Olympian

Technical Information
Bulletin
TIB 0089
15 November 2011

SUBJECT: 1306C-E87TAG4/6 Power Wizard Control Panel Displays

Displays ‘IDLE’

PROBLEM:

The new ‘Lean’ Navistar is utilising ‘CAN’ communication between the Power Wizard & the
1306C ECM. It has been determined that a limited number of Navistar ‘Lean’ 1306C-E87TAG4
and TAG6 gensets that have a Power Wizard control panel have been dispatched from the
factory with the incorrect CAN message being displayed. The affected population will show
‘IDLE’ while running at rated speed, the correct CAN message should be ‘RUNNING’

SOLUTION:

The engine ECM is sending an ‘IDLE’ message while the engine is running at rated speed, in
order to correct this a small wiring modification must be completed so that the Power Wizard
displays the correct ‘Running’ message.

Affected Units:

MPN05654 – MPN06222

Parts:
Name Part No Quantity
Terminal 10000-54820 1
Insulated Cable (1.5mm2 x 1.5m) N/A 1

Procedure

1. Ensure that the generator set has been safely isolated.

2. Remove the relay box cover.

3. Remove the ‘black’ (Customer) plug from the ECM. As shown in Fig 1

Fig 1

4. Bare the 1.5mm2 x 1.5m insulated cable at both ends by approx 5mm

5. Crimp the terminal to one end of the cable

6. Remove the ‘Red’ terminal locator from the ECM plug. As shown in Fig 2

Fig 2
7. Insert the terminal into Pin 27 of the Black ECM connector. As shown in Fig 3.

Indication Purposes Only

Fig 3

8. Replace the ‘Red’ terminal locator in the ECM plug.

9. Reconnect the Black (Customer) plug to the ECM.

10. Suitably attach the insulated cable to the existing wiring harness to reach the relay box.

11. Install the ‘bared’ end of the insulated cable to a +24V DC terminal. As shown in Fig 4.

Fig 4
 12. Re-fit the relay box cover

13. Start genset & check the Power Wizard for the normal
‘Running’ command.

For more information contact CPI@Cat.com