Unit cold start

1. Start service water pump

2. Start auxiliary cooling water system
 Auxiliary cooling water pump inlet valve open.
 Check that the auxiliary cooling water electric filter meets the operation conditions, slightly
open the water inlet electric valve of the auxiliary cooling water electric filter, fully open the
water inlet and outlet electric valves of the filter after the filter is fully vented, and put the filter
into operation.
 A group of electric valves at the inlet and outlet of the auxiliary water side of the closed water
cooler are opened to ensure the water passage.
 Open the auxiliary cooling water pump outlet control valve to fill the system pipe and open the
air vent valves，then close the air vent valves just after seeing the water coming out。 .
 Auxiliary cooling water pump inlet pressure 0.05MPa ,extract the air from pump body, start a
cooling water pump and check the outlet valve interlock open normally, the pump is running
normally.

3. Circulating water system put into operation

 Close the tower water drain gate , open the cooling tower pool water supply ,and fill the water
level to 2000mm.
 Check and open the front gate of the circulating water.
 Check the normal operation of the front pool rotary cleaning brush, the water level of the
circulation pump front pool is 7.2m.
 Close all drain valves of circulating water inlet and return pipes of inner and outer rings of A and
B condensers.
 Open the air release valves of the water supply and return water pipes of A and B condensers.
 Open the inner and outer loop water inlet and outlet electric valves of the condenser.
 Check that all water distribution boards in the cooling tower area are open.
 The circulating water system and condenser water side shall be filled with water through the
electric butterfly valve connecting the auxiliary cooling water and circulating water.
 The air release valve at the water side of the condenser shall be closed after seeing continuous
water flow, and the water injection shall be completed.
 Both circulating pumps are shut down. Before starting the circulating pump, the cooling water
of the circulating pump and motor shall be supplied from the industrial water supply, and then
the water shall be supplied from the outlet pipeline of the circulating pump after the circulating
pump starts normally.
 Open circulating pump outlet hydraulic control butterfly valve to 15 °，start a circulating water
pump
 and check the outlet butterfly valve for proper interlock open.

4. Closed cooling water system put into operation

 Start-up chemical desalinated water pump to replenish the closed cooling water tank to the
high water level (for the first time the water tank and the pipeline should be flushed).
 Open the closed cooling water tank outlet pipe manual valve.
 Open the closed cooling water pump inlet and outlet valve , the static pressure of the tank is
used to fill the piping and extract the air ,after the air is removed，close of the air vent valve,
close the cooling water pump outlet valve.
 Open the pump air vent valve，and close it just after the water comes out。
 Check that at least one cooling water user is in operation.
 Put a set of closed cooling water cooler.
 Start a closed cooling water pump, check the outlet valve interlock open.

5. Put instrument and miscellaneous compressed air system into operation.

 Put the cooling water system of air compressor and dryer into operation, and start 2 instrument
air compressors and 2 ash conveying air compressors.

6. Put the main lubricating oil system in operation

 Put the online oil purification device of lubricating oil into operation.
 Start a main lubricating oil tank exhaust fan.
 Start the auxiliary oil pump and start-up oil pump. After checking that the lubricating oil system
is normal, test run the DC emergency oil pump. After checking that the operation is normal,
stop it and put it into standby.
 If the lubricating oil temperature is lower than 20 ℃, close the cooling water of the oil cooler,
heat the oil temperature to 35 ℃, start the exhaust fan and the auxiliary oil pump (top), and
force the lubricating oil system to circulate until the oil temperature reaches 38 ℃, open the
cooling water valve of the oil cooler, and put the oil cooler into operation.
 Put a lubricating oil cooler, the other set with the use of lubricating oil temperature control
 automatically, the temperature control at 38~42℃.
 Before the unit starts, after the top and MSP start, the oil level in the oil tank must be higher
than the minimum oil level, otherwise it is forbidden to start the unit.

7. Put the sealing oil system of generator into operation.

 The generator is filled with compressed air up to 0.1~0.15MPa.
 Check the seal oil system valve position is correct, the main lubricating oil system is running
 normally.
 Fill the vacuum oil tank of sealing oil to the normal level.
 Start the vacuum pump of sealing oil, circulating pump of sealing oil and exhaust fan of air extraction tank.
 Start an AC seal oil pump, slowly open the manual valve behind the seal oil differential pressure valve, and
close the recirculation valve according to the main pipe oil pressure. Observe that the differential pressure
of seal oil and hydrogen should rise slowly. When the differential pressure rises to 0.056mpa, put the
differential pressure valve into operation, close the bypass manual valve of the differential pressure valve,
and check that the system operates normally, and then put another seal oil pump and DC seal oil pump into
interlock.

