Aum-1920 28 12 19

any copy or reproduction without their permission is prohibited.
Heat Treatment Systems India Pvt Ltd.
Eplan Version 2.7.3

Company / customer OMNI AUTO LIMITED
Project description Aichelin Unitherm Electrically Heated Rotary Hearth Furnace
Job number AUM-1920
Place of installation CHITTOOR, Andhra Pradesh
Year of Manufacturing 2017
AICHELIN UNITHERM Heat Treatment System India Pvt. Ltd.
Manufacturer (company) Aichelin Unitherm Heat Treatment System (I) Pvt. Ltd.
Contents Electrical Control Panel
Type URDEs 350
Heating Load 196 kW
Motor and Control Load 14 kW
Total Load 210 kW
Total Current 350 Amps
Power Supply 415V AC, 3PN, 50 Hz
Control Voltage 230V AC, 24V DC
Number of pages 144
This is the Property of
=2+Table Of Content/1
Appr. by Title Job No. Type = 1

Chd. by
CIRCUIT DIAGRAM URDEs 350 + CoverSheet
Drn. by MRK
AUM-1920
Cover Sheet Drg No. Page 1
Heat Treatment Systems India Pvt Ltd. U4-54508-051-00
Revisions Date Date 07.08.2017 Page 1
Table Of Contents
Page Page description Drawing No. Date Drawn By
=1+CoverSheet/1 Cover Sheet MRK 07.08.2017 U4-54508-051-00

=2+Table Of Content/1 Table Of Contents MRK 06.01.2018 U4-54508-051-00
=2A+INFORMATION/1 INFORMATION MRK 24.11.2017 U4-54508-051-00
=3+CKT/1 MAIN INCOMER MRK 05.01.2018 U4-54508-051-00
=3+CKT/2 MAIN SUPPLY MRK 16.08.2017 U4-54508-051-00
=3+CKT/3 FURNACE HEATING MRK 06.01.2018 U4-54508-051-00
=3+CKT/3A THYRISTOR SETTING DETAILS MRK 09.08.2017 U4-54508-051-00
=3+CKT/4 FURNACE HEATING MRK 06.01.2018 U4-54508-051-00
=3+CKT/4A THYRISTOR SETTING DETAILS MRK 08.08.2017 U4-54508-051-00
=3+CKT/5 HYD. POWER PACK, OIL PUMP AND FAN COOLING BLOWER MRK 05.01.2018 U4-54508-051-00
=3+CKT/6 HEARTH ROTATION MRK 05.01.2018 U4-54508-051-00
=3+CKT/6A VFD Configuration MRK 02.08.2017 U4-54508-051-00
=3+CKT/7 PUSH PULL DRIVE MRK 05.01.2018 U4-54508-051-00

=3+CKT/7A VFD Configuration MRK 02.08.2017 U4-54508-051-00
=3+CKT/8 CONTROL SUPPLY 230V AC & 24V DC MRK 06.01.2018 U4-54508-051-00
=3+CKT/9 LOCATION OF T/C & O2 PROBE ON COVER MRK 24.07.2017 U4-54508-051-00
=3+CKT/10 SAFETY TEMP. CONTROLLER MRK 06.01.2018 U4-54508-051-00
=3+CKT/11 PROCESS TEMP. CONTROLLER MRK 06.01.2018 U4-54508-051-00
=3+CKT/12 HEATING CONTROL MRK 16.08.2017 U4-54508-051-00
=3+CKT/13 RECORDER MRK 17.08.2017 U4-54508-051-00
=3+CKT/14 PROCESS GAS CIRCUITS MRK 16.08.2017 U4-54508-051-00
=3+CKT/15 SOLENOID VALVES MRK 05.01.2018 U4-54508-051-00
=3+CKT/16 SOLENOID VALVES MRK 05.01.2018 U4-54508-051-00
=3+CKT/17 PRESSURE SWITCHES MRK 05.01.2018 U4-54508-051-00
=3+CKT/18 OIL BATH TEMP. SAFETY & PRESSURE SWITCHES MRK 05.01.2018 U4-54508-051-00
=3+CKT/19 RESERVED MRK 12.11.2014 U4-54508-051-00

=1+CoverSheet/1 2

Chd. by
CIRCUIT DIAGRAM URDEs 350 + Table Of Content
Drn. by MRK
AUM-1920
Table Of Contents Drg No. Page 1
Table Of Contents
=3+CKT/20 MOTOR CONTROL MRK 02.08.2017 U4-54508-051-00

=3+CKT/21 GAS CURTAIN AUTO/MAN CONNECTION AND AUTO/MAN. SELECTION MRK 05.01.2018 U4-54508-051-00
=3+CKT/22 DOOR OPENING AUTO/MANUAL MODE MRK 05.01.2018 U4-54508-051-00
=3+CKT/23 HEARTH FORWARD & BACKWARD MRK 05.01.2018 U4-54508-051-00
=3+CKT/24 PUSH PULL UNIT + AUTO/MANUAL SELECTION FOR DRIVES MRK 05.01.2018 U4-54508-051-00
=3+CKT/25 LIMIT SWITCHES FOR DOOR & HEARTH MRK 05.01.2018 U4-54508-051-00
=3+CKT/26 O2 PROBE SOOT BURNING MRK 05.01.2018 U4-54508-051-00
=3+CKT/27 GAS CURTAIN IGNITION MRK 05.01.2018 U4-54508-051-00
=3+CKT/28 GAS CURTAIN IGNITION MRK 05.01.2018 U4-54508-051-00
=3+CKT/29 FAN SPEED MONITOR MRK 05.01.2018 U4-54508-051-00
=3+CKT/30 LIMIT SWITCHES FOR PUSH/PULL UNIT MRK 05.01.2018 U4-54508-051-00
=3+CKT/31 LIMIT SWITCHES FOR DOOR & HEARTH MRK 05.01.2018 U4-54508-051-00
=3+CKT/32 SOL. VALVE MRK 05.01.2018 U4-54508-051-00
=3+CKT/33 GENERAL ARRANGEMENT OF PLC MRK 08.08.2017 U4-54508-051-00
=3+CKT/34 GENERAL ARRANGEMENT OF PLC MRK 08.08.2017 U4-54508-051-00
=3+CKT/35 DIGITAL INPUTS MRK 30.11.2017 U4-54508-051-00

=3+CKT/46 SIMATIC OUTPUT MRK 05.01.2018 U4-54508-051-00
=3+CKT/51 MIMIC LAMPS ON OPERATORS PANEL MRK 05.01.2018 U4-54508-051-00

1 3

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Drn. by MRK
AUM-1920
Table Of Contents

=3+CKT/60 LIFT CYL MRK 05.01.2018 U4-54508-051-00
=3+CKT/61 INDICATIONS MRK 05.01.2018 U4-54508-051-00
=3+CKT/61A INDICATIONS MRK 05.01.2018 U4-54508-051-00
=4+Terminals/1 Terminal diagram MRK 16.08.2017 U4-54508-051-00


2 4

Chd. by
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AUM-1920
Table Of Contents

=5+Bill of Material/1 Bill Of Materials MRK 05.01.2018 U4-54508-051-00

=6+PurchaseBOM/1 BOM For Purchase MRK 05.01.2018 U4-54508-051-00

3 5

Chd. by
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AUM-1920
Table Of Contents

=7+Name Plate/1 SWITCHGEAR NAME PLATES MRK 05.01.2018 U4-54508-051-00
=7+Name Plate/2 SWITCHGEAR NAME PLATES MRK 23.11.2017 U4-54508-051-00
=8+PANEL/1 CONTROL PANEL G. A. MRK 16.08.2017 U4-54508-051-00
=8+PANEL/2 CONTROL PANEL NAME PLATE LIST MRK 16.08.2017 U4-54508-051-00
=8+PANEL/3 CONTROL PANEL CUTOUT MRK 16.08.2017 U4-54508-051-00
=8+PANEL/4 CONTROL PANEL NAME PLATE DETAILS MRK 16.08.2017 U4-54508-051-00
=8+PANEL/5 CONTROL PANEL NAME PLATE DETAILS MRK 16.08.2017 U4-54508-051-00
=8+PANEL/6 OPERATOR PANEL G. A. MRK 22.08.2017 U4-54508-051-00
=8+PANEL/7 OPERATOR PANEL CUTOUT MRK 22.08.2017 U4-54508-051-00
=8+PANEL/8 OPERATOR PANEL NAME PLATE MRK 16.08.2017 U4-54508-051-00
=8+PANEL/9 PUSH BUTTON STATION G. A. MRK 10.08.2017 U4-54508-051-00
=8+PANEL/10 PUSH BUTTON STATION NAME PLATE MRK 10.08.2017 U4-54508-051-00
=9+MIMIC/1 MIMIC DIAGRAM MRK 17.08.2017 U4-54508-051-00
=9A+CABLE/1 MRK 05.01.2018 U4-54508-051-00
=9A+CABLE/2 MRK 05.01.2018 U4-54508-051-00

=10+I/O LIST/1 PLC I/O List MRK 09.08.2017 U4-54508-051-00

4 =2A+INFORMATION/1

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
Part Identification Terminal Identification Wire Colour code Identification
A - PLC & INPUT, OUTPUT MODEL

RANGE
UNISOLATED PHASE :- ORANGE
B - SENSOR 415V :- `R' PHASE - RED

(1R,2Y,3B,4N) X8 - 415VAC TERMINALS ON CUSTOMER POWER DISTRIBUTION BOX `Y' PHASE - YELLOW
C - CAPACITOR X8.1 - 415VAC TERMINALS ON A.U. CONTROL PANEL `B' PHASE - BLUE
d - RELAY :- RED
110V AND 240V AC
E - SIGNAL WIRE (5R,6Y,7B,8N) X9 - 415V AC TERMINALS ON CONTROL PANEL
AC NEUTRAL (INCOMING) :- WHITE
F - FUSE X9.1 - 415V AC TERMINALS ON AUTOMATIC MAINS FAILURE PANEL
AC NEUTRAL (CONTROL) :- BLACK
G - POWER SUPPLY
EARTHING :- GREEN YELLOW
H - LAMPS & HOOTER
(1-10) X10 - 415V AC TERMINALS ON CONTROL PANEL FOR HEATER
X10.1 - 415V AC TERMINALS ON MAIN HEATER TERMINAL BOX 110V DC AND 0V DC (BRAKE SUPPLY) :- GRAY
K - CONTACTOR
24V DC AND 0V DC :- BLUE
L - INDUCTION ELEMENT ( CHOKE)
(11-20) X10 - 415V AC TERMINALS ON CONTROL PANEL
M - MOTOR X10.2 - 415V AC TERMINALS ON OIL BATH HEATER TERMINAL BOX
N - ZERO VOLT CONDUCTOR COMPENSATING CABLES (FOR DIN STD)
P - INSTRUMENTS (21-150) X11 - 415V AC TERMINALS ON PANEL

T/C POSITIVE :- RED
Q - PROTECTION DEVICES X12 - 415V AC TERMINALS ON FURNACE MOTOR L.S. REAR TERMINAL BOX
'K' TYPE T/C :- GREEN
R- RESISTORS NEGATIVEE & INSULATION
S - PUSH BUTTON & SWITCH

(151-200) X13 - 230V AC TERMINALS ON PANEL REAR
X14 - 230V AC TERMINALS ON DRIVE L.S. REAR TERMINAL BOX 'J' TYPE T/C :- BLUE
TERMINAL BOX NEGATIVE & INSULATION
T - TRANSFORMER
U - FREQUENCY CONVERTOR 'R' TYPE T/C :- WHITE

(201-300) X15 - 24V DC TERMINALS ON PANEL NEGATIVE & INSULATION
V - PCB FOR LED WITH DOUBLE DIODE X16 - 24V DC TERMINALS ON DRIVE L.S. REAR TERMINAL BOX
& RESISTANCE (WITH 16 CKT.)
W - CABLE
(301-350) X17 - 230V AC TERMINALS ON PANEL COMPENCATING CABLE FOR `N' TYPE T/C (DIN IEC 584)
X - TERMINALS X18 - 230V AC TERMINALS ON SOV+PR. SW. GAS PANEL TERMINAL BOX
Y - BRAKE RECTIFIER & SOL. VALVES GAS PANEL T/C POSITIVE :- ORANGE
TERMINAL BOX
(351-450) X19 - 24V DC TERMINALS ON PANEL T/C NEGATIVE :- WHITE
X20 - 24V DC TERMINALS ON SOV+PR. SW. GAS PANEL TERMINAL BOX
INSULATION :- ORANGE
(451-500) X21 - 230V AC TERMINALS ON PANEL

X22 - 230V AC TERMINALS ON OPERATOR PANEL
(501-600) X23 - 24V DC TERMINALS ON PANEL

(701-710) X24 - 24V DC TERMINALS ON OPERATOR PANEL
(601-630) X27 - 230V AC TERMINALS ON PANEL

X28 - 230V AC TERMINALS ON PUSH PULL UNIT
(631-700) X29 - 24V DC TERMINALS ON PANEL

X30 - 24V DC TERMINALS ON PUSH PULL UNIT
PUSH PULL UNIT

TERMINAL BOX
=2+Table Of Content/5 =3+CKT/1
Appr. by Title Job No. Type = 2A

Chd. by
CIRCUIT DIAGRAM URDEs 350 + INFORMATION
Drn. by MRK
AUM-1920
INFORMATION Drg No. Page 1
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
Cu BUSBAR 30x10 R
R (2.0)
Y
Y (2.0)
B
B (2.0)
N
N (2.0)
Cu 2.5
1
1 Q14
Q12 16A 2
2A 2
5 5
N
9
N
21 13 21 13 21 13
DLS11 22 14
DLS12 22 14
DLS13 22 14
1
Q19
6A 2
10
N
1
x1 x1 x1
1 3 5 M P18
H11 H12 H13 M14 5A
Q10 x2 x2 x2
400/400A
NL10 2
2 4 6
N
E
1
Cu 2.5 N N N
1
X8.1 1R 2Y 3B 4N
PANEL LIGHT-1
(ON PANEL-1)
PANEL A/C
PANEL LIGHT-2
(ON PANEL-2)
PANEL LIGHT-3
(ON PANEL-3)
(MAKE-ANCHOR)
PLUG & SOCKET
W1 W2
Cu1x70(3) Cu. 1x4
X8 1R 2Y 3B 4N
R Y B N
3 PN, 415 ± 10%, 50 Hz

(INCOMING ~76kW)
=2A+INFORMATION/1 2

Chd. by
CIRCUIT DIAGRAM URDEs 350 + CKT
Drn. by MRK
AUM-1920
MAIN INCOMER Drg No. Page 1
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
T20
400/5A Cu. BUSBAR 30x10 R
(1.9) R R (5.0)
11 1 2 12
Y
(1.9) Y Y (5.0)
1 2 13
B
(1.9) B B (5.0)
1 2 14
(1.9) N N (5.0)
F24 1 F24.1 1 F24.2 1 F26 1 F26.1 1 F26.2 1

1A 1A 1A 0.5A 0.5A 0.5A
2 2 2 2 2 2
21
19
22
P22
15
S1 S26
VR
16
S2
20
IR VY
E
17
VB 22
V
S1 P26
N 0-500V
AC VOLTMETER
S2 IY
P 18
AUX. SUPPLY
S1
S2 IB F24.3 1
N
11 N1 1A
+ - 2
-PE
RATIO 400:5
300
(8.1) 300 300 (14.0)
N1
(8.1) N1 N1 (14.0)
1 3

Chd. by
Drn. by MRK
AUM-1920
MAIN SUPPLY Drg No. Page 2
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
R Cu 30X10 R
(61A.9) R R (4.0)
Y Cu 30X10 Y
(61A.9) Y Y (4.0)
B B Cu 30X10
(61A.9) B B (4.0)
(61A.9) N N (4.0)
F30 1 1 1
160/160A
S31
2 2 2 34
24
23
27
26
2 30
28
1 1 1
x1
2
F35
P32 160/160A
A 0-150A 2 2 2
T30
150/5A
x2
1
25 25 25
UNINYVIN
AWG 4
-PE
THYRISTOR MAKE:- AEG
(12.4)
TYPE:- THYRO-A-3A-400-170-HRL1
38
40
42
P31
Thyr-A
X3 1
3A...1
2
Master Slave-1 Slave-2

3
U1U2 V1 V2 W1W2
K121 X2 1 2 -3 +4 X7 2 3 X1 1 2 X1 1 2 5.72.4 X1 1 2 5.72.4 K122
56
(12.1) (12.2)
110A K123 110A
(THYRISTER) 15 (11.1) E (THYRISTER)
33
DELAY
32
UNINYVIN 31
(11.1)
AWG 4 29
16 18
E32
35
36
37
2 x1.0 PE
39
41
43
X10 1 2 3 4 5 6
W3
Cu 1x50 (3)
X10.1 1 2 3 4 5 6
Y B
(V1) HTR-5 HTR-6 HTR-7 HTR-8 (V2)
356V
(122A, 43.4kW)
(U2) (W1)
Y 4 HT B
R- R-
W)
HT 9
(1
.4k
22
A, V
35 .4k
A,
43
6
3 HT
35
6V W)
R- R-
43
HT 10
22
(1
2 HT
R- R-
HT 11
FOR THYRISTOR SETTING DETAILS HT
-1 R-
REFER SHEET NO. 3A H TR 12
R (U1) (W2) R
2 3A

Chd. by
Drn. by MRK
AUM-1920
FURNACE HEATING Drg No. Page 3
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
SPECIAL NOTE ON THYRISTOR APPLICATION :-

THE HEATER RESISTANCES ARE CONNECTED IN OPEN DELTA AND SINGLE PHASE (400V) THYRISTORS ARE
CONNECTED TO EACH DELTA ARM AT 415V, 2PH.
THE HEATERS WILL DRAW APPROX. 122 Amps AT 89 VOLTS ACROSS EACH HEATER AND THE CURRENT
LIMIT FEATURE IN THE THYRISTOR WILL LIMIT THE CURRENT AND THEREBY THE VOLTAGE ACROSS THE HEATERS IN EACH DELTA ARM.
THE THYRISTORS WILL NOT, HOWEVER, TRIP WHEN THE CURRENT LIMIT COMES INTO EFFECT.
THE CONTROL SIGNAL TO THE 3 THYRISTORS WILL BE 4-20mA FROM THE PROGRAMME CONTROLLER.
THE THYRISTORS WILL BE OPERATING AT CURRENT LIMIT OF 122A AT LINE VOLTAGE OF 356V ACROSS 4 HEATERS, WHEN THE CONTROL
SIGNAL WILL BE 20mA (100%O/P) AND THEREAFTER DURING SOAK PERIOD AT PARTIAL LOAD AT LOWER LINE VOLTAGE DEPENDING
ON THE INPUT SIGNAL VALUE.
356V
(122A, 43.4kW)
THYRISTOR
(P43)
HR-5
HR-8
HR-6
HR-7
(V1) Y (V2) B
T
FRONT THYRISTOR
Y (U2) MIDDLE T THYRISTOR MIDDLE & REAR THYRISTOR
DIP SWITCH SETTINGS (W1) B DIP SWITCH SETTINGS
(P46)
S-10 1 S-10 1
S-9 0 HR-4 FR HR-9 S-9 0
AR
S-8 1 S-8 1
ON
(12
} HR-10
}
RE
S-7 1 0-20mA HR-3 S-7 1 4-20mA
T
2A
35
W)
43 V
HEATER CONNECTION
,4
S-6 0 S-6 1
6
6V W)
HR-11
.4k
HR-2
35
3.4
S-5 0
ù' CONTROL SCHEMATIC S-5 0
ù' CONTROL
k
S-4 0
} S-4 0
}
,
(RMS VOLTAGE HR-1 HR-12 (RMS VOLTAGE
2A
CONTROL) CONTROL)
(12
S-3 1 S-3 1
S-2 1 S-2 1
S-1 0 } PHASE ANGLE
FIRING
R (U1) (W2) R S-1 0 } PHASE ANGLE
FIRING
THYRISTOR
T
(P41)
3 4

Chd. by
Drn. by MRK
AUM-1920
THYRISTOR SETTING DETAILS Drg No. Page 3A
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
R Cu 30X10
(3.9) R R (7.0)
Y Cu 30X10
(3.9) Y Y (7.0)
B Cu 30X10
(3.9) B B (7.0)
(3.9) N N
F40 1 1 1
160/160A
S41
2 2 2 54
45
44
48
47
2 51
49
x1
2
P42
A 0-150A
T40
150/5A
x2
1
46 46 46
UNINYVIN
AWG 4
-PE
THYRISTOR MAKE:- AEG
(12.8)
TYPE:- THYRO-A-3A-400-170-HRL1
P41
Thyr-A
X3 1
3A...1
2
Master Slave-1 Slave-2

3
U1U2 V1 V2 W1W2
K126 X2 1 2 -3 +4 X7 2 3 X1 1 2 X1 1 2 5.72.4 X1 1 2 5.72.4
56
(12.6)
110A K127
(THYRISTER) 15 (11.5) E
57
DELAY
53
UNINYVIN 52
(11.5)
AWG 4 50
16 18
E42
55
56
57
2 x1.0 PE
X10 7 8 9
W4
Cu 1x50 (3)
X10.1 7 8 9
Y
(122A, 21.7kW)
HR-15
178V
HR-16
) N
8V kW HR-14
17 21.7
,
FOR THYRISTOR SETTING DETAILS 12
2A HR-18 ( HR-13
( 12
REFER SHEET NO. 4A 2A 178
HR-17 ,2 V
R 1. B
7k
W
)
3A 4A

Chd. by
Drn. by MRK
AUM-1920
FURNACE HEATING Drg No. Page 4
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
SPECIAL NOTE ON THYRISTOR APPLICATION :-

THE HEATER RESISTANCES ARE CONNECTED IN STAR i.e. R,Y,B,N AND THYRISTORS WILL BE CONNECTED TO EACH SUPPLY PHASE AT
415V, 3PH+N.
AT MAXIMUM VOLTAGE OF 178V ACROSS EACH PHASE AND NEUTRAL, THE HEATERS WILL DRAW 122Amps AND THE CURRENT LIMIT
FEATURE IN THE THYRISTOR WILL LIMIT THE CURRENT AND THERBY THE VOLTAGE ACROSS THE HEATERS. THE THYRISTORS WILL NOT,
HOWEVER, TRIP WHEN THE CURRENT LIMIT COMES INTO EFFECT.
THE CONTROL SIGNAL TO THE 3 THYRISTORS WILL BE 4-20mA FROM THE PROGRAMME CONTROLLER.
THE THYRISTORS WILL BE OPERATING AT CURRENT LIMIT OF 122A AT STAR VOLTAGE OF 178V ACROSS 2 HEATERS, WHEN THE
CONTROL SIGNAL WILL BE 20mA (100%O/P) AND THEREAFTER DURING SOAK PERIOD AT PARTIAL LOAD AT LOWER VOLTAGE
DEPENDING ON THE INPUT SIGNAL VALUE.
THYRISTOR
(P53)
FRONT THYRISTOR MIDDLE & REAR THYRISTOR
DIP SWITCH SETTINGS
T DIP SWITCH SETTINGS
S-10 1
Y S-10 1
(122A, 21.7kW)
(V3)
S-9 0 S-9 0
178V
S-8 1 HR-15 S-8 1
S-7
S-6
1
0
} 0-20mA
HR-16
MIDDLE S-7
S-6
1
1
} 4-20mA
S-5 0 S-5 0
ù' CONTROL ù' CONTROL
S-4 0
} (RMS VOLTAGE HEATER CONNECTION ONT N RE
AR
S-4 0
} (RMS VOLTAGE
S-3 1 CONTROL)
SCHEMATIC FR HR-18 HR-14 S-3 1 CONTROL)
S-2 1 HR-17 (12 HR-13 S-2 1

S-1 0 } PHASE ANGLE
FIRING 8V
17 7kW
)
2A
,2
17
1.7
8V
S-1 0 } PHASE ANGLE
FIRING
R (U3)
,2
1 . kW
)
(W3) B
2A
(12
T T
THYRISTOR THYRISTOR
(P51) (P56)
4 5
** = SPARE CONTACTS
Chd. by
Drn. by MRK
AUM-1920
THYRISTOR SETTING DETAILS Drg No. Page 4A
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
Cu BUSBAR 30x10
R Cu. 2.5 R R R
(2.9) R R (8.0)
Y Y Y Y
(2.9) Y Y (8.0)
B B B B
(2.9) B B (61A.0)
(2.9) N N (61A.0
Cu. 2.5
Cu. 2.5
Cu. 2.5
Cu. 2.5
64
Q52
64
1-1.6A
(22.1)
(40.3)
I> I> I> Q55 Q57 Q58
5-8A 5-8A 2.4-4A
K222 K223
(20.1)
(37.1)
(20.2)
(37.2)
(20.3)
(37.3)
I> I> I> I> I> I> I> I> I>
62
60
65
58
62
60
66
68
70
72
74
76
78
80
82
58
K222 K223 K201 K202 K203

CLOSE OPEN (9A) (9A) (9A)
63
65
67
69
71
73
75
77
79
81
83
61
61
63
PE 59 PE PE PE
59
X11 21 22 23 24 25 26 X11 27 28 29 30 X11 31 32 33 34 X11 35 36 37 38
W5 W6 W7 W8 79 81 83 84
Cu 6x2.5 Cu 4x2.5 Cu 4x2.5 Cu 4x2.5
X12 21 22 23 24 25 26 X12 27 28 29 30 X12 31 32 33 34 X12 35 36 37 38
A53
2 3 65
4
RECTIFIER SUPPLIED
WITH MOTOR
64
5
U1 V1 W1 1 U1 V1 W1 U1 V1 W1 U1 V1 W1
RD
M WH M M M
M55 M57 M58
3~ BU
3.7 kW 3~ 3.7 kW 3~ 1.5 kW 3~
PE* BRAKE COIL 180V DC PE* PE* PE*
(SEW)
* ALL MOTORS SHOULD BE M52
0.55 kW (4 POLE) MOTOR FOR MOTOR FOR
EARTHED INDIVIDUALLY WITH MOTOR FOR
PANEL EARTH
RECIRCULATION FAN RECIRCULATION FAN
OIL PUMP
MOTOR FOR DOOR (ENTRY ZONE) (EXIT ZONE)

4A 6

Chd. by
Drn. by MRK
AUM-1920
HYD. POWER PACK, Drg No. Page 5
Revisions Date Date 28.12.2019 OIL PUMP AND FAN COOLING BLOWER Page 61
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
Cu. 2.5 R
(7.9) R R
Y
(7.9) Y Y
B
(7.9) B B
600
Cu. 2.5
(6.2) 600 600 (6.0)
N3
(61.9) N3 N3 (7.0)
FOR VFD CONFIGURATION

PARAMETERS 1 3 5 7
REF. NEXT SHEET Q63
6A 102
RESET
2 4 6 8
SLOW
FWD
(40.2)
REV
102
92
95
98
89
K231 K235
11
d466
103
K231
12 14
T63 R Y B IN
S62
85
89
(R)
K235
88
91
R Y B OUT
PE
90
86
93
96
99
Do not remove
P61 this jumper
CM
1
P1
103
102
PLC X3 X2 X1 CM (REV) (FWD) FMA 11
L3/T
L2/S
L3/R
98
95
SLOW
RST
SHORTED
RS485 R64
P(+)
TO BE
MAKE-FUJI ‎200Ω-0.75kW
MODEL:- FRN 0004C2S-4A Ext. Braking

0.75 KW resistor
PE
DB 101
E61 E W V U
30A
30C
Y1E
30B
Y1
EHTERNET
CABLE
100
PE
37
94
97
600
87
P61.1
X11 39 40 41 42 43 44 45 46
W9
Cu 4x2.5
+1
X12 39 40 41 42 43 44 45 46
d62 RELAY
-1
A64
2 3 103
4
RECTIFIER SUPPLIED
WITH MOTOR
102
5
U1 V1 W1 1
RD
M WH
14 11 (23.0) 3~ BU
12 BRAKE COIL 180V DC

PE*
18 15 (40.2) * ALL MOTORS SHOULD BE
16 (SEW)
EARTHED INDIVIDUALLY WITH
M53 PANEL EARTH
0.37 kW
MOTOR FOR
5 VF DRIVE OK HEARTH ROTATION 6A

Chd. by
Drn. by MRK
AUM-1920
HEARTH ROTATION Drg No. Page 6
0 1 2 3 4 5 6 7 8 9
CONFIGURATION NORMAL OPERATION
FUNC
1) DISCONNECT FORWARD/REVERSE SIGNAL FOR INITIAL COFIGURATION. 1) IN RUNNING MODE DATA CAN BE PRESSED TO VIEW PARAMETERS Viz. SPEED MONITOR,
PRG
2) TO GO TO PROGRAMMING MENU PRESS RESET OUTPUT CURRENT (A), INPUT POWER (kW), OUTPUT VOLTAGE (V), etc.
3) THIS WILL SHOW FUNCTION CODE No. Eg. 1F00

