I. V.

R
Induction Voltage Regulator

Operation Manual

*Before the device is used, please read this manual. *

Related products made in our company

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□ Low-voltage rectifier □ Frequency converter
□ UPS □ Electronic purification regulator
□ Dry oil regulator □ Regulator
 Content

Ⅰ Safety Attentions ----------------------------------------------------------- 1

Ⅱ. System Principle ---------------------------------------------------------- 2

Ⅲ. Specification ---------------------------------------------------------------- 3

Ⅳ. Functions -------------------------------------------------------------------- 4

Ⅴ. Product Inspection --------------------------------------------------------- 5

●Unpack ●Visual inspection ●Nameplate specification

Ⅵ. Outline and Panel Description ------------------------------------------ 6

Ⅶ. Wiring and Installation ------------------------------------------------ 7-12

●Wiring Attentions ●Determination method of voltage polarity

●Current table for wire safety ●Grounding System

●Manual Description ●Wiring Description

Ⅷ. Description of Original centralized control panel ------------------- 13

Ⅸ. Wiring diagram ----------------------------------------------------------- 14

Ⅹ. How to adjust the voltage regulator ------------------------------- 15-16

Ⅺ. Troubleshooting-----------------------------------------------------------17

Ⅻ. Maintenance ---------------------------------------------------------------18
Ⅰ. Safety Attentions
˙ Before the device is used, please read this manual, and follow the instructions and steps to operate.

˙ Please put the manual in the place where it safe and near the device for access at any time.

˙ Do not use non-original accessories proposed by the manufacturer in order to avoid danger.

˙ Convey the device with care in order to avoid collision.

˙ Do not put the device on the un-level or tiled places.

˙ To keep the cooling effect and normal operation of the device itself, do not jam the vent of the cooling motor,

and keep the device back away from the wall at least 10 centimeters (four inches) to keep the vent unblocked.

˙ First determine the specification of the power supply before connecting the power cord with the power to

avoid the device to be damaged; when connecting the input and output terminals, the power cord must be

connected properly to prevent poor contact and to prevent the electric shock.

˙ There are different installation standards for the different capacities and input voltages; please select the

proper configuration mode in accordance with the capacity and input voltage, and pay attention to the wiring

must meet the requirement.

˙ Do not put heavy items onto the power cord and a fix properly it to avoid stumbling pedestrians.

˙ Do not use the power cord with overload to prevent electric shock or to cause a fire hazard.

˙ Please come into operation in accordance with electrician regulations.

˙ Avoid use it with overload to prevent the failure of the device.

˙ Please handle it based on the exception handling procedure if there is abnormal phenomenon.

˙ Keep the device clean.

˙ Prevent any liquid and debris entering the inside of the device in order to prevent an electric shock or fire due

to poor contact or short-circuit.

˙ Do not use the device under the following circumstances:

1. Please shut off the regulator if there is a good lightning protection measure when it is storm or lightning.

2. Avoid placing it under direct sunshine, rain or humidity.

3. Please keep it away from the fire source and high temperature to prevent too high temperature of it.

4. In transportation or maintenance, please first take down the power cord.

Operation manual for Automatic Induction Voltage Regulator -1-

Ⅱ. System Principle
Feature of contact-less inductive type configuration principle:

E1+E
2
R

S θ

E2=E1cosθ 3
1 2 E1

Major mechanical components are the rotation part R and static part S (as shown in the diagram above). The winding

around the inside of rotation part R is the primary winding which is parallel with the power supply line, and the winding of

static part S is the secondary winding which is in series with the same load. When a certain primary voltage E1 is input into

3-4, the induced voltage by the secondary winding will change as the angle θ of this two windings changes, E2=E1cos
θ will change continuously; if 2-3 is connected together, the voltage between 1 ~ 4 terminal equals the voltage of
E1+E2=E1 (1+cosθ), two windings are parallel in the same direction, the terminal voltage among 1-4 is the largest and

is E1+E2. As for the perpendicular angle between two mutual windings, there is not the induced voltage in the secondary

winding, E2=0, and the terminal voltage equals to the supply voltage E1; If the rotation part again is switched to the angle

of greater than 90 °, there is also the induced voltage in the secondary winding. But the induced voltages E1 and E2 are

contrary, and the terminal voltages equal to the difference between E1 and E2.