8. Turbine turning gear operation

 Check the lubricating oil system is running normally, lubricating oil temperature at 38~42℃.
 Check that the sealing oil system is operating properly.
 Start the AC jacking oil pump, check that the main pipe oil pressure of jacking oil is ≮ 9.8MPa, the
pressure of each branch pipe of jacking oil is ＞ 3.43mpa, and put the DC jacking oil pump into
interlocking.
 Check that the jacking oil pressure of each bearing is normal.
 Put the main engine turning gear into operation remotely or locally. First, start the turning
motor for operation, press the lower turning input button, check that the meshing gear is
engaged, and check that the rotor rotates normally, the turning current and the rotor
eccentricity are normal. When the electromagnetic air valve or the compressed air source fails,
it is necessary to pull the "put in" handle locally to make the turning gear mesh with the rotor
gear.
 Check that the turning speed is 1.5r/min, the turning current is normal without swing, the
eccentricity is normal, and there is no metal friction sound in the turbine and generator body.
 The unit must be kept at least 4 hours before starting.

9. Generator hydrogen replacement

 Confirm that the gas tightness test of the generator is qualified, otherwise it is not allowed to operate, and
the hydrogen leakage is not more than 12m3 / d.
 Replace the air in the generator with CO2. When the concentration of CO2 reaches over 85%, the dead
angle is discharged for 5-10min, and the purity of CO2 in each dead angle is monitored to be over 85%,
then close all discharge valves.
 After testing that the purity of generator CO2 is qualified, close the CO2 inlet valve and hydrogen
discharge valve in the control valve station of generator gas replacement device.
 Start to replace CO2 with hydrogen, and pay attention to keep the gas pressure in the generator not less
than 0.02 ~ 0.03mpa and the oil hydrogen differential pressure not less than 0.056 ± 0.02MPa during the
whole replacement process.
 When the purity of hydrogen is more than 90%, the dead angle of the system is 5 min.
 The purity of hydrogen is more than 98%, and the second dead angle is 3-5min.
 The purity test of hydrogen at each point is qualified, continue to charge hydrogen to 0.45MPa, and the
replacement work is completed.
 Put in hydrogen humidity monitoring device.
 Put the hydrogen circulation fan.
 Put the hydrogen dryer into operation.
 During gas replacement of generator, the inlet and outlet valves of hydrogen hygrometer sensor shall be
closed tightly to prevent the sensor from "poisoning" failure!
 When the internal pressure of the generator is ≤ 0.05Mpa, the oil level in the float oil tank will be full,
which is a normal phenomenon. With the increase of the internal pressure, the oil level of the float oil tank
will tend to be normal and can be automatically controlled, but the monitoring must be strengthened to
prevent the oil from entering the generator!

10. Input generator stator cooling water system

 Make up water to the normal water level in the cooling water tank.
 When the hydrogen pressure in the generator reaches the rated hydrogen pressure, the hydrogen
pressure in the generator shall be 0.2 ~ 0.3MPa higher than the inlet pressure of the cooling water of the
stator coil. When the inlet pressure increases to 0.32mpa and the flow needs to be increased, when the
hydrogen pressure in the generator drops to 0.42mpa, the hydrogen supplement and pressure rise must
be made to ensure that the hydrogen pressure in the generator must be greater than the water pressure.
 Start a set of stator cooling water pump, control the water inlet pressure of stator coil to 0.25 ~ 0.31mpa,
and the water inlet flow to 116m3 / h.
 Put the ion exchanger into operation.

11. Input the auxiliary oil stations of steam.

 Put lubricating oil system of electric feed pump into operation.
 Put A, B feed water turbine lubricants system.
 Input high and low pressure bypass hydraulic oil system.

12. Put the boiler auxiliary oil stations.

 Put the cooling water system of air preheater guide bearing oil station into operation.
 Put lubricating oil and hydraulic oil systems of induced draft fan, forced draft fan, primary fan and coal
pulverizer into operation.

13. Put auxiliary steam system into operation.

 After the system inspection, use the adjacent steam source or start-up boiler steam source as required.
 Warm up the pipe first and then increase the pressure.Adjust the pressure and temperature of the
auxiliary unit to be normal, and put the pressure into automatic mode.
 Input auxiliary steam users as required.

14. Put condensate system into operation

 Contact chemical to start a demineralised water pump to make up water to condenser.
 Clean through the drain valve at the bottom of the hot well of the condenser until the water quality is
qualified (iron content is less than 100 μ g / L).
 Control the condenser water level at 1200mm.
 Condensate system water injection: use demineralized water to inject water into condensate system to
exhaust air.
 After injection,Start-up one Condensate Pump.
 Open the electric drain valve at the outlet of No. 5 low pressure heater to flush the condensate system.
15. Flushing water quality requirements:
I. When the condensate Fe ≤200μg/L, put into the condensate water treatment pre-filter.
II. When Fe ≤ 50 μ g / L at the outlet of No.5 low pressure heater, the condensate system flushing is
qualified.
 The water quality at the outlet of No. 5 low pressure heater is qualified, the condensate flushing is
completed, and the electric drain valve in front of the electric valve at the outlet of No. 5 low pressure
heater is closed.

