of ~ 40 liters for each 8" membrane, plus the volume of
the piping.

• Hydraulics
Most wash procedures require the flow to be turbulent to facilitate the elimination of fouling from the
surface of the membranes, and this involves maintaining a certain water velocity.
Wash the membranes respecting the times indicated, and including contact phases of approx. 15-
30 minutes (unless stated otherwise, the contact time should be prolonged for 10-12 hours).
It is important to avoid high pressures, to avoid “telescoping” and to prevent any particles from being
pushed inside the pores on the membrane surface.
Between wash phases, and at the end, thoroughly flush the piping, membranes and the wash solu-
tion tank.
In case of systems with more than one step, wash each step separately.
The use of the washing products can involve a temporary decrease in efficiency of the membranes

28 Aqua-Cleer IW EVO M009-95 – Rev. 03 - 03/2017

Typical configuration for Cleaning

M009-95 – Rev. 03 - 03/2017 Aqua-Cleer IW EVO 29

Appendix A
MAINTENAICE PROGRAM

Date
FEED
signature
CONDUCTIVITY
Date
PRODUCT
signature
Date
PRODUCT
signature
Date
FLOW RATE REJECT
signature
Date
RICIRCULATION
signature
Date
PRODUCT
signature
Date
CONDUCTIVITY REJECT
signature
Date
RICIRCULATION
signature
Date
PRODUCT
signature
Date
PRESSURE REJECT
signature
Date
RICIRCULATION
signature
Date
signature
S.D.I. TEST
Rmks

30 Aqua-Cleer IW EVO M009-95 – Rev. 03 - 03/2017

 0 1 2 3 4 5 6 7 8 9

A A

ELECTRICAL CABINET

CULLIGAN ITALIANA s.p.a.

B Project No. : IW5/.../IW40 Via Gandolfi 6 B
CADRIANO GRANAROLO EMILIA(BOLOGNA)
Tel. (051) 6017111 Fax. (051) 765602

Plant : IWEVO STANDARD INTERCONNECTIONS

C
DRAWING C

Customer : CULLIGAN

Serial number : UTP2014_001 IW

D D

Project Language :

E E

F F
Supply Voltage : 400V 3ph + N + T Dimension :

Rated output power : ...kW File (\EPLAN4\P\CULLIGAN):

Current :

Weight :
G G

No. REVISIONE/REVIEWED DIS./DRW'D CONTR./CHK'D APPROV./APPR'D DATA/DATE

05 FIT03 added O.Cesaroni F.Graziani O.Cesaroni 12/12/2016

DESCRIZIONE/DRG.TITLE RIF./RE.

IWEVO STANDARD INTERCONNECTIONS

DRAWING DISEGNO/DRAWING FOGLIO/SHEET - DI/OF

H CULLIGAN ITALIANA S.p.A. H

No. IW5/.../IW40 1 10
VIA GANDOLFI No.6
40057 CADRIANO di GRANAROLO DELL'EMILIA (BO) - ITALY
Tel. +39 051 6017111 - Fax +39 051 765602 DIS.RE/DRAWN BY DATA/DATE

LA CULLIGAN TUTELA I PROPRI DIRITTI SUI DISEGNI A TERMINI DI LEGGE

THIS IS A PROPRIETARY DWG. NOT TO BE USED WITHOUT WRITTEN CONSENT OF CULLIGAN OCesaroni 18/08/2014
0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

SHEET DENOMINATION SHEET DENOMINATION

A
1 Copertina A

2 Index

3 IW5/IW8/IW12 WITH GBE

4 IW5/IW8/IW12 WITH GBE W/DOS. SYSTEM

5 IW16/IW24 WITH GBE

B B

6 IW16/IW24 WITH GBE W/DOS. SYSTEM

7 IW32/IW40 WITH GBE

8 IW32/IW40 WITH GBE W/DOS. SYSTEM

9 IW5/.../IW40 WITH GBE

C C

10 IW5/.../IW40 WITH GBE

D D

E E

F F

G G

No. REVISIONE/REVIEWED DIS./DRW'D CONTR./CHK'D APPROV./APPR'D DATA/DATE

05 FIT03 added O.Cesaroni F.Graziani O.Cesaroni 12/12/2016

DESCRIZIONE/DRG.TITLE RIF./RE.