From the above, according to the relative positions of the primary and secondary windings, when there is a load,

continuously also adjust the voltage under the changes of magnetic flux. This voltage regulator is a stationary device

without noise. The advantage lies in manufacturing capacity, strong instantaneous overload capability and low failure rate.

Operation manual for Automatic Induction Voltage Regulator -2-

Ⅲ. Specification
Technical Specification
Allowable change range of input voltage: ±15% of rated input voltage or special customized range
Correctness of output voltage: ±1%~3%
Set range of output voltage: within ±10% (rated voltage value)
Distortion of output waveform: without distortion (compared to input waveform)
Response velocity: less than 0.1sec
Efficiency: Over ９５％
Working environment: ０℃～４０℃（on average temperature ３５℃ below daily）
Humidity: ９５％
Cooling mode: Dry cooling mode by wind
Introduction to Model

Example: □□ ------ □ □□□□ □□ □□

Model Phase Capacity Voltage Type

Model Capacity Load current Voltage Type Description

CLS---30200 200KVA 302A X2.X3.X4
X2: Input 3ψ4W220V
CLS ---30250 250KVA 375A X2.X3.X4 Input 3ψ4W220V
CLS ---30300 300KVA 455A X2.X3.X4 X3: Input 3ψ4W380V
Input 3ψ4W380V
CLS ---30350 350KVA 525A X2.X3.X4 X4: Input 3ψ4W440V
CLS ---30400 400KVA Input 3ψ4W440V
608A X2.X3.X4 K:
CLS ---30500 500KVA 757A X2.X3.X4 An additional contactor
is installed, the default
CLS ---30600 600KVA 910A X2.X3.X4 voltage is 380V.
CLS ---30750 750KVA 1139A X2.X3.X4
CLS ---31000 1000KVA 1520A X2.X3.X4

Introduction to Model
CLSK model: A current and voltage directive meter; detection alarm for too high input voltage, too low input voltage,

overload, under-phase and reverse phase and abnormal voltage; manual control of decreasing or increasing voltage; plus

electromagnetic switch that functions as abnormal power off.

Operation manual for Automatic Induction Voltage Regulator -3-

Ⅳ. Functions
1. Under-phase pre-alarm function:
When any one under- phase occurs in the input voltage, there will be a pre-alarm.

2. Revere phase pre-alarm function:

When the phase of the input voltage is different from the original phase, there will be pre-alarm.

3. Pre-alarm function due to over high input voltage:

When the input voltage is higher than the regulating voltage range of the regulator, there will be a pre-alarm (the

output voltage will increase a bit in accordance with the proportion).

4. Pre-alarm function due to over low input voltage:

When the input voltage is lower than the regulating voltage range of the regulator, there will be a pre-alarm (the

output voltage will decrease a bit in accordance with the proportion).

5. Overload warning function :

When the output load voltage regulator over the side of the load current, there will be an early warning to inform.

6. Abnormal voltage protection :

Another contact can provide an external contact or do not fuse switch off function (optional feature),

The cabinet can also be beyond the control of distribution switches, power-off function to do to protect the load.

Operation manual for Automatic Induction Voltage Regulator -4-

Ⅴ. Product Inspection
Each regulator has passed functional testing before being delivered, and please uncrate and follow the inspection steps
below.
1. Unpack:
The packet of a regulator contains:
● A regulator
● An operation manual
● Qualified certificate and maintenance card of the product
2. Visual inspection:
● Whether the model of the regulator is correct and meets the ordered model number and capacity.

