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Service Manual: Viewsonic Pjd6211
Service Manual: Viewsonic Pjd6211
ViewSonic PJD6211
Model No. VS12618
DLP Projector
ViewSonic® 381 Brea Canyon Road, Walnut, California 91789 USA - (800) 888-8583
Disclaimer
ViewSonic makes no representations or warranties, either expressed or implied, with respect to the contents
hereof and specifically disclaims any warranty of merchantability or fitness for any particular purpose. Further,
ViewSonic reserves the right to revise this publication and to make changes from time to time in the contents
hereof without obligation of ViewSonic to notify any person of such revision or changes.
Trademarks
Optiquest is a registered trademark of ViewSonic Corporation.
ViewSonic is a registered trademark of ViewSonic Corporation.
All other trademarks used within this document are the property of their respective owners.
Revision History
Revision SM Editing Date ECR Number Description of Changes Editor
Bottom View
LED
1. Power (Power LED indicator)
2. Temp (Temperature LED indicator)
3. Lamp (Lamp LED indicator)
Button function
4. Keystone
Manually correct distorted images resulting from an angled projection.
5. Four directional buttons
Use four directional buttons to select items or make adjustments to your selection.
6. Enter
Enter to sub-menu and confirm the menu selection.
7. Source
Manually select an input source.
8. Menu/EXIT
Display or exit the on-screen display menus.
9. Power
Turn the projector on or off.
1. USB
This connector is for firmware update and mouse function support.
2. Video
Connect composite video output from video equipment to this jack.
3. S-Video
Connect S-Video output from video equipment to this jack.
4. MONITOR Out
Connect to a computer display, etc.
5. COMPUTER IN 1
Connect image input signal (analog RGB or component) to this jack.
6. RS-232
When operating the projector via a computer, connect this to the controlling computer's
RS-232C port .
7. COMPUTER IN 2
Connect image input sign al (analog RGB or component) to this jack.
8. 12V OUT
Control a motorized screen or similar accessory device.
9. Audio IN
Connect an audio output from video equipment to this jack.
10. Audio OUT
Connect to a speaker or other audio input equipment.
Product Scope
The product is a lamp system consisting of a short arc burner within a reflector and electronic lamp
driver.
Type lamp P-VIP 180/0.8 E20.8 open type
Identcode : A 599 899
Type driver PT VIP O3 MID(180W)-UNISHAPE
Identcode : A581 105 (lock type,Gen5,VC,SL)
A581 111 (lock type,Gen5,VC,DL)
The lamp must be operated with the OSRAM lamp driver only.
Initial Characteristics
nominal tolerance
Input Voltage 380V DC 3 20…400V DC
Standby(non-operating) 120…400V DC
Max. slew rate of input voltage
During switch on 30V μs
Input Current 0.55A
Max. input voltage ripple 30Vpp@ 100-120Hz
Max. input current ripple 1Arms@40 -300kHz
Input Wattage max.210W@180W lamp wattage
Input Wattage standby operation 1, 7W @380V DC
Output Wattage
nominal 180W 3% 7
DIM mode 1 60W 3% 6
controlled by UART 160W…180W in step with of 1/128 of nominal power
Output current limitation 3.4A(RMS) 5%
Ignition pulse typ.2.6kVpeak symm. 2.4 …3.5 kVpeak
Ignition Phase Duration typ.3. 5s max.6 s
Enable-Disable-Enable Cycle 15 s minimum
Acoustic sound pressure level typical acoustic sound pressure level 36 dB(A),maximum
38dB(A) at 25cm measuring distance; measured in ste ady
state lamp operation 8
Acoustic sound power level typical acoustic sound power level 32 dB(A) acc. to EN ISO
3744; measured in steady state lamp operation 7
Switch-off lamp voltage 140V 5V
Cooling method forced air cooling at 1.5 m/s minimum
Thermal Protection Tc1 switch point 90 5
Note:
1. Please check the firmware and composer version before any f irmware upgrade
procedures. During firmware download period, plea se do not shut down PC or projector, this will
cause flash memory’s damage. And need to return the unit to manufacturer for flash memory
recovery.