2) SET NORMAL SPEED USING KEYPAD
FUNC
4) TO CHANGE ABOVE FUNCTION CODE PRESS OR PRESS TO CHANGE TO 1E01/1C01/1P02 ETC.
DATA
FUNC
5) USE OR KEY TO CHANGE VALUE & DATA TO STORE.
PRG
6) TO GO BACK TO RUN MODE PRESS RESET
LCD E01 [X1] Function 0 Multi freq-1 Rated

Value Remark P02 Capacity 0.37 kW Motor kW
display
E02 [X2] Function 4 Acc./Dec. - 2 Time
Rated
F00 Data Prtc 0 Disable Data Prtc P03 Current 0.75A
E03 - 8 Default
F01 Freq CMD 1 0 Keypad
- - -
Opr Method Ext Input E10 P09
F02 1 - - Default
E11 - - - To
F03 Max. Hz-1 50Hz Max. Frequency Motor
4 Other motor
- -
2 [F.D.T.] Default P99 selection
F04 Base Hz-1 50Hz Base Frequency E20
F05 Rated V-1 415V Rated Voltage E27 30 A/B/C 99 Alarm

H00 - -
F06 Max. V-1 415V -
E31 - - Default To Default
F07 ACC Time-1 3.00S Default H06 - -
Dec Time-1 E32 - - Default Grad Acc/

F08 0.1 - S-curve
H07 Dcc 2
F09 Trq. Boost-1 - Default E33 - -
To Default
F10 Elctrn Ol-1 1.0 Default - -
E47 H08 - -
F11 Ol Level-1 0.75A Motor rated Current E48 LED Monitor 4 Motor Rpm in r/min To Default
F12 Time Cnst-1 5.0min Default Coeff. of Multiplication Factor H98 - -
E50 28.8
speed indication for speed indication
F14 Restart 5 Restart After power fail
E51 - - J00
- -
F15 H Limiter 50Hz Freq. High Limit To Default To Default
E99 - -
F16 L Limiter 20Hz Freq. Low Limit J86 - -
F17 - -
Default C01 - -
TO Y01 - -
F55 - - To Default
To Default
C04 - -
Y99 - -
C05 Multi Hz-1 25Hz Set Slow Speed Freq
C06 - -
To Default
C53 - -
6 7

Chd. by
Drn. by MRK
AUM-1920
VFD Configuration Drg No. Page 6A
0 1 2 3 4 5 6 7 8 9
R Cu. 2.5 R
(4.9) R R (6.0)
Y Y
(4.9) Y Y (6.0)
B B
(4.9) B B (6.0)
600 600 24V DC

(7.2) 600 600 (7.0)
N3
(6.2) N3 N3 (12.0)
FOR CONFIGURATION
& PARAMETERS 1 3 5 7
REF NEXT SHEET 123
Q73
RESET
SLOW
6A 2 4 6 8
123
(41.5)
112
115
118
115
108 118
104
11
d463 K241 K245
12 14 R Y B
K241 T73 IN
122
S71
(R)
108
R Y B OUT
107
K245 2.5A
113
116
119
111
6.11mH
105
110
PE
Do not remove
P71 P1 this jumper
PLC CM X3 X2 X1 CM REV FWD 11 12
E
L1/T
L1/S
L1/R
SLOW
122
123
RS485 P(+) R74
TYPE- ‎200Ω/500W
FRN-0004C2S-4A 0.75kW DBR

Ext. Braking
resistor
DB 121
E71 E W U V
30A
30C
30B
Y1E
CM
Y1
EHTERNET
CABLE
106
109
114
117
120
P71.1
+1
d72 RELAY
X11 47 48 49 50 51 52 53 54
-1
W10
Cu 10x2.5
X12 47 48 49 50 51 52 53 54
A74
2 3 122
4
RECTIFIER SUPPLIED
14 11 (24.0) WITH MOTOR
123
12 5
18 15 (41.5) U1 V1 W1 1
16 RD
M WH
3~ BU
PE* BRAKE COIL 180V DC

(SEW)
FAULT OUTPUT M53
RELAY 0.55 kW (4 POLE)
6A MOTOR FOR PUSH PULL DRIVE 7A

Chd. by
Drn. by MRK
AUM-1920
PUSH PULL DRIVE Drg No. Page 7
0 1 2 3 4 5 6 7 8 9
CONFIGURATION NORMAL OPERATION
FUNC
1) DISCONNECT FORWARD/REVERSE SIGNAL FOR INITIAL COFIGURATION. 1) IN RUNNING MODE DATA CAN BE PRESSED TO VIEW PARAMETERS Viz. SPEED MONITOR,
PRG
2) TO GO TO PROGRAMMING MENU PRESS RESET OUTPUT CURRENT (A), INPUT POWER (kW), OUTPUT VOLTAGE (V), etc.
3) THIS WILL SHOW FUNCTION CODE No. Eg. 1F00

2) SET NORMAL SPEED USING KEYPAD
FUNC
4) TO CHANGE ABOVE FUNCTION CODE PRESS OR PRESS TO CHANGE TO 1E01/1C01/1P02 ETC.
DATA
FUNC
5) USE OR KEY TO CHANGE VALUE & DATA TO STORE.
PRG
6) TO GO BACK TO RUN MODE PRESS RESET
LCD E01 [X1] Function 0 Multi freq-1 Rated

Value Remark P02 Capacity 0.55 kW Motor kW
display
E02 [X2] Function 4 Acc./Dec. - 2 Time
Rated
F00 Data Prtc 0 Disable Data Prtc P03 Current 1.1A
E03 - 8 Default
F01 Freq CMD 1 0 Keypad
- - -
Opr Method Ext Input E10 P09
F02 1 - - Default
E11 - - - To
F03 Max. Hz-1 50Hz Max. Frequency Motor
4 Other motor
- - Default P99 selection
F04 Base Hz-1 50Hz Base Frequency E20
F05 Rated V-1 415V Rated Voltage E27 30 A/B/C 99 Alarm

H00 - -
F06 Max. V-1 415V -
E31 - - Default To Default
F07 ACC Time-1 3.00S Default H06 - -
Dec Time-1 E32 - - Default Grad Acc/

F08 0.1 - S-curve
H07 Dcc 2
F09 Trq. Boost-1 - Default E33 - -
To Default
F10 Elctrn Ol-1 1.0 Default - -
E47 H08 - -
F11 Ol Level-1 1.1A Motor rated Current E48 LED Monitor 4 Motor Rpm in r/min To Default
F12 Time Cnst-1 5.0min Default Coeff. of Multiplication Factor H98 - -
E50 28.8
speed indication for speed indication
F14 Restart 5 Restart After power fail
E51 - - J00
- -
F15 H Limiter 50Hz Freq. High Limit To Default To Default
E99 - -
F16 L Limiter 20Hz Freq. Low Limit J86 - -
F17 - -
Default C01 - -
TO Y01 - -
F55 - - To Default
To Default
C04 - -
Y99 - -
C05 Multi Hz-1 25Hz Set Slow Speed Freq
C06 - -
To Default
C53 - -
7 8

Chd. by
Drn. by MRK
AUM-1920
VFD Configuration Drg No. Page 7A
0 1 2 3 4 5 6 7 8 9
Cu BUSBAR 30x10 R R
(5.9) R R (61A.0
Y Y
(5.9) Y Y (61A.0)
Cu. 2.5
Cu. 2.5
N1 600
(8.5) 600 600 (10.0)
126
Cu. 2.5
Cu. 2.5
Cu. 2.5
Cu. 2.5
3 13
S81
4 14
124
127
1 3 1 3
Q85.1 Q87
1 3 6A 2 4 6A 2 4
Q81.1
6A
130
131
132
134
2 4
125
128
G84 G86
10A PE 10A PE
SIEMENS (SITOP) SIEMENS (SITOP)
DC Power Supply DC Power Supply
T81
1000VA
600
Primary-415V
Secondary-220V/230V/240V
AC AC
110V
220V
230V
240V
0V
0V
24V DC 24V DC
+ - + -
126
129
N3
N5
126
133
1 1
E E
1
E
1
H89
(A) 2
129
Q80
2A 1
Q81.2 1 1 1 1
6A Q84 Q85.2 Q87.1
4A 6A 10A N3
2 2 2 2 2 (8.5) N3 N3 (10.3)
300
601
600
605
N5
N11
311
N1
N3
N11 311 N1 300 601 600 N3 605 N5
(10.3) (10.0) (2.4) (2.4) (35.0) (8.8) (8.8) (15.0) (14.0)
110V AC SUPPLY 230V AC 24V DC SUPPLY FOR 24V DC SUPPLY FOR 24V DC SUPPLY FOR 24V DC
FOR INSTRUMENTS CONTROL SUPPLY PLC, PLC INPUTS CONTROL SOL. VALVE CONTROL ON
7A 9

Chd. by
Drn. by MRK
AUM-1920
CONTROL SUPPLY Drg No. Page 8
Revisions Date Date 06.01.2018 230V AC & 24V DC Page 61
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
S
ADDITIONAL
OPENING
10
O2 PROBE FOR O2
[B96] PROBE 11
9 LANCE-2
T/C LANCE-3 12
T/C [B113] T/C [B102]
8 (PROCESS ENTRY) (SAFETY ENTRY)
13
7 RECIRCULATION
FAN ASSLY-II
RECIRCULATION 14
FAN ASSLY-I
6
15
5 T/C
T/C [B117]
(PROCESS EXIT) 16
17
3
LANCE-1 T/C [B---]
(OPTIONAL) 18
LANCE-4
2
BURN OFF
ICB
IT
IMPORTANT NOTES :-
NOS. IN [ ] REFERS TO SENSORS IN CKT. DIAGRAM
SHEET NO. 7, 7A, 8, 9
8 10

Chd. by
Drn. by MRK
AUM-1920
LOCATION OF T/C Drg No. Page 9
Revisions Date Date 24.07.2017 & O2 PROBE ON COVER Page 61
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
311 311 311 311 110V AC

(8.0) 311 311 (11.0)
600 600 600 600 24V AC
(8.9) 600 600 (11.0)
B102 B106
K-TYPE K-TYPE
+ - + - F103 + - + - F107
0.5A 1 0.5A 1
(61A.7) (12.0)
300 230V AC
300 300
+ - + - + - + -
2 2
OP1 EXCESS TEMP. SAFETY
(SET 900°C) OP1 ENRICHING FLUID ENTRY SAFETY TEMP. 800°C
A1 - E103.1 A1 PROT. FLUID ENTRY SAFETY TEMP. 750°C

A2 -
2x0.75 A2 - Spare
( Ni /Cr Ni )
600
P100 (13.3) (13.3) P104
TO P132
MODULE 3 11
1 11 6 1 11 6 d109 TEMP. >750°C
ALM-2 E103 ALM-2 E106 P104 TO CLOSE 12 14
2x0.75 2x0.75 OP-1 ABOVE

( Ni /Cr Ni ) ( Ni /Cr Ni ) 14 SET TEMP.
2 12 7 2 (10.8) 12 7 (800°C)
ALM-1 ALM-1 15
T/C P100 TO CLOSE T/C
INPUT OP-1 BELOW INPUT
SET TEMP.
3 RSB(+) 13 COM 8 14 3 RSB(+) (10.8) 13 COM 8
(900°c)
140
15
RSA(-) RSA(-)
4 (10.3) 14 9 135 4 (10.8) 14 9 137
L L
OP-1 OP-1 P104 TO CLOSE
138
ALM-1 ABOVE
5 (10.3) 15 10 5 (10.8) 15 10 13
SET TEMP.
SG N SG N (750°C)
136
12
PE PE
139
OPERATING PARAMETERS SETUP PARAMETERS OPERATING PARAMETERS SETUP PARAMETERS
A1 A1
CODE VALUE NAME/DESCRIPTION CODE VALUE NAME/DESCRIPTION CODE VALUE NAME/DESCRIPTION CODE VALUE NAME/DESCRIPTION K107 K107.1
INPUT TYPE ALARM 1 SETPOINT INPUT TYPE 9A A2 A2
A1 - - In 1 A1 750 In 1
RTD +1 750°C RTD +1 +1
A2 - - SPH 999 999°C d104 RELAY

A2 - - SPH 999 999°C d108 RELAY d109 RELAY
-1 -1 -1 N1 0V AC
CONTROL MODE 0°C CONTROL MODE 0°C
N1 N1
CtL OnF SPL 000 CtL OnF SPL 000 (10.9) (10.9)
ON/OFF ON/OFF
HyS 1 1°C HYSTERESIS AL1 HyS 1 1°C HYSTERESIS AL1 1

- - PV HIGH LIMIT
INPUT FILTER INPUT FILTER N3 N3 N3 0V DC
FL 2 AL2 - - (8.9) N3 N3 (10.7) FL 2 AL2 - - (10.4) N3 N3 (11.0)
2 SECS. (DEFAULT) 2 SECS. (DEFAULT)
PV BIAS 1°C HYSTERESIS PV BIAS 1°C HYSTERESIS N11 0V AC
b5 0
0 (DEFAULT)
Hy1 1 (8.0) N11 N11 (10.7) b5 0
0 (DEFAULT)
Hy1 1 (10.4) N11 N11 (11.0)
FOR GAS SAFETY TEMP.

MODEL: UT 150/RN/AL
MODEL: UT 150/RN/AL
TO ENABLE SETUP PARA- 1°C HYSTERESIS TO ENABLE SETUP PARA- 1°C HYSTERESIS
SAFETY CONTROLLER
SAFETY CONTROLLER
LoC -1 LoC -1
Hy2 1 14 11 (12.0) Hy2 1 14 11 (14.1) 14 11 (10.9)
-METER SETTING DISP. -METER SETTING DISP.
FOR SAFETY TEMP.
12 12 12
THEN SET REQD. CODE) THEN SET REQD. CODE) NO NC NO NC
dr 0
REVERSE 18 15 (37.5)
dr 1
DIRECT
16 (14.4) (37.4)
(15.9) (51.2)
dSP 0 DISPLAY PV dSP 0 DISPLAY PV (21.8)
(26.6)
NO EXCESS ENRICHING PROT. FLUID

9 TEMP. GAS ENTRY ENTRY TEMP. 11

Chd. by
Drn. by MRK
AUM-1920
SAFETY TEMP. CONTROLLER Drg No. Page 10
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
311 311 311 110V AC

(10.9) 311 311 (13.0)
600 600 24V AC
(10.9) 600 600 (12.0)
B117
B113 K-TYPE
K-TYPE RETORT T/C

RETORT T/C F118 1 + - + -
F113 1 + - + - 0.5A
0.5A
2 + - + -
2 + - + -
SHORT TO 600 DIRECTLY

E118
E113.1 2x0.75
2x0.75 ( Ni /Cr Ni )
( Ni /Cr Ni )
(13.6) (13.6)
P115
OP-2
(13.6) (13.6)
TO RECORDER BAND 2B
TO RECORDER CH-2 5°C
CH-1 DEVN.
P110 P115 2A
P110 E117
E113 OP-4 AB + (11.8) 2x0.75
(3.2) + (11.4) (4.2) 1A CT AA
1A CT AA 2x0.75
EXCESS
( Ni /Cr Ni )
4-20mA
OP-4
( Ni /Cr Ni )
4-20mA AA TEMP. 5°C AC AA
(4.2) AA AB (11.8)
AB (11.4)
(3.2) C
OP-4
AB DEVN. 1B C AB
1B - -
143
146
AC (11.9) AC (11.8)
+ (11.4) 2A LA AC
2A LA AC
(11.9)
2B HD VI P115
2B HD VI OP-4
- AB
141 144
L HE V+ L HE V+
EXCESS TEMP AC AA
5°C DEVN.
N HF V- N HF V-
142
Eurotherm Make Eurotherm Make

Digital Temp. Controller Digital Temp. Controller
Model:- 3216/CC/VH/DDX/R/RCL/G/ENG. Model:- 3216/CC/VH/DRX/R/XX/G/ENG.
TO SET BELOW TABLE PARAMETERS PRESS TO SET BELOW TABLE PARAMETERS PRESS
* QUICK START CODE * QUICK START CODE
145
AND HOLD BUTTON UNTIL LEVEL-2 AND HOLD BUTTON UNTIL LEVEL-2
SET-1 = K5HX7 SET-1 = K5H97
APPEARS THEN ENTER PASSCODE 2. APPEARS THEN ENTER PASSCODE 2.
SET-2 = XXXXT SET-2 = XXXXT
PRESS TO SCROLL THROUGH PRESS TO SCROLL THROUGH
* TO ENTER QUICK START CODE PARAMETERS d114 +1 d115 +1 * TO ENTER QUICK START CODE PARAMETERS d118 +1 d119 +1
POWERÒFF' THE CONTROLLER RELAY RELAY POWERÒFF' THE CONTROLLER RELAY RELAY
THEN PRESS & HOLD BUTTON -1 -1 THEN PRESS & HOLD BUTTON -1 -1
AND POWER ÒN' THE CONTROLLER AND POWER ÒN' THE CONTROLLER
0V DC N3 N3 N3 N3
(10.9) N3 N3 (17.0)
0V AC N11 N11
(10.9) N11 N11 (13.0)
PARAMETER SET PARAMETER SET

OP NAME FUNCTION SENSE OP NAME FUNCTION SENSE
VALUE WHEN RESULT 14 11 (12.3) 14 11 (12.3) VALUE WHEN RESULT 14 11 (12.7) 14 11 (43.6)
12 12 12 12
OP-1 (R) K PID INV 900°C PV>SV PROCESS TEMP. FOR HTG. OP-1 (R) K PID INV 900°C PV>SV PROCESS TEMP. FOR HTG.
18 15 (43.5) 18 15 (58.2)
OP-2 (R) X OFF - - - - 16 OP-2 (R) X HI INV 10°C PV>SV BAND 16
OP-4 (AA) AL-4 HI INV 5°C PV>SV EXCESS TEMP. THYRISTER EXCESS OP-4 (AA) AL-4 HI INV 5°C PV>SV EXCESS TEMP. THYRISTER DEVN.
HYSTERISES 1°C ENABLE TEMP. HYSTERISES 1°C ENABLE BAND
SENSOR: `K' TYPE T/C SENSOR: `K' TYPE T/C
PROCESS CONTROLLER PROCESS CONTROLLER
10 FOR ENTRY ZONE FOR EXIT ZONE 12

Chd. by
Drn. by MRK
AUM-1920
PROCESS TEMP. CONTROLLER Drg No. Page 11
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
300 300 300 300 300 300 230V AC

(10.9) 300 300 (27.0)
600 600 600 600 600 24V DC
(11.9) 600 600 (13.0)
1 3 5
3 5
S120 MAIN MAIN
S120 K122 S120 K126
Heating 2 4 6 HTG. HTG.
On /Off (12.1) (12.6) 4 6
P31 P41
-X3 1 -X3 1
147
160
151
155
Thyristor Thyristor
163
Fault 2 3 Fault 2 3
11
15 TO OPEN 25 11
11 d114 AT DEVN. TO OPEN
NO EXCESS K120 TO C/O ABOVE
>5°C K120 TO C/O ABOVE d118 AT DEVN.
d104 DELAY 18 SET TIME 12 14 DELAY 28 SET TIME
TEMP. 16 26 12 14 >5°C
12 14
152
156
161
164
148
11 11
159
166
K201 H C FAN K61A5 COOLING BLOWER K121 MAIN
d115
EXCESS TEMP. K61A6 COOLING BLOWER d128 THYRISTER
ENTRY ZONE ENTRY - ON HTG. >10°C EXIT - ON OK
12 14 12 14
152A
161A
149
154
157
165
13 11 13
K202 H C FAN S121 ENTRY ZONE HTG. THYRISTER S125 EXIT ZONE HTG.
EXIT ZONE d124 OK
14 12 14 14
153
162
150
158
A1 A1 A1 A1 +1 A1 A1 +1
K120 K121 K122 K123 d124 RELAY K126 K127 d128 RELAY
A2 110A A2 110A A2 A2 -1 110A A2 A2 -1
N3 N3 N3 N3 0V DC
(7.2) N3 N3 (13.0)
N1 N1 N1 N1 N1 N1 0V AC
(12.9) N1 N1 (12.0)
18 15 (12.1) 18 15 (3.1) 14 11 (12.3) 18 15 (4.1) 14 11 (12.7)

NO NC NO NC NO NC
16 16 12 16 12
(3.1) (3.5) 18 15 (40.7) (4.1) 18 15 (43.7)
28 25 (12.6) (3.1) (3.6) 28 25 (51.1) (4.1) 28 25 (52.8)
26 26 16 26 16
(3.1) (3.6) (4.1)
(12.2) (12.3) (12.7)
THYRISTER THYRISTER
ENABLE ENABLE
ONDELAY
RANGE 0-3 S MAIN ONDELAY THYRISTER MAIN ONDELAY THYRISTER
(SET 3 SEC.) HEATING RANGE 0-3 S OK HEATING RANGE 0-3 S OK
(SET 3 SEC.) (SET 3 SEC.)
11 ENTRY ZONE EXIT ZONE 13

Chd. by
Drn. by MRK
AUM-1920
HEATING CONTROL Drg No. Page 12
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
311 311 110V AC

(11.9) 311 311
600 600 24V DC
(12.9) 600 600 (14.0)
TO P135 13
311
TO P135 (RECORDER
(RECORDER CHANNEL 4)
S137
CHANNEL 3) 4-20mA 14
4-20mA ~
~ 0-1.5%C ~
~ 1000-1200mV F134
1A
171
+1
d130 RELAY
E132 E133 P135
2 x1.0 2 x1.0
-1
P132
169
F137
RS-485
1A
167 DC 4A 1A HA L N L
SUPPLY
POWER
RS-232 CAT.II
MODULE 4
COMMS 1
RS-422
D1 4B 1B HB N
170
RX/TX LINK
MODULE 1
D2 4C 1C HC
DIGITAL I/O
CM181 10 BASE T TX1 TX2 TX1 TX2
D3 4D 1D HD D8
+1
D4 5A 2A HE E1 SLOT 1
d131 RELAY
MODULE 5
MODULE 2
-1
D5 5B 2B HF E2 AI133
168 D6 5C 2C JA AA 1
FROM B113
RELAY
(E113.1)
2 +
(11.3)
D7 5D 2D JB AB
3
VH 6A 3A JC AC -
MODULE 6
MODULE 3 4
PV INPUT
VI 6B 3B JD BA
FROM B117
5 +
(E118)
(11.8)
V+ 6C 3C JE BB
6
-
V- 6D 3D JF BC
7
FROM P132
8 +
(E132)
(13.2)
9
E132.1 Spare -
2 x1.0
10
10.3 10.2
FROM P132
N3 N11 +
FROM B102 11
(E133)
B132 + + - -
(13.3)
(E103.1) N11
12
--
+ + - -
PE
O2 PROBE `K' T/C
N3 N3 0V DC
(12.9) N3 N3 (46.0)
N11 N11 0V AC
(11.9) N11 N11
CHANNEL LEGEND INPUT RANGE
14 11 (14.1) 14 11 (15.8) No. TYPE
12 12
CARB. POT. CONTROLLER FURNACE TEMP. °C
SIX POINT CH 1 NiCr/Ni 0-1000°C
(EUROTHERM MAKE) (ENTRY ZONE)
LPG NOTE :- PAPERLESS RECORDER
PROBE FURNACE TEMP. °C
CONTROLLED MAKE : BRAIN CHILD CH 2 NiCr/Ni 750-1000°C
PURGE MODEL : 2604-VH-1XX-ZC-DO-DP-XX- E132, E133 IS SHIELDED Cu. CABLE (EXIT ZONE)
FLOW MODEL : PR-2006-0A-0010S1
XX-XX-XX-XX-XX-ENG-XX-XX AND IT SHOULD BE EARTHED AT ONE END ONLY. CH 3 CARBON POT. % C 4-20mA 0-1.5%C
CH 4 PROBE mV 4-20mA 1000-1200 mV

12 14

Chd. by
Drn. by MRK
AUM-1920
RECORDER Drg No. Page 13
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
300 300 230V AC

(2.5) 300 300 (15.0)
600 600 24V DC
(13.9) 600 600 (17.0)
K107 TEMP. >750°C
K144 K145
177
172
0
1 2
11
ENRICHING 1 - ENDO
d108 0 - OFF S144
GAS ENTRY
12 14 2 - METHANOL Lt Rt Lt Rt
(38.2)
(43.8)
173
178
180
173
11
LPG 15 15
d130 CONTROLLED ENDO METHANOL
d173 d176 PRESSURE OK
12 14 FLOW PRESSURE OK
16 18 16 18
174
13 13
179
181
S141 S142
LPG 14 AMMONIA 14
175
176
+1 +1 A1 A1
d141 RELAY d142 RELAY K144 K145
-1 -1 9A A2 9A A2
N5 N5 N5 N5 0V DC
(8.7) N5 N5 (15.0)
N1 N1 N1 N1 N1 0V AC
(2.5) N1 N1 (15.0)
14 11 (15.1) 14 11 (15.1) NO NC NO NC
12 12
18 15 (53.5) 18 15 (53.6) (14.1) (14.1)
16 16 (15.2) (15.3)
(15.3) (15.4)
(54.1) (54.3)
LPG AMMONIA
CONTROLLED GAS ENDO GAS METHANOL
FLOW (OPTIONAL)
13 15

Chd. by
Drn. by MRK
AUM-1920
PROCESS GAS Drg No. Page 14
Revisions Date Date 16.08.2017 CIRCUITS Page 61
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
300 300 300 230V AC

(14.9) 300 300 (16.0)
605 605 605 605 605 24V DC
(8.7) 605 605 (16.0)
K144 K145 K146
11 11
MANUAL SOOT
188
BURNING d131 d474 PLC O/P
S155 K159
11 11 (O2 PROBE) 12 14 12 14
d141 d142
12 14 12 14
195
195
193
K144 ENDO K145 METHANOL
182
184
186
189
191
193
F151 1 F152 1 F153 1 F154 1 F154.1 1 F155 1

2A 2A 2A 2A 2A 2A
2 2 2 2 2 2
183
185
187
190
192
K107 TEMP. >750°C
194
194
X19 351 353 355 357 359 X15 201
W11 W12
196
Cu 10x1.5 Cu 16x1.5
X20 351 353 355 357 359 X16 201
x1 x1 x1 x1 x1 x1
Y151 Y152 Y153 (N/O) Y154 Y154.1 Y155
x2 x2 x2 x2 x2 x2
A1
X20 352 354 356 358 360 X16 202 K159

W11 W12 +1
9A A2
Cu 10x1.5 Cu 16x1.5 d156 RELAY
X19 352 354 356 358 360 X15 202 -1
N5 N5 N5 N5 N5 N5 N5 N5 0V DC
(14.9) N5 N5 (16.0)
N1 N1 N1 0V AC
(14.9) N1 N1 (16.0)
14 11 (54.4)
12
NO NC
(15.6)
(26.5)
(58.1)
SOL. VALVE FOR SOL. VALVE FOR

SOL. VALVE FOR SOL. VALVE FOR SOL. VALVE FOR SOL. VALVE FOR O2 PROBE
AMMONIA O2 PROBE SOOT
LPG NITROGEN ENDO GAS METHANOL SOOT BURNING
(OPTIONAL) BURNING
14 16

Chd. by
Drn. by MRK
AUM-1920
SOLENOID VALVES Drg No. Page 15
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
300 230V AC
(15.9) 300 300 (20.0)
605 605 605 605 24V DC
(15.9) 605 605 (32.0)
11
PILOT FLAME PILOT FLAME
K287 GAS ON K276 GAS ON K272 d218
197 12 14
199
201
203
F161 1 F162 1 F163 1 F164 1
2A 2A 2A 2A
2 2 2 2
198
200
202
204
X15 203 205 207 X15 209
W13 W13 W13 W14
Cu 16x1.5 Cu 16x1.5 Cu 16x1.5 Cu 16x1.5
X16 203 205 207 X16 209
x1 x1 x1 x1
Y161 Y162 Y163 Y164
x2 x2 x2 x2
X16 204 206 208 X16 210

W13 W13 W13 W15
Cu 16x1.5 Cu 16x1.5 Cu 16x1.5 Cu 16x1.5
X15 204 206 208 X15 210
N5 N5 N5 N5 N5 N5 0V DC
(15.9) N5 N5 (32.0)
N1 N1 N1 0V AC
(15.9) N1 N1 (20.0)
SOL. VALVE FOR SOL. VALVE FOR SOL. VALVE FOR SOL. VALVE FOR
PILOT FLAME DOOR DOOR DOOR
(BURN OFF) PILOT FLAME LPG FLAME CURTAIN ENDO FLAME CURTAIN
15 17