IWEVO STANDARD INTERCONNECTIONS

DRAWING DISEGNO/DRAWING FOGLIO/SHEET - DI/OF

H CULLIGAN ITALIANA S.p.A. H

No. IW5/.../IW40 2 10
VIA GANDOLFI No.6
40057 CADRIANO di GRANAROLO DELL'EMILIA (BO) - ITALY
Tel. +39 051 6017111 - Fax +39 051 765602 DIS.RE/DRAWN BY DATA/DATE

LA CULLIGAN TUTELA I PROPRI DIRITTI SUI DISEGNI A TERMINI DI LEGGE

THIS IS A PROPRIETARY DWG. NOT TO BE USED WITHOUT WRITTEN CONSENT OF CULLIGAN OCesaroni 18/08/2014
0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

GBE CONTROL
PANEL
A IW5/IW8/IW12 WITH GBE A
L1

W00 - CUSTOMER CARE MAIN POWER SUPPLY

L2
5G2,5 380VAC 3PH+N+T 50Hz
L3

N
B B
PE

BK
U
W01 HIGH PRESSURE PUMP
V
BK 4G2.5 - FG7OR M P01

BK
W
C C
Y/G
PE

BK
230
W02
SPARE Q11778
0230
BU 3G1,5 - FG7OR
FLUSHING JBOX
Y/G
PE
1 1
D 24 24A D
1 WS01 WS02 MAX-MIN LEVEL
24 LSH/L01
7x1 - FROR 2
0 1
2 2x1 - FROR FLUSHING TANK
2
0
3 1
3A 5-F1
3 WS03 FLUSHING
1 SV03
J37
4
3 0
2 2x1 - FROR SOLENOID VALVE
4
2
5 1
E 2A 6 E
13
5 RO RUN
J5 6
2 7
2 (TO REMOTE)
6
14
1
8
RO IN FLUSHING
9
2 (TO REMOTE)

F F
1
11
WS06 INLET
J6 SV01
12
2 2x1 - FROR SOLENOID VALVE

1
G WS15 G
SV02
2 2x1 - FROR No. REVISIONE/REVIEWED DIS./DRW'D CONTR./CHK'D APPROV./APPR'D DATA/DATE

REDOX 05 FIT03 added O.Cesaroni F.Graziani O.Cesaroni 12/12/2016

SOLENOID VALVE DESCRIZIONE/DRG.TITLE RIF./RE.
(OPTIONAL)
IWEVO STANDARD INTERCONNECTIONS
DRAWING DISEGNO/DRAWING FOGLIO/SHEET - DI/OF

H CULLIGAN ITALIANA S.p.A. H

No. IW5/.../IW40 3 10
VIA GANDOLFI No.6
40057 CADRIANO di GRANAROLO DELL'EMILIA (BO) - ITALY
Tel. +39 051 6017111 - Fax +39 051 765602 DIS.RE/DRAWN BY DATA/DATE

LA CULLIGAN TUTELA I PROPRI DIRITTI SUI DISEGNI A TERMINI DI LEGGE

THIS IS A PROPRIETARY DWG. NOT TO BE USED WITHOUT WRITTEN CONSENT OF CULLIGAN OCesaroni 18/08/2014
0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

GBE CONTROL

A
PANEL
IW5/IW8/IW12 WITH GBE A
L1

W00 - CUSTOMER CARE MAIN POWER SUPPLY

WITH DOSING PUMP
L2
5G2,5 380VAC 3PH+N+T 50Hz
L3

N
B B
PE

BK
U
W01 HIGH PRESSURE PUMP W03
V
BK 4G2.5 - FG7OR M P01 3G1,5 - FG7OR

BK
W
C
DOSING PUMP C
PE
Y/G
L DP01
DP-L B
BK WS02.1
230
W02
230 N LSLL MIN CHEMICAL LEVEL
DP-N B (Part of the Utility)
0230
BU 3G1,5 - FG7OR 0230 PE
PE
Y/G
PE
1 1
D 24 24A D
1 WS01 WS02 MAX-MIN LEVEL
24 LSH/L01
7x1 - FROR 2
0 1
2 2x1 - FROR FLUSHING TANK
2
0
3 1
3A 5-F1
3 WS03 FLUSHING
1 SV03
J37
4
3 0
2 2x1 - FROR SOLENOID VALVE
4
2
5 1
E 2A 6 E
13
5 RO RUN
J5 6
2 7
2 (TO REMOTE)
6
14
1 1
10A 8
WS14 RO IN FLUSHING
2 2x1 - FROR 10 9
2 (TO REMOTE)