2. Computer for operation must be Window XP or more advanced.
5. When the installation is finished, click [Finish] and reboot the PC. (A shortcut to DLP
Composer (TM) Lite is created on the desktop.)
Follow the instruction on the screen to press any key and wait for the installation done.
And copy the file “FlashDeviceParameters.txt ” into the C:\ Program Files\ DLP Composer Lite
X.X
Operating procedure
1. Connect the Projector and PC via USB cable.
2. Double-click [DLP Composer (TM) Lite 9.2]. The following screen will appear.
Item Photo
Screw Bit(+):107
Screw Bit(+):101
Screw Bit(+):102
J1635-3670-00
2. Remove the screws
J1635-A491-00*6 and
J1635-3670-00*1 on the
Bottom cover as shown.
J1635-A491-00*6
Safety switch
J1635-C072-00*2
Back IR wire
FAN 1
J1635-B853-0A*2
J1635-3620-0A*1
J1635-A491-00*3
J1635-B730-0A*4 carefully.
J1635-D420-0A*1
Speaker Module
FAN PAD
2 Assemble FAN1(J2394-0101-00):
Paste the FAN Sponge*2
(P4R38-1530-00) on the two edges
of it as picture shown.
FAN Sponge*2
4.1 Troubleshooting
Warning
Do not directly look into the lens to avoid eyesight damages.
The projector is equipped with ventilation holes (intake) and ventilation holes (exhaust). Do
not block or place anything near these slots, or internal heat build -up may occur, causing
picture degradation or damage to the projector.
Flash(Full
Power LED Blue The projector is shutting and the fan motor is
brightness)
cooling the lamp for shutdown. Do not unplug the
power cord or turn the power off before the Lamp
Lamp LED Red Solid
LED changes to flashing. The fan mo tor will turn
Temp LED Red Solid off when the lamp has cooled.
No Power
Source after Fan failure after
turning on
turning on
NG Replace AC
NG Reconnect fan
Check AC socket and Check fan
socket
connector connection
OK
OK
Check
NG Replace power
Replace fan
Check
NG
Safety Switch board or reinstall
Fan
OK
OK
NG Replace keypad
NG Replace
Check LED and keypad Check
and FFC
FFC Main board Main board
OK
Check 7 pin
NG Check
Power output Fuse
NG
OK OK
OK OK
NG Replace NG Replace
Check Check
Lamp life Lamp Module Main board Main board
OK
NG Replace
Check PWR 380V
Power board
output
OK
NG Replace
Check Ballast Ballast
OK
NG Replace
Check
Main board Main board
OK
NG Replace
Check CW
Rotation while CW module
power on
Computer Video
No Signal No Signal
NG Turn on NG Turn on
Check Check
Source Source Source Source
OK OK
NG Replace NG Replace
Check Check
Cable Cable Cable Cable
OK OK
NG Replace NG Replace
Check Check
Output signal Main board Main board Main board
NG Adjust
Power on Check input
again and reset cable and signal Input signal
OSD setting
OK OK
OK OK
NG Replace NG Replace
Check Check
Main board Main board Main board Main board
OK OK
NG Replace NG Replace
Check Check
Optical Engine Optical Engine Optical Engine Optical Engine
Failure
OK OK
NG Replace NG Replace
Check Check
Remote Control Remote Control Main board Main board
OK
NG Replace
Check
IR IR
OK
NG Replace
Check
Main board Main board
Source 1. Mechanical motion (Up & Down) should be free from getting stuck
when pressing the button
2. Press Source button manually selects an input source
ANSI Brightness
Apparent color strip, bend and streak
corner on the projected image are not
allowable.