Chd. by
Drn. by MRK
AUM-1920
SOLENOID VALVES Drg No. Page 16
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 600 600 600 600 600 24V DC

(14.9) 600 600 (18.0)
X19 361 363 365 X15 211 X19 367

W16 W12 W17
Cu 10x1.5 Cu 16x1.5 Cu 10x1.5
X20 361 363 365 X16 211 X20 367
PS171 PS172 PS173 PS174 PS176

C TO C/O C TO C/O C TO C/O C TO C/O C TO C/O
P ABOVE PR. P ABOVE PR. P ABOVE PR. P ABOVE PR. P ABOVE PR.
NC NO (SET 30 mbar) NC NO (SET 30 mbar) NC NO (SET 30 mbar) NC NO (SET 250 mbar) NC NO (SET 1 bar)
X20 362 364 366 X16 212 X20 368

W16 W12 W17
Cu 10x1.5 Cu 16x1.5 Cu 10x1.5
X19 362 364 366 X15 212 X19 368
I 2.7
I 2.6
I3.0
205
206
(38.1) (37.8) (37.7)

TO I3.0 TO I2.7 +1
TO I2.6 +1
d173 RELAY d176 RELAY
-1 -1
N3 N3 N3 N3 0V DC
(11.9) N3 N3 (18.0)
18 15 (14.4) 18 15 (14.5)
16 16
18 15 (38.2) 18 15 (43.7)
16 16
PR. SWITCH FOR

PR. SWITCH FOR PR. SWITCH ENDO GAS PR. SWITCH FOR PR. SWITCH FOR
NITROGEN LPG (PROCESS) LPG DOOR CURTAIN METHANOL
16 18

Chd. by
Drn. by MRK
AUM-1920
PRESSURE SWITCHES Drg No. Page 17
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 600 600 600 600 24V DC

(17.9) 600 600 (21.0)
X15 213 215 218 220

W12 600 600 600 600
Cu 16x1.5
X16 213 215 218 220
TS181 PS185 PS186

LS183 1 C C
TO C/O TO C/O
SET TO C/O P P
P ABOVE PR. ABOVE PR.
80°C ABOVE
2 3 NC NO (SET 1 bar) NC NO (SET 1 bar)
LOW LEVEL
X16 214 216 217 219

W12 178 179 180 181
Cu 16x1.5
X15 214 216 217 219
207
I16.5
I20.2
I4.1
(42.6) (43.3) (39.2)

TO I16.5 +1
TO I20.2 TO I4.1
d183 RELAY
-1
N3 N3 N3 N3 0V DC
(17.9) N3 N3 (21.0)
14 11 (43.1)
12
18 15 (20.3)
16
THERMOSTAT FOR FLOAT LEVEL SWITCH PR. SWITCH FOR PR. SWITCH FOR
OIL TEMP (LOW LEVEL) OIL COOLING WATER
17 19

Chd. by
Drn. by MRK
AUM-1920
OIL BATH Drg No. Page 18
Revisions Date Date 28.12.2019 TEMP. SAFETY & PRESSURE SWITCHES Page 61
0 1 2 3 4 5 6 7 8 9
This is the Property of 0 1 2 3 4 5 6 7 8 9
18 20

Chd. by
Drn. by MRK
AUM-1920
RESERVED Drg No. Page 19
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
300 300 300 300 300 230V AC

(16.9) 300 300 (22.0)
13 13 13
S201 S202 S203
14 14 14
208
210
212
15
OIL LEVEL
d183 LOW
16 18
213
Q55 MPCB ON Q57 MPCB ON Q58 MPCB ON
209
211
214
A1 A1 A1 A1 A1
K201 K201.1 K202 K202.1 K203
A2 A2 A2 A2 9A A2
(16.9) N1 N1 (22.0)
NO NC NO NC NO NC
(5.5) (5.7) (5.8)
(5.5) (5.7) (5.8)
(5.5) (5.7) (5.9)
(12.0) (12.0) (39.4)
(51.6)
NO NC NO NC
(51.4) (51.5)
RECIRCULATION RECIRCULATION OIL

FAN (ENTRY ZONE) FAN (EXIT ZONE) PUMP
19 21

Chd. by
Drn. by MRK
AUM-1920
MOTOR CONTROL Drg No. Page 20
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 600 600 600 24V DC

(18.9) 600 600 (23.0)
PILOT
FLAME ON
K277 X23 507
W19
Cu 10x1.5
X24
217
507
600
ENDO GAS
CURTAIN
S218
11 11 SELECTION
d475 d471
222
PLC O/P PLC O/P
600
217
12 14 12 14
X24 508
W19
216
220
Cu 10x1.5
X23 508
X23 501 503 X23 504 506
W18 W19
Cu 10x1.5 Cu 10x1.5
222
X24 501 503 X24 504 506
600
217
G.C. TEST G.C. TEST K107
S210 S213
(PILOT BURNER) AUTO (MANUAL) AUTO
MANUAL MANUAL
215
218
223
215 218
LPG
S213.1 GAS CURTAIN 11
DOOR
SELECTION d253 CLOSE L.S.
12 14
219
X24 X24
221
502 505
W18 W19
Cu 10x1.5 Cu 10x1.5
X23 502 X23 505
215
219
+1 +1 +1
d211 RELAY d213 RELAY d218 RELAY
-1 -1 -1
N3 N3 N3 N3 0V DC
(18.9) N3 N3 (22.0)
14 11 (27.4) 14 11 (27.0) 14 11 (16.4)

12 12 12
18 15 (51.7) 18 15 (51.8)
16 16
GAS CURTAIN DOOR GAS CURTAIN DOOR GAS CURTAIN

PILOT BURNER (LPG) (ENDO)
20 22

Chd. by
Drn. by MRK
AUM-1920
GAS CURTAIN AUTO/MAN CONNECTION Drg No. Page 21
Revisions Date Date 28.12.2019 AND AUTO/MAN. SELECTION Page 61
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
300 300 300 230V AC

(20.9) 300 300 (23.0)
Q52
K246 K249
MANUAL 224 AUTO
226
MAIN
K273 GAS CURTAIN 226
FLAME ON
225
W20
X21 451
Cu 10x1.5
230V AC
X22 451
225
225
0
1 - CLOSE 1 2
0 - OFF
2 - OPEN S223
Lt Rt
227
230
11 11
DOOR W20 DOOR
d473 CLOSE X22 452 453 d472 OPEN
O/P Cu 10x1.5 O/P
12 14 12 14
230V AC
X21
227
230
452 453
227 230
11 11
d252 d251
12 14 12 14
228
231
K223 K222
(22.3) (22.2)
229
232
A1 A1
K222 K223
9A A2 9A A2
N3 N3 N3 N3 0V DC
(21.9) N3 N3 (23.0)
N1 N1 N1 N1 0V AC
(20.9) N1 N1 (23.0)
NO NC NO NC
(5.2) (22.3) (5.3) (22.2)
(5.2) (5.3)
(5.2) (5.3)
(5.4) (5.4)
(52.2) (52.1)
DOOR CLOSE DOOR OPEN

21 23

Chd. by
Drn. by MRK
AUM-1920
DOOR OPENING Drg No. Page 22
Revisions Date Date 28.12.2019 AUTO/MANUAL MODE Page 61
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
300 300 300 300 230V AC

(22.9) 300 300 (24.0)
600 600 600 600 600 24V DC
(21.9) 600 600 (24.0)
233
1 3
K249 AUTO K246 MANUIAL
d62 11 OPERATION OPERATION Q237
VFD 2A 2 4
FAULT
12 14
237
242
244
234
X21
234
454
W20 242
233
Cu 10x1.5
X22 454
237
237
11 3 13 x1 11
HEARTH HEARTH HEARTH
d468 FORWARD SH233 (G) d461 BACKWARD
FWD
12 14 4 14 x2 12 14
K231 K235
(61.2)
238
239
3 13 x1
235
HEARTH (A)
SH233.1
243
BWD
4 14 x2
(61.2)
235
240
243
X22 455 456 X13 151
W20 206 211 W21
Cu 10x1.5 Cu 2x1.5
240
X21 X14
240
455 456 151
235
M237
K235 K231
X14 152
W21
236
241
Cu 2x1.5
X13 152 +1
d238 RELAY
-1
N1
A1 A1 A1 A1
K231 K231.1 K235 K235.1
A2 A2 A2 A2
N3 N3 N3 N3 N3 0V DC
(22.9) N3 N3 (24.0)
(22.9) N1 N1 (24.0)
NO NC NO NC
(6.3) (23.5) (6.2) (23.1)
(6.6) (6.6)
14 11 (40.1)
(23.7) (23.8)
12
(52.3) (52.4)
NO NC NO NC
(61.2) (61.2)
EXTERNAL COOLING HEARTH MOTOR

HEARTH FORWARD HEARTH BACKWARD FAN FOR HEARTH MOTOR COOLING FAN MCB TRIP
22 24

Chd. by
Drn. by MRK
AUM-1920
HEARTH FORWARD Drg No. Page 23
Revisions Date Date 28.12.2019 & BACKWARD Page 61
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
300 300 300 300 300 300 230V AC

(23.9) 300 300 (26.0)
600 600 600 600 600 600 24V DC
(23.9) 600 600 (25.0)
251 S247 1
EMERGENCY STOP
ON CONTROL PANEL
2
K249 AUTO K246 MANUIAL
(26.1)
d72 11 OPERATION OPERATION 257
VFD
X29 631
FAULT
12 14 W19
250
Cu 4x1.5
248 X30 631
11 S247.1 1
d606 L.S. LIFT CYL.
EMERGENCY STOP
UP X21 457
12 14 W42 FOR PUSH PULL DEVICE
2
245
Cu 10x1.5
248
258
(26.2)
X22 457 11 11
d247 d248
250 X30 632
12 14 W52 12 14
250
Cu 4x1.5
X29 632
11 11
PUSH PULL PUSH PULL
d481 UNIT
d482 UNIT
0
12 14 FORWARD 12 14 BACKWARD X23 509
1 - BWD 1 2 W53
0 - OFF Cu 4x1.5
2 - FWD
PUSH PULL UNIT X24 509
S243
Rt BWD/FWD Lt
S247.2 1
249
253
EMERGENCY STOP 2
ON OPERATOR PANEL
(26.3)
X22 458 459
W42 206 211
I 4.2
Cu 10x1.5
X21 458 459
0
1 2
256
DRIVES
253
I 4.2
1 - MANUAL
249 253 0 - OFF S247.3
2 - AUTO Lt
Rt
259
260
261
11 11
d300 d308
12 14 12 14 X24 510 511 512
W19
Cu 10x1.5
246 254 X23 510 511 512
K245 K241 (39.3)
259
260
TO I/P I4.2
247
255
A1 A1 +1 +1 A1 A1
A1 K246 K246.1 d247 RELAY d248 RELAY K249 K249.1

A1
9A A2 A2 -1 -1 9A A2 A2
K241 K245
A2 A2
N3 N3 N3 N3 N3 N3 0V DC
(23.9) N3 N3 (25.0)
N1 N1 N1 N1 0V AC
(23.9) N1 N1 (26.0)
NO NC NO NC NO NC NO NC
(7.2) (24.5) (7.2) (24.1) (22.1) (22.2)
(7.5) (7.6) (23.3) (23.1)
(36.1) (36.2) (24.3) (24.1)
(56.5) (56.6) (55.5) (55.4)
14 11 (24.6) 14 11 (24.9)
12 12
NO NC 18 15 (38.3) 18 15 (38.4) NO NC
(60.8) 16 16
(61.8)
(61.8)
PUSH PULL UNIT PUSH PULL UNIT MANUAL AUTO

FORWARD BACKWARD
23 25

Chd. by
Drn. by MRK
AUM-1920
PUSH PULL UNIT + AUTO/MANUAL Drg No. Page 24
Revisions Date Date 28.12.2019 SELECTION FOR DRIVES Page 61
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 600 600 600 600 600 24V DC

(24.9) 600 600 (26.1)
600
600
600
600
600
X15 225 228 231

W22 W43 W44
Cu 10x1.5 Cu 4x1.5 Cu 4x1.5
X15 221 223 X16 225 228 231
W22
Cu 10x1.5 RED RED RED
X16 221 223
LS254 LS256 LS258
13 21 13 21
LS251 LS252
14 22 14 22
262
263
X16 222 224
W22 GREEN BLK GREEN BLK GREEN BLK
Cu 10x1.5
N3
N3
N3
X15 222 224
X16 226 227 229 230 232 233
W22 W43 W44
Cu 10x1.5 Cu 4x1.5 Cu 4x1.5
X15 226 227 229 230 232 233
262
263
264
265
266
263
+1 +1 +1 +1 +1 +1 +1
d250 RELAY d251 RELAY d252 RELAY d253 RELAY d254 RELAY d256 RELAY d258 RELAY
-1 -1 -1 -1 -1 -1 -1
N3 N3 N3 N3 0V DC
(24.9) N3 N3 (26.1)
14 11 (52.5) 14 11 (22.3) 14 11 (22.2) 14 11 (21.8) 14 11 (43.4) 14 11 (36.6) 14 11 (36.7)

12 12 12 12 12 12 12
18 15 (40.5) 18 15 (40.6) 18 15 (52.6) 18 15 (52.7) 18 15 (57.3) 18 15 (57.4)
16 16 16 16 16 16
ROTARY HEARTH HEARTH FORWARD HEARTH BACKWARD

DOOR OPEN DOOR CLOSE
ADDL. L. S. STOP STOP
LIMIT SWITCH LIMIT SWITCH
(HEARTH AT STATION) (PHOTO SENSOR) (PHOTO SENSOR)
24 26

Chd. by
Drn. by MRK
AUM-1920
LIMIT SWITCHES FOR Drg No. Page 25
Revisions Date Date 28.12.2019 DOOR & HEARTH Page 61
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
300 300 300 230V AC

(24.9) 300 300 (28.0)
K107 TEMP. > 750°C

600 600 600 24V DC
600 600 (28.0)
(25.9)
270
X29 633 X23 513
X30 633 X24 513
270
S247 S247.1 S247.2 K159
271
F265 1 F266 1
1A 1A
267
268
269
2 2
272
273
1 1 1
H261 H262 H263 X13 153 155
(R) (R) (R)
W23
2 2 2
Cu 4x1.5
X14 153 155
272
273
X30 634 X24 514
X29 634 X23 514

M265 M M266 M
N1
N1
0V DC X14 154 156
N3 N3 N3 W23
(25.9) N3 N3 (28.0) Cu 4x1.5
X13 154 156
N1 N1 N3 N1 0V AC
(24.9) N1 N1 (28.0)
EMERGENCY STOP EMERGENCY STOP EMERGENCY STOP PURGE AIR PUMP REF. AIR PUMP
ON MAIN PANEL ON PUSH PULL UNIT ON OPERATOR PANEL FOR O2 PROBE FOR O2 PROBE
25 27

Chd. by
Drn. by MRK
AUM-1920
O2 PROBE SOOT BURNING Drg No. Page 26
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
300 300 230V AC

(12.9) 300 300
F274 1
F270 1 0.5A
0.5A
2
280
275 11
11 IMP NOT:-
d211
274
d213
12 14 12 14
1) THE GROUND TERMINAL OF BURNER
MUST BE CONNECTED TO TERMINAL
274
276
7 OF THE AUTOMATIC BURNER CONTROL

UNIT OTHERWISE DAMAGE WILL BE
PILOT FLAME
K277 ON CAUSED TO UNIT.
X13 161
W26 ATTENTION:- CHECK MODEL No. IFD 258
277
Cu 16x1.5 X14 161 OF BURNER CONTROL UNIT BEFORE CONNECTION

X13 157
ALARM 240V,AC FLAME ON
W24
274
Cu 16x1.5 P274
X14 157
ATTENTION:- CHECK MODEL No. IFW 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14
277
P271 OF BURNER CONTROL UNIT BEFORE CONNECTION
N1
FLAME ON 274 274 274
282
S270
1 2 3 4 5 6 7 8 9 N L
278
T276
283
284
IGNITION BURNER IGNITION BURNER IGNITION
TRAN. IGNITION
CONTROL
TENSION
IGNITION
PE PE BOX
279
CONTROL
HIGH
TENSION
HIGH
BOX
I Z
N1
281
HIGH
TENSION
278
X14 158 159 160 X14 162 163 164 165

W25 W27
Cu 16x1.5 X13 158 159 160 Cu 16x1.5 X13 162 163 164 165
278
279
281
283
284
A1 A1 A1 A1 A1 A1
K272 K273 K273.1 K275 K276 K277
A2 A2 A2 9A A2 9A A2 9A A2
N1 N1 N1 N1 N1 N1 N1 N1 0V AC
(27.9) N1 N1 (27.0)
NO NC NO NC
IMP NOTE:- (16.3) (22.1) (40.4)
NO NC NO NC NO NC
(40.4) (41.1)
(54.6) (54.7) (41.3) (16.2) (21.4)
1) THE GROUND TERMINAL OF BURNER (53.2) (27.0)
MUST BE CONNECTED TO TERMINAL (41.2)
4 OF THE AUTOMATIC BURNER CONTROL NO NC (53.1)
UNIT OTHERWISE DAMAGE WILL BE

CAUSED TO UNIT. GAS FLAME FLAME FAIL GAS FLAME
SOL. VALVE ESTABLISHED ALARM SOL.VALVE ESTABLISHED
GAS CURTAIN FLAME MONITOR GAS CURTAIN PILOT BURNER IGNITION

26 28

Chd. by
Drn. by MRK
AUM-1920
GAS CURTAIN IGNITION Drg No. Page 27
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
300 300 300 230V AC

(26.9) 300 300 (29.0)
600 600 600 24V DC
(26.4) 600 600 (29.0)
F285 1 F288 1
0.5A 0.5A
2 2
285
288
X13 166 X15 236
W49 W28
Cu 10x1.5 Cu 4x1.5
X14 166 X16 236
285
ATTENTION:- CHECK MODEL No. IFD 258
OF BURNER CONTROL UNIT BEFORE CONNECTION
P285
ALARM 230V,AC FLAME ON
3
1 2 3 4 5 6 7 8 9 10 11 12 13 14
S285
289
4
N1
290
291
286
288
286 288
N L
?T287
IGNITION BURNER IGNITION

TRAN. IGNITION
CONTROL
TENSION
PE BOX
HIGH
I Z
HIGH
TENSION
X14 167 X14 168

W49 W49
Cu 10x1.5 Cu 10x1.5
X13 167 X13 168
X16 234 X16 235
W28 W28
290
Cu 4x1.5 Cu 4x1.5
X15 234 X15 235
287
291
+1 A1 +1
d286 RELAY K287 d288 RELAY
-1 9A A2 -1
N3 N3 N3 N3 0V DC
(26.4) N3 N3 (30.0)
N1 N1 N1 0V AC
(26.9) N1 N1 (29.0)
NO NC
IMP NOT:- (16.1)

(53.4)
1) THE GROUND TERMINAL OF BURNER

14 11 (37.6) 14 11 (53.3)
MUST BE CONNECTED TO TERMINAL 12 12
7 OF THE AUTOMATIC BURNER GAS
CONTROL UNIT OTHERWISE FLAME FAIL ALARM SOL.VALVE FLAME ESTABLISHED
DAMAGE WILL BE
CAUSED TO UNIT. BURN-OFF IGNITION

27 29

Chd. by
Drn. by MRK
AUM-1920
GAS CURTAIN IGNITION Drg No. Page 28
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
300 N3 300 230V AC

(28.9) 300 300 (61A.4)
600 600 600 600 24V DC
(28.9) 600 600 (30.0)
F294 1 F299 1
0.5A 0.5A
2 2
P292 P296
RED RED
1 C 1 C
17 17
1
1
OUT 2 OUT 2
BLACK BLACK
2 NC 2 NC
NO NO
2
2
16 16
GREEN INPUT A GREEN INPUT A
3 TO I/P I8.7 3 TO I/P I16.7
15 15
P366-3
P366-3
(40.8) (42.8)
4 INPUT B 4 INPUT B
14 14
292
293
294
296
297
298
5 INPUT C 5 INPUT C
6 13 6 13
X15 237 238 239 C 12 X15 240 241 242 C 12

7 7
OUT 1 OUT 1
W29 295 W30 299
NO NC 11 NO NC 11
Cu 4x2.5 8 Cu 4x2.5 8
N1 N1
X16 237 238 239 9 10 X16 240 241 242 9 10

292
293
294
296
297
298
4 1 4 1
L- L+ L- L+
PROXIMITY ROTATING DISC ON PROXIMITY ROTATING DISC ON

SENSOR H.C. FAN SHAFT SENSOR H.C. FAN SHAFT
P291 P295
N1 N1 N1 0V AC
(28.9) N1 N1 (61A.4)
DIGITAL SPEED
MONITOR FOR H.C. FAN
MODEL : TICO-732-031
1) PRESS E & 6 TOGETHER DURING POWER UP AND SET VALUE FOR Fn CODE VALUE FUNCTION CODE VALUE FUNCTION CODE VALUE FUNCTION
Fn 1 TACHOMETER F7 On BISTABLE OUT-2 E1 900 PRESET-1
2) SWITCH OFF THE POWER F0 0 NO FUNCTION F10 1 pnp (POSITIVE) E2 900 PRESET-2
F1 0 COUNT MODE F11 1 NO ATTENUATION E3 0.5 MODIFY
3) PRESS E & 5 TOGETHER DURING POWER UP AND SET THE VALUES F2 1 DISP. IN 1/min. F13 0 w/o start-up supprn.
FOR Fo -F29 AS PER TABLE F3 0 NO DECIMAL PT. F21,F22 0 ACCESS KEY LOCK
F5 0 MIN. INPUT FREQ. F23,F29 0 ACCESS KEY LOCK
4) PRESS E & 1 , E & 2 , E & 3, SET THE VALUE FOR E1-E3. F6 On BISTABLE OUT-1
28 30

Chd. by
Drn. by MRK
AUM-1920
FAN SPEED MONITOR Drg No. Page 29
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 N3 N3 24V DC
(29.9) 600 600 (31.0)
600
LIMIT SWITCHES FOR PUSH/PULL UNIT

X29 635
W31
Cu 10x1.5
X30 635
LS300
13 21 13 21 13 21 13 21 13 21 13 21 13 21
1 2 3 4 5 6 7
14 22 14 22 14 22 14 22 14 22 14 22 14 22
X30 636 637 638 639 640 641 642

W31
Cu 10x1.5
X29 636 637 638 639 640 641 642
300
301
302
303
304
305
306
+1 +1 +1 +1 +1 +1 +1 +1 +1
d300 RELAY d301 RELAY d302 RELAY d303 RELAY d304 RELAY d305 RELAY d306 RELAY d307 RELAY d308 RELAY
-1 -1 -1 -1 -1 -1 -1 -1 -1
N3 N3 N3 N3 N3 N3 N3 N3 N3 N3 0V DC
(28.9) N3 N3 (31.0)
INWARDS OUTWARDS
14 11 (24.1) 14 11 (35.4) 14 11 (35.2) 14 11 (35.3) 14 11 (35.5) 14 11 (35.6) 14 11 (35.6) 14 11 (35.7) 14 11 (24.5)

12 12 12 12 12 12 12 12 12
18 15 (55.6) 18 15 (55.7) 18 15 (55.8) 18 15 (56.1) 18 15 (56.2) 18 15 (56.3) 18 15 (56.4)
16 16 16 16 16 16 16
L.S. FOR L.S. FOR L.S. FOR L.S. FOR L.S. FOR
L.S. FOR L.S. FOR
ADDTI. STOP BASE TRAY BASE TRAY STOP SLOW SPEED BASE TRAY LOCK SLOW SPEED
DOOR TO CLOSE STOP HOME POS.
INSIDE FURNACE INSIDE FURNACE (INWARDS) (OUTWARD) (OUTWARD)
29 31

Chd. by
Drn. by MRK
AUM-1920
LIMIT SWITCHES FOR PUSH/PULL UNIT Drg No. Page 30
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 600 600 600 600 24V DC

(30.9) 600 600 (32.6)
600
600
600
600
X29 643 646 649 652

W45 W46 W47 W48
Cu 4x1.5 Cu 4x1.5 Cu 4x1.5 Cu 4x1.5
X30 643 646 649 652
RED RED RED RED

LS311 LS313 LS315 LS317
GREEN BLK GREEN BLK GREEN BLK GREEN BLK

N3
N3
N3
N3
X30 644 645 647 648 650 651 653 654
W45 W46 W47 W48
Cu 4x1.5 Cu 4x1.5 Cu 4x1.5 Cu 4x1.5
X29 644 645 647 648 650 651 653 654
307
308
309
310
+1 +1 +1 +1
d311 RELAY d313 RELAY d315 RELAY d317 RELAY
-1 -1 -1 -1
N3 N3 N3 N3 N3 0V DC
(30.9) N3 N3 (39.0)
14 11 (38.5) 14 11 (38.6) 14 11 (38.6) 14 11 (38.7)

12 12 12 12
18 15 (54.8) 18 15 (55.1) 18 15 (55.2) 18 15 (55.3)
16 16 16 16
L. S. FOR L. S. FOR L. S. FOR L. S. FOR

HOOK CLAMP HOOK UNCLAMP LOCK PIN-LOCK LOCK PIN-UNLOCK
30 32

Chd. by
Drn. by MRK
AUM-1920
LIMIT SWITCHES FOR Drg No. Page 31
Revisions Date Date 28.12.2019 DOOR & HEARTH Page 61
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
605 605 605 605 605 605 24V DC

(16.9) 605 605 (60.7)
600 24V DC
(31.9) 600 600 (46.0)
11 11 11 11
d483 d484 d485 d486
12 14 12 14 12 14 12 14
X29 663
W34
Cu 4x1.5
X30 663
PS326
311
312
313
314
COMPRESSED C TO C/O
AIR PRESSURE P ABOVE PR.
NC NO (SET 4 bar)
X29 655 657 659 661 X30 664

W32 W33 W34
Cu 4x1.5 Cu 4x1.5 Cu 4x1.5
X30 655 657 659 661 X29 664
311
312
313
314
I16.6
Y321 Y322 Y323 Y324
N5
N5
N5
N5
X30 656 658 660 662
W32 W33
(42.7)
Cu 4x1.5 Cu 4x1.5
X29 656 658 660 662 TO I16.6
N5 N5 N5 N5 N5 N5 0V DC
(16.9) N5 N5 (46.0)
SOL. VALVE FOR SOL. VALVE FOR SOL. VALVE FOR SOL. VALVE FOR
AIR PRESSURE OK
HOOK CLAMP HOOK UNCLAMP LOCK PIN LOCK LOCK PIN UNLOCK
31 33

Chd. by
Drn. by MRK
AUM-1920
SOL. VALVE Drg No. Page 32
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
601 601 601 24V DC

(43.9) 601 601
N3 N3 N3 N3 0V DC
N3 (34.0)
N3
N3
PE PE PE
A336 A338
A331
. 1M . 1M
I8.0
I8.1
I8.2
I8.3
I12.0
I12.1
I12.2
I12.3
SIMATIC
I0.0
I0.1
I0.2
I0.3
I0.4
I0.5
I0.6
I0.7
I1.0
I1.1
I1.2
I1.3
I1.4
I1.5
I1.6
I1.7
I2.0
I2.1
I2.2
I2.3
I2.4
I2.5
I2.6
I2.7
I3.0
I3.1
I3.2
I3.3
I3.4
I3.5
I3.6
I3.7
I4.0
I4.1
I4.2
I4.3
I/P E I/P E
1M
S7-200
L+ M E
I0
SF CPU ST60 DC/DC/DC DI 8 x 24VDC DI 8 x 24VDC
RUN
STOP
CPU ST60 DC/DC/DC EM DI08 EM DI08
LAN PORT
6ES7-288-2DE08-0AA0 6ES7-288-2DE08-0AA0
6ES7-288-1ST60-0AA0
I12.4
I12.5
I12.6
I12.7
. . 2M . . 2M
Q0.0
Q0.1
Q0.2
Q0.3
Q0.4
Q0.5
Q0.6
Q0.7
Q1.0
Q1.1
Q1.2
Q1.3
Q1.4
Q1.5
Q1.6
Q1.7
Q2.0
Q2.1
Q2.2
Q2.3
Q2.4
Q2.5
Q2.6
Q2.7
Q0 I/P I/P
2L+
3L+
4L+
I8.4
I8.5
I8.6
I8.7
2M
3M
4M
L+
M
601
601
601 601
E331
EHTERNET CABLE
A333
ETHERNET KP 400
SWITCH
L343 M343
N3 N3 N3 N3 N3 N3 0V DC
(48.9) N3 N3 (34.0)
32 34