16. Water supply and flushing of deaerator

 Flushing process: 5 low pressure heater → deaerator → deaerator bottom drain → condenser drain flash
tank.
 Confirm that the quality of condensate is qualified: Fe ≤ 50 μ g / L.
 Close the electric drain valve at the outlet of No. 5 low pressure heater, open the electric valve at the outlet
of No. 5 low pressure heater, and control the water flow of deaerator at 100-300t / h.
 When the water level of deaerator is 800mm and the opening of water inlet regulating valve of deaerator is
greater than 10%, the water level of deaerator is put into automatic mode. Open the electric drain valve of
the deaerator, drain the water to the drain flash tank of the condenser, wash and discharge.
 If Fe ≤ 50 μ g / L, the water quality is qualified, stop flushing the deaerator.
 Put auxiliary steam into deaerator for heating.

17. Boiler water supply

 Check whether the water quality of deaerator is qualified: hydrogen conductivity (25 ℃) ≤ 0.15 μ s / cm,
pH value (25 ℃) 9.0-9.6, SiO2 ≤ 30 μ g / L. Fe ≤ 50 μ g / L, do ≤ 30 μ g / L, hardness ≈ 0 μ mol / L.
 Check that all drain valves and nitrogen filling valves of the water supply system are closed, all drain
valves in front of the boiler start-up separator are closed, and all drain valves of the main and reheat steam
systems are open.
 Open the three-way valve at the inlet and the electric valve at the outlet of the high-pressure heater.
 Check that the exhaust valves of the boiler body are open.
 Open the electric valve behind the large and small overflow regulating valves, close the large overflow
regulating valve, and put the small overflow regulating valve into automatic mode.
 Open the front and rear electric valves of the bypass regulating valve of the main water supply.
 Record the boiler expansion instructions once.
 Start a steam pump booster pump, feed water to the boiler, control the feed water flow through the feed
water bypass regulating valve, and the feed water time is ≮ 2H.
 When the boiler is filled with water, the vent valve of the header at the outlet of economizer, the vent valve
of the mixing header at the outlet of the spiral water wall and the vent valve of the inlet pipeline of the
Start-up Separator shall be closed in turn after water is seen.
 After the boiler is supplied with water, put the AVT (ammoniation, diamine) operation mode into
operation.
 After the water level of the water storage tank is normal, the boiler water supply is completed.
 After the boiler is filled with water, record the boiler expansion indication once.

18. Boiler cold flushing/washing

 Check and open the large and small overflow regulating valves.
 Open the drain electric valve and overflow manual valve from the condensate tank to the non recurring
waste water tank.
 Adjust the feed water flow to 30% BMCR for cold open cleaning.
 When the sample Fe of overflow pipeline of water storage tank is less than or equal to 200 μ g / L, start the
drain pump outlet to drain to the condenser.
 When the water quality index of the lower outlet of the water storage tank reaches the following values: Fe
≤ 50 μ g / L, conductivity < 0.50 μ s / cm, pH value 9.0-9.6, the cold flushing is completed.

19. Put the shaft seal system

 Check that the main turbine is turning normally.
 Fill the shaft with U-shaped water seal and drain.
 Start a shaft heater fan, and use the manual valve at the inlet of the shaft heater fan to control the
vacuum in the shaft heater at about 2.45kpa.
 Put the main engine shaft seal system into operation, control the main pipe pressure of shaft seal 24-
27kpa, temperature 180-260 ℃, and the steam supply temperature of low-pressure shaft seal 121-177 ℃.
 After the gland seal system is put into normal operation, the pressure regulating valve from auxiliary
steam to gland seal steam supply is put into automatic operation, and the pressure is set at 24-27kpa.
 A.,B feed water turbine shaft seal is put into operation with the large turbine at the same time.

20. Unit vacuum

 Open all drain valves of turbine body, including high and medium pressure drains, main steam valve,
regulating valve, high pressure steam guide pipe, main steam pipe, reheat steam hot section pipe, cold
section pipe and extraction steam pipe drain valve.
 Open the steam inlet pipe drainage of A and B feed water turbines, open the exhaust electric butterfly
valves of A and B feed water turbines, and evacuate with the large turbine at the same time.
 Close the vacuum breaking valve of the large turbine, and inject water into the vacuum breaking valve.
 Start three vacuum pumps.
 When the condenser vacuum reaches 65kpa, stop one vacuum pump and put it into standby.