● Check whether there is some exterior damaged. Because regulators may be transported for the different modes of

transport and will suffer damage due to improper transportation, if there is failure, please do not input voltage, and

immediately notify the local dealer or repair station for processing.

3. Nameplate Specification:
INDUCTION VOLTAGE REGULATOR
Example: CLS 500KVA
MODEL CLS----30500
MANUFACTURE No.
DELIVERY DATE
CAPACITY KV
500 400 KW
A
PHASE 3 Φ 4W FREQUENCY 50/60 Hz
INPUT VOLTAGE 380 V± 15 % RATED CURRENT 750 A
1 ENVIRONMENT <55
OUTPUT VOLTAGE 380 V± % ℃
TEMPERATURE

Operation manual for Automatic Induction Voltage Regulator -5-

 View of back

Lock Nameplat e of stan dar t

Digital displa y panel Open i n g of out put oi l
Valve of excrete pressure Input/Output voltage
Thermometer Electric fan

1. 1250-3000KVA Not euip circuit breaker and circuit breake of bypass.

2. 100-1000KVA select and provide circuit breaker and circuit breake of bypass.

-6-
Ⅶ. Wiring and Installation
(1) Wiring attentions:
1. Before the voltage wire is input to the power supply, first determine the specification of the power supply, to avoid

causing the regulator to be damaged.

2. The different installation standards are for the regulators with different capacities and input voltages; and follow the

capacity and the input voltage to choose an appropriate manner about wiring, and the particular attention should be

given to its wiring that must meet the requirement.

3. Pay attention to the input terminal of the regulator, which should be avoided to share the same switch with other

equipment, and which is as near the source of AC power supply as possible.

4. When connecting the input and output terminals, make sure that the power wire is connected properly, to prevent poor

contact and to prevent electric shock from occurring.

5. Whether single-phase or three-phase series regulators, when wiring, the polarity of the voltage should be aware of.

6. For three-phase series regulators, particularly pay attention to the phase sequence wiring of input and output.

7. When wiring, please turn off the power, it is forbidden to operate with the live wire for safety.

8. Please refer to the electrician regulations or the current table of wire safety in page 9 to implement wiring.

9. Connect the input voltage of three-phase series regulators to one side of the voltage switch and connect the output

voltage of the voltage to the output connector. In addition, the neutral (N-water line) wires have clearly marked labels

(input and output will share the same terminal), please connect as required.

10. For the requirements of the grounding system, please refer to page 10.

Operation manual for Automatic Induction Voltage Regulator -7-

Ⅶ. Wiring and Installation
(2) Determination method of voltage polarity:
1 Live wire: the voltages for live wire (or voltage between wires) are 173V, 190V, 200V, 208V, 220V, 230V,
240V, 380V, 400V, 415V, 440V and 480V, etc., which are used for three-phase three-wire systems or three-
phase four-wire systems.
2 Neutral wire: or water line, the voltages for live wire are 100V, 110V, 115V, 120V, 127V, 132V, 139V, 220V,
230V, 240V, 254V and 277V, etc., the voltages for ground wire are about 0.5V—2.0V (there is load current
flows in the neutral wire).three-phase three-wire systems have no neutral wire.
3 Ground wire: the actual grounding contact of grounding rods or switchboards.
◎ If the voltage difference between the neutral wire and the ground wire is more than 5V or equipment or
systems have special requirements, Please find a qualified electrician to re-install the grounding system to
maintain the security of the system.
◎ The voltages for three-phase four-wire systems generally are: 173V/100V, 190V/110V, 200V/115V,
208V/120V, 20V/127V, 30V/132V, 240V/139V, 380V/220V, 400V/230, 415V/240V 440V/254V and
480V/277V.
◎ The voltages for three-phase three-wire systems generally are: 173V, 190V, 200V, 208V, 220V, 230V, 240V,
380V, 400V, 415V, 440V and 480V.
◎ The voltages for single-phase two-wire systems generally are:100V, 110V, 115V, 120V, 127V, 132V, 139V,
220V, 230V, 240V, 254V and 277V.
4 Indication method of live wire: L1.L2 indicate of single-phase systems;
R, S, T and U, V, W output voltages indicate of three-phase systems.
5 Indication method of neutral wire (or water line): N indicates of single-phase and three-phase systems.
6 Indication method of ground wire: G or E, or symbol.
7 Color differentiation of single-phase bushing:
◎ L,L1,L2 live wire (input) and P1.P2 live wire (output): Red
◎ N (neutral wire or water line):Black
◎ G or E ( ground wire): Black
8 Color differentiation of three-phase bushing:
◎ R- phase (Input) and U- phase (Output): Yellow
◎ S- phase (Input) and V- phase (Output): Green
◎ T- phase (Input) and W- phase (Output): Red
◎ N(neutral wire or water line):Black
◎ G or E (ground wire):Green