F F
Q11791
FLUSHING JBOX
1
11
WS06 INLET
J6 SV01
12
2 2x1 - FROR SOLENOID VALVE

G G
1
No. REVISIONE/REVIEWED DIS./DRW'D CONTR./CHK'D APPROV./APPR'D DATA/DATE
WS15
SV02 05 FIT03 added O.Cesaroni F.Graziani O.Cesaroni 12/12/2016
2 2x1 - FROR
DESCRIZIONE/DRG.TITLE RIF./RE.
REDOX
SOLENOID VALVE IWEVO STANDARD INTERCONNECTIONS
(OPTIONAL) DRAWING DISEGNO/DRAWING FOGLIO/SHEET - DI/OF

H CULLIGAN ITALIANA S.p.A. H

No. IW5/.../IW40 4 10
VIA GANDOLFI No.6
40057 CADRIANO di GRANAROLO DELL'EMILIA (BO) - ITALY
Tel. +39 051 6017111 - Fax +39 051 765602 DIS.RE/DRAWN BY DATA/DATE

LA CULLIGAN TUTELA I PROPRI DIRITTI SUI DISEGNI A TERMINI DI LEGGE

THIS IS A PROPRIETARY DWG. NOT TO BE USED WITHOUT WRITTEN CONSENT OF CULLIGAN OCesaroni 18/08/2014
0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

GBE CONTROL
PANEL
A IW16/IW24 WITH GBE A
L1

CUSTOMER CARE Q11764 (Q11766)

L2
5G2,5 POWER BOARD
L3
BK BK
R U1
N
W01 HIGH PRESSURE PUMP
B
PE
BK
S V1
BK

7G4 - FG7OR M P01

B

BK BK
T W1

POWER CABINET SUPPLY CUSTOMER CARE BU

N X1
BK

380VAC 3PH+N+T 50Hz 5G6 - FG7OR

Y/G BK
PE Y1

1 BK
C 13 Z1 C

GBE CONTROL 2
14 PE
Y/G

PANEL
3 1
8 7
13
1 WS04 WS14 HIGH PRESSURE PUMP
J5 4x1 - FROR 4
9 0
2 2x1 - FROR P01 IN SERVICE
2
14
D D
3
3
EXTERNAL ALARM GBE
J38
4
4 (HIGH RX, DOSING ALARM, ETC.)

230
BK Q11778
W02 FLUSHING JBOX
SPARE
0230
BU 3G1,5 - FG7OR
1 1
E 24 24A E
Y/G WS02 MAX-MIN LEVEL
PE LSH/L01
2
0 1
2 2x1 - FROR FLUSHING TANK
1 WS01
24
4x1 - FROR 3
3A 5-F1
1

2 WS03 FLUSHING
0 SV03
4
3 0
2 2x1 - FROR SOLENOID VALVE
3
1
5 1
F J37 2A 6
RO RUN F
4
2
6
2 7
2 (TO REMOTE)
INLET
SOLENOID VALVE 8
1

11
1 RO IN FLUSHING
WS06 2 (TO REMOTE)
J6 SV01 9
12
2 2x1 - FROR
G G

No. REVISIONE/REVIEWED DIS./DRW'D CONTR./CHK'D APPROV./APPR'D DATA/DATE

1
05 FIT03 added O.Cesaroni F.Graziani O.Cesaroni 12/12/2016
WS15
SV02
2 2x1 - FROR DESCRIZIONE/DRG.TITLE RIF./RE.

REDOX IWEVO STANDARD INTERCONNECTIONS

SOLENOID VALVE DRAWING DISEGNO/DRAWING FOGLIO/SHEET - DI/OF

H
(OPTIONAL) H
CULLIGAN ITALIANA S.p.A. No. IW5/.../IW40 5 10
VIA GANDOLFI No.6
40057 CADRIANO di GRANAROLO DELL'EMILIA (BO) - ITALY
Tel. +39 051 6017111 - Fax +39 051 765602 DIS.RE/DRAWN BY DATA/DATE

LA CULLIGAN TUTELA I PROPRI DIRITTI SUI DISEGNI A TERMINI DI LEGGE

THIS IS A PROPRIETARY DWG. NOT TO BE USED WITHOUT WRITTEN CONSENT OF CULLIGAN OCesaroni 18/08/2014
0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

GBE CONTROL
PANEL IW16/IW24 WITH GBE
A
L1
WITH DOSING PUMP A

CUSTOMER CARE Q11764 (Q11766)