S-Video
I/O port S-Video
Test Equipment Standard Pattern generator (Ex. Quantum data)&DVD player
Signal format 480i
Criteria No apparent color deviation on the projected image
Video
I/O port Video
Test Equipment Standard Pattern generator (Ex. Quantum data)&DVD player
Criteria No apparent color deviation on the projected image
(5) Resolution
I/O port VGA
Test Equipment PC
Test Method 1. Rotate Zoom ring to wide mode (Maximum projected image)
2. Fix projector to set diagonal length of projected image to 60 ”.
3. Adjust focus ring to make resolution of 4 corners and center
are balanced.
4. Check the characters should be recognized easily.
5. Rotate Zoom ring to tele mode (Minimum projected image)
6. Adjust focus ring to make resolution of 4 corners and center
are balanced.
7. Check the characters should be recognized easily.
No1
No2
Connector Description
No 1 Front IR
No 2 Connect to RS232 Board
No12
No14 No13
No2
No1
No3
Connector Description
No 1 Lamp power supply
No 2 Ignite signal connected to Main board
No 3 High Voltage Power supply
Connector Description
No 1 380V output for ballast
No 2 12V output for RS232 board
No 3 12V/5V output for Main board
5. Filter Cover
3. IO Cover
metal sheet of main board
6. Lens Housing 7. Lamp module
9. Main Board
8. Optical Engine 16. FAN2
15. Speaker
17. FAN 1
10. RS232 Board
11. DMD Board
12. Front IR
14. Ballast
heatsink of DMD Board metal sheet of Ballast
18. Power Board
1. LB P1638-5007-00
5mm
Warning lb
2. P2838-5001-00
5mm 加貼底蓋位置(如圖)
5mm
RCT YY WW XXXXX July 2008
P4S38-5000-00
3.
如圖示位置加貼
INPUT(ENTRÉE/輸入/輸入):AC 100-240V~ 50-60Hz 2.5A
MODEL(MODÈLE/產品型號/產品型號):VS12618
PROJECTEUR DLP/DLP投影機/DLP投影機
PJD6211/DLP PROJECTOR PJD6211/DLP PROJECTOR
PROJECTEUR DLP/DLP投影機/DLP投影機
MODEL(MODÈLE/產品型號/產品型號):VS12618
INPUT(ENTRÉE/輸入/輸入):AC 100-240V~ 50-60Hz 2.5A
3mm
P4S38-5000-00
4. J4238-R815-01 UL LB
MAC ADDRESS LB 5. P4S38-5000-00 請用透明膠帶按照上圖貼好
序列號貼紙廠內列印
RCT:固定碼(PJD6211) 如圖示位置加貼 加貼底蓋位置(如圖)
YY:年的后兩位
WW:周別
XXXXX:流水碼
同機種依次順延
JULY 2008: 月 年
EPE
7. P4R39-7001-00
鏡頭在此處
Birdllogo
6.P1238-R504-00
依照對位線如圖方式加貼
淋膜袋
主線物料
CARTON
8. P4S39-6000-00
33
2 2 9. J4039-R128-01
乾燥劑置入
CARTON中
1
請按照以上折疊順序以此折好 鏡頭在此處 PAD
10. P8339-6900-00
LB
J4238-R801-00
HDPE BAG 根據電源線類型
14. 04039-R157-01 不同分別列印
USA/UK/EU/AU等
CARTON LB
J4238-5006-00 廠內列印內容具體內容如下.
VS12618
所有線材和電池一起放入 RCT
15. J4039-R184-01後放於此處
遙控器放在最上面
RC
Remark 1: Above listed items are examples, supplier can expand the rows to add more necessary items.
Remark 2: All revised RSPLs with newly added items or any change made should be highlighted and correlated with the ECN/ECR approved by ViewSonic Corporation. This is to eliminate repeated cross checks of each item between this version and prior versions.
Assessment
A. What do you think about the content of this Service Manual?
Unit Excellent Good Fair Bad
1. System Introduction
2. Firmware Upgraded Flow
3. Machine Disassembly and Replacement
4. Troubleshooting and Verifying the Repair
5. Connector Information
6. FRU (Field Replaceable Unit) List
7. Maintenance
8. Recommend Spare parts List
C. Do you have any other opinions or suggestions regarding this service manual?