Operation manual for Automatic Induction Voltage Regulator -8-

Ⅶ. Wiring and Installation
(3) Current table for wire safety:

Conductor segment area Continuous safety current

2
2.5mm 10A
2
4 mm 15A
2
6 mm 20A
2
10mm 30A
2
16mm 40A
2
25mm 60A
2
35mm 80A
2
50mm 100A
2
70mm 150A
2
95mm 200A
2
120mm 250A
2
150mm 300A
2
185mm 400A
2
240mm 480A
2
300mm 600A
2
400mm 800A
2
500mm 1000A
2
630mm 1200A

Note: the diameter specifications listed in the table, as only reference. (The distance
between two points must be considered for wire).

Operation manual for Automatic Induction Voltage Regulator -9-

Ⅶ. Wiring and Installation
(4) Grounding system:
1. Good grounding system, in addition to security considerations, can avoid the interference equipment of the power

system from operating normally.

2. Grounding line has a resistance of at least 8AmG or the line with the same size as the power line matches with the

regulator’s line is adopted.

3. Please make full use of the contact of the grounding rod or the contact within the switchboard as the grounding line.

4. Grounding types:

Type Applicable places Resistance value

Special grounding In power supply areas with three-phase four-wire Below 10Ω
multi-grounding system, the low-voltage power
system of user transformer or high-voltage
electrical equipment is grounded.

First grounding The high-voltage electrical equipment of Below 25Ω

non-grounding system is grounded.
Second grounding In power supply areas with three-phase Below 50Ω
three-wire non-grounding system, the low-voltage
power system of user transformer is grounded.

Third grounding 1. Low-voltage equipment is grounded. 1. Grounding voltage below 150V

2. Intercom system is grounded. -100Ω below.
3. The secondary line of the current transformer is 2. Voltage relative to the ground:
grounded 151V to 300V-50Ω below
4. The metal body supports low-voltage electrical 3. Voltage relative to the ground
equipment is grounded 301 above -10Ω below

Operation manual for Automatic Induction Voltage Regulator - 10 -

Ⅶ. Wiring and Installation
(5) Operation description:
Working environment requirement:
1. Maximum environmental temperature of below 40℃, average daily temperature of below 35℃ and the

altitude of below 1000m.

2. Relative temperature: 95%.

3. Keep clean as well as good ventilation

Preparation for opening the device

1. Whether input voltage and polarity of phase line are correct.

2. Whether separate grounding is good.

3. Whether all the relevant loads are shut off

Manual function:
JP6
1. . Internal voltage regulator power to control the DIP switch plate JP6, Manual
Automatic
plate location in manually. (Such as the right)

2. Open the regulator input supply, operation, automatic operation, manual operation of lights.

3. Pressed on the control panel to manually step-up, step-down button, and observe the action whether it is

normal for Buck.