L2
5G2,5 POWER BOARD
L3
BK BK
R U1
N
W01 HIGH PRESSURE PUMP
B
PE
BK
S V1
BK

7G4 - FG7OR M P01

B

BK BK
T W1

POWER CABINET SUPPLY CUSTOMER CARE BU

N X1
BK

380VAC 3PH+N+T 50Hz 5G6 - FG7OR

Y/G BK
PE Y1

1 BK
C 13 Z1 C

GBE CONTROL 2
14 PE
Y/G

PANEL
3 1
8 7
13
1 WS04 WS02 HIGH PRESSURE PUMP
J5 4x1 - FROR 4
9 0
2 2x1 - FROR P01 IN SERVICE
2
14
D D
3
3
EXTERNAL ALARM GBE Q11791 DOSING PUMP
J38
4
4 (HIGH RX, DOSING ALARM, ETC.) FLUSHING JBOX L DP01
DP-L
W03 B
BK 3G1,5 - FG7OR WS02.1
230
W02
230 N LSLL MIN CHEMICAL LEVEL
DP-N B (Part of the Utility)
0230
BU 3G1,5 - FG7OR 0230 PE
E PE E
Y/G
PE
1 1
24 24A
1 WS01 WS02 MAX-MIN LEVEL
24 LSH/L01
4x1 - FROR 2
0 1
2 2x1 - FROR FLUSHING TANK
2
0
3 1
3A 5-F1
3 WS03 FLUSHING
1 SV03
J37
4
3 0
2 2x1 - FROR SOLENOID VALVE
F 4
F
2
5 1
2A 6
1 RO RUN
WS14 6
2 7
2 (TO REMOTE)
2 2x1 - FROR
1
10A 8
RO IN FLUSHING
11
1
10 9
2 (TO REMOTE)
G WS06 G
J6 SV01
12
2 2x1 - FROR No. REVISIONE/REVIEWED DIS./DRW'D CONTR./CHK'D APPROV./APPR'D DATA/DATE
INLET 05 FIT03 added O.Cesaroni F.Graziani O.Cesaroni 12/12/2016
SOLENOID VALVE
DESCRIZIONE/DRG.TITLE RIF./RE.

1
IWEVO STANDARD INTERCONNECTIONS
WS15
SV02 DRAWING
2 2x1 - FROR DISEGNO/DRAWING FOGLIO/SHEET - DI/OF

H CULLIGAN ITALIANA S.p.A. H

REDOX No. IW5/.../IW40 6 10
VIA GANDOLFI No.6
SOLENOID VALVE 40057 CADRIANO di GRANAROLO DELL'EMILIA (BO) - ITALY
DIS.RE/DRAWN BY DATA/DATE
Tel. +39 051 6017111 - Fax +39 051 765602
(OPTIONAL) LA CULLIGAN TUTELA I PROPRI DIRITTI SUI DISEGNI A TERMINI DI LEGGE
THIS IS A PROPRIETARY DWG. NOT TO BE USED WITHOUT WRITTEN CONSENT OF CULLIGAN OCesaroni 18/08/2014
0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

GBE CONTROL
PANEL
A IW32/IW40 WITH GBE A
L1

CUSTOMER CARE Q11765 (Q11767)

L2
5G2,5 POWER BOARD
L3
BK BK
R U1
N
W01 HIGH PRESSURE PUMP
B
PE
BK
S V1
BK

7G6 - FG7OR M P01

B

BK BK
T W1

POWER CABINET SUPPLY CUSTOMER CARE BU

N X1
BK

380VAC 3PH+N+T 50Hz 5G10 - FG7OR

Y/G BK
PE Y1

1 BK
C 13 Z1 C

GBE CONTROL 2
14 PE
Y/G

PANEL
3 1
8 7
13
1 WS04 WS14 HIGH PRESSURE PUMP
J5 4x1 - FROR 4
9 0
2 2x1 - FROR P01 IN SERVICE
2
14
D D
3
3
EXTERNAL ALARM GBE
J38
4
4 (HIGH RX, DOSING ALARM, ETC.)