Chd. by
Drn. by MRK
AUM-1920
GENERAL ARRANGEMENT OF PLC Drg No. Page 33
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 600 600 24V DC

(34.9) 601 601 (34.0)
N3
(33.9) N3
N3
N3
PE PE
A341 A342
. 1M I16.0
I16.1
. 1M
I16.2
I16.3
I20.0
I20.1
I20.2
I20.3
I/P E I/P E
DI 8 x 24VDC DI 8 x 24VDC
EM DI08 EM DI08
6ES7-288-2DE08-0AA0 6ES7-288-2DE08-0AA0
I16.4
I16.5
I16.6
I16.7
I20.4
I20.5
I20.6
I20.7
I/P . . 2M I/P . . 2M
N3 N3 N3 N3 0V DC
(33.9) N3 N3
33 35

Chd. by
Drn. by MRK
AUM-1920
GENERAL ARRANGEMENT OF PLC Drg No. Page 34
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
N3 601 601 601 601 601 601 601 24V, DC

(8.4) 601 601 (36.0)
11 11 11 11 11 11 11
d302 d303 d301 d304 d305 d306 d307
12 14 12 14 12 14 12 14 12 14 12 14 12 14
I0.1
I0.2
I0.3
I0.4
I0.5
I0.6
I0.7
601
A331
(33.1)
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7
INPUT MODULE SIEMENS
L.S. FOR BASE TRAY STOP L.S. FOR SLOW SPEED L.S. FOR ADDL. STOP L.S. FOR L.S. FOR BASE TRAY L.S. FOR SLOW SPEED L.S. FOR
SPARE
INSIDE FCE INWARDS BASE TRAY INSIDE FCE DOOR TO CLOSE LOCK OUTWARD OUTWARDS STOP HOME POS.
34 36
FOOT SW. ADDED Chd. by

Drn. by MRK
AUM-1920
à` 23/11/2017 SRJ DIGITAL INPUTS Drg No. Page 35
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
601 601 601 N3 601 601 601 24V, DC

(35.9) 601 601 (37.0)
X15 243 X15 246

W50 W51
Cu 4x1.5 Cu 4x1.5
X16 243 X16 246
601 601
0 0
1 2 1 2
HOOK LOCK PIN
1 - UNCLAMP 1 - UNLOCK 11 11
K241 K245 0 - OFF S363 0 - OFF S365 d256 d258
2 - CLAMP Lt Rt 2 - LOCK Lt Rt 12 14 12 14
X16 244 245 X16 247 248

W50 W51
Cu 4x1.5 Cu 4x1.5
X15 244 245 X15 247 248
I1.0
I1.1
I1.2
I1.3
I1.4
I1.5
I1.6
I1.7
A331
(33.1)
I1.0 I1.1 I1.2 I1.3 I1.4 I1.5 I1.6 I1.7
PUSH/PULL UNIT PUSH/PULL UNIT HEARTH FORWARD STOP HEARTH BACKWARD STOP
HOOK UNCLAMP HOOK CLAMP LOCK PIN-UNLOCK LOCK PIN-LOCK
FORWARD BACKWARD (PHOTO SENSOR) (PHOTO SENSOR)
(S/W CHANGE) (S/W CHANGE)

35 37

Chd. by
Drn. by MRK
AUM-1920
DIGITAL INPUTS Drg No. Page 36
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
601 601 601 601 601 601 601 24V, DC

(36.9) 601 601 (38.0)
15 11
Q55 Q57 Q58 K107.1 TEMP. > 750°C d104 d286
(5.5) (5.7) (5.8) 16 18 12 14
FROM PS174 FROM PS172

(17.4) (17.2)
I 2.6
I 2.7
I2.0
I2.1
I2.2
I2.3
I2.4
I2.5
A331
(33.1)
I2.0 I2.1 I2.2 I2.3 I2.4 I2.5 I2.6 I2.7
ENTRY ZONE EXIT ZONE

LOW TEMP. FOR NO EXCESS TEMP. LPG LOW PRESSURE LPG LOW PRESSURE
RECIRCULATION RECIRCULATION OIL PUMP TRIP BURN OFF FLAME FAILURE
PROECTIVE FLUID (SAFETY) GAS CURTAIN PROCESS
FAN TRIP FAN TRIP
36 38

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
601 601 601 601 601 601 601 24V, DC

(37.9) 601 601 (39.0)
15
d173
16 18
15 15 11 11 11 11
d247 d248 d311 d313 d315 d317
315
16 18 16 18 12 14 12 14 12 14 12 14
FROM PS171
(17.1)
S144
I3.0
I3.2
I3.3
I3.4
I3.5
I3.6
I3.7
Lt
I3.1
A331
(33.1)
I3.0 I3.1 I3.2 I3.3 I3.4 I3.5 I3.6 I3.7
L.S. FOR L.S. FOR

N2 LOW PRESSURE ENDO LOW PRESSURE DRIVES IN MANUAL DRIVES IN AUTO L.S. FOR HOOK CLAMP L.S. FOR HOOK UNCLAMP
LOCK PIN LOCK LOCK PIN UNLOCK
37 39

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
601 601 601 601 24V, DC

(38.9) 601 601 (40.0)
X23 515
W54
Cu 4x1.5
X24 515
S391
(R)
K203
FROM PS186 FROM S247.3

X24 516 (18.6) (24.8)
W54
Cu 4x1.5
X23 516
I 4.2
I4.0
I4.1
I4.3
N3
A331
(33.1)
I4.0 I4.1 I4.2 I4.3
INPUT MODULE
N3 0V DC
(31.9) N3 N3 (40.0)
EMERGENCY STOP
ALARM ACCEPT WATER LOW PRESSURE OIL PUMP RUNNING
NOT PRESSED
38 40

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
601 601 601 601 601 24V, DC

(39.9) 601 601 (41.0)
7
Q63 K272
(6.3) 8 (27.2)
11 15 15 15
d238
316
317
Q52 d251 d252 d124
12 14 (5.2) 16 18 16 18 16 18
FROM P292
(29.3)
15
d62 VFD FAULT K273
16 18 (27.3)
I8.0
I8.1
I8.2
I8.3
I8.4
I8.5
I8.6
I8.7
N3
A336
(33.6)
I8.0 I8.1 I8.2 I8.3 I8.4 I8.5 I8.6 I8.7
N3 0V DC
(39.5) N3 N3 (41.0)
HEARTH DRIVE DOOR GAS CURTAIN ENTRY ZONE ENTRY ZONE

DRIVE COOLING FAN TRIP DOOR MOTOR TRIP DOOR OPEN LS DOOR CLOSE LS
MCB TRIP/ VFD FAULT FAILURE THYRISTOR FAULT FAN SPEED FAILURE
REF. AUM-610 (I5.0) (I5.1) (I5.2) (I5.3) (I5.4) (I5.5) (I5.6) (I5.7)
39 41

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
601 601 601 601 601 601 601 601 24V, DC

(40.9) 601 601 (42.0)
7
Q73
(7.3) 8
11 11
d616
318
d615
K273 K277 K275 Q61A1 Q61A3
(27.3) (27.7) (27.5) (61A.1) 12 14 12 14 (61A.3)
15
d72 VFD FAULT
16 18
I12.0
I12.1
I12.2
I12.3
I12.4
I12.5
I12.6
I12.7
N3
601
A338
(33.8)
I12.0 I12.1 I12.2 I12.3 I12.4 I12.5 I12.6 I12.7
N3 0V DC
(40.9) N3 N3 (42.0)
DOOR CURTAIN DOOR CURTAIN L.S. FOR L.S. FOR

DOOR GAS CURTAIN COOLING BLOWER PUSH PULL UNIT COOLING BLOWER
PILOT FLAME PILOT FLAME HEARTH CYLINDER HEARTH CYLINDER
ESTABLISHED ENTRY-TRIP MCB/VFD OK EXIT-TRIP
ESTABLISHED FAILED LOCK UNLOCK
REF. AUM-610 (I6.0) (NEW) (NEW) (NEW) (NEW)

40 42

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
601 601 601 601 601 601 601 24V, DC

(41.9) 601 601 (43.0)
X29 693 665 667

W69 W55
Cu 2x1.5 Cu 4x1.5
X30 693 665 667
11 1 1 11
FS421 d605 d604
FOOT SH423 (B) SH424 (A)
SWITCH
12 14 2 2 12 14
(46.4)
(46.5)
FROM TS181 FROM PS326 FROM P296
(18.1) (32.6) (29.8)
X30 694 666 668

W69 W55
Cu 2x1.5 Cu 4x1.5
X29 694 666 668
I16.0
I16.1
I16.2
I16.3
I16.4
I16.5
I16.6
I16.7
N3
A341
(34.0)
I16.0 I16.1 I16.2 I16.3 I16.4 I16.5 I16.6 I16.7
N3 0V DC
(41.9) N3 N3 (43.0)
EXIT ZONE
L.S. LIFT CYL. LOAD CHARGE UNLOAD CHARGE L.S. LIFT CYL. OIL BATH
FOOT SWITCH AIR PRESSURE OK FAN SPEED
DOWN PUSH BUTTON PUSH BUTTON UP NOT EXCESS TEMP.
FAILURE
REF. AUM-610 (I7.2) (I7.3) (I7.5) (I7.6) (NEW)

41 43

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
601 601 601 601 601 24V, DC

(42.9) 601 601 (33.0)
15
d176
16 18
11 11 15 11 15
d183 d254 d115 d119 d128
319
12 14 12 14 16 18 12 14 16 18
FROM PS185
H545
(18.5)
(54.5)
TO H545
I20.0
I20.2
I20.3
I20.4
I20.5
I20.6
S144
Rt
I20.7
N3
A342
(34.2)
I20.0 I20.1 I20.2 I20.3 I20.4 I20.5 I20.6 I20.7
N3 0V DC
(42.9) N3 N3 (51.0)
HEARTH PHOTO ENTRY ZONE EXIT ZONE EXIT ZONE METHANOL

OIL CUP LEVEL LOW SPARE OIL LOW PRESSURE
SENSOR (ADDL.) NO EXCESS TEMP. TEMP. IN BAND THYRISTOR FAULT LOW PRESSURE
REF. AUM-610 (I4.4) (---) (I4.6) (I4.7) (NEW) (NEW) (NEW) (NEW)
42 46

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
N3 N3 24V, DC
(32.7) 600 600 (47.0)
A331 SIEMENS
(33.1)
PLC OUTPUT MODULE
L1+ Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7 1N
21 22 23 24 25 26 27 28 29 30
600 N5
Q0.3
Q0.4
Q0.0
Q0.1
Q0.2
Q0.5
Q0.6
Q0.7
X29 669 671
W56
Cu 4x1.5
X30 669 671
1 1
SH423 SH424
(B) 2 (A) 2
X30 670 672

W56
Cu 4x1.5
X29 670 672
+1 +1 +1 +1 +1 +1
d461 RELAY d462 RELAY d463 RELAY d466 RELAY d467 RELAY d468 RELAY
-1 -1 -1 -1 -1 -1
N3 N3 N3 N3 N3 N3 N3 N3 N3 0V DC
(13.9) N3 N3 (47.0)
N5 N5 0V DC
(32.9) N5 N5 (47.0)
14 11 (23.5) 14 11 (61.1) 14 11 (7.1) 14 11 (6.2) 14 11 (61.0) 14 11 (23.1)
12 12 12 12 12 12
18 15 (61.1)
16
HEARTH BACKWARD LOAD/UNLOAD PUSH PULL LOAD CHARGE UNLOAD CHARGE HEARTH SLOW SPEED ALARM HOOTER HEARTH FORWARD
CHARGE SLOW SPEED
(NEW)
43 47

Chd. by
Drn. by MRK
AUM-1920
SIMATIC OUTPUT Drg No. Page 46
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
N3 N3 24V, DC
(46.9) 600 600 (48.0)
A331 SIEMENS
(33.1)
PLC OUTPUT MODULE
L1+ Q1.0 1N
Q1.1 Q1.2 Q1.3 Q1.4 Q1.5 Q1.6 Q1.7
21 22 23 24 25 26 27 28 29 30
N3 N3
Q1.0
Q1.1
Q1.2
Q1.3
Q1.4
Q1.5
Q1.6
+1 +1 +1 +1 +1 +1 +1
d471 RELAY d472 RELAY d473 RELAY d474 RELAY d475 RELAY d476 RELAY d477 RELAY
-1 -1 -1 -1 -1 -1 -1
N3 N3 N3 N3 N3 N3 N3 N3 0V DC
(46.9) N3 N3 (48.0)
N5 N5 0V DC
(46.9) N5 N5 (48.0)
14 11 (21.4) 14 11 (22.4) 14 11 (22.2) 14 11 (15.9) 14 11 (21.1) 14 11 (57.7) 14 11 (57.8)

12 12 12 12 12 12 12
18 15 (61.8) 18 15 (61.9)
16 16
DOOR CURTAIN
DOOR LPG CURTAIN O2 PROBE HEARTH CYLINDER HEARTH CYLINDER
OPEN DOOR CLOSE DOOR PILOT BURNER SPARE
IGNITION SOOT BURNING LOCK UNLOCK
IGNITION
(NEW)
46 48

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 24V, DC
(47.9) 600 600 (51.0)
A331 SIEMENS
(33.1)
PLC OUTPUT MODULE
L1+ Q2.0 Q2.1 Q2.4 Q2.5 1N

Q2.2 Q2.3 Q2.6 Q2.7
21 22 23 24 25 26 27 28 29 30
600 N5
Q2.0
Q2.1
Q2.2
Q2.3
Q2.4
Q2.5
Q2.6
+1 +1 +1 +1 +1 +1 1
d481 RELAY d482 RELAY d483 RELAY d484 RELAY d485 RELAY d486 RELAY H487
-1 -1 -1 -1 -1 -1 (R) 2
N3 N3 N3 N3 N3 N3 N3 N3 0V DC
(47.9) N3 N3 (33.0)
N3 N3 0V DC
(47.9) N5 N5 (60.8)
14 11 (24.1) 14 11 (24.5) 14 11 (32.1) 14 11 (32.2) 14 11 (32.3) 14 11 (32.4)

12 12 12 12 12 12
18 15 (56.7) 18 15 (56.8) 18 15 (57.1) 18 15 (57.2)
16 16 16 16
PUSH / PULL PUSH / PULL LOCK PIN LOCK PIN

HOOK CLAMP HOOK UNCLAMP DOMP LAMP SPARE
FORWARD BACKWARD LOCK UNLOCK
47 51

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 600 600 600 600 600 600 600 600 24V DC
(48.9) 600 600 (52.0)
K123
X23 517 DELAY 25 15 15
W35 THYRISTOR d213 d218
Cu 4x1.5 K107.1 TEMP. >750°C K201.1 K202.1 K203
26 28 ENABLE
X24 16 18 16 18
517
600
321
323
326
328
330
332
334
3
LAMP TEST
S510
(R) 4 X23 519 521 522 523 524 525 526 527
W36
320
Cu 10x1.5
X24 519 521 522 523 524 525 526 527
X24 518
W35
Cu 4x1.5
X23
321
323
325
326
328
330
332
334
518
320
V510
COM-1 1 2 3 4 5 6 7 8
(52.0)
(LED)
PCB-1 1 2 3 4 5 6 7 8
322
324
327
329
331
333
335
H511 H512 H514 H515 H516 H517 H518
(A) (A) (G) (G) (G) (A) (A)
N3
N3 N3 N3 N3 N3 N3 N3 N3 0V DC
V510 (52.0)
X24 520
W36
Cu 10x1.5
X23 520
N3 N3 0V DC
(43.9) N3 N3 (60.0)
LAMP ENTRY ZONE GAS ENTRY RECIRCULATION RECIRCULATION OIL GAS CURTAIN SOL. VALVE FOR
TEST HEATERS PRECONDITION FAN (ENTRY ZONE) FAN (EXIT ZONE) PUMP LPG SELECTION GAS CURTAIN ENDO
48 52

Chd. by
Drn. by MRK
AUM-1920
MIMIC LAMPS ON Drg No. Page 51
Revisions Date Date 28.12.2019 OPERATORS PANEL Page 61
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 600 600 600 600 600 600 600 600 24V DC
(51.9) 600 600 (53.0)
K127
11 15 15 DELAY 25
K223 K222 K231 K235 d250 d253 d254
12 14 16 18 16 18 26 28
336
338
340
342
344
346
348
350
X23 528 529 530 531 532 533 534 535
W37
Cu 10x1.5
X24 528 529 530 531 532 533 534 535
336
338
340
342
344
346
348
350
V510
9 10 11 12 13 14 15 16
(51.9) (53.0)
(LED)
PCB-1 9 10 11 12 13 14 15 16
337
339
341
343
345
347
349
351
H521 H522 H523 H524 H525 H526 H527 H528
(G) (G) (G) (G) (A) (A) (A) (A)
N3 N3 N3 N3 N3 N3 N3 N3 N3 0V DC
(51.9) V510 V510 (53.0)
HEARTH AT
DOOR DOOR HEARTH HEARTH DOOR OPEN DOOR CLOSE EXIT ZONE
ADDL. LIMIT SWITCH
OPENING CLOSING FORWARD BACKWARD LIMIT SWITCH LIMIT SWITCH HEATERS
(HEARTH AT STATION)
51 53

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 600 600 600 600 600 600 600 24V DC

(52.9) 600 600 (54.0)
11 15 15
K277 K276 d288 K287 d141 d142 K146
12 14 16 18 16 18
352
354
356
358
360
362
364
X23 536 537 538 539 540 541 542 543
W38
Cu 10x1.5
X24 536 537 538 539 540 541 542 543
352
354
356
358
360
362
364
366
V530
1 2 3 4 5 6 7 8
(52.9) (54.0)
(LED)
PCB-2 1 2 3 4 5 6 7 8
353
355
357
359
361
363
365
H531 H532 H533 H534 H535 H536 H537
(A) (A) (A) (A) (A) (A) (R)
N3 N3 N3 N3 N3 N3 N3 N3 0V DC
(52.9) V510 V510 (54.0)
GAS CURTAIN SOL. VALVE FOR

GAS CURTAIN PILOT FLAME PILOT FLAME ON PILOT FLAME SOL. VALVE FOR AMMONIA SOL. VALVE FOR
PILOT FLAME ON SOL. VALVE ON BURN OFF SOL. VALVE ON BURN OFF LPG (OPTION) PURGE N2
52 54

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 600 600 600 600 600 24V DC

(53.9) 600 600 (55.0)
FROM d183:14
11 (43.1) 15
K144 K145 d156 K272 K273 d311
12 14 16 18
H545
367
370
372
375
377
379
X23 544 545 546 547 548 549 550 551
X24 544 545 546 547 548 549 550 551
H545
367
369
370
372
375
377
379
V530
9 10 11 12 13 14 15 16
(53.9)
(LED)
PCB-2 9 10 11 12 13 14 15 16
368
371
373
374
376
378
380
H541 H543 H544 H545 H546 H547 H548
(A) (A) (A) (A) (A) (A) (A)
N3 N3 N3 N3 N3 N3 N3 N3 0V DC
(53.9) V510 V510 (55.0)
SOL. VALVE FOR SOL. VALVE FOR SOL. VALVE FOR OIL LEVEL SOL. FOR LPG DOOR CURTAIN L. S. FOR
ENDO GAS METHANOL PROBE SOOT BURNING NORMAL DOOR CURTAIN ESTABLISHED HOOK CLAMP
53 55

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 600 600 600 600 600 600 600 600 24V DC
(54.9) 600 600 (56.0)
15 15 15 15 15 15
d313 d315 d317 K249 K246 d301 d302 d303
16 18 16 18 16 18 16 18 16 18 16 18
381
383
385
387
389
391
393
395
X23 552 553 554 555 556 557 558 559
W39
Cu 10x1.5
X24 552 553 554 555 556 557 558 559
381
383
385
387
389
391
393
395
V550
1 2 3 4 5 6 7 8
(55.9) (55.0)
(LED)
PCB-3 1 2 3 4 5 6 7 8
382
384
386
388
390
392
394
396
H551 H552 H553 H554 H555 H556 H557 H558
(A) (A) (A) (A) (R) (A) (A) (A)
N3 N3 N3 N3 N3 N3 N3 N3 N3 0V DC
(54.9) V510 V510 (56.0)
L. S. FOR L. S. FOR
L.S. FOR HOOK L.S. FOR L.S. FOR L. S. FOR SLOW
DRIVES AUTO DRIVES MANUAL ADDL. STOP BASE TRAY BASE TRAY STOP
UNCLAMP LOCK PIN - LOCK LOCK PIN - UNLOCK SPEED-INWARDS
INSIDE FURNACE INSIDE FURNACE
54 56

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 600 600 600 600 600 600 600 600 24V DC
(55.9) 600 600 (57.0)
15 15 15 15 15 15
d304 d305 d306 d307 K241 K245 d483 d484
16 18 16 18 16 18 16 18 16 18 16 18
397
399
401
403
405
407
409
411
X23 560 561 562 563 564 565 566 567
W39
Cu 10x1.5
X24 560 561 562 563 564 565 566 567
397
399
401
403
405
407
409
411
V550
9 10 11 12 13 14 15 16
(57.0)
(LED)
PCB-3 9 10 11 12 13 14 15 16
398
400
402
404
406
408
410
412
H561 H562 H563 H564 H565 H566 H567 H568
(A) (A) (A) (A) (G) (G) (A) (A)
N3 N3 N3 N3 N3 N3 N3 N3 N3 0V DC
(55.9) V510 V510 (57.0)
L. S. FOR L.S. FOR LOCKING L.S. FOR SLOW L.S. FOR STOP PUSH/PULL UNIT PUSH/PULL UNIT
HOOK CLAMP HOOK UNCLAMP
DOOR TO CLOSE BASE TRAY (OUTWARD) SPEED OUTWARDS HOME POS. FORWARD BACKWARD
55 57

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 600 600 600 600 600 600 600 24V DC

(56.9) 600 600 (57.9)
600 (57.9)
15 15 15 15 15 15 11 11
d485 d486 d256 d258 d615 d616 d476 d477
16 18 16 18 16 18 16 18 16 18 16 18 12 14 12 14
S618
Rt Lt
413
415
417
419
421
423
425
427
X23 568 569 570 571 572 573 574 575
W40
Cu 10x1.5
X24 568 569 570 571 572 573 574 575
413
415
417
419
421
423
425
427
V570
1 2 3 4 5 6 7 8
(56.0) (58.0)
(LED)
PCB-4 1 2 3 4 5 6 7 8
414
416
418
420
422
424
426
428
H571 H572 H573 H574 H575 H576 H577 H578
(A) (A) (A) (G) (A) (A) (G) (G)
N3 N3 N3 N3 N3 N3 N3 N3 0V DC
(56.9) V510 V510 (58.0)
HEARTH FORWARD HEARTH BACKWARD L.S. HEARTH L.S. HEARTH HEARTH HEARTH
LOCK PIN LOCK LOCK PIN UNLOCK
STOP STOP CYLINDER LOCK CYLINDER UNLOCK CYLINDER LOCK CYLINDER UNLOCK
56 58

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 600 600 600 600 600 600 600 24V DC

(58.9) 600 600 (58.0)
15 15 15
K159 d119 d605 d604 K61A5.1 K61A6.1
16 18 16 18 16 18
429
431
433
435
437
438
X23 576 577 578 579 580 581 582 583
W40
Cu 10x1.5
X24 576 577 578 579 580 581 582 583
429
431
433
435
437
438
439
440
V570
9 10 11 12 13 14 15 16
(57.9)
(LED)
PCB-4 9 10 11 12 13 14 15 16
437A
438A
430
432
434
436
H581 H582 H583 H584 H585 H586
(A) (A) (A) (A) (G) (G)
N3 N3 N3 N3 N3 N3 N3 N3 0V DC
(57.9) V510 V510
TEMP. WITHIN L.S. FOR L.S. FOR COOLING BLOWER COOLING BLOWER
PURGE AIR PUMP
DEVN. BAND LIFT CYL. UP LIFT CYL. DOWN ENTRY ZONE - ON EXITY ZONE - ON
57 60

Chd. by
Drn. by MRK
AUM-1920
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 600 600 600 600 24V DC

(60.9) 600 600 (60.0)
605 605 24V DC

(32.9) 605 605 (61.7)
600
600
K246.1
X29 673 X29 676
W60 W61
Cu 4x1.5 Cu 4x1.5 X23 703
X30 673 X30 676 W71
Cu 4x1.5
RED RED X24 703
444
LS605 LS606
15 0
d606 1 2
16 18 LIFT CYLINDER
S608 DOWN/UP
Lt Rt
GREEN BLK GREEN BLK
445
446
N3
N3
X30 674 675 X30 677 678
W60 W61 1 - DOWN
Cu 4x1.5 Cu 4x1.5 0 - OFF
X29 674 675 X29 677 678 2 - UP
X24 704 705
W71
Cu 4x1.5
X23 704 705
X29 679 681

W62
Cu 4x1.5
X30 679 681
441
442
443
445
446
Y608 Y608.1
X30 680 682

W62
Cu 4x1.5
X29 680 682
+1 +1 +1
d604 RELAY d605 RELAY d606 RELAY
0V DC
N5
-1 -1 -1 (48.9) N5 N5 (61.8)
N3 N3 N3 N3 N3 N3 N3 0V DC
(51.9) N3 N3 (61.0)
14 11 (42.5) 14 11 (42.2) 14 11 (24.1)

12 12 12
18 15 (58.4) 18 15 (58.3) 18 15 (60.4)
16 16 16
L.S. FOR L.S. FOR LIFT CYLINDER LIFT CYLINDER

LIFT CYL. UP LIFT CYL. DOWN DOWNWARD UPWARD
58 61

Chd. by
Drn. by MRK
AUM-1920
LIFT CYL Drg No. Page 60
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
600 600 600 600 600 600 600 24V DC

(61.9) 600 600 (61.0)
605 24V DC
(60.9) 605 605
600
600
K249.1 K246.1
X29 683 X29 686

W64 W65
Cu 4x1.5 Cu 4x1.5
455
457
X30 683 X30 686
11 11
PLC
RED RED
d467 O/P
d462 K231.1 K235.1
12 14 12 14
LS615 LS616 W70 X23 706
15 Cu 4x1.5 15
d476 d477
X24 706
16 18 16 18
(57.8)
(57.9)
456
458
0
GREEN BLK GREEN BLK 1 2
451
452
N3
N3
S618
X30 684 685 X30 687 688 1 - UNLOCK Rt Rt Lt Lt
W64 W65
0 - OFF
447
Cu 4x1.5 Cu 4x1.5 2 - LOCK

X29 684 685 X29 687 688 X24 707 708
W70
Cu 4x1.5
X23 707 708
X23 584 589 591 X29 689 691

W63 W66
Cu 16x1.5 Cu 4x1.5
X24 584 589 591 X30 689 691
453
454
447
451
452
456
458
x1 x1
H610 + 5 6 7 SH233 SH233.1

-
(G) x2 (A) x2 Y618 Y619
448
449
450
N3
N3
N3
X30 690 692

X24 585 586 587 588 590 592 W66
W63
Cu 4x1.5
Cu 16x1.5 X29 690 692
X23 585 586 587 588 590 592
448
449
d467 450
+1 +1
15 d615 RELAY d616 RELAY
0V DC
N5
-1 -1 (60.9) N5 N5
16 18
N3 N3 N3 N3 N3 N3 N3 N3 0V DC
(60.9) N3 N3 (6.0)
Terminal 5, 6, 7 open- tone 1
Terminal 5, 6 closed- tone 2 14 11 (41.6) 14 11 (41.6)
12 12
Terminal 6, 7 closed- tone 3 18 15 (57.5) 18 15 (57.6)
16 16
ALARM HOOTER HEARTH HEARTH L.S. FOR L.S. FOR

HEARTH CYLINDER HEARTH CYLINDER
FORWARD BACKWARD HEARTH CYLINDER HEARTH CYLINDER
LOCK UNLOCK
LOCK UNLOCK
60 61A

Chd. by
Drn. by MRK
AUM-1920
INDICATIONS Drg No. Page 61
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
Cu BUSBAR 30x10 Cu BUSBAR 30x10

R R
(8.9) R R (3.0)
Y Y
(8.9) Y Y (3.0)
B B
(5.9) B B (3.0)
(5.9) N N (3.0)
300 300 300 230V AC

(29.9) 300 300 (10.9)
Cu. 2.5
Cu. 2.5
Q61A1 Q61A3
1.6-2.4A 1.6-2.4A
13 13
(61A.5)
(41.4)
(61A.6)
(41.8)
I> I> I> I> I> I>
S61A5 S61A6
14 14
459
461
463
465
467
469
471
473
K61A5 K61A6
(9A) (9A)
Q61A1 MPCB ON Q61A3 MPCB ON

460
462
464
466
468
470
PE PE
472
474
X11 56 57 58 59 60 61 62 63
W67 W68
Cu 4x2.5 Cu 4x2.5
X12 56 57 58 59 60 61 62 63
A1 A1 A1 A1
K61A5 K61A5.1 K61A6 K61A6.1
A2 A2 A2 A2
N1 N1 N1 0V AC
(29.9) N1 N1
NO NC NO NC
(12.1) (12.6)
U1 V1 W1 U1 V1 W1 (61A.1) (61A.3)
(61A.1) (61A.3)
M M (61A.1) (61A.3)
M61A1 M61A3
0.75 kW 3~ 0.75 kW 3~ NO NC NO NC
PE* PE* (58.5) (58.6)
MOTOR FOR MOTOR FOR FAN COOLING BLOWER FAN COOLING BLOWER
FAN COOLING BLOWER FAN COOLING BLOWER (ENTRY ZONE) (EXIT ZONE)
(ENTRY ZONE) (EXIT ZONE) =4+Terminals/1

61
Chd. by
Drn. by MRK
AUM-1920
INDICATIONS Drg No. Page 61A
0 1 2 3 4 5 6 7 8 9
This is the Property of AICHELIN UNITHERM Heat Treatment System India Pvt. Ltd. any copy or reproduction without their permission is prohibited.
Revisions
=3+CKT/61A
TERMINAL
Date
X8
function text External Device Wire/ Wire/ (Page Ref.)