21. Impulse starting of the first feed water turbine

 Check that the steam pump and the feed water have the starting conditions: the EH oil supply manual
valve of the feed water is opened, the lubricating oil system operates normally, the booster pump
operates, the mechanical seal cooling water of the steam pump is put into operation, and the pump body
is filled with water and drained.
 When pressure at the main steam valve of feed water turbine is 0.5MP and temperature is 250℃. Then
feed water turbine is turned for operation.
 In the process of impulse starting, the friction check is done at 500rpm, the low-speed warming up is
done at 1000rpm, the medium speed warming up is done at 1800rpm, and the CCS of the feed water
turbine is put into operation at 3000r / min. the boiler is responsible for regulating the speed of the
steam pump and controlling the feed water flow.
 During the operation, ensure the feed water flow at the inlet of the boiler economizer, and regulate it
through recycling.

22. Put in the fire detection cooling fan and the boiler flame monitoring television, put in the furnace
smoke temperature probe, and check that the boiler four pipe leakage system is put into normal
operation.

23. Close the oil angle valve of each oil gun, open the main inlet and return oil manual valve of the fuel system
in front of the boiler, the front and rear manual valves of the inlet and return oil regulating valve, the front and
rear manual valves of the inlet and return oil filter screen and the front and rear manual valves of the inlet and
return oil flow meter, close the bypass valves of the inlet and return oil flow meter and the inlet and return oil
filter screen, and open the main compressed air valve of the fuel system.

24. Start a fuel pump.

25. Start the unit boiler slagging system operation, open the bottom slag valve.

26. Warm up auxiliary steam to air preheater for soot blowing and tiny oil ignition heater.

27. Start A, B air-preheater main motor.

28. Start the operation of induced draft fan and forced draft fan, adjust the total air volume to 30% ~
40% BMCR, maintain the differential pressure between the secondary air box and the furnace not less
than 0.4kpa, set the furnace negative pressure at - 50 ~ - 100Pa, and put the induced draft fan into
automatic operation after the furnace negative pressure is stable.

29. Open all oil gun oil supply manual valves and compressed air supply manual valves.

30. Conduct fuel leakage test.

31. The fuel leakage test is successful, and the furnace purging is started.
32. After the furnace purging is completed, the MFT is reset, the fuel inlet and oil return quick-close
valves are opened, the oil circulation in front of the furnace is established, the oil pressure is adjusted
from 2.8 to 3.2 MPa, and it is put into automatic operation.

33. Boiler ignition

 Open the sealing air doors and inlet and outlet air doors of B and D pulverizers, and establish the primary
air channel.
 Check that the starting conditions of the primary air fan are met, start two primary air fans, and maintain
the pressure of the primary air about 7.5kpa.
 Check that the starting conditions of sealing fan are met, start one sealing fan, and put another sealing fan
into standby after normal operation.
 Adjust the peripheral air and upper and lower auxiliary air of the A layer burner in the ignition state.
 Put small oil gun air distribution.
 Open the sealing air valve and inlet and outlet air valves of coal mill A, put in the micro oil ignition heater,
adjust the cold and hot air valves for warm grinding.
 When the primary air temperature at the inlet of coal mill A is ≥ 160 ℃, gradually put in the small oil gun
of layer A, and put in the sequence of diagonal.
 Check that the primary air speed at the outlet of mill A is normal, and adjust the swing angle of A layer
burner to 50%.
 Select "ignition mode" for coal mill A, and check that the starting conditions are met. When the air
temperature at the inlet of coal mill A reaches 200 ℃, start coal mill A and coal feeder A.
 Maintain the temperature of the air powder mixture at the outlet of the pulverizer at about 65 ℃, adjust the
peripheral air and the upper and lower secondary air valves of the pulverized coal burner of layer A, and
confirm that the burner of layer A has good ignition and stable flame through industrial television, image
fire detection and coal fire detection.
 If the pulverized coal is not on fire within 180s, stop A pulverizing system immediately, and restart
pulverizing system after the boiler is fully purged.
 After A pulverizing system is put into operation, if the ignition condition is normal, properly adjust the air
speed of the primary air pipe at the mill outlet to ensure that the primary air speed is between 19-20 m / s,
and the output of the pulverizer is adjusted to 20 t / h. based on the principle of no vibration of the
pulverizer, control the stability of each parameter.
 After the normal combustion of pulverized coal, the coal supply is gradually increased, and stably enters
the primary stage of temperature rise and pressure rise.
 Pay attention to monitoring the wall temperature of micro oil ignition pulverized coal burner to prevent
over temperature. If over temperature, take measures to reduce the wall temperature.
 After boiler ignition, confirm that the electric vent valve at economizer outlet is closed.
 In order to prevent the vaporization of economizer after boiler ignition, the feed water flow of 30% BMCR
must be maintained until the boiler evaporation exceeds this value.
 After boiler ignition, pay attention to the change of water level in storage tank. When the steam water in
water wall expands, stop increasing the fuel quantity. When the steam water expansion ends and the water
level in water storage tank returns to normal, increase the fuel.
 Check that the water level of the water storage tank of the start-up separator is well adjusted automatically.
 Put the air preheater into continuous soot blowing.
 When the main steam pressure rises to 0.2MPa, close all vent valves on the furnace top.
 When the main steam pressure is more than 1.0MPa, put the HP and LP bypass into operation.
 During cold start, confirm that the following drain valves are open: ring header of tail flue, lower header of
middle partition, inlet header of low temperature reheater, drain valve of main steam pipeline and reheat
steam pipeline. The above drain valve shall be closed when the generator is connected to the grid with
initial load.