230
BK Q11778
W02 FLUSHING JBOX
SPARE
0230
BU 3G1,5 - FG7OR
1 1
E 24 24A E
Y/G WS02 MAX-MIN LEVEL
PE LSH/L01
2
0 1
2 2x1 - FROR FLUSHING TANK
1 WS01
24
4x1 - FROR 3
3A 5-F1
1

2 WS03 FLUSHING
0 SV03
4
3 0
2 2x1 - FROR SOLENOID VALVE
3
1
5 1
F J37 2A 6
RO RUN F
4
2
6
2 7
2 (TO REMOTE)

INLET 8
1

SOLENOID VALVE RO IN FLUSHING

11
1
9
2 (TO REMOTE)
WS06
J6 SV01
12
2 2x1 - FROR
G G

No. REVISIONE/REVIEWED DIS./DRW'D CONTR./CHK'D APPROV./APPR'D DATA/DATE

05 FIT03 added O.Cesaroni F.Graziani O.Cesaroni 12/12/2016

1
WS15 DESCRIZIONE/DRG.TITLE RIF./RE.
SV02
2 2x1 - FROR IWEVO STANDARD INTERCONNECTIONS
REDOX DRAWING DISEGNO/DRAWING FOGLIO/SHEET - DI/OF
SOLENOID VALVE
H CULLIGAN ITALIANA S.p.A. H
(OPTIONAL) No. IW5/.../IW40 7 10
VIA GANDOLFI No.6
40057 CADRIANO di GRANAROLO DELL'EMILIA (BO) - ITALY
Tel. +39 051 6017111 - Fax +39 051 765602 DIS.RE/DRAWN BY DATA/DATE

LA CULLIGAN TUTELA I PROPRI DIRITTI SUI DISEGNI A TERMINI DI LEGGE

THIS IS A PROPRIETARY DWG. NOT TO BE USED WITHOUT WRITTEN CONSENT OF CULLIGAN OCesaroni 18/08/2014
0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

GBE CONTROL
PANEL IW32/IW40 WITH GBE
A
L1
WITH DOSING PUMP A

CUSTOMER CARE Q11765 (Q11767)

L2
5G2,5 POWER BOARD
L3
BK BK
R U1
N
W01 HIGH PRESSURE PUMP
B
PE
BK
S V1
BK

7G6 - FG7OR M P01

B

BK BK
T W1

POWER CABINET SUPPLY CUSTOMER CARE BU

N X1
BK

380VAC 3PH+N+T 50Hz 5G10 - FG7OR

Y/G BK
PE Y1

1 BK
C 13 Z1 C

GBE CONTROL 2
14 PE
Y/G

PANEL
3 1
8 7
13
1 WS04 WS02 HIGH PRESSURE PUMP
J5 4x1 - FROR 4
9 0
2 2x1 - FROR P01 IN SERVICE
2
14
D D
3
3
EXTERNAL ALARM GBE Q11791 DOSING PUMP
J38
4
4 (HIGH RX, DOSING ALARM, ETC.) FLUSHING JBOX L DP01
DP-L
W03 B
BK 3G1,5 - FG7OR WS02.1
230
W02
230 N LSLL MIN CHEMICAL LEVEL
DP-N B (Part of the Utility)
0230
BU 3G1,5 - FG7OR 0230 PE
E PE E
Y/G
PE
1 1
24 24A
1 WS01 WS02 MAX-MIN LEVEL
24 LSH/L01
4x1 - FROR 2
0 1
2 2x1 - FROR FLUSHING TANK
2
0
3 1
3A 5-F1
3 WS03 FLUSHING
1 SV03
J37
4
3 0
2 2x1 - FROR SOLENOID VALVE
F 4
F
2
5 1
2A 6
1 RO RUN
WS14 6
2 7
2 (TO REMOTE)
2 2x1 - FROR
1
10A 8
RO IN FLUSHING
11
1
10 9
2 (TO REMOTE)
G WS06 G
J6 SV01
12
2 2x1 - FROR No. REVISIONE/REVIEWED DIS./DRW'D CONTR./CHK'D APPROV./APPR'D DATA/DATE
INLET 05 FIT03 added O.Cesaroni F.Graziani O.Cesaroni 12/12/2016
SOLENOID VALVE
DESCRIZIONE/DRG.TITLE RIF./RE.

1
IWEVO STANDARD INTERCONNECTIONS
WS15
SV02 DRAWING
2 2x1 - FROR DISEGNO/DRAWING FOGLIO/SHEET - DI/OF

H CULLIGAN ITALIANA S.p.A. H

REDOX No. IW5/.../IW40 8 10
VIA GANDOLFI No.6
SOLENOID VALVE 40057 CADRIANO di GRANAROLO DELL'EMILIA (BO) - ITALY
DIS.RE/DRAWN BY DATA/DATE
Tel. +39 051 6017111 - Fax +39 051 765602
(OPTIONAL) LA CULLIGAN TUTELA I PROPRI DIRITTI SUI DISEGNI A TERMINI DI LEGGE
THIS IS A PROPRIETARY DWG. NOT TO BE USED WITHOUT WRITTEN CONSENT OF CULLIGAN OCesaroni 18/08/2014
0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

A GBE CONTROL IW5/.../IW40 WITH GBE A

PANEL
WITH/WOUT DOSING PUMP
1
3
WS04 EXTERNAL ALARM GBE
J38
4
2 2x1 - FROR (HIGH RX, DOSING ALARM, ETC.)