Cable No. Cable No.
Date
Drn. by
Chd. by
Appr. by
1R
1R
X8.1 1R -W1 (1.0)
TO AU CONTROL PANEL
2Y
2Y
2Y
X8.1 -W1 (1.0)
MRK
-------"--------
3B
X8.1 3B -W1 3B (1.0)
16.08.2017
-------"--------
(1.0)
4N
4N
X8.1 4N -W2
-------"--------

Title
Terminal diagram
CIRCUIT DIAGRAM
Job No.
AUM-1920
Type
Drg No.
URDEs 350
Page
U4-54508-051-00
Page
= 4
+ Terminals
26
1
2
Revisions
TERMINAL
Date
X8.1

Cable No. Cable No.
Date
-W1
Drn. by
Chd. by
1
Appr. by
1R
1R
Q10 (1.0)
2Y
2Y
Q10 -W1 (1.0)
MRK
3
3B
Q10 3B -W1 (1.0)
16.08.2017
4 (1.0)
4N
4N
NL10 -W2

Title
Terminal diagram
CIRCUIT DIAGRAM
Job No.
AUM-1920
Type
Drg No.
URDEs 350
Page
U4-54508-051-00
Page
= 4
+ Terminals
26
2
3
Revisions
TERMINAL
Date
X11

Cable No. Cable No.
Date
Drn. by
Chd. by
PE
Appr. by
21
21
21
X12 -W5 (5.2)
MOTOR FOR DOOR
22 59
22
22
X12 -W5 (5.2)
MRK
-------"--------
23 61
23
X12 -W5 23 (5.2)
16.08.2017
-------"--------
24 63
24
24
X12 -W5 (5.2)

-------"--------
25 65
25
25
X12 -W5 (5.4)

-------"--------
26 64
26
26
X12 -W5 (5.4)

-------"--------
27 67
27
27
X12 -W6 (5.5)

MOTOR FOR RECIRCULATION FAN (ENTRY ZONE)
28 69
28
28
X12 -W6 (5.5)

-------"--------
29 71
29
29
X12 -W6 (5.5)

-------"--------
30 PE
30
30
X12 -W6 (5.6)

-------"--------
31 73
31
31
X12 -W7 (5.7)

MOTOR FOR RECIRCULATION FAN (EXIT ZONE)
32 75
32
32
X12 -W7 (5.7)

-------"--------
33 77
33
33
X12 -W7 (5.7)

-------"--------
34 PE
34
34
X12 -W7 (5.7)

-------"--------

35 79
35
35
X12 -W8 (5.8)

MOTOR FOR OIL PUMP
36 81
Title
36
36
X12 -W8 (5.8)

-------"--------
37 83
37
37
X12 -W8 (5.9)

-------"--------
38 PE
38
38
X12 -W8 (5.9)

-------"--------
39 PE
39
39
X12 -W9 (6.3)

MOTOR FOR HEARTH ROTATION
40 94
40
40
X12 -W9 (6.3)

-------"--------
41 97
41
41
X12 -W9 (6.4)
Terminal diagram
-------"--------
CIRCUIT DIAGRAM
42 100
42
42
X12 -W9 (6.4)

-------"--------
43 98
43
43
X12 -W9 (6.5)

-------"--------
44 95
44
44
X12 -W9 (6.5)

-------"--------
45 103
45
45
X12 -W9 (6.6)

Job No.
-------"--------
46 102
46
46
X12 -W9 (6.6)

-------"--------
47
AUM-1920
47
47
X12 -W10 (7.3)

MOTOR FOR PUSH PULL DRIVE
48 114
48
48
X12 -W10 (7.3)

-------"--------
Type
49 117
49
49
X12 -W10 (7.3)

-------"--------
Drg No.
50 120
50
50
X12 -W10 (7.3)

-------"--------
51 118
51
51
X12 -W5 (7.4)

-------"--------
52 115
52
52
X12 -W5 (7.5)

-------"--------
URDEs 350
53 122
53
53
X12 -W5 (7.6)

-------"--------
U4-54508-051-00
54 123
54
54
X12 -W5 (7.6)

-------"--------
56 460
56
56
X12 -W67 (61A.1)

MOTOR FOR FAN COOLING BLOWER (ENTRY ZONE)
57 462
57
57
X12 -W67 (61A.1)

Page
Page
= 4
-------"--------
58 464
58
58
X12 -W67 (61A.1)

-------"--------
+ Terminals
59 PE
59
59
X12 -W67 (61A.2)

-------"--------
26
3
60 466
60
60
X12 -W68 (61A.3)

MOTOR FOR FAN COOLING BLOWER (EXIT ZONE)
61 468
61
61
X12 -W68 (61A.3)

-------"--------
62 470
62
62
X12 -W68 (61A.3)

-------"--------
4
Revisions
TERMINAL
Date
X11

Cable No. Cable No.
Date
Drn. by
Chd. by
PE
Appr. by
63
63
63
X12 -W68 (61A.3)
MOTOR FOR FAN COOLING BLOWER (EXIT ZONE)
MRK
16.08.2017
Title
Terminal diagram
CIRCUIT DIAGRAM
Job No.
AUM-1920
Type
Drg No.
URDEs 350
Page
U4-54508-051-00
Page
= 4
+ Terminals
26
4
5
Revisions
TERMINAL
Date
X12

Cable No. Cable No.
Date
Drn. by
Chd. by
Appr. by
21
21
21
X11 -W5 (5.2)
22
22
22
X11 -W5 (5.2)
MRK
23
23
X11 -W5 23 (5.2)
16.08.2017
24
24
24
X11 -W5 (5.2)
25
25
-W5 (5.4)
26
26
-W5 (5.4)
27
27
M55 -W6 (5.5)

28
28
M55 -W6 (5.5)

29
29
M55 -W6 (5.5)

30
30
M55 -W6 (5.6)

31
31
M57 -W7 (5.7)

32
32
M57 -W7 (5.7)

33
33
M57 -W7 (5.7)

34
34
M57 -W7 (5.7)

79
35
35
M58 -W8 (5.8)
81
Title
36
36
M58 -W8 (5.8)
83
37
37
M58 -W8 (5.9)
84
38
38
M58 -W8 (5.9)
39
39
39
X11 -W9 (6.3)

40
40
M53 -W9 (6.3)

41
41
M53 -W9 (6.4)
Terminal diagram
CIRCUIT DIAGRAM
42
42
M53 -W9 (6.4)

43
43
A64 -W9 (6.5)

44
44
A64 -W9 (6.5)

45
45
-W9 (6.6)
Job No.
46
46
-W9 (6.6)
47
AUM-1920
47
47
X11 -W10 (7.3)
48
48
48
X11 -W10 (7.3)

Type
49
49
49
X11 -W10 (7.3)

Drg No.
50
50
50
X11 -W10 (7.3)

51
51
A74 -W5 (7.4)

52
52
A74 -W5 (7.5)

URDEs 350
53
53
-W5 (7.6)
U4-54508-051-00
54
54
-W5 (7.6)
56
56
M61A1 -W67 (61A.1)

57
57
M61A1 -W67 (61A.1)

Page
Page
= 4
58
58
M61A1 -W67 (61A.1)

+ Terminals
59
59
M61A1 -W67 (61A.2)

26
5
60
60
M61A3 -W68 (61A.3)

61
61
M61A3 -W68 (61A.3)

62
62
M61A3 -W68 (61A.3)

6
Revisions
TERMINAL
Date
X12

Cable No. Cable No.
Date
Drn. by
Chd. by
Appr. by
63
63
M61A3 -W68 (61A.3)
MRK
16.08.2017
Title
Terminal diagram
CIRCUIT DIAGRAM
Job No.
AUM-1920
Type
Drg No.
URDEs 350
Page
U4-54508-051-00
Page
= 4
+ Terminals
26
6
7
Revisions
TERMINAL
Date
X13

Cable No. Cable No.
Date
Drn. by
Chd. by
243
Appr. by
X14 151 (23.7)
151
151
-W21
EXTERNAL COOLING FAN
X14 152 (23.7)
152
152
-W21
MRK
-------"--------
X14 153 272 (26.5)
153
-W23 153
16.08.2017
PURGE AIR PUMP FOR O2 PROBE
X14 154 (26.5)
154
154
-W23
-------"--------
X14 155 273 (26.6)
155
155
-W23
REF. AIR PUMP FOR O2 PROBE
X14 156 (26.6)
156
156
-W23
-------"--------
X14 157 277 (27.0)

157
157
-W24
GAS CURTAIN FLAME MONITOR
K272
K277 (27.1)
158
158
-W25
X14 159 (27.2)

159
159
-W25
GAS CURTAIN IGNITION
X14 160 (27.3)

160
160
-W25
-------"--------
X14 161 274 (27.4)

161
161
-W26
-------"--------
K275
K273 (27.4)
162
162
-W27
X14 163 (27.5)

163
163
-W27
FLAME FAIL ALARM
X14 164 (27.6)

164
164
-W27
FLAME ON

X14 165 (27.7)
165
165
-W27
FLAME FAILURE
285
Title
X14 166 (28.5)
166
166
-W49
BURN-OFF IGNITION
X14 167 (28.5)

167
167
-W49
-------"--------
X14 168 (28.7)

168
168
-W49
-------"--------
Terminal diagram
CIRCUIT DIAGRAM
Job No.
AUM-1920
Type
Drg No.
URDEs 350
Page
U4-54508-051-00
Page
= 4
+ Terminals
26
7
8
Revisions
TERMINAL
Date
X14

Cable No. Cable No.
Date
Drn. by
Chd. by
Appr. by
M237 (23.7)
151
151
-W21
M237 (23.7)
152
152
-W21
MRK
M265 (26.5)
153
153 -W23
16.08.2017
M265 N1 (26.5)
154
154
-W23
M266 (26.6)
155
155
-W23
M266 N1 (26.6)
156
156
-W23
S270 (27.0)
157
157
-W24
X13 158 N1 (27.1)

158
158
-W25
-W25
P271 278 (27.2)
159
159
P271 279 (27.3)

160
160
-W25
P274 (27.4)
161
161
-W26
X13 162 N1 (27.4)

162
162
-W27
P274 281 (27.5)

163
163
-W27
P274 283 (27.6)

164
164
-W27

P274 284 (27.7)
165
165
-W27
Title
S285 (28.5)
166
166
-W49
P285 N1 (28.5)
167
167
-W49
P285 290 (28.7)

168
168
-W49
Terminal diagram
CIRCUIT DIAGRAM
Job No.
AUM-1920
Type
Drg No.
URDEs 350
Page
U4-54508-051-00
Page
= 4
+ Terminals
26
8
9
Revisions
TERMINAL
Date
X15

Cable No. Cable No.
Date
Drn. by
Chd. by
194
Appr. by
X16 201 (15.5)
201
201
-W12
SOL. VALVE FOR O2 PROBE SOOT BURNING
X16 202 (15.5)
202
202
-W12
MRK
-------"--------
X16 203 198 (16.1)
203
-W13 203
16.08.2017
SOL. VALVE FOR PILOT FLAME (BURN OFF)
X16 204 (16.1)
204
204
-W13
-------"--------
X16 205 200 (16.2)
205
205
-W13
SOL. VALVE FOR DOOR PILOT FLAME
X16 206 (16.2)
206
206
-W13
-------"--------
X16 207 202 (16.3)

207
207
-W13
SOL. VALVE FOR DOOR PROPANE FLAME CURTAIN
X16 208 (16.3)

208
208
-W13
-------"--------
X16 209 204 (16.4)

209
209
-W14
SOL. VALVE FOR DOOR ENDO FLAME CURTAIN
X16 210 (16.4)

210
210
-W15
-------"--------
X16 211 600 (17.4)

211
211
-W12
PR. SWITCH FOR PROPANE DOOR CURTAIN
X16 212 (17.4)

212
212
-W12
-------"--------
X16 213 600 (18.1)

213
213
-W12
THERMOSTAT FOR OIL TEMP
X16 214 178 (18.1)

214
214
-W12
-------"--------

X16 215 (18.3)
215
215
-W12
FLOT LEVEL SWITCH (LOW LEVEL)
179
Title
X16 216 (18.3)
216
216
-W12
-------"--------
X16 217 180 (18.5)

217
217
-W12
PR. SWITCH FOR OIL
X16 218 (18.5)

218
218
-W12
-------"--------
X16 219 181 (18.6)

219
219
-W12
PR. SWITCH FOR COOLING WATER
X16 220 600 (18.6)

220
220
-W12
-------"--------
X16 221 600 (25.1)

221
221
-W22
Terminal diagram
DOOR OPEN LIMIT SWITCH
CIRCUIT DIAGRAM
X16 222 (25.1)
222
222
-W22
-------"--------
X16 223 (25.2)

223
223
-W22
DOOR CLOSE LIMIT SWITCH
X16 224 (25.2)

224
224
-W22
-------"--------
X16 225 (25.4)

225
225
-W22
Job No.
LIMIT SWITCH HEARTH AT STATION
X16 226 (25.4)

226
226
-W22
-------"--------
AUM-1920
X16 227 (25.4)
227
227
-W22
-------"--------
X16 228 (25.6)

228
228
-W43
-------"--------
Type
X16 229 (25.6)

229
229
-W43
-------"--------
Drg No.
X16 230 (25.6)

230
230
-W43
-------"--------
X16 231 600 (25.8)

231
231
-W44
-------"--------
X16 232 (25.8)

232
232
-W44
-------"--------
URDEs 350
X16 233 (25.8)

233
233
-W44
-------"--------
U4-54508-051-00
X16 234 (28.6)

234
234
-W28
BURN-OFF IGNITION
X16 235 (28.8)

235
235
-W28
-------"--------
X16 236 288 (28.8)

236
236
-W28
Page
Page
= 4
-------"--------
X16 237 292 (29.1)

237
237
-W29
SPEED MONITOR FOR H.C. FAN
+ Terminals
X16 238 293 (29.1)

238
238
-W29
-------"--------
26
9
X16 239 294 (29.1)

239
239
-W29
-------"--------
X16 240 296 (29.5)

240
240
-W30
-------"--------
X16 241 297 (29.5)

241
241
-W30
-------"--------
X16 242 298 (29.6)

242
242
-W30
-------"--------
10
Revisions
TERMINAL
Date
X15

Cable No. Cable No.
Date
Drn. by
Chd. by
601
Appr. by
X16 243 (36.3)
243
243
-W50
X16 244 (36.3)
244
244
-W50
MRK
X16 245 (36.4)
245
-W50 245
16.08.2017
X16 246 601 (36.5)
246
246
-W51
X16 247 (36.5)
247
247
-W51
X16 248 (36.6)
248
248
-W51

Title
Terminal diagram
CIRCUIT DIAGRAM
Job No.
AUM-1920
Type
Drg No.
URDEs 350
Page
U4-54508-051-00
Page
= 4
+ Terminals
26
10
11
10
Revisions
TERMINAL
Date
X16

Cable No. Cable No.
Date
Drn. by
Chd. by
Appr. by
Y155 (15.5)
201
201
-W12
Y155 (15.5)
202
202
-W12
MRK
Y161 (16.1)
203
203 -W13
16.08.2017
Y161 (16.1)
204
204
-W13
Y162 (16.2)
205
205
-W13
Y162 (16.2)
206
206
-W13
Y163 (16.3)
207
207
-W13
Y163 (16.3)
208
208
-W13
Y164 (16.4)
209
209
-W14
Y164 (16.4)
210
210
-W15
PS174 (17.4)
211
211
-W12
PS174 (17.4)
212
212
-W12
TS181 600 (18.1)

213
213
-W12
TS181 (18.1)
214
214
-W12

LS183 600 (18.3)
215
215
-W12
Title
LS183 (18.3)
216
216
-W12
PS185 (18.5)
217
217
-W12
PS185 600 (18.5)

218
218
-W12
PS186 (18.6)
219
219
-W12
PS186 600 (18.6)

220
220
-W12
LS251 (25.1)
221
221
-W22
Terminal diagram
CIRCUIT DIAGRAM
LS251 262 (25.1)
222
222
-W22
LS252 (25.2)
223
223
-W22
LS252 263 (25.2)

224
224
-W22
LS254 (25.4)
225
225
-W22
Job No.
LS254 (25.4)
226
226
-W22
N3
AUM-1920
LS254 (25.4)
227
227
-W22
LS256 (25.6)
228
228
-W43
Type
LS256 (25.6)
229
229
-W43
Drg No.
LS256 N3 (25.6)
230
230
-W43
LS258 (25.8)
231
231
-W44
LS258 (25.8)
232
232
-W44
URDEs 350
LS258 N3 (25.8)
233
233
-W44
U4-54508-051-00
P285 289 (28.6)

234
234
-W28
P285 291 (28.8)

235
235
-W28
P285 (28.8)
236
236
-W28
Page
Page
= 4
P291 (29.1)
237
237
-W29
+ Terminals
P291 (29.1)
238
238
-W29
26
11
P291 (29.1)
239
239
-W29
P295 (29.5)
240
240
-W30
P295 (29.5)
241
241
-W30
P295 (29.6)
242
242
-W30
12
11
Revisions
TERMINAL
Date
X16

Cable No. Cable No.
Date
Drn. by
Chd. by
Appr. by
S363 (36.3)
243
243
-W50
S363 (36.3)
244
244
-W50
MRK
S363 (36.4)
245
245 -W50
16.08.2017
S365 (36.5)
246
246
-W51
S365 (36.5)
247
247
-W51
S365 (36.6)
248
248
-W51

Title
Terminal diagram
CIRCUIT DIAGRAM
Job No.
AUM-1920
Type
Drg No.
URDEs 350
Page
U4-54508-051-00
Page
= 4
+ Terminals
26
12
13
12
Revisions
TERMINAL
Date
X19

Cable No. Cable No.
Date
Drn. by
Chd. by
183
Appr. by
X20 351 (15.1)
351
351
-W11
SOL. VALVE FOR PROPANE
X20 352 (15.1)
352
352
-W11
MRK
-------"--------
X20 353 185 (15.1)
353
-W11 353
16.08.2017
SOL. VALVE FOR AMMONIA
X20 354 (15.1)
354
354
-W11
-------"--------
X20 355 187 (15.2)
355
355
-W11
SOL. VALVE FOR NITROGEN
X20 356 (15.2)
356
356
-W11
-------"--------
X20 357 190 (15.3)

357
357
-W11
SOL. VALVE FOR ENDO GAS
X20 358 (15.3)

358
358
-W11
-------"--------
X20 359 192 (15.4)

359
359
-W11
-------"--------
X20 360 (15.4)

360
360
-W11
-------"--------
X20 361 600 (17.1)

361
361
-W16
PR. SWITCH FOR NITROGEN
X20 362 (17.1)

362
362
-W16
-------"--------
X20 363 (17.2)

363
363
-W16
PR. SWITCH FOR PROPANE
X20 364 (17.2)

364
364
-W16
-------"--------

X20 365 600 (17.3)
365
365
-W16
PR. SWITCH FOR ENDO GAS (PROCESS)
Title
X20 366 (17.3)
366
366
-W16
-------"--------
X20 367 600 (17.6)

367
367
-W17
PR. SWITCH FOR LPG PROCESS
X20 368 (17.6)

368
368
-W17
-------"--------
Terminal diagram
CIRCUIT DIAGRAM
Job No.
AUM-1920
Type
Drg No.
URDEs 350
Page
U4-54508-051-00
Page
= 4
+ Terminals
26
13
14
13
Revisions
TERMINAL
Date
X20

Cable No. Cable No.
Date
Drn. by
Chd. by
Appr. by
Y151 (15.1)
351
351
-W11
Y151 (15.1)
352
352
-W11
MRK
Y152 (15.1)
353
353 -W11
16.08.2017
Y152 (15.1)
354
354
-W11
Y153 (15.2)
355
355
-W11
Y153 (15.2)
356
356
-W11
Y154 (15.3)
357
357
-W11
Y154 (15.3)
358
358
-W11
Y154.1 (15.4)
359
359
-W11
Y154.1 (15.4)
360
360
-W11
PS171 (17.1)
361
361
-W16
PS171 (17.1)
362
362
-W16
PS172 (17.2)
363
363
-W16
PS172 (17.2)
364
364
-W16

PS173 (17.3)
365
365
-W16
Title
PS173 (17.3)
366
366
-W16
PS176 (17.6)
367
367
-W17
PS176 (17.6)
368
368
-W17
Terminal diagram
CIRCUIT DIAGRAM
Job No.
AUM-1920
Type
Drg No.
URDEs 350
Page
U4-54508-051-00
Page
= 4
+ Terminals
26
14
15
14
Revisions
TERMINAL
Date
X21

Cable No. Cable No.
Date
Drn. by
Chd. by
225
Appr. by
X22 451 (22.3)
451
451
-W20
DOOR CLOSE OFF OPEN SWITCH
X22 452 227 (22.3)
452
452
-W20
MRK
-------"--------
X22 453 230 (22.3)
453
-W20 453
16.08.2017
-------"--------
X22 454 237 (23.3)
454
454
-W20
FORWARD PUSH BUTTON
X22 455 206 (23.3)
455
455
-W20
-------"--------
X22 456 211 (23.4)
456
456
-W20
BACKWARD PUSH BUTTON
X22 457 250 (24.3)

457
457
-W42
FORWARD PUSH BUTTON
X22 458 206 (24.3)

458
458
-W42
-------"--------
X22 459 211 (24.4)

459
459
-W42
BACKWARD PUSH BUTTON

Title
Terminal diagram
CIRCUIT DIAGRAM
Job No.
AUM-1920
Type
Drg No.
URDEs 350
Page
U4-54508-051-00
Page
= 4
+ Terminals
26
15
16
15
Revisions
TERMINAL
Date
X22

Cable No. Cable No.
Date
Drn. by
Chd. by
Appr. by
S223 (22.3)
451
451
-W20
S223 227 (22.3)
452
452
-W20
MRK
S223 230 (22.3)
453
453 -W20
16.08.2017
SH233 (23.3)
454
454
-W20
SH233.1 235 (23.3)
455
455
-W20
SH233.1 240 (23.4)
456
456
-W20
S243 (24.3)
457
457
-W42
S243 (24.3)
458
458
-W42
S243 (24.4)
459
459
-W42

Title
Terminal diagram
CIRCUIT DIAGRAM
Job No.
AUM-1920
Type
Drg No.
URDEs 350
Page
U4-54508-051-00
Page
= 4
+ Terminals
26
16
17
16
Revisions
TERMINAL
Date
X23

Cable No. Cable No.
Date
Drn. by
Chd. by
600
Appr. by
X24 501 (21.1)
501
501
-W18
GAS CURTAIN TEST SWITSHES
X24 703 (60.8)
703
703
-W71
MRK
X29 679 (60.8)
704
704 -W71
05.01.2018
X24 502 (21.1)
502
502
-W18
X29 681 (60.9)
705
705
-W71
X24 503 216 (21.1)
503
503
-W18
X24 504 217 (21.3)

504
504
-W19
-------"--------
X24 505 (21.3)

505
505
-W19
-------"--------
X24 506 220 (21.4)

506
506
-W19
-------"--------
X24 507 600 (21.8)

507
507
-W19
ENDO GAS CURTAIN SELECTION
X24 508 (21.8)

508
508
-W19
-------"--------
X24 509 (24.7)

509
509
-W53
DRIVE SWITCH
X24 510 (24.7)

510
510
-W19
-------"--------
X24 511 (24.8)

511
511
-W19
-------"--------

X24 512 (24.8)
512
512
-W19
EMERGENCY STOP
600
Title
X24 513 (26.3)
513
513
SOL. VALVE FOR LOADING DOOR CLOSE
X24 514 (26.3)

514
514
-------"--------
X24 515 601 (39.1)

515
515
-W54
DRIVE SWITCH
X24 516 (39.1)

516
516
-W54
-------"--------
X24 517 600 (51.0)

517
517
-W35
LAMP TEST
X24 518 (51.0)

518
518
-W35
Terminal diagram
-------"--------
CIRCUIT DIAGRAM
X24 519 321 (51.1)
519
519
-W36
X24 520 (51.1)

520
520
-W36
MIMIC DIAGRAM-1
X24 521 323 (51.2)

521
521
-W36
X24 522 (51.3)

522
522
-W36
Job No.
X24 523 326 (51.4)

523
523
-W36
328
AUM-1920
X24 524 (51.5)
524
524
-W36
X24 525 330 (51.6)

525
525
-W36
Type
X24 526 332 (51.7)

526
526
-W36
Drg No.
X24 527 334 (51.8)

527
527
-W36
X24 528 336 (52.1)

528
528
-W37
X24 529 338 (52.2)

529
529
-W37
URDEs 350
X24 530 340 (52.3)

530
530
-W37
U4-54508-051-00
X24 531 342 (52.4)

531
531
-W37
X24 532 344 (52.5)

532
532
-W37
X24 533 346 (52.6)

533
533
-W37
Page
Page
= 4
X24 534 348 (52.7)

534
534
-W37
+ Terminals
X24 535 350 (52.8)

535
535
-W37
26
17
X24 536 352 (53.1)

536
536
-W38
X24 537 354 (53.2)

537
537
-W38
X24 538 356 (53.3)

538
538
-W38
X24 539 358 (53.4)

539
539
-W38
18
17
Revisions
TERMINAL
Date
X23

Cable No. Cable No.
Date
Drn. by
Chd. by
360
Appr. by
X24 540 (53.5)
540
540
-W38
X24 541 362 (53.6)
541
541
-W38
MRK
X24 542 364 (53.7)
542
-W38 542
05.01.2018
X24 543 (53.8)
543
543
-W38
X24 544 367 (54.1)
544
544
X24 545 (54.2)
545
545
X24 546 370 (54.3)

546
546
X24 547 372 (54.4)

547
547
X24 548 H545 (54.5)

548
548
X24 549 375 (54.6)

549
549
X24 550 377 (54.7)

550
550
X24 551 379 (54.8)

551
551
X24 552 381 (55.1)

552
552
-W39
X24 553 383 (55.2)

553
553
-W39

X24 554 385 (55.3)
554
554
-W39
387
Title
X24 555 (55.4)
555
555
-W39
X24 556 389 (55.5)

556
556
-W39
X24 557 391 (55.6)

557
557
-W39
X24 558 393 (55.7)

558
558
-W39
X24 559 395 (55.8)

559
559
-W39
X24 560 397 (56.1)

560
560
-W39
Terminal diagram
CIRCUIT DIAGRAM
X24 561 399 (56.2)
561
561
-W39
X24 562 401 (56.3)

562
562
-W39
X24 563 403 (56.4)

563
563
-W39
X24 564 405 (56.5)

564
564
-W39
Job No.
X24 565 407 (56.6)

565
565
-W39
409
AUM-1920
X24 566 (56.7)
566
566
-W39
X24 567 411 (56.8)

567
567
-W39
Type
X24 568 413 (57.1)

568
568
-W40
Drg No.
X24 569 415 (57.2)

569
569
-W40
X24 570 417 (57.3)

570
570
-W40
X24 571 419 (57.4)

571
571
-W40
URDEs 350
X24 572 421 (57.5)

572
572
-W40
U4-54508-051-00
X24 573 423 (57.6)

573
573
-W40
X24 574 425 (57.7)

574
574
-W40
X24 575 427 (57.8)