34. Storage tank water level control

 The water in the water storage tank is discharged into the drain flash tank through the overflow
regulating valve on the drain pipe. The water storage tank is divided into the following control sections
from bottom to top along the height.
 Two thermocouples are set on the water storage tank to monitor the internal working medium
temperature and the external metal temperature in order to avoid the excessive stress of the water
storage tank caused by the excessive load change rate during the boiler startup. The load change rate of
the unit is limited by monitoring the temperature change rate. The temperature difference between the
 working medium in the water storage tank and the outer wall is limited within 25 ℃, and the
temperature change rate of the inner working medium is limited within 5 ℃ / min. if the above limit value
is exceeded, an alarm will be given.

35. Boiler hot cleaning

 After boiler ignition, steam water expansion occurs under the pressure of 0.5-0.7mpa during cold startup,
and hot flushing shall be conducted after steam water expansion. During hot flushing, heat load of 8%
BMCR is put into operation, and feed water flow is 30% BMCR. When the new unit is started for the first
time, the hot cleaning mainly depends on the SiO2 content of boiler water and superheated steam. Only
after the steam quality is qualified, the boiler will start to rise temperature and pressure.
 The water temperature at the outlet of the water wall rises to about 170 ℃ for hot cleaning.
 Confirm that the following drain valves are open: drain valve of back pass division wall, drain valve of ring
header, drain valve of header at the inlet of low-temperature reheater, drain valves of main steam
pipeline, drain valves of cold reheat, hot reheat pipeline, drain valves of high and low-pressure bypass
pipeline.
 During hot flushing, the water is discharged to the flushing pool of the air preheater through the drain
flash tank. When the sampling water quality Fe ≤ 200 μ g / L at the lower part of the water storage tank,
the drain water is recovered to the condenser by starting the drain pump.
 When the drainage Fe of separator water storage tank is ≤ 50 μ g / L, the hot flushing is finished.
 After the hot flushing of the boiler, when the condensate Fe ≤ 200 μ g / L , then the mixed bed is put into
operation.

36. Boiler temperature rise and pressure rise

 Temperature and pressure are boosted by increasing fuel quantity, and high and low pressure bypass is
used to control the rate of temperature rise and pressure rise.
 Temperature rise and pressure rise rate: when the saturation temperature is below 100 ℃, the
temperature rise rate of boiler water shall not exceed 1.1 ℃ / min. The boiler water temperature rise rate
shall not exceed 1.5 ℃ / min before impulse starting of steam turbine. In other cases, the temperature
rise and pressure rise rate shall be no more than 2 ℃ / min and 0.03 MPa/min.
 After the boiler is ignited, check the operation of the smoke temperature probe, and strictly control the
smoke temperature at the exit of the furnace not to be higher than 530 ° C before the high and low
pressure bypasses are opened. When the flue gas temperature rises to 530 ° C, the amount of fuel must
be controlled. When the high and low pressure bypasses are normally put in, all the readings of the wall
temperature, panel metal and the final superheater are the same as the steam temperature, the fuel
quantity can be increased, and the steam quantity will increase accordingly. The smoke temperature
probe will exit automatically when it is higher than 530 ℃.
 The change of water level in the water storage tank shall be monitored at any time during the pressure
rise process, and the water level shall be maintained between 4000-920mm.
 In case of steam water expansion, the water level of water storage tank will rise rapidly beyond the
control range of No. 1 overflow control valve, and No. 2 overflow control valve shall be opened rapidly.
 With the increase of combustion rate and boiler load, the dry degree of working medium entering the
steam water separator increases gradually, the amount of condensed water decreases gradually, the
water level in the water storage tank decreases gradually, the overflow control valve of the water storage
tank closes and the drainage flow decreases accordingly. However, the water wall flow should always be
maintained at 30% BMCR.
 The flue gas temperature probe at the furnace outlet works normally, and the flue gas temperature at the
last outlet shall not exceed 530 ℃.
 The furnace outlet smoke temperature probe works normally, and the smoke temperature at the end of
the exit must not exceed 530 ℃.
 Record the expansion indication values of all parts of the boiler and check whether the expansion of the
boiler is uniform. If the expansion is abnormal, the speed of temperature rise and pressure rise shall be
reduced. The temperature rise and pressure rise can be continued only after the causes are found out
and defects are eliminated.