4. All normal, the internal voltage regulator electronic control panel automatically JP6 plate in position, at this

time, that is, for the normal work of the automatic voltage regulator.

Testing load
1. Connect the output line to the load.

2. Open the load and check whether the phase sequence is normal, when it is the reverse phase, replace any two

output lines each other.

Operation manual for Automatic Induction Voltage Regulator - 11 -

-12-
-13-
-14-
Ⅹ, How to adjust the voltage regulator
☉Panel adjustment note
Panel to fine-tune the output voltage: the set designed to adjust the output voltage is generally set at

the factory prior to completion. If the pressure drop caused by load-line is too long, this feature is

adjustable to adjust the voltage up, a clockwise direction for the step-down, anti-clockwise for the

step-up.
☉Adjustment to explain
1, Adjusts VR3 generally, clockwise step-down, counterclockwise step-up. (VR3 output voltage upper
limit adjustment potentiometer)
2, Constant voltage precision adjustment, according to dials code switch hypothesis showing, the
hypothesis to dial the code switch (S9), then establishes the output voltage precision.
3, The hypothesis alarm current (inputs manostat nominal current) to adjust VR6 to cause the overflow
indicating lamp just to lighten.
4, The hypothesis high and low pressure warning, according to dials the code switch hypothesis to show,
the hypothesis dials the code switch (S7, S8), then establishes the warning voltage.
5, The hypothesis high and low pressure warning delay time, according to dials code switch hypothesis
showing to establish S6, then establishes the warning delay time.
If the machine is unattended, will come the electricity later to request the manostat automatic start, may
establish S5, 5th will be ON.(Power devices have to install autormatic.)

※ Please keep the above parameter of the factory settings,

non-professionals can not be adjusted.

Operation manual for Automatic Induction Voltage Regulator - 15 -

 The warning scope establishes (S7) The warning scope establishes (S8)
Unit Unit(%)
S7-1 S7-2 S7-3 S7-4 S8-1 S8-2 S8-3 S8-4
(%)
-0 ON ON ON ON +0 ON ON ON ON
-0 OFF ON ON ON +1 OFF ON ON ON
-0.5 ON OFF ON ON +2 ON OFF ON ON
-1.5 OFF OFF ON ON +3 OFF OFF ON ON
-2.5 ON ON OFF ON +4 ON ON OFF ON
-3.3 OFF ON OFF ON +5 OFF ON OFF ON
-4.1 ON OFF OFF ON +6 ON OFF OFF ON
Leaving the -5 OFF OFF OFF ON +7 OFF OFF OFF ON
plant value -5.9 ON ON ON OFF +8 ON ON ON OFF
-6.7 OFF ON ON OFF Leaving +9 OFF ON ON OFF
-7.6 ON OFF ON OFF the plant +10 ON OFF ON OFF
value +11 OFF OFF ON OFF
-8.5 OFF OFF ON OFF
-9.2 ON ON OFF OFF +12 ON ON OFF OFF
-10 OFF ON OFF OFF +13 OFF ON OFF OFF
-10.7 ON OFF OFF OFF +14 ON OFF OFF OFF
-11.5 OFF OFF OFF OFF +15 OFF OFF OFF OFF

Constant voltage precision establishes (S9) Overtension excessively low warning delay
time to establish (S6)
Unit Unit
S9-1 S9-2 S9-3 S9-4 S6-1 S6-2 S6-3 S6-4
(+-%) ( second )
0 ON ON ON ON 0 ON ON ON ON
0.2 OFF ON ON ON 0.5 OFF ON ON ON
0.4 ON OFF ON ON 1 ON OFF ON ON
0.6 OFF OFF ON ON 1.5 OFF OFF ON ON
Leaving the 0.8 ON ON OFF ON 2 ON ON OFF ON
plant value 1 OFF ON OFF ON 2.5 OFF ON OFF ON
1.2 ON OFF OFF ON
3 ON OFF OFF ON
1.4 OFF OFF OFF ON
3.5 OFF OFF OFF ON
1.6 ON ON ON OFF
4 ON ON ON OFF
1.8 OFF ON ON OFF
Leaving 4.5 OFF ON ON OFF
2.1 ON OFF ON OFF the plant
5 ON OFF ON OFF
2.3 OFF OFF ON OFF value
2.5 ON ON OFF OFF 5.5 OFF OFF ON OFF
2.7 OFF ON OFF OFF 6 ON ON OFF OFF