575
575
-W40
Page
Page
= 4
X24 576 429 (58.1)

576
576
-W40
+ Terminals
X24 577 431 (58.2)

577
577
-W40
26
18
X24 578 433 (58.3)

578
578
-W40
X24 579 435 (58.4)

579
579
-W40
X24 580 437 (58.5)

580
580
-W40
X24 581 438 (58.6)

581
581
-W40
19
18
Revisions
TERMINAL
Date
X23

Cable No. Cable No.
Date
Drn. by
Chd. by
Appr. by
X24 582 (58.7)
582
582
-W40
X24 583 (58.8)
583
583
-W40
MRK
X24 584 447 (61.0)
584
-W63 584
05.01.2018
ALARM HOOTER
X24 585 (61.0)
585
585
-W63
-------"--------
X24 586 (61.0)
586
586
-W63
-------"--------
X24 587 (61.1)
587
587
-W63
-------"--------
X24 588 (61.1)

588
588
-W63
-------"--------
X24 589 451 (61.2)

589
589
-W63
HEARTH FORWARD
X24 590 (61.2)

590
590
-W63
-------"--------
X24 591 452 (61.2)

591
591
-W63
SOL. VALVE FOR SAFETY /PROCESS NITROGEN
X24 592 (61.2)

592
592
-W63
-------"--------
X24 706 457 (61.8)

706
706
-W70
X29 689 (61.8)

707
707
-W70
X29 691 (61.9)

708
708
-W70

Title
Terminal diagram
CIRCUIT DIAGRAM
Job No.
AUM-1920
Type
Drg No.
URDEs 350
Page
U4-54508-051-00
Page
= 4
+ Terminals
26
19
20
19
Revisions
TERMINAL
Date
X24

Cable No. Cable No.
Date
Drn. by
Chd. by
Appr. by
S210 (21.1)
501
501
-W18
S608 (60.8)
703
703
-W71
MRK
X23 704 445 (60.8)
704
-W71 704
05.01.2018
-W18
S210 215 (21.1)
502
502
X23 705 446 (60.9)
705
705
-W71
?K211 (21.1)
503
503
-W18
S213 (21.3)
504
504
-W19
S213.1 219 (21.3)

505
505
-W19
?K214 (21.4)
506
506
-W19
S218 (21.8)
507
507
-W19
S218 222 (21.8)

508
508
-W19
S247.2 (24.7)
509
509
-W53
S247.3 259 (24.7)

510
510
-W19
S247.3 260 (24.8)

511
511
-W19

S247.3 I 4.2 (24.8)
512
512
-W19
Title
S247.2 (26.3)
513
513
H263 (26.3)
514
514
S391 (39.1)
515
515
-W54
S391 (39.1)
516
516
-W54
S510 (51.0)
517
517
-W35
S510 320 (51.0)

518
518
-W35
Terminal diagram
CIRCUIT DIAGRAM
V510 (51.1)
519
519
-W36
-W36
H511 N3 (51.1)
520
520
V510 (51.2)
521
521
-W36
V510 (51.3)
522
522
-W36
Job No.
V510 (51.4)
523
523
AUM-1920 -W36
V510 (51.5)
524
524
-W36
V510 (51.6)
525
525
-W36
Type
V510 (51.7)
526
526
-W36
Drg No.
V510 (51.8)
527
527
-W36
V510 (52.1)
528
528
-W37
V510 (52.2)
529
529
-W37
URDEs 350
V510 (52.3)
530
530
-W37
U4-54508-051-00
V510 (52.4)
531
531
-W37
V510 (52.5)
532
532
-W37
V510 (52.6)
533
533
-W37
Page
Page
= 4
V510 (52.7)
534
534
-W37
+ Terminals
V510 (52.8)
535
535
-W37
26
20
V530 (53.1)
536
536
-W38
V530 (53.2)
537
537
-W38
V530 (53.3)
538
538
-W38
V530 (53.4)
539
539
-W38
21
20
Revisions
TERMINAL
Date
X24

Cable No. Cable No.
Date
Drn. by
Chd. by
Appr. by
V530 (53.5)
540
540
-W38
V530 (53.6)
541
541
-W38
MRK
V530 (53.7)
542
542 -W38
05.01.2018
V530 (53.8)
543
543
-W38
V530 (54.1)
544
544
V530 (54.2)
545
545
V530 (54.3)
546
546
V530 (54.4)
547
547
V530 (54.5)
548
548
V530 (54.6)
549
549
V530 (54.7)
550
550
V530 (54.8)
551
551
V550 (55.1)
552
552
-W39
V550 (55.2)
553
553
-W39

V550 (55.3)
554
554
-W39
Title
V550 (55.4)
555
555
-W39
V550 (55.5)
556
556
-W39
V550 (55.6)
557
557
-W39
V550 (55.7)
558
558
-W39
V550 (55.8)
559
559
-W39
V550 (56.1)
560
560
-W39
Terminal diagram
CIRCUIT DIAGRAM
V550 (56.2)
561
561
-W39
V550 (56.3)
562
562
-W39
V550 (56.4)
563
563
-W39
V550 (56.5)
564
564
-W39
Job No.
V550 (56.6)
565
565
AUM-1920 -W39
V550 (56.7)
566
566
-W39
V550 (56.8)
567
567
-W39
Type
V570 (57.1)
568
568
-W40
Drg No.
V570 (57.2)
569
569
-W40
V570 (57.3)
570
570
-W40
V570 (57.4)
571
571
-W40
URDEs 350
V570 (57.5)
572
572
-W40
U4-54508-051-00
V570 (57.6)
573
573
-W40
V570 (57.7)
574
574
-W40
V570 (57.8)
575
575
-W40
Page
Page
= 4
V570 (58.1)
576
576
-W40
+ Terminals
V570 (58.2)
577
577
-W40
26
21
V570 (58.3)
578
578
-W40
V570 (58.4)
579
579
-W40
V570 (58.5)
580
580
-W40
V570 (58.6)
581
581
-W40
22
21
Revisions
TERMINAL
Date
X24

Cable No. Cable No.
Date
Drn. by
Chd. by
Appr. by
V570 (58.7)
582
582
-W40
V570 (58.8)
583
583
-W40
MRK
H610 (61.0)
584
584 -W63
05.01.2018
H610 N3 (61.0)
585
585
-W63
H610 448 (61.0)
586
586
-W63
H610 449 (61.1)
587
587
-W63
H610 450 (61.1)

588
588
-W63
SH233 (61.2)
589
589
-W63
SH233 N3 (61.2)
590
590
-W63
SH233.1 (61.2)
591
591
-W63
SH233.1 N3 (61.2)
592
592
-W63
X23 707 (61.8)

707
707
-W70
X23 708 (61.9)

708
708
-W70
S618
S618 (61.8)
706
706
-W70

Title
Terminal diagram
CIRCUIT DIAGRAM
Job No.
AUM-1920
Type
Drg No.
URDEs 350
Page
U4-54508-051-00
Page
= 4
+ Terminals
26
22
23
22
Revisions
TERMINAL
Date
X29

Cable No. Cable No.
Date
Drn. by
Chd. by
257
Appr. by
X30 631 (24.7)
631
631
-W19
DRIVE SWITCH
X23 509 (24.7)
632
632
-W52
MRK
X30 633 600 (26.2)
633
633
23.11.2017
X30 634 (26.2)
634
634
-------"--------
X30 635 600 (30.1)
635
635
-W31
DOOR OPEN LIMIT SWITCH
X30 636 (30.1)
636
636
-W31
-------"--------
X30 637 (30.2)

637
637
-W31
DOOR CLOSE LIMIT SWITCH
X30 638 (30.3)

638
638
-W31
-------"--------
X30 639 (30.4)

639
639
-W31
-------"--------
X30 640 (30.5)

640
640
-W31
-------"--------
X30 641 (30.6)

641
641
-W31
-------"--------
X30 642 (30.7)

642
642
-W31
-------"--------
X30 643 (31.1)

643
643
-W45
LIMIT SWITCH HEARTH AT STATION
X30 644 (31.1)

644
644
-W45
-------"--------

X30 645 (31.1)
645
645
-W45
-------"--------
Title
X30 646 (31.3)
646
646
-W46
-------"--------
X30 647 (31.3)

647
647
-W46
-------"--------
X30 648 (31.3)

648
648
-W46
-------"--------
X30 649 (31.5)

649
649
-W47
-------"--------
X30 650 (31.5)

650
650
-W47
-------"--------
X30 651 (31.5)

651
651
-W47
Terminal diagram
-------"--------
CIRCUIT DIAGRAM
X30 652 (31.7)
652
652
-W48
-------"--------
X30 653 (31.7)

653
653
-W48
-------"--------
X30 654 (31.7)

654
654
-W48
-------"--------
X30 655 311 (32.1)

655
655
-W32
Job No.
X30 656 (32.1)

656
656
-W32
-------"--------
312
AUM-1920
X30 657 (32.2)
657
657
-W32
SOL. VALVE FOR LOADING DOOR OPEN
X30 658 (32.2)

658
658
-W32
-------"--------
Type
X30 659 313 (32.3)

659
659
-W33
Drg No.
X30 660 (32.3)

660
660
-W33
-------"--------
X30 661 314 (32.4)

661
661
-W33
SOL. VALVE FOR LOADING DOOR OPEN
X30 662 (32.4)

662
662
-W33
-------"--------
URDEs 350
X30 663 600 (32.6)

663
663
-W34
PR. SWITCH FOR NITROGEN
U4-54508-051-00
X30 664 (32.6)

664
664
-W34
-------"--------
X30 665 601 (42.3)

665
665
-W55
X30 666 (42.3)

666
666
-W55
Page
Page
= 4
X30 667 601 (42.4)

667
667
-W55
+ Terminals
X30 668 (42.4)

668
668
-W55
26
23
X30 669 Q0.3 (46.4)

669
669
-W56
X30 670 (46.4)

670
670
-W56
X30 671 Q0.4 (46.5)

671
671
-W56
X30 672 (46.5)

672
672
-W56
24
23
Revisions
TERMINAL
Date
X29

Cable No. Cable No.
Date
Drn. by
Chd. by
600
Appr. by
X30 673 (60.5)
673
673
-W60
X30 674 (60.5)
674
674
-W60
MRK
X30 675 (60.5)
675
-W60 675
05.01.2018
X30 676 600 (60.6)
676
676
-W61
X30 677 (60.6)
677
677
-W61
X30 678 (60.7)
678
678
-W61
X30 679 (60.8)

679
679
-W62
X30 680 (60.8)

680
680
-W62
X30 681 (60.9)

681
681
-W62
X30 682 (60.9)

682
682
-W62
X30 683 600 (61.5)

683
683
-W64
X30 684 (61.5)

684
684
-W64
X30 685 (61.5)

685
685
-W64
X30 686 600 (61.6)

686
686
-W65

X30 687 (61.6)
687
687
-W65
Title
X30 688 (61.7)
688
688
-W65
X30 689 456 (61.8)

689
689
-W66
X30 690 (61.8)

690
690
-W66
X30 691 458 (61.9)

691
691
-W66
X30 692 (61.9)

692
692
-W66
X30 693 (42.1)

693
693
-W69
Terminal diagram
CIRCUIT DIAGRAM
A341 (42.1)
694
694
-W69
Job No.
AUM-1920
Type
Drg No.
URDEs 350
Page
U4-54508-051-00
Page
= 4
+ Terminals
26
24
25
24
Revisions
TERMINAL
Date
X30

Cable No. Cable No.
Date
Drn. by
Chd. by
Appr. by
S247.1 (24.7)
631
631
-W19
X29 632 258 (24.7)
632
632
-W52
MRK
DRIVE SWITCH
S247.1 (26.2)
633
633
05.01.2018
H262 (26.2)
634
634
LS300-1 (30.1)
635
635
-W31
LS300-1 (30.1)
636
636
-W31
LS300-2 (30.2)
637
637
-W31
LS300-3 (30.3)
638
638
-W31
LS300-4 (30.4)
639
639
-W31
LS300-5 (30.5)
640
640
-W31
LS300-6 (30.6)
641
641
-W31
LS300-7 (30.7)
642
642
-W31
LS311 (31.1)
643
643
-W45
LS311 (31.1)
644
644
-W45

LS311 N3 (31.1)
645
645
-W45
Title
LS313 (31.3)
646
646
-W46
LS313 (31.3)
647
647
-W46
LS313 N3 (31.3)
648
648
-W46
LS315 (31.5)
649
649
-W47
LS315 (31.5)
650
650
-W47
LS315 N3 (31.5)
651
651
-W47
Terminal diagram
CIRCUIT DIAGRAM
LS317 (31.7)
652
652
-W48
LS317 (31.7)
653
653
-W48
LS317 N3 (31.7)
654
654
-W48
Y321 (32.1)
655
655
-W32
Job No.
Y321 N5 (32.1)
656
656
AUM-1920 -W32
Y322 (32.2)
657
657
-W32
Y322 N5 (32.2)
658
658
-W32
Type
Y323 (32.3)
659
659
-W33
Drg No.
Y323 N5 (32.3)
660
660
-W33
Y324 (32.4)
661
661
-W33
Y324 N5 (32.4)
662
662
-W33
URDEs 350
PS326 (32.6)
663
663
-W34
COMPRESSED AIR PRESSURE
U4-54508-051-00
PS326 (32.6)
664
664
-W34
-------"--------
SH423 (42.3)
665
665
-W55
SH423 (42.3)
666
666
-W55
Page
Page
= 4
SH424 (42.4)
667
667
-W55
+ Terminals
SH424 (42.4)
668
668
-W55
26
25
SH423 (46.4)
669
669
-W56
SH423 (46.4)
670
670
-W56
SH424 (46.5)
671
671
-W56
SH424 (46.5)
672
672
-W56
26
25
Revisions
TERMINAL
Date
X30

Cable No. Cable No.
Date
Drn. by
Chd. by
Appr. by
LS605 (60.5)
673
673
-W60
LS605 (60.5)
674
674
-W60
MRK
LS605 N3 (60.5)
675
675 -W60
05.01.2018
LS606 (60.6)
676
676
-W61
LS606 (60.6)
677
677
-W61
LS606 N3 (60.7)
678
678
-W61
Y608 (60.8)
679
679
-W62
Y608 (60.8)
680
680
-W62
Y608.1 (60.9)
681
681
-W62
Y608.1 (60.9)
682
682
-W62
LS615 (61.5)
683
683
-W64
LS615 (61.5)
684
684
-W64
LS615 N3 (61.5)
685
685
-W64
LS616 (61.6)
686
686
-W65

LS616 (61.6)
687
687
-W65
N3
Title
LS616 (61.7)
688
688
-W65
Y618 (61.8)
689
689
-W66
Y618 (61.8)
690
690
-W66
Y619 (61.9)
691
691
-W66
Y619 (61.9)
692
692
-W66
FS421 (42.1)
693
693
-W69
Terminal diagram
CIRCUIT DIAGRAM
X29 694 (42.1)
694
694
-W69
Job No.
AUM-1920
Type
Drg No.
URDEs 350
Page
U4-54508-051-00
Page
= 4
+ Terminals
26
26
=5+Bill of Material/1
Bill of materials
Qty Description Item Desig. Manufacturer Part number Rating Remarks
1 CENTRAL PROCESSING UNIT, ST60(S7 200 SMART) A331 SIEMENS 6ES7-288-1ST60-0AA0 6ES7-288-1ST60-0AA0
1 KP400 COMFORT PANEL, 4" TFT COLOR DISPLAY WITH KEY A333 SIEMENS 6AV2124-1DC01-0AX0
1 EM DI08, 8 CHANNEL DIGITAL INPUT MODULE A336 SIEMENS 6ES7-288-2DE08-0AA0
1 THERMOCOUPLE DUPLEX 'K' TYPE 1000 mm B102 E4-352/a, TYPE II

E4-352/a, TYPE II

E4-352/a, TYPE II

E4-352/a, TYPE II

E4-352/a, TYPE II
1 OXYGEN PROBE WITH K TYPE THERMOCOUPLE B132 VIRAP ST-800

900mm LG
1 DOOR OPERATED LIMIT SWITCH WITH DLS11 SIEMENS 3SE3 020-1A

1NO+1NC CONTACTS

1NO+1NC CONTACTS

1NO+1NC CONTACTS
10 Data Cables- SHIELDED, E32 LAPP 34802.

(LiYCY) Cu. 2 x 1.0

(LiYCY) Cu. 2 x 1.0
5 CAT6 LAN CABLE OR ETHERNET CABLE E61 D-LINK CAT6 CABLE

=4+Terminals/26 2

Chd. by
CIRCUIT DIAGRAM URDEs 350 + Bill of Material
Drn. by MRK
AUM-1920
Bill Of Materials Drg No. Page 1
Bill of materials
20 COMPENSATING CABLE (Ni/Cr Ni) E103 LAPP 0152045
FOR `K' TYPE THERMOCOUPLE
15 COMPENSATING CABLE (Ni/Cr Ni) E103.1 LAPP 0152045



15 COMPENSATING CABLE (Ni/Cr Ni) E113.1 LAPP 0152045




(LiYCY) Cu. 2 x 1.0
15 Data Cables- SHIELDED, E132.1 LAPP 34802.

(LiYCY) Cu. 2 x 1.0

(LiYCY) Cu. 2 x 1.0
1 FUSE TERMINAL WITH LED INDICATOR 240V AC F24 PHOENIX UK5 HES1LA250
(LED GLOWS WHEN FUSE FAILS)
1 GLASS FUSE 1A F24 REPUTED GLASS FUSE 1A 1A
1 FUSE TERMINAL WITH LED INDICATOR 240V AC F24.1 PHOENIX UK5 HES1LA250
1 GLASS FUSE 1A F24.1 REPUTED GLASS FUSE 1A 1A
1 3

Chd. by
Drn. by MRK
AUM-1920
Bill of materials
1 GLASS FUSE 0.5A F26 REPUTED GLASS FUSE 0.5A 0.5A
1 GLASS FUSE 0.5A F26.1 REPUTED GLASS FUSE 0.5A 0.5A
1 GLASS FUSE 0.5A F26.2 REPUTED GLASS FUSE 0.5A 0.5A
3 FUSE BASE 160A F30 SIEMENS 3NH3 032 160A
3 HRC FUSE F30 SIEMENS 3NA78360RC 160A

2 4

Chd. by
Drn. by MRK
AUM-1920
Bill of materials
1 FUSE TERMINAL WITH LED INDICATOR 24V DC F151 PHOENIX UK5 HESILED24
1 FUSE TERMINAL WITH LED INDICATOR 24V DC F154.1 PHOENIX UK5 HESILED24
3 5

Chd. by
Drn. by MRK
AUM-1920
Bill of materials
4 6

Chd. by
Drn. by MRK
AUM-1920
Bill of materials
1 FOOT SWITCH WITH GUARD FS421 BCH FSGX1

SPRING RETURN TWO POSITION
1 SITOP DC POWER SUPPLY UNIT (SITOP) G84 SIEMENS 6EP1-334-3BA10 10A

I/P-220V AC O/P-24V DC
1 SITOP DC POWER SUPPLY UNIT (SITOP) G86 SIEMENS 6EP1-334-3BA10 10A

1 PANEL LIGHT WITH GRILL COVER 240V AC H11 OREVA ALISH T8-5W LED ALISH T8-5W LED
1 PILOT LIGHT WITH INTEGRAL CKT & CLUSTER LED H89 TEKNIC 2PLBR5L
SUITABLE FOR 24V DC (AMBER)
SUITABLE FOR 24V DC (RED)
1 LAMP WITH DOME COVER, H487 ALTOS CO05266

RED COLOUR , 24VDC
5 7

Chd. by
Drn. by MRK
AUM-1920
Bill of materials
1 LED 5mm DIFFUSED TYPE WITH METALLIC H511 REPUTED
HOLDER , AMBER COLOUR


HOLDER , GREEN COLOUR















6 8

Chd. by
Drn. by MRK
AUM-1920
Bill of materials



HOLDER , RED COLOUR












HOLDER , RED COLOUR


7 9

Chd. by
Drn. by MRK
AUM-1920
Bill of materials

















8 10

Chd. by
Drn. by MRK
AUM-1920
Bill of materials




1 ELECTRONIC HOOTER, 24V DC, H610 MATHURA 3MH1213
1 POWER CONTACTOR, 230V AC COIL K61A5 SIEMENS 3TF3010 - 0AP0- 9A

WITH 1 NO AUX. CONTACT
1 FRONT MOUNTED ADD ON BLOCK K61A5.1 SIEMENS 3TX4010-2A

(1NO ELEMENT) FOR CONTACTOR
1 POWER CONTACTOR, 230V AC COIL K61A6 SIEMENS 3TF3010 - 0AP0- 9A

1 FRONT MOUNTED ADD ON BLOCK K61A6.1 SIEMENS 3TX4010-2A

1 POWER CONTACTOR, 230V AC COIL K107 SIEMENS 3TF3010 - 0AP0- 9A

2 FRONT MOUNTED ADD ON BLOCK K107.1 SIEMENS 3TX4010-2A

1 ON DELAY TIMER WITH TWO CHANGEOVER CONTACTS, K120 EAPL A1D1 X (CSA)
240V AC
1 POWER CONTACTOR 240V, AC COIL K121 SIEMENS 3TF5002-0AU0 110A

WITH 2NO+2NC AUX CONTACT

240V AC

240V AC
9 11

Chd. by
Drn. by MRK
AUM-1920
Bill of materials









1 POWER CONTACTOR 230V, AC COIL K231 SIEMENS 3TF3001 - 0AP0 9A

WITH 1 NC AUX. CONTACT
1 FRONT MOUNTED ADD ON BLOCK K231 SIEMENS 3TX4010-2A







10 12

Chd. by
Drn. by MRK
AUM-1920
Bill of materials










1 FRONT MOUNTED ADD- ON BLOCK K273.1 SIEMENS 3TX4001-2A

(1NC ELEMENT) FOR CONTACTOR




1 PANEL AC , 240V AC SUPPLY M14 ADVANCE COOLING TURBO-3000-SM-R1 3000W

EXTERNAL MOUNTING
1 15/5A PLUG & SOCKET P18 ANCHOR 15/5A

11 13

Chd. by
Drn. by MRK
AUM-1920
Bill of materials
1 ENERGY METER DIGITAL P22 Schneider Electric EM 1000
1 VOLTMETER ANALOG 0-500V AC (TYPE - EQ) P26 RISHAB 0-500V AC (TYPE - EQ) 0-500V
FLUSH MOUNTING, SIZE : 96 X 96 Sq.mm (PRINTED DIAL)
1 THYRISTOR P31 AEG THYRO-A-3A-400-170-HRL1 170A
1 AMMETER PANEL MOUNTING CTR 150/5A P32 RISHAB 0-150A.

SIZE 96 X 96 mm(PRINTED DIAL)
1 THYRISTOR P41 AEG THYRO-A-3A-400-170-HRL1 170A
1 AMMETER PANEL MOUNTING CTR 150/5A P42 RISHAB 0-150A.

1 AC INVERTER DRIVE 0.75kW, 3 PHASE P61 FUJI FRN0004C2S-4A 0.75kW
1 VFD KEYPAD/DISPLAY- FRENIC ACE P61 FUJI KEYPAD/DISPLAY
1 AC INVERTER DRIVE 0.75kW, 3 PHASE P71 FUJI FRN0004C2S-4A 0.75kW
1 VFD KEYPAD/DISPLAY- FRENIC ACE P71 FUJI KEYPAD/DISPLAY

1 DIGITAL INDICATING TEMPERATURE CONTROLLER AS P100 YOKOGAWA UT150 RN/AL

SPEC SHEET No. E4-122
1 DIGITAL INDICATING TEMPERATURE CONTROLLER AS P104 YOKOGAWA UT150 RN/AL

1 DIGITAL INDICATING TEMPERATURE CONTROLLER P110 YOKOGAWA UT150/AN/AL
1 DIGITAL INDICATING TEMPERATURE CONTROLLER P115 YOKOGAWA UT150/AN/AL
1 DIGITAL INDICATING CARBON POT CONTROLLER P132 EUROTHERM 2604_ VH-1XX-ZC-XX-DP-06-XX-XX-XX-XX-XX-ENG-XX-XX
1 6 CHANNEL RECORDER P135 BRAIN CHILD PR-2006-0A-0010S1
1 MULTIFUNCTION COUNTER 240V AC P292 HENGSTLER TICO-732-031
1 MULTIFUNCTION COUNTER 240V AC P296 HENGSTLER TICO-732-031

12 14

Chd. by
Drn. by MRK
AUM-1920
Bill of materials
1 SUPER SWITCH DISCONNECTOR 400A WITH Q10 SIEMENS 3KT8341-3UA00+3NA72600RC 400/400A
3 NOS. HRC FUSE 400A
1 SINGLE POLE MINIATURE CIRCUIT BREAKER Q12 SIEMENS 5SL41027RC 2A

TYPE C
1 SINGLE POLE MINIATURE CIRCUIT BREAKER TYPE C Q14 SIEMENS 5SL41167RC 16A
1 SINGLE POLE MINIATURE CIRCUIT BREAKER TYPE C Q19 SIEMENS 5SL41067RC 6A
1 MOTOR PROTECTION CIRCUIT BREAKER (TH+MAG) + Q52 SIEMENS 3VU1340-1MG00 1-1.6A

WITH 1NO + 1NC AUX. CONTACT BLOCK
1 MOTOR PROTECTION CIRCUIT BREAKER (TH+MAG) + Q55 SIEMENS 3VU1340-1NK00 5-8A

1 MOTOR PROTECTION CIRCUIT BREAKER (TH+MAG) + Q57 SIEMENS 3VU1340-1NK00 5-8A

1 MOTOR PROTECTION CIRCUIT BREAKER (TH+MAG) + Q58 SIEMENS 3VU1340-1MJ00 2.4-4A

1 MOTOR PROTECTION CIRCUIT BREAKER (TH+MAG) + Q61A1 SIEMENS 3VU1340-1MH00 1.6-2.4A

1 MOTOR PROTECTION CIRCUIT BREAKER (TH+MAG) + Q61A3 SIEMENS 3VU1340-1MH00 1.6-2.4A

1 FOUR POLE MINIATURE CIRCUIT BREAKER Q63 SIEMENS 5SL44067RC 6A

TYPE C
1 FOUR POLE MINIATURE CIRCUIT BREAKER Q73 SIEMENS 5SL44067RC 6A

TYPE C

TYPE C
1 DOUBLE POLE MINIATURE CIRCUIT BREAKER TYPE C Q81.1 SIEMENS 5SL42067RC 6A
1 SINGLE POLE MINIATURE CIRCUIT BREAKER TYPE C Q81.2 SIEMENS 5SL41067RC 6A

TYPE C
1 DOUBLE POLE MINIATURE CIRCUIT BREAKER TYPE C Q85.1 SIEMENS 5SL42067RC 6A
1 SINGLE POLE MINIATURE CIRCUIT BREAKER TYPE C Q85.2 SIEMENS 5SL41067RC 6A

13 15

Chd. by
Drn. by MRK
AUM-1920
Bill of materials
1 DOUBLE POLE MINIATURE CIRCUIT BREAKER TYPE C Q87 SIEMENS 5SL42067RC 6A
1 SINGLE POLE MINIATURE CIRCUIT BREAKER Q87.1 SIEMENS 5SL41107RC 10A

TYPE C
1 DOUBLE POLE MINIATURE CIRCUIT BREAKER TYPE C Q237 SIEMENS 5SL42027RC 2A
1 External braking resistance, R64 REPUTED 200 OHMS..

0.75 kW
1 External braking resistance, R74 REPUTED 200 OHMS..

0.75 kW
1 VOLTMETER SELECTOR SWITCH S26 SIEMENS 3ST1 400-1RK08
1 AMMETER SELECTOR SWITCH S31 SIEMENS 3ST 1400-2 RQ08
1 AMMETER SELECTOR SWITCH S41 SIEMENS 3ST 1400-2 RQ08
1 SELECTOR ACTUATOR 2 Pos. (MAINTAINED CONTACT) S61A5 TEKNIC 2AS2-2P
1 SELECTOR ACTUATOR 2 Pos. (MAINTAINED CONTACT) S61A6 TEKNIC 2AS2-2P

1 PUSH BUTTTON RED COLOUR S62 TEKNIC 2AP4
1 SELECTOR (EXTD) SWITCH 2 Pos. STAYPUT S81 TEKNIC 2AS2E-2P
3 NO CONTACT ELEMENT S120 TEKNIC S1

FOR SELECTORS & PUSH BUTTONS


14 16

Chd. by
Drn. by MRK
AUM-1920
Bill of materials
1 SELECTOR ACTUATOR 2 Pos. (MAINTAINED CONTACT) S137 TEKNIC 2AS2-2P
1 KEY SELECTOR SWITCH 3 Pos. STAYPUT S144 TEKNIC 2AK2-3PA

KEY REMOVABLE IN ALL POSITION


1 SELECTOR ACTUATOR 2 Pos. (SPRING RETURN S155 TEKNIC 2AS2-2PSR

FROM RIGHT LEFT )

1 SELECTOR SWITCH WITH KEY SELECTOR 2 POS. S210 TEKNIC 2AK2-2POSR

SPRING RETURN TO LEFT POSITION
1 SELECTOR SWITCH WITH KEY SELECTOR 2 POS. S213 TEKNIC 2AK2-2POSR

1 KEY SELECTOR SWITCH 2 POS. S213.1 TEKNIC 2AK2-2PB.

STAYPUT KEY REMOVABLE IN BOTH POSITION
1 KEY SELECTOR SWITCH 2 POS. S218 TEKNIC 2AK2-2PB.