37. Pre startup inspection of generator transformer unit system

 Put in the micro positive pressure device of the closed bus at the outlet of the generator, adjust the
pressure to 1000-2500pa, and check the normal operation.
 When measuring the insulation resistance of the stator circuit (including all kinds of electrical equipment
connected to the circuit that cannot be disconnected with the switch), 2500V megger shall be used for
testing. The insulation resistance of the stator winding to the ground shall be greater than 200m Ω, and
the absorption ratio shall be greater than 1.3. If the result is significantly lower than the previous one
(considering the change of temperature and gas humidity, such as 1 / 3-1 / 5 of the previous one), the
reason should be found out and eliminated.
 When measuring the insulation resistance of the stator circuit, the jumper from the water collecting pipe
to the flange of the external water connecting pipe shall be disconnected, and the water collecting pipes
at both ends shall be connected to the shielding end of the megger, and then measure the insulation (the
resistance between the internal and external water collecting pipes shall be at least greater than 30K Ω).
The jumper at both ends of the flange shall be restored after completion.
 The insulation resistance of excitation circuit shall be measured by 500-1000v megger. The insulation
resistance of rotor winding shall not be less than 5m Ω, and the insulation resistance of all excitation
circuits shall not be less than 0.5m Ω. Before measurement, open the large shaft pressing plate of
protection cabinet or lift the grounding copper braid.
 After the insulation measurement of the generator rotor and excitation system is completed, the ground
shall be discharged, and the normal neutral point wiring and the large shaft pressing plate of the
protection cabinet shall be restored.
 Put on the relevant control, signal, protection and measurement power supply of the generator, confirm
that all interlocking, protection, signal and automatic device action tests are normal, put in the relevant
protection pressing plate, and check that the protection of the generator and excitation system is put into
correct operation.
 After the replacement of generator hydrogen, the purity of hydrogen shall be ≥ 98%, the hydrogen
humidity meter shall be put into normal operation, the hydrogen humidity shall be qualified, and the
hydrogen dryer shall be put into normal operation.

38. Pre heating of HP cylinder before impulse starting of steam turbine

When the unit is started in cold state, the metal temperature of inner wall of HP inner cylinder after the
regulating stage is lower than 150 ℃, the turbine needs to be preheated by HP cylinder. When the metal
temperature of the inner wall of the high-pressure inner cylinder after the regulating stage is higher than
150 ℃, the pre heating of the high-pressure cylinder is completed.
 Confirm the following items before preheating the high pressure cylinder
1) The turbine turning gear has been put into normal operation.
2) Condenser vacuum is not less than 86.7kPa.
3) Main steam valve, HP turbine exhaust check valve and first stage extraction check valve are closed.
4) Control the steam traps in cold reheat pipeline to avoid draining back to the high pressure cylinder.
5) The preheating steam inlet pressure is 0.5 ~ 0.7MPa.
6) Confirm that the metal temperature of the inner wall of the HP inner cylinder after the regulating
stage is less than 150 ℃.
 Preparation of high pressure cylinder preheating
1) Fully open the drain valve in front of the first stage extraction check valve.
2) Fully drain the pre heating pipeline.
3) Fully open the drain valve of high-pressure steam pipe.
4) Record the metal temperature of inner wall of Turbine HP inner cylinder.
5) Fully close VV valve.
 Preheat operation of high pressure cylinder
1) Close the drain valve in front of the HP discharge check valve.
2) Open the preheating valve of high-pressure cylinder to 10% opening, and the preheated steam flows into
the high-pressure cylinder through the reheat cold and keep it open for 30 min, and then open it to 30%.
3) After keeping the 30% opening of HP cylinder preheating valve for 20min, open it from 30% to 55%, and
keep the opening until the metal temperature of inner wall of HP cylinder rises to 150 ℃ after the first
stage.
4) When the metal temperature of the inner wall of the HP inner cylinder reaches 150 ℃ after the regulating
stage, then HP cylinder is ready.
 Operation after preheating of HP cylinder
1) Close the preheating valve to 10% and keep it for 5min, and open the VV valve after the preheating valve
is fully closed.
2) The drain valve before the check valve of the HP exhaust is fully open.
 Precautions during preheating of HP cylinder
1) The preheating steam superheat of the high-pressure cylinder shall not be lower than 28℃. During the
preheating, the steam pressure in the high-pressure cylinder shall be maintained at 0.4~0.5MPa. By
adjusting the preheating valve and the steam trap, the maximum shall not be higher than 0.7MPa,
otherwise it will produce additional thrust.
2) During the pre heating period of high pressure cylinder, the temperature rise rate of cylinder shall be ≤ 50
℃ / h, and the temperature difference at all places shall be controlled within the required range. When
the differential expansion of high and medium pressure tends to increase, the temperature rise rate shall
be slowed down.
3) After the preheating of the high-pressure cylinder, the time of the stuffy cylinder must be strictly in
accordance with the "preheating of the stuffy cylinder time curve"

