INTERACTIVE SCHEMATIC

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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Fluid
Conditioner
Spring
(Adjustable)

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Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR0486-04
October 2013

320E and 323E Excavator

Hydraulic System
320E: 323E:
REE1-UP RAP1-UP
SXE1-UP YRP1-UP
DFG1-UP TDW1-UP
TNJ1-UP
LAK1-UP
WBK1-UP
AWS1-UP
KLT1-UP
SHX1-UP
TEX1-UP
NAZ1-UP

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE

Component Location
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Hydraulic (Charged) 164-6981 1 C-4
Control Gp - Joystick (LH) 323-7948 2 E-2
Control Gp - Joystick (RH) 323-7947 3 E-1
Cylinder Gp - Boom Note A 4 F-8
Cylinder Gp - Bucket Note A 5 F-8
Cylinder Gp - Stick Note A 6 F-8
Filter and Valve Gp - Pilot (Hydraulic Oil) 158-8987 7 B-4
Filter Gp - Oil (Hydraulic Return) 188-4145 8 A-5
Filter Gp - Oil (Hydraulic, Case Drain) 289-8194 9 A-3
Manifold Gp - Control (Pilot Oil Supply) 215-5037 10 C-4
Motor Gp - Swing 334-9968 11 F-7
Motor Gp - Travel (Left) 209-5992 12 F-6
Motor Gp - Travel (Right) 209-5992 13 F-5
Pump Gp - Main Hydraulic 339-0512 14 B-2
Sensor Gp - Pressure (Boom Cylinder, Head End) 338-6970 15 F-8
Sensor Gp - Pressure (Boom Down) 338-6970 16 E-2
Sensor Gp - Pressure (Boom Up) 338-6970 17 D-2
Sensor Gp - Pressure (NFC 1) 338-6971 18 D-7
Sensor Gp - Pressure (NFC 2) 338-6971 19 D-6
Sensor Gp - Pressure (Drive Pump) 338-6971 20 A-7
Sensor Gp - Pressure (Idler Pump) 338-6971 21 A-6
Sensor Gp - Pressure (Swing Control) 338-6970 22 D-1
Switch As - Pressure (Implement) 319-4407 23 D-1
Switch As - Pressure (Left Travel) 319-4407 24 F-3
Switch As - Pressure (Right Travel) 319-4407 25 F-3
Swivel Gp 234-4440 26 E-6
Valve Gp - Check (Return) 335-0300 27 D-6
Valve Gp - Load Control (Boom Drift Reduction) 335-0200 28 B-8
Valve Gp - Load Control (Stick Drift Reduction) 335-0200 29 D-5
Valve Gp - Main Control 352-7040 30 D-6
Valve Gp - Pilot (With Shuttle) 323-7762 31 F-4
Valve Gp - Pressure Reducing (Boom Priority) 352-7065 32 D-2
Valve Gp - Shuttle 323-7560 33 E-2
Valve Gp - Swing Cushion 158-9085 34 E-7
Valve Gp - Travel Counterbalance (Left) 322-8714 35 E-6
Valve Gp - Travel Counterbalance (Right) 322-8714 36 E-5

Note A: Refer to parts manual for specific cylinder information.

TAP TABLE

Tap Location
Pressure and Sampling
Tap Schematic
Description
Number Location
AA Boom Regen Pressure C-8
BB Pilot Pump Delivery Pressure B-4
CC Idler Pump Delivery Pressure B-3
DD Case Drain Pressure B-3
EE Drive Pump Delivery Pressure A-3
FF NFC2 Pressure B-2
GG Powershift Pressure B-2
HH NFC1 Pressure A-2
SOS Hydraulic Oil Sampling Port B-4
 8 7 6 5 4 3 2 1

(5) BUCKET CYLINDER (6) STICK CYLINDER

(11) MOTOR GP (12) MOTOR GP (13) MOTOR GP

SWING TRAVEL (LEFT) TRAVEL (RIGHT) TP
334-9968 209-5992 209-5992 (31) VALVE GP TT
PILOT
SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
(WITH SHUTTLE) TRAVEL(L) TRAVEL(R)
PG 323-7762
5 6 3 2
DR 1
F L5 R5 L6 SP2 4 F
(4) BOOM CYLINDER MU 4 1
5 6 3 2 PD-Pi
(FWD) (BKWD) (BKWD) (FWD)
AG BG T5 T1 T3 T6 T4
Pp3 Pp3 T2
pR1f pL1f pL2b pR2b
A1 DR B1
(15) SENSOR GP T1 T1
PRESSURE T2 T2
(BOOM CYLINDER,
HEAD END) (24) SWITCH AS (25) SWITCH AS JLP JRP
R3 BP2 PRESSURE PRESSURE
338-6971 JLT JRT
(LEFT TRAVEL) (RIGHT TRAVEL)
319-4407 319-4407 STICK SWING BUCKET BOOM (3) CONTROL GP
AG BG BG AG JOYSTICK (RH)
323-7947
(R) A B (L)

(2) CONTROL GP
L4 R4 (OUT) (IN) (R) (L) (OPEN) (CLOSE) (DOWN) (UP)
JOYSTICK (LH)
323-7948 JL1 JL3 JL2 JL4 JR2 JR4 JR1 JR3
A B B A
(34) VALVE GP
SWING CUSHION (36) VALVE GP
158-9085 (35) VALVE GP
TRAVEL COUNTERBALANCE
TRAVEL COUNTERBALANCE
E (LEFT)
(RIGHT) E
(BKWD) (FWD) (BKWD) (FWD) 322-8714
322-8714
L1 R1 L2 R2