1 KEY SELECTOR SWITCH 3 Pos. S223 TEKNIC 2AK2-3PSR

SPRING RETURN IN CENTRE POSITION


15 17

Chd. by
Drn. by MRK
AUM-1920
Bill of materials
1 MUSHROOM PUSH BUTTON LATCHING S247 TEKNIC 2AML4

TURN TO RELEASE RED COLOUR

1 NC CONTACT ELEMENT S247 TEKNIC S2

1 MUSHROOM PUSH BUTTON LATCHING S247.1 TEKNIC 2AML4

1 NO CONTACT ELEMENT S247.1 TEKNIC S1

1 NC CONTACT ELEMENT S247.1 TEKNIC S2

1 MUSHROOM PUSH BUTTON LATCHING S247.2 TEKNIC 2AML4


1 NC CONTACT ELEMENT S247.2 TEKNIC S2

1 KEY SELECTOR SWITCH 3 Pos. STAYPUT S247.3 TEKNIC 2AK2-3PA







16 18

Chd. by
Drn. by MRK
AUM-1920
Bill of materials



1 FLUSH ILLUMINATED ACTUATOR, WITH INTEGRAL SH233 TEKNIC 2ALRF3L

CKT & LED SUITABLE FOR 24V DC (GREEN)
1 NC CONTACT ELEMENT SH233 TEKNIC S2

1 FLUSH ILLUMINATED ACTUATOR, WITH INTEGRAL SH233.1 TEKNIC 2ALRF5L

CKT & LED SUITABLE FOR 24V DC (AMBER)
1 NC CONTACT ELEMENT SH233.1 TEKNIC S2


CKT & LED SUITABLE FOR 24V DC (BLUE)

3 CURRENT TRANSFORMER, 2.5VA, 400/5A T20 RISHAB 400/5A_RISH XMER 50/30(30) 400/5A
3 CURRENT TRANSFORMER, 2.5VA,CLASS-1, 150/5A T30 RISHAB 150/5A_RISH XMER 50/30(30) 150/5A
3 CURRENT TRANSFORMER, 2.5VA,CLASS-1, 150/5A T40 RISHAB 150/5A_RISH XMER 50/30(30) 150/5A
1 INDUCTIVE CHOKE FOR VF DRIVE, 415V AC, T63 SPRINT CONTROL 0.75KW.
0.75KW,6.11mH/PH.,2.5A
1 INDUCTIVE CHOKE FOR VF DRIVE, 415V AC, T73 SPRINT CONTROL 0.75KW.
0.75KW,6.11mH/PH.,2.5A
1 CONTROL TRANSFORMER PRIMARY 415V, 2 PH AC, (110V-200VA) T81 J. D. ENTERPRISRS 1000VA SEC 220/230/240V AC
SEC 220/230/240V AC
1 PCB FOR LED WITH DOUBLE DIODE V510 V-CARE 24V DC SUPPLY
AND RESISTANCE (16CKTS.)
17 19

Chd. by
Drn. by MRK
AUM-1920
Bill of materials
1 INTERFACE RELAY MODULE, SINGLE CHANNEL, d62 PHOENIX PC24DO1-2COB-SO1 RELAY CLIP IN
2 C/O, COIL 24VDC, ART NO. 5792332
18 20

Chd. by
Drn. by MRK
AUM-1920
Bill of materials
19 21

Chd. by
Drn. by MRK
AUM-1920
Bill of materials
20 22

Chd. by
Drn. by MRK
AUM-1920
Bill of materials
21 23

Chd. by
Drn. by MRK
AUM-1920
Bill of materials
1 2400(W) X 2100(H) X 600(D) CP10 REPUTED 2400(W) X 2100(H) X 600(D) Drg No U4-54508-051-00
Pg =8+panel/1,2,3
1 SINGLE DOOR BOX HTB1 BCH BIL 50090 ENTRY ZONE

SIZE 400(W) X 300(H) X 150(D) HEATER TERMINAL BOX
1 SINGLE DOOR BOX HTB2 BCH BIL 50090 EXIT ZONE

SIZE 400(W) X 300(H) X 150(D) HEATER TERMINAL BOX
1 MIMIC DIAGRAM PLATE MD1 REPUTED MIMIC Drg No U4-54508-051-00

450(W) X 300(H) Pg =9+MIMIC/1
34 CONTROL PANEL AND NAME PLATE DETAILS NP40 REPUTED PANEL NAME PLATES Drg No U4-54508-051-00
NAME PLATE SIZE: 70(W)X20(H) Pg =8+panel/4,5
1 CONTROL PANEL NAME PLATE DETAILS NP40 REPUTED PANEL NAME PLATES. Drg No U4-54508-051-00
20 OPERATOR PANEL NAME PLATE DETAILS NP80 REPUTED PANEL NAME PLATES.. Drg No U4-54508-051-00
NAME PLATE SIZE: 70(W)X20(H) Pg =8+panel/8
4 PB STATION AND NAME PLATE DETAILS NP100 REPUTED PB STATION NAME PLATES Drg No U4-54508-051-00
1 OPERATOR PANEL OP60 Reputed 750(H) X 600(W) X 250(D) Drg No U4-54508-051-00

Pg =8+panel/6,7,8
2 PANEL AIR OUTLET FILTER OP60 Rittal SK 3237.200 Drg No U4-54508-051-00

AC SUPPLY SIZE:- 116.5 x 116.5 mm Pg =8+panel/6,7,8
1 SINGLE DOOR BOX TB1 BCH BIL 50030 TERMINAL BOX FOR
SIZE 300(W) X 300(H) X 150(D) GAS PANEL
1 SINGLE DOOR BOX TB2 BCH BIL 50090 TERMINAL BOX FOR
SIZE 400(W) X 300(H) X 150(D) PUSH PULL UNIT
1 SINGLE DOOR BOX TB3 BCH BIL 50150 REAR TERMINAL BOX
SIZE 400(W) X 500(H) X 150(D)
22 =6+PurchaseBOM/1

Chd. by
Drn. by MRK
AUM-1920
BOM For Purchase
SR. DESCRIPTION QTY TYPE No. MAKE RATINGS REMARKS
1 CENTRAL PROCESSING UNIT, ST60(S7 200 SMART) 1 6ES7-288-1ST60-0AA0 SIEMENS 6ES7-288-1ST60-0AA0

2 KP400 COMFORT PANEL, 4" TFT COLOR DISPLAY WITH KEY 1 6AV2124-1DC01-0AX0 SIEMENS
3 EM DI08, 8 CHANNEL DIGITAL INPUT MODULE 4 6ES7-288-2DE08-0AA0 SIEMENS
4 THERMOCOUPLE DUPLEX 'K' TYPE 1000 mm 4 E4-352/a, TYPE II

E4-352/a, TYPE II
5 OXYGEN PROBE WITH K TYPE THERMOCOUPLE 1 ST-800 VIRAP

900mm LG
6 DOOR OPERATED LIMIT SWITCH WITH 3 3SE3 020-1A SIEMENS

1NO+1NC CONTACTS
7 Data Cables- SHIELDED, 65 34802. LAPP

(LiYCY) Cu. 2 x 1.0
8 CAT6 LAN CABLE OR ETHERNET CABLE 15 CAT6 CABLE D-LINK
9 COMPENSATING CABLE (Ni/Cr Ni) 125 0152045 LAPP

10 FUSE TERMINAL WITH LED INDICATOR 240V AC 21 UK5 HES1LA250. PHOENIX

11 GLASS FUSE 1A 8 GLASS FUSE 1A REPUTED 1A
12 GLASS FUSE 0.5A 13 GLASS FUSE 0.5A REPUTED 0.5A
13 FUSE BASE 160A 9 3NH3 032 SIEMENS 160A
14 HRC FUSE 9 3NA78360RC SIEMENS 160A
15 FUSE TERMINAL WITH LED INDICATOR 24V DC 10 UK5 HESILED24 PHOENIX

16 GLASS FUSE 2A 10 GLASS FUSE 2A REPUTED 2A
17 FOOT SWITCH WITH GUARD 1 FSGX1 BCH

SPRING RETURN TWO POSITION
18 SITOP DC POWER SUPPLY UNIT (SITOP) 2 6EP1-334-3BA10 SIEMENS 10A

19 PANEL LIGHT WITH GRILL COVER 240V AC 3 ALISH T8-5W LED OREVA ALISH T8-5W LED
=5+Bill of Material/23 2

Chd. by
CIRCUIT DIAGRAM URDEs 350 + PurchaseBOM
Drn. by MRK
AUM-1920
BOM For Purchase Drg No. Page 1
BOM For Purchase
20 PILOT LIGHT WITH INTEGRAL CKT & CLUSTER LED 1 2PLBR5L(24V DC) TEKNIC
SUITABLE FOR 24V DC (AMBER)
21 PILOT LIGHT WITH INTEGRAL CKT & CLUSTER LED 3 2PLBR4L(24V DC) TEKNIC
22 LAMP WITH DOME COVER, 1 CO05266 ALTOS

RED COLOUR , 24VDC
23 LED 5mm DIFFUSED TYPE WITH METALLIC 43 24V DC (AMBER) REPUTED

24 LED 5mm DIFFUSED TYPE WITH METALLIC 14 24V DC (GREEN) REPUTED

25 LED 5mm DIFFUSED TYPE WITH METALLIC 2 24V DC (RED) REPUTED

HOLDER , RED COLOUR
26 ELECTRONIC HOOTER, 24V DC, 1 3MH1213 MATHURA
27 POWER CONTACTOR, 230V AC COIL 19 3TF3010 - 0AP0- SIEMENS 9A

28 FRONT MOUNTED ADD ON BLOCK 17 3TX4010-2A SIEMENS

29 ON DELAY TIMER WITH TWO CHANGEOVER CONTACTS, 3 A1D1 X (CSA) EAPL

240V AC
30 POWER CONTACTOR 240V, AC COIL 3 3TF5002-0AU0 SIEMENS 110A

31 POWER CONTACTOR 230V, AC COIL 4 3TF3001 - 0AP0 SIEMENS 9A

32 FRONT MOUNTED ADD- ON BLOCK 1 3TX4001-2A SIEMENS

(1NC ELEMENT) FOR CONTACTOR
33 PANEL AC , 240V AC SUPPLY 1 TURBO-3000-SM-R1 ADVANCE COOLING 3000W

EXTERNAL MOUNTING
34 15/5A PLUG & SOCKET 1 15/5A ANCHOR
35 ENERGY METER DIGITAL 1 EM 1000 Schneider Electric
36 VOLTMETER ANALOG 0-500V AC (TYPE - EQ) 1 0-500V AC (TYPE - EQ) RISHAB 0-500V
FLUSH MOUNTING, SIZE : 96 X 96 Sq.mm (PRINTED DIAL)
37 THYRISTOR 2 THYRO-A-3A-400-170-HRL1 AEG 170A
38 AMMETER PANEL MOUNTING CTR 150/5A 2 0-150A. RISHAB 0-150A.

1 3

Chd. by
Drn. by MRK
AUM-1920
BOM For Purchase
39 AC INVERTER DRIVE 0.75kW, 3 PHASE 2 FRN0004C2S-4A FUJI 0.75kW

40 VFD KEYPAD/DISPLAY- FRENIC ACE 2 KEYPAD/DISPLAY FUJI
41 DIGITAL INDICATING TEMPERATURE CONTROLLER AS 2 UT150 RN/AL YOKOGAWA

42 DIGITAL INDICATING TEMPERATURE CONTROLLER 2 UT150/AN/AL YOKOGAWA
43 DIGITAL INDICATING CARBON POT CONTROLLER 1 2604_ EUROTHERM VH-1XX-ZC-XX-DP-06-XX-XX-XX-XX-XX-ENG-XX-XX
44 6 CHANNEL RECORDER 1 PR-2006-0A-0010S1 BRAIN CHILD
45 MULTIFUNCTION COUNTER 240V AC 2 TICO-732-031 HENGSTLER
46 SUPER SWITCH DISCONNECTOR 400A WITH 1 3KT8341-3UA00+3NA72600RC SIEMENS 400/400A

3 NOS. HRC FUSE 400A
47 SINGLE POLE MINIATURE CIRCUIT BREAKER 2 5SL41027RC SIEMENS 2A

TYPE C
48 SINGLE POLE MINIATURE CIRCUIT BREAKER TYPE C 1 5SL41167RC SIEMENS 16A

49 SINGLE POLE MINIATURE CIRCUIT BREAKER TYPE C 3 5SL41067RC SIEMENS 6A
50 MOTOR PROTECTION CIRCUIT BREAKER (TH+MAG) + 1 3VU1340-1MG00 SIEMENS 1-1.6A

51 MOTOR PROTECTION CIRCUIT BREAKER (TH+MAG) + 2 3VU1340-1NK00 SIEMENS 5-8A

52 MOTOR PROTECTION CIRCUIT BREAKER (TH+MAG) + 1 3VU1340-1MJ00 SIEMENS 2.4-4A

53 MOTOR PROTECTION CIRCUIT BREAKER (TH+MAG) + 2 3VU1340-1MH00 SIEMENS 1.6-2.4A

54 FOUR POLE MINIATURE CIRCUIT BREAKER 2 5SL44067RC SIEMENS 6A

TYPE C
55 DOUBLE POLE MINIATURE CIRCUIT BREAKER TYPE C 3 5SL42067RC SIEMENS 6A

TYPE C

TYPE C
2 4

Chd. by
Drn. by MRK
AUM-1920
BOM For Purchase
58 DOUBLE POLE MINIATURE CIRCUIT BREAKER TYPE C 1 5SL42027RC SIEMENS 2A

59 External braking resistance, 2 200 OHMS.. REPUTED

0.75 kW
60 VOLTMETER SELECTOR SWITCH 1 3ST1 400-1RK08 SIEMENS
61 AMMETER SELECTOR SWITCH 2 3ST 1400-2 RQ08 SIEMENS
62 SELECTOR ACTUATOR 2 Pos. (MAINTAINED CONTACT) 8 2AS2-2P TEKNIC
63 PUSH BUTTTON RED COLOUR 4 2AP4 TEKNIC
64 SELECTOR (EXTD) SWITCH 2 Pos. STAYPUT 4 2AS2E-2P TEKNIC
65 NO CONTACT ELEMENT 17 S1 TEKNIC

66 KEY SELECTOR SWITCH 3 Pos. STAYPUT 2 2AK2-3PA TEKNIC

67 SELECTOR ACTUATOR 2 Pos. (SPRING RETURN 1 2AS2-2PSR TEKNIC

FROM RIGHT LEFT )
68 SELECTOR SWITCH WITH KEY SELECTOR 2 POS. 2 2AK2-2POSR TEKNIC

69 KEY SELECTOR SWITCH 2 POS. 2 2AK2-2PB. TEKNIC

70 KEY SELECTOR SWITCH 3 Pos. 6 2AK2-3PSR TEKNIC

71 MUSHROOM PUSH BUTTON LATCHING 3 2AML4 TEKNIC

72 NC CONTACT ELEMENT 5 S2 TEKNIC

73 FLUSH ILLUMINATED ACTUATOR, WITH INTEGRAL 1 2ALRF3L TEKNIC

CKT & LED SUITABLE FOR 24V DC (GREEN)


CKT & LED SUITABLE FOR 24V DC (BLUE)
76 CURRENT TRANSFORMER, 2.5VA, 400/5A 3 400/5A_RISH XMER 50/30(30) RISHAB 400/5A

3 5

Chd. by
Drn. by MRK
AUM-1920
BOM For Purchase
77 CURRENT TRANSFORMER, 2.5VA,CLASS-1, 150/5A 6 150/5A_RISH XMER 50/30(30) RISHAB 150/5A

78 INDUCTIVE CHOKE FOR VF DRIVE, 415V AC, 2 0.75KW (INDUCTIVE CHOKE) SPRINT CONTROL
0.75KW,6.11mH/PH.,2.5A
79 CONTROL TRANSFORMER PRIMARY 415V, 2 PH AC, (110V-200VA) 1 1000VA J. D. ENTERPRISRS SEC 220/230/240V AC
SEC 220/230/240V AC
80 PCB FOR LED WITH DOUBLE DIODE 4 24V DC SUPPLY V-CARE

81 INTERFACE RELAY MODULE, SINGLE CHANNEL, 71 PC24DO1-2COB-SO1 PHOENIX RELAY CLIP IN

82 2400(W) X 2100(H) X 600(D) 1 2400(W) X 2100(H) X 600(D) REPUTED Drg No U4-54508-051-00 Pg =8+pa
83 SINGLE DOOR BOX 3 BIL 50090 BCH ENTRY ZONE HEATER TERMINAL BO
SIZE 400(W) X 300(H) X 150(D)
84 MIMIC DIAGRAM PLATE 1 MIMIC REPUTED Drg No U4-54508-051-00 Pg =9+M

450(W) X 300(H)
85 CONTROL PANEL AND NAME PLATE DETAILS 34 PANEL NAME PLATES REPUTED Drg No U4-54508-051-00 Pg =8+pa
NAME PLATE SIZE: 70(W)X20(H)
86 CONTROL PANEL NAME PLATE DETAILS 1 PANEL NAME PLATES. REPUTED Drg No U4-54508-051-00 Pg =8+pa
87 OPERATOR PANEL NAME PLATE DETAILS 20 PANEL NAME PLATES.. REPUTED Drg No U4-54508-051-00 Pg =8+pa
88 PB STATION AND NAME PLATE DETAILS 4 PB STATION NAME PLATES REPUTED Drg No U4-54508-051-00 Pg =8+pa
89 OPERATOR PANEL 1 750(H) X 600(W) X 250(D) Reputed Drg No U4-54508-051-00 Pg =8+pa
90 PANEL AIR OUTLET FILTER 2 SK 3237.200 Rittal Drg No U4-54508-051-00 Pg =8+pa

AC SUPPLY SIZE:- 116.5 x 116.5 mm
91 SINGLE DOOR BOX 1 BIL 50030 BCH TERMINAL BOX FOR GAS PANEL
SIZE 300(W) X 300(H) X 150(D)
92 SINGLE DOOR BOX 1 BIL 50150 BCH REAR TERMINAL BOX

SIZE 400(W) X 500(H) X 150(D)
4 =7+Name Plate/1

Chd. by
Drn. by MRK
AUM-1920
Switch-gear Name Plate Details
A331 E61 F24.3 F154 G84 H518 H541 H562 H582 K126 K241 P26 Q12 Q85.2 S125 S247.1
A333 E71 F26 F154.1 G86 H521 H543 H563 H583 K127 K245 P31 Q14 Q87 S137 S247.2
A336 E103 F26.1 F155 H11 H522 H544 H564 H584 K144 K246 P32 Q19 Q87.1 S141 S247.3
A338 E103.1 F26.2 F161 H12 H523 H545 H565 H585 K145 K246.1 P41 Q52 Q237 S142 S363
A341 E106 F30 F162 H13 H524 H546 H566 H586 K159 K249 P42 Q55 R64 S144 S365
A342 E113 F35 F163 H89 H525 H547 H567 H610 K201 K249.1 P61 Q57 R74 S155 S391
B102 E113.1 F40 F164 H261 H526 H548 H568 K61A5 K201.1 K272 P71 Q58 S26 S201 S510
B106 E117 F103 F265 H262 H527 H551 H571 K61A5.1 K202 K273 P100 Q61A1 S31 S202 S608
B113 E118 F107 F266 H263 H528 H552 H572 K61A6 K202.1 K273.1 P104 Q61A3 S41 S203 S618
B117 E132 F113 F270 H487 H531 H553 H573 K61A6.1 K203 K275 P110 Q63 S61A5 S210 SH233
B132 E132.1 F118 F274 H511 H532 H554 H574 K107 K222 K276 P115 Q73 S61A6 S213 SH233.1
DLS11 E133 F134 F285 H512 H533 H555 H575 K107.1 K223 K277 P132 Q80 S62 S213.1 SH423
DLS12 E331 F137 F288 H514 H534 H556 H576 K120 K231 K287 P135 Q81.1 S71 S218 SH424
DLS13 F24 F151 F294 H515 H535 H557 H577 K121 K231.1 M14 P292 Q81.2 S81 S223 T20
E32 F24.1 F152 F299 H516 H536 H558 H578 K122 K235 P18 P296 Q84 S120 S243 T30
E42 F24.2 F153 FS421 H517 H537 H561 H581 K123 K235.1 P22 Q10 Q85.1 S121 S247 T40
PART Nos. DETAIL (SIZE 20x10)

QTY:- 2 Nos. Each
1) ONE NAME PLATE FOR FIXING ON THE MOUNTING PLATE AND OTHER NAME PLATE
FOR FIXING ON INDIDUAL SWITCHGEAR ITEMS.
=6+PurchaseBOM/5 2) NAME PLATE TO BE ENGRAVED ON PLASTIC. 2

Chd. by
CIRCUIT DIAGRAM URDEs 350 + Name Plate
Drn. by MRK
AUM-1920
SWITCHGEAR NAME PLATES Drg No. Page 1
Switch-gear Name Plate Details
T63 d124 d250 d307 d475 HTB2

T73 d128 d251 d308 d476 MD1
T81 d130 d252 d311 d477 NP40
V510 d131 d253 d313 d481 NP80
V530 d141 d254 d315 d482 NP100
V550 d142 d256 d317 d483 OP60
V570 d156 d258 d461 d484 TB1
d62 d173 d286 d462 d485 TB2
d72 d176 d288 d463 d486 TB3
d104 d183 d300 d466 d604

d108 d211 d301 d467 d605
d109 d213 d302 d468 d606
d114 d218 d303 d471 d615
d115 d238 d304 d472 d616
d118 d247 d305 d473 CP10
d119 d248 d306 d474 HTB1
PART Nos. DETAIL (SIZE 20x10)

QTY:- 2 Nos. Each
1) ONE NAME PLATE FOR FIXING ON THE MOUNTING PLATE AND OTHER NAME PLATE
FOR FIXING ON INDIDUAL SWITCHGEAR ITEMS.
1 2) NAME PLATE TO BE ENGRAVED ON PLASTIC. =8+PANEL/1

Chd. by
CIRCUIT DIAGRAM URDEs 350 + Name Plate
Drn. by MRK
AUM-1920
SWITCHGEAR NAME PLATES Drg No. Page 2
0 1 2 3 4 5 6 7 8 9
CP10 TOP PLINTH IS PROVIDED TO CONCEAL THE REMOVABLE OPEN PLINTH TO BE FIXED ON TOP OF REMOVABLE
INTERCONNECTING PANEL & COLOUR OF PLINTH IS PLATES
CABLE COMING FROM TOP OF THE PANEL SOFT GREY COLOUR RAL 7035 (STRUCTURED FINISH) TOP
PLINTH
100
100
95
(H13) (H11)
(H12)
1 2 3
13 14 15 16
Hengstler Hengstler
A V A
30
18 4 5 6
17 19
Eurotherm 2604
E
RECORDER
Digital 31 32 33 34 20 21 22 23 7 8 9
Temp. Controller
000
1335
35 36 37 38 24 25 26 27 10 11
1800
1800
DOOR HANDLE
PANEL A/C
28 29
MODEL :- TURBO 3000 SM-R1
12
ON
OFF
440 `B' À'
PANEL-3 PANEL-2 PANEL-1

200
200
200
REMOVABLE GLAND
PLATE
600 REMOVABLE 800 800 800 REMOVABLE 600

SIDE COVER SIDE COVER
VIEW FROM À' ELEVATION VIEW FROM `B'

=7+Name Plate/2 2

Chd. by
CIRCUIT DIAGRAM URDEs 350 + PANEL
Drn. by MRK
AUM-1920
CONTROL PANEL G. A. Drg No. Page 1
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
SR. PART SR. PART

DESCRIPTION DESCRIPTION
No. No. No. No.
1 P32 ENTRY ZONE AMMETER 23 S120 HEATING OFF/ON
2 P26 VOLTMETER 24 S62 CONTROL SUPPLY OFF/ON
3 P42 EXIT ZONE AMMETER 25 S203 OIL PUMP OFF/ON
4 S67 VFD - ROTARY HEARTH 26 S247 EMERGENCY STOP
5 P22 ENERGY METER 27 H261 EMERGENCY STOP
6 P77 VFD - PUSH PULL 28 - ROTARY HEARTH FURNACE
7 S31 ENTRY ZONE AMMETER SELECTOR SWITCH TYPE: URDEs 350
8 S26 VOLTMETER SELECTOR SWITCH 29 - AUM-1920
9 S41 EXIT ZONE AMMETER SELECTOR SWITCH 30 P135 RECORDER
10 S62 HEARTH DRIVE FAULT RESET 31 S144 ENDO - OFF - METHANOL
11 S71 PUSH/PULL DRIVE FAULT RESET 32 S141 SOL. VALVE FOR LPG
12 Q10 MAIN INCOMER 33 S142 SOL. VALVE FOR NH3
13 P100 TEMP. SAFETY CONTROLLER 34 S137 RECORDER OFF/ON

14 P104 GAS SAFETY CONTROLLER 35 S155 02 PROBE SOOT BURNING (MANUAL)
15 P292 ENTRY ZONE FAN SPEED MONITOR 36 S61A5 COOLING BLOWER - ENTRY OFF/ON
16 P296 EXIT ZONE FAN SPEED MONITOR 37 S61A6 COOLING BLOWER - EXIT OFF/ON
17 P110 _
ENTRY ZONE TEMP. CONTROLLER 38 SPARE IMPORTANT NOTES :-
1. ALL DIMENSIONS ARE IN mm
18 P132 C.P.CONTROLLER
2. DEPTH OF THE PANEL SHOULD BE 600mm
3. REFER BELOW DRG. No. FOR CUTOUT DETAILS
19 P115 EXIT ZONE TEMP. CONTROLLER
U4-54508-51-00, =8/+PANEL-3,
4. FINISH : INSIDE & OUTSIDE - SSOFT GREY COLOUR
20 H69 CONTROL ON RAL 7035 (STRUCTURED FINISH)
MOUNTING PLATE - SIEMENS ORANGE RAL 2000
21 S201 ENTRY ZONE FAN OFF/ON 5. EACH WIRE END IS TO BE IDENTIFIED WITH FERRULES.
6. WIRE CHANNELS SHOULD NOT BE FILLED UP FULLY.
22 S202 EXIT ZONE FAN OFF/ON 30% SPACE SHOULD BE LEFT FREE FOR FUTURE USE.
7. PANEL TO BE EARTHED WITH SUITABLE Cu./GALV.
STEEL STRIP.
8 CABLE ENTRY FROM TOP
a. TERMINALS AT TOP
b. CABLE ENTRY PLATES REQUIRED AT TOP AND BOTTOM
1 3

Chd. by
Drn. by MRK
AUM-1920
CONTROL PANEL NAME PLATE LIST Drg No. Page 2
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
TOP PLINTH IS PROVIDED TO CONCEAL THE REMOVABLE OPEN PLINTH TO BE FIXED ON TOP OF REMOVABLE
INTERCONNECTING PANEL & COLOUR OF PLINTH IS PLATES
CABLE COMING FROM TOP OF THE PANEL SOFT GREY COLOUR RAL 7035 (STRUCTURED FINISH) TOP
PLINTH
100
100
(H13) (H11)
6-HOLES Ø8 6 NOS. CUTOUT (H12) 5 NOS. CUTOUT
SIZE 92 x 92
246
SIZE 45 x 45
75
446
400
138
181 146 146 146 181 254 146 146 254
200
sq.
17 x 36
660
2 NOS.
254 146 146 254 244 156 136 264
200
200
18 HOLES
Ø22.5
Ø19
Ø12.5 3 HOLES Ø10
150
150
1070
1310
1275
1335
75 181 146 146 146 181 181 146 146 146 181 254 146 146 254
1800
50
DOOR HANDLE
300
1004
1004
85
DRAWING POCKET
INSIDE THE
DOOR ON
OFF
55
180 180
`B' À'
PANEL-3 PANEL-2 PANEL-1