39. Pre heating of high pressure control valve steam chamber before impulse starting of steam turbine
 When the temperature of the inner or outer wall of the high-pressure regulating valve is lower than
150 ℃, the regulating valve steam chamber must be preheated before the start-up of the steam
turbine to avoid the excessive thermal shock to the regulating valve steam chamber during the start-
up of the steam turbine. The high-pressure main steam valve will not be opened from the
preheating of the control valve steam chamber until the preheating is completed. The main steam
for preheating enters the steam chamber of the control valve through the pre opening valve of No. 2
high pressure main steam valve.
 Preparation for preheating of steam chamber of HP control valve
1) Check and confirm that the turbine is in turning state.
2) Check and confirm that EH oil pressure is normal.
3) Confirm that the main steam temperature is higher than 271 ℃, and the superheat degree is not
lower than 28 ℃.
 High pressure regulating valve steam chamber preheating operation
1) Open the upper valve seat and lower valve seat of the high-pressure main steam valve for drainage,
and open the high-pressure steam guide pipe for drainage.
2) On the DEH screen of the steam turbine, click the "turbine hang up" button and select "hang up".
When the "turbine hang up" status is displayed as "hang up", it indicates that the turbine hang up is
successful.
3) Click "Valve warm" button on the DEH automatic control screen, select "Yes" and press "Go".
4) Confirm that the "on" indicator light of No. 2 high-pressure main steam valve is on, and the No. 2
main steam valve is slowly and slightly opened to 21%, and pre warm the high-pressure regulating
valve chamber.
5) When the metal temperature of the inner and outer wall of the valve chamber rises above 180 ℃,
and the temperature difference between the inner wall and the outer wall is less than 50 ℃, or the
preheating procedure has been carried out for more than 1 hour, the preheating of the high-
pressure valve chamber is completed.
6) After the pre heating of high-pressure regulating valve chamber, click the "valve pre heating" button,
select "no" on the operation screen, and press "execute". Confirm that No. 2 main steam valve is
fully closed.
7) During the pre heating period of the high-pressure regulating valve chamber, pay attention to the
monitoring that the metal temperature difference between the outer wall and the inner wall of the
regulating valve chamber shall not be greater than 90 ℃.
8) When the metal temperature difference between the inner and outer walls of the regulating valve
chamber exceeds 90 ℃, close the No. 2 main steam valve. When the metal temperature difference
between the inner and outer walls of the regulating valve chamber is less than 80 ℃, reopen No. 2
main steam valve for the preheating.

40. Inspection items before impulse starting of steam turbine

 The main steam pressure is 8.73mpa, the main steam temperature is 380 ℃, the reheat steam
pressure is 1.1MPa, and the reheat steam temperature is 330 ℃.
 Condenser vacuum ≥87kPa.
 The main tank oil level normal, lubricating oil pressure 0.14~0.18MPa, oil temperature 27~40℃.
 The high and low pressure bypass is put into operation and operates normally. The flow of high
bypass is ≥ 8%, or the opening of high bypass is more than 30%.
 EH oil pressure above 11.2MPa, oil temperature 35~55℃.
 The rotor eccentricity is less than the value of 0.03mm.
 The temperature difference between the upper and lower parts of the inner wall of HP and IP outer
cylinder is less than 50 ℃, and the temperature difference between the upper and lower parts of the
inner wall of HP inner cylinder is less than 35 ℃.
 TSI parameters are normal, differential expansion and axial displacement are in normal range.
 Hydrogen pressure 0.45MPa, oil and hydrogen differential pressure 0.056±0.02MPa.
 The cooling water system of generator stator operates normally, and the water inlet temperature is
5 ℃ higher than the hydrogen temperature.
 Main steam quality qualified: hydrogen conductivity (25℃)≤0.5μS/cm, silica≤30μg/L,
Fe≤50μg/L, Cu≤2μg/L, Na≤20μg/L.
 Put in the desuperheating water of exhaust steam of LP casing and desuperheating water of A and B
side.

