Controls
MiniMax 2
Three Phase, 2-Leg
SCR Power Pak
• 120-575 Vac @ 30-75 Amp
• Zero Cross-Over Firing
• Isolated Control Circuit
- On/Off Control Inputs:
120 Vac, 240 Vac, 5-32Vdc
Dry Contact Closure
- Proportional (DOT firing)
Inputs:
4-20mA, 0-5Vdc, 1-5Vdc,
0-10Vdc
Remote Manual Adjust,
Remote Auto Manual Switch
• Flexible I/O Power Wiring
• Shorted SCR Detection (option)
• Easy Customer Interface
• Remote Shutdown
• Electronically Protected with
Temperature Warning and
Shutdown System
• Compact Size and Construction
• dv/dt Transient Voltage
Protection
• MOV Protection
• DOT Fired with Single or Three
Cycle Resolution (Jumper se-
lectable)
Applications
• Resistive Heaters
• Electric Ovens
• Furnaces
• Kilns
• Environmental Chambers
H-90
Description Electrical Features
The MiniMax Series is specifically designed • PIV 1200V Min at 480Vac
for the OEM market. The plug-in options, flex- PIV 1400V Min at 575Vac
ible I/O power wiring, space saving footprint,
I2t fusing and universal approvals make it an • Isolated Semiconductor Power Blocks are
excellent candidate for your product. used on all Current Ratings
The MiniMax 2 is a Solid State, highly versa-
tile power pak with optional plug-in Safety Features
proportional Firing and Shorted SCR Detection
Boards. Firing techniques include: “ON/OFF Personnel Safety
Power Control” (Contactor) and “Proportional • Ground Potential Heat Sink
Power Control” (Zero Voltage Switching, DOT
fire). • SCR to Heat Sink Isolation
Chromalox’ exclusive DOT (Demand Oriented Equipment/Process Safety
Transfer) firing switches the fewest number of • Input to Output Isolation
cycles to provide the most precise zero cross-
over control. At 50% output the unit’s output • dv/dt Transient Voltage Protection
alternates between three electrical cycles on
and three cycles off. At 51% the output con- • I2t Fusing for SCR Protection
tinues with three cycles on / three cycles off • Remote Shutdown Input
and gradually integrates three extra “on” cycle
for the additional one percent. With the excep- • Optional Shorted SCR Detection
tion of phase angle firing, DOT firing is the
most precise method of SCR control. DOT fir-
ing is preferred in many applications because
phase angle firing creates unwanted RFI. DOT Wave Form Cycle Rate
is excellent for applications where consistent
ON/OFF Power Controller
heater/process temperature control is critical.
0% Shown 100% Shown
Mechanical Features
• LED Indication of Firing
Output 0% or 100%
• Customer Control Connections are made on
a Plug-In Screw Type Terminal Block Proportional Power Controller
(Zero Voltage Switching) DOT
• Optional Remote Manual Adjust and Auto/ 50% Shown
Manual Switch
• Heatsink Mounted Temperature Sensor
50% Output = 3 Cycles ON; 3 Cycles OFF
 Controls

MiniMax 2 Mounting Dimensions

Three Phase, 2-Leg MiniMax 2 Open

SCR Power Pak Amps

Height
H
Width
W
Depth
D

(cont’d.) 30
50
6.25
6.25
9.5
9.5
7.25
7.25 D
75 5 14 9.5

W H

Ordering Information Model SCR Power Pack

Complete the model number using the
matrix provided.
Mmax2 3 Phase SCR Power Controller complete with Lugs and I2T Fusing1, 2
Code Control Configuration
1 On/Off Standard (Accepts: 120 Vac, 240 Vac, 5-32 Vac, Dry Contact Closure)
2 On/Off Standard with Shorted SCR Detection
3 Proportional Control, DOT Firing (Accepts: 4-20mA, 1-5Vdc, 0-5Vdc, 0-10Vdc)
4 Proportional Control DOT with Shorted SCR Detection
Code Current at 50˚C (122˚F) Ambient
01 30 Amp
02 50 Amp
03 75 Amp
Code Line Voltage
1 120 - 480 Vac
2 575 Vac2
Code Instrument Power (10 Va Required)
1 120 to 240Vac 50/60Hz
Code Remote Manual Adjust/Auto Manual Switch3
0 None
1 Pot with 0-100% dial and local/Remote
Switch, Single Turn 1K ohm Potentiometer
(Proportional control only)
SCR COMPONENTS

Mmax 2 - 3 01 1 1 0 Typical Model Number

1) SCR fusing is for semiconductor protection only, not wire protection.

2) Fuses are supplied loose for 575 Vac applications.
3) Potentiometer supplied loose for customer mounting.

Note:
Storage Temperature 14˚0F to 158˚F (-10˚C to 70˚C).
CE Application requires filters.
Chromalox Part Numbers
0005-60056 — Line filter, three phase, 440VAC
0005-60057 — Line filter, 120-230VAC
CE application requires filter.

H-91