B 1 B
5
WS05 RO INLET
J9 PS01- P
6
2 2x1 - FROR MIN. PRESSURE

1
7
GENERAL ALARM GBE
J8
8
2 (24Vac TO REMOTE)

C 9 C

J7 SPARE
10

1
15
WS07 MIN-MIN LEVEL
J19 LSL01
16
2 2x1 - FROR FLUSHING TANK

D 1 D
17
RO START SIGNAL
J18
18
2 (FROM REMOTE)

19
GRAY WS08 1 AE02-CE
J17 PROBE CABLE Conductivity
SCH GREEN Probe
20 2

WHITE
E 21 E
WS09 5 AE01-CE
22
GRAY PROBE CABLE Conductivity
Probe
J16 3
GREEN
23
4
YELLOW
24
2
N/A
F 25 F

G G

No. REVISIONE/REVIEWED DIS./DRW'D CONTR./CHK'D APPROV./APPR'D DATA/DATE

05 FIT03 added O.Cesaroni F.Graziani O.Cesaroni 12/12/2016

DESCRIZIONE/DRG.TITLE RIF./RE.

IWEVO STANDARD INTERCONNECTIONS

DRAWING DISEGNO/DRAWING FOGLIO/SHEET - DI/OF

H CULLIGAN ITALIANA S.p.A. H

No. IW5/.../IW40 9 10
VIA GANDOLFI No.6
40057 CADRIANO di GRANAROLO DELL'EMILIA (BO) - ITALY
Tel. +39 051 6017111 - Fax +39 051 765602 DIS.RE/DRAWN BY DATA/DATE

LA CULLIGAN TUTELA I PROPRI DIRITTI SUI DISEGNI A TERMINI DI LEGGE

THIS IS A PROPRIETARY DWG. NOT TO BE USED WITHOUT WRITTEN CONSENT OF CULLIGAN OCesaroni 18/08/2014
0 1 2 3 4 5 6 7 8 9
 0 1 2 3 4 5 6 7 8 9

A GBE CONTROL A

PANEL IW5/.../IW40 WITH GBE

26
1 (GREEN)
WS10
2:OUT
PT04
WITH/WOUT DOSING PUMP
J14
27
2 (BROWN) 3x0,5 sch. 1:US+

3 (WHITE)
28 3:US-
B B
1 (GREEN)
29 2:OUT
WS11 PT02
J13
30
2 (BROWN) 3x0,5 sch. 1:US+

3 (WHITE)
31 3:US-

RED
32 3
C WS12 FIT01 C
J12
33
BLACK (SENSOR CABLE) 2

SCH
34 1

RED
35 3
WS13 FIT02
J11
36
BLACK (SENSOR CABLE) 2
D D
SCH
37 1

1
38
GENERAL PRE-TREATMENT
J38
39
2 LOCKOUT (FROM REMOTE)

E E

SCH

FI03
BLACK
RECIRCULATION LINE 1
WS16
2
FIT03
FLOW INDICATOR/TOTALIZER (SENSOR CABLE)
RED 1
2
F F
3 3

5
8150 6

G G

No. REVISIONE/REVIEWED DIS./DRW'D CONTR./CHK'D APPROV./APPR'D DATA/DATE

05 FIT03 added O.Cesaroni F.Graziani O.Cesaroni 12/12/2016

DESCRIZIONE/DRG.TITLE RIF./RE.

IWEVO STANDARD INTERCONNECTIONS

DRAWING DISEGNO/DRAWING FOGLIO/SHEET - DI/OF

H CULLIGAN ITALIANA S.p.A. H

No. IW5/.../IW40 10 10
VIA GANDOLFI No.6
40057 CADRIANO di GRANAROLO DELL'EMILIA (BO) - ITALY
Tel. +39 051 6017111 - Fax +39 051 765602 DIS.RE/DRAWN BY DATA/DATE

LA CULLIGAN TUTELA I PROPRI DIRITTI SUI DISEGNI A TERMINI DI LEGGE

THIS IS A PROPRIETARY DWG. NOT TO BE USED WITHOUT WRITTEN CONSENT OF CULLIGAN OCesaroni 18/08/2014
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