2.9 ON OFF OFF OFF 6.5 OFF ON OFF OFF

3.1 OFF OFF OFF OFF 7 ON OFF OFF OFF
7.5 OFF OFF OFF OFF
S4 Bracelet hypothesis leaving the plant value
S5Warning hypothesis leaving the plant value

1 Hight and low voltage ON 1 Hight and low voltage ON

2 Current to high ON 2 Current to high ON
3 Manual ON 3 Antiphase ON
4 Antiphase ON 4 Owes ON
5 Owes ON 5 Manual OFF
6 Auto-reset over-current ON 6 Breakdown hand reset ON

Operation manual for Automatic Induction Voltage Regulator - 16 -

Ⅺ. Troubleshooting
Failure phenomena Inspection methods Failure elimination
Whether the bypass breaking switch Check AC power supply and shut on the
is in the normal position? device again.
1. Output power supply is If it is overload to cause the
interrupted. Whether has the total switch shut electromagnetic switch to shut down,
down? check whether the load power supply
circuit is normal.
2. Whether has the motor been burnt? Replace the motor.
The indicator light of Motor
protecting relay is on Has the positive-inverse contactor Press the reversion button of motor
protecting relay skipped? protecting heat relay
Under normal circumstances, the output
3. Input voltage is too high Check whether is the input voltage is voltage will be slightly lower, but not
and the indicator light is too high beyond the range of the destroy the device, if the voltage is too
on. regulator? high, shut down the device and after the
voltage drops, shut on it.
Under normal circumstances, the output
4. Input voltage is too low Check whether is the input voltage is voltage will be slightly lower, but not
and the indicator light is too low beyond the range of the destroy the device, if the voltage is too
on. regulator? low, shut down the device and after the
voltage drops, shut on it.
Check whether has the protecting Visually check whether there is the burnt
5. No voltage is indicated on
switch of the control panel shut phenomenon in the control system, and
the panel.
down? open the switch again.
Whether is the input voltage of the Check AC power supply, and shut down
6. The indicator light of
regulator normal? the device if no abnormality
three-phase voltage
Check whether is there voltage in the If it is not normal, please shut down the
under-phase is on. control circuit voltage board? device and maintain AVR control circuit.
7. The indicator light of Check whether does the load work
three-phase voltage Does it seem that AC power supply is normally, if not, notify the power supply
reverse phase? bureau or replace any two power wires of
reverse-phase is on.
input terminal of the regulator.
Refer to the setting panel of adjusting
8. Output voltage is incorrect. Any loosen of the base plate VR 3?
output voltage.

9. If some failure happens in the regulator, it is unable to determine what the situation is, please contact our
company as soon as possible.

Operation manual for Automatic Induction Voltage Regulator - 17 -

 Ⅻ. Maintenance
1. Under the normal use, it is required to maintain the device simply regularly every three months, for

example: control of internal cleansing and clean up of the fan mouth, to prevent the humid dust of PCB

and prevent the fan mouth from jamming.

2. It's recommend to change the oil for transformer every five years at normal working condition. If it was

run at overloading working environment which may cause the oil easily aging, the oil will need to be

changed earlier.

3 In our company, the device has been strictly tested before delivering and more customer data are

accurately recorded after delivering to build the customer files and to be conducive to the maintenance

Operation manual for Automatic Induction Voltage Regulator - 18 -