200
200
200
REMOVABLE GLAND
PLATE
600 REMOVABLE 800 800 800 REMOVABLE 600

SIDE COVER SIDE COVER
VIEW FROM À' ELEVATION VIEW FROM `B'

2 4

Chd. by
Drn. by MRK
AUM-1920
CONTROL PANEL CUTOUT Drg No. Page 3
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
NP40 1 8 15 22
ENTRY ZONE VOLTMETER ENTRY ZONE FAN EXIT ZONE FAN

AMMETER SELECTOR SWITCH SPEED MONITOR OFF ON
2 9 16 23
HEATING
EXIT ZONE AMMETER EXIT ZONE FAN
VOLTMETER OFF ON
SELECTOR SWITCH SPEED MONITOR
24
3 10 17
CONTROL SUPPLY
EXIT ZONE HEARTH DRIVE ENTRY ZONE
OFF ON
AMMETER FAULT RESET TEMP. CONTROLLER
4 11 18 25
OIL PUMP
VFD PUSH/PULL DRIVE
C.P.CONTROLLER OFF ON
ROTARY HEARTH FAULT RESET
26
5 12 19
EXIT ZONE EMERGENCY STOP

ENERGY METER MAIN INCOMER
TEMP. CONTROLLER
27
6 13 20
VFD TEMP. SAFETY EMERGENCY STOP

CONTROL ON
PUSH PULL UNIT CONTROLLER
28
7 14 21 ROTARY
ENTRY ZONE AMMETER GAS SAFETY ENTRY ZONE FAN HEARTH FURNACE
SELECTOR SWITCH CONTROLLER OFF ON URDEs 350
3 5

Chd. by
Drn. by MRK
AUM-1920
CONTROL PANEL NAME PLATE DETAILS Drg No. Page 4
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
29 32 35
JOB NO. SOL. VALVE O2 PROBE

AUM-1920 FOR LPG SOOT BURNING
30 33 36
SOL. VALVE COOLING BLOWER - ENTRY

RECORDER
FOR NH3 OFF ON
31 34 37
RECORDER COOLING BLOWER - EXIT

ENDO-OFF-METHANOL
OFF ON OFF ON
20
30
70
TYP. DETAILS FOR NAME PLATE 70
IMP. NOTE :
1. LETTER SIZE : 4mm
2. No. OF ROWS : MAX. 2 ROWS
3. No. OF LETTER : MAX. 18 (PER ROW)
4. QTY. : 1 No. EACH
5. MATL. : PLASTIC
4 6

Chd. by
Drn. by MRK
AUM-1920
CONTROL PANEL NAME PLATE DETAILS Drg No. Page 5
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
OP60
DOME LIGHT SR. PART

DESCRIPTION
No. No.
1 1 - MIMIC DIAGRAM
2 - KP400
INTAKE
3 S247.3 DRIVES MANUAL - 0FF - AUTO
FILTER
4 S243 PUSH/PULL BWD-OFF-FWD
5 S618 HEARTH CYL. UNLOCK-OFF-LOCK

MIMIC DIAGRAM OUTLET 6 S218 ENDO GAS CURTAIN SELECTION
FILTER
7 S363 HOOK UNCLAMP-OFF-CLAMP
17 8 S365 LOCK PIN UNLOCK-OFF-LOCK
9 S223 DOOR CLOSE-OFF-OPEN
SH233.1 HEARTH BACKWARD

750
HOOTER 10
2
3 4 5
`X' `Y' 11 SH233 HEARTH FORWARD
12 S213.1 LPG GAS CURTAIN SELECTION

6 7 8 18 13 S213 GAS CURTAIN TEST
KP400
14 S210 G. C. PILOT BURNER TEST
9 10 11 19 20 15 H263 EMERGENCY STOP

INTAKE
FILTER 16 S247.2 EMERGENCY STOP
12 13 14 15 16 17 H610 HOOTER
18 S608 LIFT CYL. DOWN-OFF-UP
19 S510 LAMP TEST

INLET
20 S391 ALARM ACCEPT
FILTER
250 600 250
VIEW 'Y' ELEVATION VIEW 'X'
IMPORTANT NOTES :-
1. SIZE : 750mmHx600mmWx250mmD
3. FINISH : INSIDE & OUTSIDE - RAL 7035 (STRUCTURED FINISH)
4. REFER DRG. No. U4-54508-51-00, =8/+PANEL-7, FOR CUTOUT DETAILS
5 7

Chd. by
Drn. by MRK
AUM-1920
OPERATOR PANEL G. A. Drg No. Page 6
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
WALL BRACKETS
250 600 RITTAL MAKE 250
MODEL No.
SZ 2508.00 154
QTY. 4 Nos.
95
200
75
92
250
MIMIC DIAGRAM sq.
DOOR LOCK
280
230
`X' 750 400
`Y'
100 100 100
135
16 HOLES
90
80
Ø22.5 sq.
171
80
80
170
135
80
DOOR LOCK 112 80
160
148
92 100 100
sq.
80
80
154
250
ELEVATION VIEW FROM `X'
VIEW FROM `Y'
IMPORTANT NOTES :-
1. SIZE : 750mmHx600mmWx250mmD
3. FINISH : INSIDE & OUTSIDE - RAL 7035 (STRUCTURED FINISH)
6 8

Chd. by
Drn. by MRK
AUM-1920
OPERATOR PANEL CUTOUT Drg No. Page 7
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
NP80
1 7 13 19
HOOK
MIMIC DIAGRAM GAS CURTAIN TEST LAMP TEST
UNCLAMP OFF CLAMP
2 8 14 20
LOCK PIN G.C. PILOT BURNER

KP 400 ALARM ACCEPT
UNLOCK OFF LOCK OFF ON
3 9 15
DRIVES DOOR
20
EMERGENCY STOP
MANUAL 0FF AUTO CLOSE OFF OPEN
70
4 10 16
TYP. DETAILS FOR NAME PLATE
PUSH/PULL UNIT HEARTH
EMERGENCY STOP
BWD OFF FWD BACKWARD
5 11 17
HEARTH CYLINDER HEARTH

HOOTER
UNLOCK OFF LOCK FORWARD
IMP. NOTE :
6 12 18 : 4mm
1. LETTER SIZE
2. No. OF ROWS : MAX. 2 ROW
ENDO GAS CURTAIN LPG GAS CURTAIN LIFT CYLINDER : MAX. 18
3. No. OF LETTER
OFF ON OFF ON DOWN OFF UP (PER ROW)
4. QTY. : 1 No. EACH
5. MATL. : PLASTIC WITH ADHESIVE AT
7
REAR SIDE. 9

Chd. by
Drn. by MRK
AUM-1920
OPERATOR PANEL NAME PLATE Drg No. Page 8
0 1 2 3 4 5 6 7 8 9
any copy or reproduction without their permission is prohibited. 0 1 2 3 4 5 6 7 8 9
LOAD
(SH423)
UNLOAD
(SH424)
225
225
EMERGENCY STOP
(H262)
EMERGENCY STOP
(S247.1)
80
3 70
ELEVATION SIDE VIEW

8 10

Chd. by
Drn. by MRK
AUM-1920
PUSH BUTTON STATION G. A. Drg No. Page 9
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
NP100
Ø22.5
NAME PLATE DETAILS
LOAD
45
UNLOAD
EMERGENCY STOP
225
45
EMERGENCY STOP
45
70
10
80
9 =9+MIMIC/1

Chd. by
Drn. by MRK
AUM-1920
PUSH BUTTON STATION NAME PLATE Drg No. Page 10
0 1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9
450
PROCESS AIR FEED PANEL

FLUIDS FOR O2 PROBE
H536(A) H543(A) H537(R) H541(A) H535(A) H581(A) BURN-OFF
FLAME
H533(A)
COOLING BLOWER
ENTRY EXIT
ZONE ZONE
METHANOL
NITROGEN
NRV
AMMONIA
PURGE AIR
ENDO
LPG
H555(R) H554(A)
H534(A)
H585(G) H586(G)
MANUAL AUTO
H544(A)
H512(A) LPG - PILOT H567(A) H568(A)
ENTRY SOOT RECIRC. FAN BURNER H548(A) H551(A)

TEMP. BURN
H514(G) H515(G)
HOOK
ENDO CLAMP UNCLAMP
CURTAIN
H571(A) H572(A)
H518(A)
H552(A) H553(A)
LOCK PIN
DOOR
OPENING LOCK UNLOCK
LAMP Nos. GIVEN IN BRACKET ARE NOT TO BE ENGRAVED ON THE MIMIC.

OPEN
300
H525(A)
H511(A) H528(A) H521(A)
H565(G) H566(G)
H556(A) H557(A) H558(A) H561(A) H562(A) H563(A) H564(A)
HEATING HEATING
DOOR
MATL.- ANODISED ALUMINIUM 3mm THK, FRONT ENGRAVED

ENTRY ZONE EXIT ZONE
H582(A) ADDL. STOP SLOW DOOR LOCK SLOW HOME
STOP IN FCE. INWARD TO CLOSE TRAY OUTWARD POS.

H516(G)
H522(G)
TEMP. IN H526(A)
DEVN. BAND DOOR
CLOSE
HOLES FOR LAMPS Ø8 ( MARKS FOR LAMPS)

CLOSING
PUSH PULL UNIT
HEIGHT = 300mm
H574(A) H527(A) H573(A)
PLATE DIMENSIONS - WIDTH = 450mm

OIL PUMP
FIXING HOLES FOR SCREWS - 4Ø (CSK)

H523(G)
H524(G)
BWD FWD
H547(A)
H531(A)
BWD HEARTH FWD
STOP AT STN. STOP
H546(A)
DOOR G.C.PILOT
FLAME FLAME
NORMAL CURTAIN ON
HEARTH L.S HEARTH L.S LIFT CYL.

CYL. LOCK CYL. LOCK UP
H577(G) H575(A) H546(A) H532(A) H583(A)
LPG G.C.PILOT
H578(G) H576(A) SOV. ON H584(A)
HEARTH L.S HEARTH L.S LIFT CYL.

H517(A)
CYL. UNLOCK CYL. UNLOCK DOWN
LPG G.C.
2)
3)
1)
4)
5)
SELECTION
NOTES:-
15
15
=8+PANEL/10 =9A+CABLE/1

Chd. by
CIRCUIT DIAGRAM URDEs 350 + MIMIC
Drn. by MRK
AUM-1920
MIMIC DIAGRAM Drg No. Page 1
0 1 2 3 4 5 6 7 8 9
INTERCONNECTING CABLE DETAILS Copy of AU CABLE OVER VIEW FOR CUSTOMER.1
CABLE SIGNAL CABLE GALND (AMPLIVERSAL-TYCO) CABLE LUG (JAINSONS)

CABLE DESCRIPTION CONNECTED BETWEEN FROM TO
VOLTAGE
REMARKS
TYPE LENGTH MAKE TYPE QTY TYPE QTY
1 PERFORATED TRAYS SIZE 300 x 50 x 2 THK.

CONTROL PANEL AND TERMINAL BOX PROFAB CUSTOMER SCOPE
2 COVER WITH COVER STRAPS, 2.5 Mtrs. LG.CONTROL
& 1.6 mm.PANEL
THK. AND TERMINAL BOX PROFAB CUSTOMER SCOPE
3 PERFORATED TRAYS SIZE 250 x 50 x 2 THK.
CONTROL PANEL AND TERMINAL BOX PROFAB CUSTOMER SCOPE
4 COVER WITH COVER STRAPS, 2.5 Mtrs. LG.CONTROL
& 1.6 mm.PANEL
THK. AND TERMINAL BOX PROFAB CUSTOMER SCOPE
W1 UNARMOURED CU. CABLE 650/1100V CUSTOMER M.L.D.B.AND AU CONTROL PANEL X8.1 X8 Cu1x70(3) 0 POLYCAB 415V DC 0 0 CUSTOMER SCOPE
W3 UNARMOURED CU. CABLE 650/1100V CONTROL PANEL AND TERMINAL BOX (T1) X10 X10.1 Cu 1x50 (3) 0 POLYCAB 415V AC 0 0 CUSTOMER SCOPE
W4 UNARMOURED CU. CABLE 650/1100V CONTROL PANEL AND TERMINAL BOX (T1) X10 X10.1 Cu 1x50 (3) 0 POLYCAB 415V AC 0 0 CUSTOMER SCOPE
W5 UNARMOURED CU. CABLE 650/1100V CONTROL PANEL AND FC TERMINAL (FRONT CHAMBER DOOR) X11 X12 Cu 6x2.5 0 POLYCAB 415V AC 0 0 CUSTOMER SCOPE
W6 UNARMOURED CU. CABLE 650/1100V CONTROL PANEL AND FURNACE TERMINAL BOX X11 X12 Cu 4x2.5 0 POLYCAB 415V DC 0 0 CUSTOMER SCOPE
W8 UNARMOURED CU. CABLE 650/1100V CONTROL PANEL AND FURNACE TERMINAL BOX Cu 4x2.5 0 POLYCAB 415V DC 0 0 CUSTOMER SCOPE
W9 UNARMOURED CU. CABLE 650/1100V CONTROL PANEL AND FC TERMINAL BOX (CHARGE MACHINE) X11 X12 Cu 4x2.5 0 POLYCAB 460V AC 0 0 CUSTOMER SCOPE
W10 UNARMOURED CU. CABLE 650/1100V CONTROL PANEL AND FC TERMINAL (FRONT CHAMBER DOOR) X11 X12 Cu 10x2.5 0 POLYCAB 415V AC 0 0 CUSTOMER SCOPE
W11 UNARMOURED CU. CABLE 650/1100V CONTROL PANEL AND GAS PANEL TERMINAL BOX X19 X20 Cu 10x1.5 0 POLYCAB 24V DC 0 0 CUSTOMER SCOPE
W13 UNARMOURED CU. CABLE 650/1100V CONTROL PANEL AND FURNACE TERMINAL BOX X15 X16 Cu 16x1.5 0 POLYCAB 230V AC 0 0 CUSTOMER SCOPE
W18 UNARMOURED CU. CABLE 650/1100V CONTROL PANEL AND OPERATORS PANEL X23 X24 Cu 10x1.5 0 POLYCAB 24V DC 0 0 CUSTOMER SCOPE
W19 UNARMOURED CU. CABLE 650/1100V CONTROL PANEL AND OPERATORS PANEL X23;X29 X24;X30 Cu 10x1.5 0 POLYCAB 24V DC 0 0 CUSTOMER SCOPE
W20 UNARMOURED CU. CABLE 650/1100V CONTROL PANEL AND OPERATORS PANEL X21 X22 Cu 10x1.5 0 POLYCAB 230V AC 0 0 CUSTOMER SCOPE
W24 UNARMOURED CU. CABLE 650/1100V CONTROL PANEL AND REAR SIDE TERMINAL BOX X13 X14 Cu 16x1.5 0 POLYCAB 240V AC 0 0 CUSTOMER SCOPE
=9+MIMIC/1 2

Chd. by
CIRCUIT DIAGRAM URDEs 350 + CABLE
Drn. by MRK
AUM-1920
Drg No. Page 1
INTERCONNECTING CABLE DETAILS Copy of AU CABLE OVER VIEW FOR CUSTOMER.1
CABLE SIGNAL CABLE GALND (AMPLIVERSAL-TYCO) CABLE LUG (JAINSONS)

CABLE DESCRIPTION CONNECTED BETWEEN FROM TO
VOLTAGE
REMARKS
TYPE LENGTH MAKE TYPE QTY TYPE QTY
W70 UNARMOURED CU. CABLE 650/1100V CONTROL PANEL AND FURNACE TERMINAL BOX X23 X24 Cu 4x1.5 0 POLYCAB 0 0 CUSTOMER SCOPE
1 =10+I/O LIST/1

Chd. by
CIRCUIT DIAGRAM URDEs 350 + CABLE
Drn. by MRK
AUM-1920
Drg No. Page 2
PLC I/O List AU F19_005
PLC card =3+CKT-A331 Rack module
Feeder No. PLC address Description

(35.1) I0.0 SPARE
(35.2) I0.1 L.S. FOR BASE TRAY STOP INSIDE FCE
(35.3) I0.2 L.S. FOR SLOW SPEED INWARDS
(35.4) I0.3 L.S. FOR ADDL. STOP BASE TRAY INSIDE FCE
(35.5) I0.4 L.S. FOR DOOR TO CLOSE
(35.6) I0.5 L.S. FOR BASE TRAY LOCK OUTWARD
(35.7) I0.6 L.S. FOR SLOW SPEED OUTWARDS
(35.8) I0.7 L.S. FOR STOP HOME POS.
(36.1) I1.0 PUSH/PULL UNIT FORWARD
(36.2) I1.1 PUSH/PULL UNIT BACKWARD
(36.3) I1.2 HOOK UNCLAMP
(36.4) I1.3 HOOK CLAMP
(36.5) I1.4 LOCK PIN-UNLOCK
(36.6) I1.5 LOCK PIN-LOCK

(36.7) I1.6 HEARTH FORWARD STOP (PHOTO SENSOR)
(36.8) I1.7 HEARTH BACKWARD STOP (PHOTO SENSOR)
(37.1) I2.0 ENTRY ZONE RECIRCULATION FAN TRIP
(37.2) I2.1 EXIT ZONE RECIRCULATION FAN TRIP
(37.3) I2.2 OIL PUMP TRIP
(37.4) I2.3 LOW TEMP. FOR PROECTIVE FLUID
(37.5) I2.4 NO EXCESS TEMP. (SAFETY)
(37.6) I2.5 BURN OFF FLAME FAILURE
(37.7) I2.6 LPG LOW PRESSURE GAS CURTAIN
(37.8) I2.7 LPG LOW PRESSURE PROCESS
(38.1) I3.0 N2 LOW PRESSURE
(38.2) I3.1 ENDO LOW PRESSURE
(38.3) I3.2 DRIVES IN MANUAL
(38.4) I3.3 DRIVES IN AUTO

=9A+CABLE/2 2

Chd. by
CIRCUIT DIAGRAM URDEs 350 + I/O LIST
Drn. by MRK
AUM-1920
PLC I/O List Drg No. Page 1

(38.5) I3.4 L.S. FOR HOOK CLAMP
(38.6) I3.5 L.S. FOR HOOK UNCLAMP
(38.7) I3.6 L.S. FOR LOCK PIN LOCK
(38.8) I3.7 L.S. FOR LOCK PIN UNLOCK
(39.1) I4.0 ALARM ACCEPT
(39.2) I4.1 WATER LOW PRESSURE
(39.3) I4.2 EMERGENCY STOP NOT PRESSED
(39.4) I4.3 OIL PUMP RUNNING
(46.1) Q0.0 HEARTH BACKWARD
(46.2) Q0.1 LOAD/UNLOAD CHARGE
(46.3) Q0.2 PUSH PULL SLOW SPEED
(46.4) Q0.3 LOAD CHARGE
(46.5) Q0.4 UNLOAD CHARGE
(46.6) Q0.5 HEARTH SLOW SPEED

(46.7) Q0.6 ALARM HOOTER
(46.8) Q0.7 HEARTH FORWARD
(47.1) Q1.0 DOOR LPG CURTAIN IGNITION
(47.2) Q1.1 OPEN DOOR
(47.3) Q1.2 CLOSE DOOR
(47.4) Q1.3 O2 PROBE SOOT BURNING
(47.5) Q1.4 DOOR CURTAIN PILOT BURNER IGNITION
(47.6) Q1.5 HEARTH CYLINDER LOCK
(47.7) Q1.6 HEARTH CYLINDER UNLOCK
(47.8) Q1.7 SPARE
(48.1) Q2.0 PUSH / PULL FORWARD
(48.2) Q2.1 PUSH / PULL BACKWARD
(48.3) Q2.2 HOOK CLAMP
(48.4) Q2.3 HOOK UNCLAMP

1 3

Chd. by
Drn. by MRK
AUM-1920

(48.5) Q2.4 LOCK PIN LOCK
(48.6) Q2.5 LOCK PIN UNLOCK
(48.7) Q2.6 DOMP LAMP
(48.8) Q2.7 SPARE

2 4

Chd. by
Drn. by MRK
AUM-1920

(40.1) I8.0 DRIVE COOLING FAN TRIP
(40.2) I8.1 HEARTH DRIVE MCB TRIP/ VFD FAULT
(40.3) I8.2 DOOR MOTOR TRIP
(40.4) I8.3 DOOR GAS CURTAIN FAILURE
(40.5) I8.4 DOOR OPEN LS
(40.6) I8.5 DOOR CLOSE LS
(40.7) I8.6 ENTRY ZONE THYRISTOR FAULT
(40.8) I8.7 ENTRY ZONE FAN SPEED FAILURE

3 5

Chd. by
Drn. by MRK
AUM-1920

(41.1) I12.0 DOOR GAS CURTAIN ESTABLISHED
(41.2) I12.1 DOOR CURTAIN PILOT FLAME ESTABLISHED
(41.3) I12.2 DOOR CURTAIN PILOT FLAME FAILED
(41.4) I12.3 COOLING BLOWER ENTRY-TRIP
(41.5) I12.4 PUSH PULL UNIT MCB/VFD OK
(41.6) I12.5 L.S. FOR HEARTH CYLINDER LOCK
(41.7) I12.6 L.S. FOR HEARTH CYLINDER UNLOCK
(41.8) I12.7 COOLING BLOWER EXIT-TRIP

4 6

Chd. by
Drn. by MRK
AUM-1920

(42.1) I16.0 FOOT SWITCH
(42.2) I16.1 L.S. LIFT CYL. DOWN
(42.3) I16.2 LOAD CHARGE PUSH BUTTON
(42.4) I16.3 UNLOAD CHARGE PUSH BUTTON
(42.5) I16.4 L.S. LIFT CYL. UP
(42.6) I16.5 OIL BATH NOT EXCESS TEMP.
(42.7) I16.6 AIR PRESSURE OK
(42.8) I16.7 EXIT ZONE FAN SPEED FAILURE

5 7

Chd. by
Drn. by MRK
AUM-1920

(43.1) I20.0 OIL CUP LEVEL LOW
(43.2) I20.1 SPARE
(43.3) I20.2 OIL LOW PRESSURE
(43.4) I20.3 HEARTH PHOTO SENSOR (ADDL.)
(43.5) I20.4 ENTRY ZONE NO EXCESS TEMP.
(43.6) I20.5 EXIT ZONE TEMP. IN BAND
(43.7) I20.6 EXIT ZONE THYRISTOR FAULT
(43.8) I20.7 METHANOL LOW PRESSURE

6
Chd. by
Drn. by MRK
AUM-1920

Aum-1920 28 12 19

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Heat Treatment Systems India Pvt Ltd.

Eplan Version 2.7.3

Appr. by Title Job No. Type = 1

=1+CoverSheet/1 Cover Sheet MRK 07.08.2017 U4-54508-051-00

=2+Table Of Content/1 Table Of Contents MRK 06.01.2018 U4-54508-051-00

=2+Table Of Content/2 Table Of Contents MRK 05.01.2018 U4-54508-051-00

=2+Table Of Content/3 Table Of Contents MRK 05.01.2018 U4-54508-051-00

=2+Table Of Content/4 Table Of Contents MRK 05.01.2018 U4-54508-051-00

=2+Table Of Content/5 Table Of Contents MRK 05.01.2018 U4-54508-051-00

=2A+INFORMATION/1 INFORMATION MRK 24.11.2017 U4-54508-051-00

=3+CKT/1 MAIN INCOMER MRK 05.01.2018 U4-54508-051-00

=3+CKT/2 MAIN SUPPLY MRK 16.08.2017 U4-54508-051-00

=3+CKT/3 FURNACE HEATING MRK 06.01.2018 U4-54508-051-00

=3+CKT/3A THYRISTOR SETTING DETAILS MRK 09.08.2017 U4-54508-051-00

=3+CKT/4 FURNACE HEATING MRK 06.01.2018 U4-54508-051-00

=3+CKT/4A THYRISTOR SETTING DETAILS MRK 08.08.2017 U4-54508-051-00

=3+CKT/6 HEARTH ROTATION MRK 05.01.2018 U4-54508-051-00

=3+CKT/6A VFD Configuration MRK 02.08.2017 U4-54508-051-00

=3+CKT/7 PUSH PULL DRIVE MRK 05.01.2018 U4-54508-051-00

=3+CKT/7A VFD Configuration MRK 02.08.2017 U4-54508-051-00

=3+CKT/8 CONTROL SUPPLY 230V AC & 24V DC MRK 06.01.2018 U4-54508-051-00

=3+CKT/9 LOCATION OF T/C & O2 PROBE ON COVER MRK 24.07.2017 U4-54508-051-00

=3+CKT/10 SAFETY TEMP. CONTROLLER MRK 06.01.2018 U4-54508-051-00

=3+CKT/11 PROCESS TEMP. CONTROLLER MRK 06.01.2018 U4-54508-051-00

=3+CKT/12 HEATING CONTROL MRK 16.08.2017 U4-54508-051-00

=3+CKT/13 RECORDER MRK 17.08.2017 U4-54508-051-00

=3+CKT/14 PROCESS GAS CIRCUITS MRK 16.08.2017 U4-54508-051-00

=3+CKT/15 SOLENOID VALVES MRK 05.01.2018 U4-54508-051-00

=3+CKT/16 SOLENOID VALVES MRK 05.01.2018 U4-54508-051-00

=3+CKT/17 PRESSURE SWITCHES MRK 05.01.2018 U4-54508-051-00

=3+CKT/19 RESERVED MRK 12.11.2014 U4-54508-051-00

Appr. by Title Job No. Type = 2

=3+CKT/20 MOTOR CONTROL MRK 02.08.2017 U4-54508-051-00

=3+CKT/22 DOOR OPENING AUTO/MANUAL MODE MRK 05.01.2018 U4-54508-051-00

=3+CKT/23 HEARTH FORWARD & BACKWARD MRK 05.01.2018 U4-54508-051-00

=3+CKT/26 O2 PROBE SOOT BURNING MRK 05.01.2018 U4-54508-051-00

=3+CKT/27 GAS CURTAIN IGNITION MRK 05.01.2018 U4-54508-051-00

=3+CKT/28 GAS CURTAIN IGNITION MRK 05.01.2018 U4-54508-051-00

=3+CKT/29 FAN SPEED MONITOR MRK 05.01.2018 U4-54508-051-00

=3+CKT/30 LIMIT SWITCHES FOR PUSH/PULL UNIT MRK 05.01.2018 U4-54508-051-00

=3+CKT/32 SOL. VALVE MRK 05.01.2018 U4-54508-051-00

=3+CKT/33 GENERAL ARRANGEMENT OF PLC MRK 08.08.2017 U4-54508-051-00

=3+CKT/34 GENERAL ARRANGEMENT OF PLC MRK 08.08.2017 U4-54508-051-00

=3+CKT/35 DIGITAL INPUTS MRK 30.11.2017 U4-54508-051-00

=3+CKT/36 DIGITAL INPUTS MRK 05.01.2018 U4-54508-051-00

=3+CKT/37 DIGITAL INPUTS MRK 02.08.2017 U4-54508-051-00

=3+CKT/38 DIGITAL INPUTS MRK 02.08.2017 U4-54508-051-00

=3+CKT/39 DIGITAL INPUTS MRK 05.01.2018 U4-54508-051-00

=3+CKT/40 DIGITAL INPUTS MRK 24.11.2017 U4-54508-051-00

=3+CKT/41 DIGITAL INPUTS MRK 24.11.2017 U4-54508-051-00

=3+CKT/42 DIGITAL INPUTS MRK 05.01.2018 U4-54508-051-00

=3+CKT/43 DIGITAL INPUTS MRK 11.08.2017 U4-54508-051-00

=3+CKT/46 SIMATIC OUTPUT MRK 05.01.2018 U4-54508-051-00

=3+CKT/47 SIMATIC OUTPUT MRK 08.08.2017 U4-54508-051-00

=3+CKT/48 SIMATIC OUTPUT MRK 11.08.2017 U4-54508-051-00

=3+CKT/51 MIMIC LAMPS ON OPERATORS PANEL MRK 05.01.2018 U4-54508-051-00

=3+CKT/52 MIMIC LAMPS ON OPERATORS PANEL MRK 05.01.2018 U4-54508-051-00

=3+CKT/53 MIMIC LAMPS ON OPERATORS PANEL MRK 05.01.2018 U4-54508-051-00

Appr. by Title Job No. Type = 2

=3+CKT/54 MIMIC LAMPS ON OPERATORS PANEL MRK 16.08.2017 U4-54508-051-00

=3+CKT/55 MIMIC LAMPS ON OPERATORS PANEL MRK 05.01.2018 U4-54508-051-00