(33) VALVE GP A1 A2 A3 A4 A5 A6 A7 A8
(26) SWIVEL GP SHUTTLE
234-4440 323-7560

(16) SENSOR GP
PRESSURE
(BOOM DOWN)
B1 C1 B2 B3 C2 B4 C3 B5 B6 B7 C4 B8
338-6970
pL5f pR4b
pL4b

(18) SENSOR GP (19) SENSOR GP (27) VALVE GP pR6f

PRESSURE PRESSURE CHECK (RETURN) SPi
(NFC 1) (NFC 2) 335-0300 pR5b
338-6970 338-6970 pSR
(30) VALVE GP (17) SENSOR GP pR5f
MAIN CONTROL PRESSURE pR3b
335-0180 (BOOM UP) pBR pL3b
C pL5b
NFC-S1 NFC-Dr1 NFC-Dr2 NFC-S2 338-6970
BPi pL3f
NFC1 NFC2
D B
pR3f D
E
(23) SWITCH AS (22) SENSOR GP
PRESSURE PRESSURE
A (IMPLEMENT) (SWING CONTROL)
T 319-4407 338-6970
(32) VALVE GP
L6 (29) VALVE GP PRESSURE REDUCING
SPi LOAD CONTROL B
(BOOM PRIORITY)
(STICK DRIFT REDUCTION) 148-6218
335-0200
SP2 P A
pL6f
R6
SP1
(10) MANIFOLD GP
CONTROL T
ST6 ST
(PILOT OIL SUPPLY)
pL6f PD-Pi 215-5037
(IN) pSR
STICK(2) P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2
pR6f
(OUT)
L5

R5
C pR5f
C
(OPEN) (1) ACCUMULATOR GP
(CLOSE) HYDRAULIC
pL5f pR5b
(OUT) (CHARGED)
STICK(1) P1 PAC
BUCKET 164-6981
(IN)
pL5b
DR3 DR4 Pi2 DR5 T-OUT1 DR6
L4
(R) BDr
pL4b
R4
AA BRG
(L)
pR4b
(UP) (14) PUMP GP
pL3b
SWING MAIN HYDRAULIC
(UP) 339-0512
pL3f pBR FF

BT
BT3 R3 CC G2
Pn2
M2 NFC2
BP1 L3 Ps2
P2
A2
BP2 pR3b PsM2
B BOOM(1) BOOM(2)
G4
GG B
BPi pR3f
(DOWN) (7) FILTER AND VALVE GP
BDr R2 PILOT S1 Pm
(HYDRAULIC OIL)
pR2b 158-8987 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(FWD) S3
TRAVEL(R) PILOT PUMP OUTPUT
(28) VALVE GP L2 Dr2 IDLER PUMP OUTPUT
LOAD CONTROL R1 G3 STEERING CIRCUIT

(BOOM DRIFT REDUCTION) pL2b pR1f

OUT IN DD Dr1 SUPPLY LINE
STICK CYLINDER CONTROL CIRCUIT
335-0200 (BKWD) (FWD) DrM PsM1
LEFT TRAVEL MOTOR CONTROL CIRCUIT
TRAVEL(L) T SWING MOTOR CONTROL CIRCUIT
STR-TRAVEL A3 DRAIN / RETURN LINE
P1 Ps1 SWING BRAKE CONTROL CIRCUIT
L1 PG PC A1
NFC1 DRIVE PUMP OUTPUT
pL1f Pn1 TRAVEL SPEED CONTROL CIRCUIT
(BKWD) EE M1 BUCKET CYLINDER CONTROL CIRCUIT
BB SOS RIGHT TRAVEL CONTROL CIRCUIT
G1 HH BOOM CYLINDER CONTROL CIRCUIT
Pi
LINE PATTERNS
Pressure Line
PUMP-S1 PUMP-S2
Pilot / Load Sensing Pressure
P1 P2 Drain / Return Lines

Component Group
A (21) SENSOR GP (20) SENSOR GP
CALLOUTS
A
PRESSURE PRESSURE
(DRIVE PUMP) (IDLER PUMP) YY Taps (Pressure, Sampling, Sensor - by letter)
338-6971 338-6971
Callout Number Component

(9) FILTER GP - OIL (Machine Location from (52) VALVE GP - CONTROL Name
Component Locations Table)
138-1234 Part Number
(HYDRAULIC, CASE DRAIN)
289-8194
THIS SCHEMATIC IS FOR THE 320E AND 323E EXCAVATOR
HYDRAULIC SYSTEM
MEDIA NUMBER: UENR0486-04
(8) FILTER GP SCHEMATIC PART NUMBER: 341-5367, CHANGE: 01, VERSION: HE
OIL (HYDRAULIC RETURN) Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
188-4145 in neutral and with parking brake set.

8 7 6 5 4 3 2 1
MACHINE RIGHT SIDE VIEW
VIEW ALL CALLOUTS

14 30 28 8 15 4 6

12 5

35 13 36
OPERATOR STATION VIEW
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34 16 33 23 2

11

26 22

17

24 31 25
PUMP GROUP VIEW
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GG DD SOS BB

HH EE CC FF 9 7
CONTROL VALVE VIEW
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19
18

27
28

21

10 1

FWD
RIGHT SIDE VIEW

AA
32

29 20

FWD

LEFT SIDE VIEW