41. Steam turbine(IP) medium pressure cylinder start

 In the DEH "automatic control" screen, press the "turbine Latch" button, select "turbine latch",when
the "turbine latch" status display as "Latched", then turbine is in latched state and DEH is in
automatic state
 Press the "Run" button to the "yes" position, check the opening of high and medium pressure main
steam valves, pay attention to the tightness of each regulating valve at this time, and observe that
the rotor is not impulsive.
 Confirm on the "automatic control" screen that "startup mode" is "IP cylinder startup". ATC start
mode is cut off.
 Click "valve limit" to set the valve position limit to 100%; unlock the HP exhaust check valve, check
the interlock of the HP exhaust check valve, and open the VV valve.
 Friction check:
1) Select "target speed" setting 500 rpm, select "Acc Rate" set 100 rpm/min, press the "Go" button to
confirm the high and medium pressure control valve gradually open. The turbine speed is raising up
to 500 rpm at 100 rpm/min.
2) When the turbine speed is greater than the turning speed, confirm that the turning gear shall be
automatically disengaged, otherwise it shall be shut down immediately.
3) When the actual speed reaches 500rpm, press the "friction check" button on the DCS to close all t he
control valves, the turbine speed gradually decreases for the friction check.
4) During the friction inspection, the friction check time shall not exceed 5 minutes, and the unit speed
shall not be less than 200 rpm / min.
 Speed up to medium speed warming up
1) After the friction check is completed, re select the "target speed" to set to 1500rpm, "rise rate" to
set to 100RPM / min, and press the "Go" button to speed up.
2) When the turbine speed is less than 300 rpm, put in the "positive heating" button, and slightly open
the high-pressure regulating valve until the speed rises to 400 rpm or reaches the pre opening
position of the high-pressure regulating valve.
3) Confirm that the turbine speed is increased at the rate of 100r / min. when the speed is increased to
400rpm or reaches the pre opening position of the high-pressure regulating valve, the opening of
the high-pressure regulating valve is locked by the electro-hydraulic regulator, while the pre opening
valve of the medium pressure regulating valve will still be opened, and the turbine speed is
increased to 1500rpm.
4) The turbine speed is maintained at 1500 rpm for medium-speed warming for 240 min. The absolute
expansion of the high and medium pressure cylinders is ≥8mm. When the IP exhaust temperature
 reaches 250 ° C, the positive warming ends. At this time, the temperature of the central part of the
medium pressure rotor is considered to be 80 ° C higher than the brittle transition temperature.
5) After the completion of the medium speed warm-up, exit the "positive warm-up", confirm that the
high-pressure regulating valve is closed, VV valve is fully open, and the speed is controlled at
1500rpm by the medium pressure regulating valve.
6) During the medium speed warm-up, pay attention to maintain the pressure and temperature
stability of the main and reheat steam, and confirm that the bypass control of the unit is normal. Pay
attention to monitor the absolute expansion of cylinder, differential expansion of high and medium
pressure, differential expansion of low pressure cylinder, axial displacement, lubricating oil
temperature of main engine, oil pressure, temperature difference between upper and lower
cylinders, thermal stress of high and medium pressure rotor and vibration of each bearing in TSI
screen of the unit.
 Speed up to 3000rpm:
1) Set the "target speed" to 3000rpm, and the "rise rate" to 100RPM / min. press the "Go" button to confirm
that the turbine speed rises at 100RPM / min.
2) When the turbine speed reaches 2520rpm, check that the jacking oil pump stops automatically,
otherwise it will stop manually and put the jacking oil pump into standby. After the jacking oil pump is
stopped, pay attention to monitoring that the pressure of the lubricating oil system is normal, and the
vibration and return oil temperature of each bearing of the unit are normal.
3) When the turbine speed rises to 3000rpm, warm up the turbine for 90min under no load.
4) After 3000rpm, make sure that the main oil pump is working properly, stop the main supply pump
(MSP) and the auxiliary oil pump (TOP), and put it in standby.
 Unit achieves 3000 rpm then conduct a comprehensive inspection
5) To confirm the oil temperature and the return oil temperature of the bearing is normal, the oil
6) temperature automatically controlled within 38℃-42℃, confirm the main oil pump inlet pressure is
0.098-0.147MPa, the outlet oil pressure≥1.3Mpa, bearing lubricating oil pressure≥0.176MPa .
7) At 3000rpm, the steam side of LP heaters will be put into operation.
8) Start the second pulverizing system to prepare for grid connection
9) Switch off the hydrogen circulation blower fan, open its bypass valve, close its inlet and outlet valves.

 The following tests shall be carried out as required after the constant speed of 3000 rpm of steam turbine
a) High pressure (HPT) shut-off solenoid valve on-line test.
b) Spray Oil test.
c) Mechanical overspeed test (the unit shall be connected to the grid and run for at least 3 hours under 25%
MCR load before overspeed test).
d) Synchronization test (The generator is connected to the grid in the same time).
e) Generator no-load, short-circuit test.
f) Excitation system test

42. Unit with grid and initial load:

 The generator can only be connected to the grid in automatic quasi synchronization mode, which is
divided into "program control" and "manual control".
 The voltage regulator (AVR) control mode of the generator shall be "automatic" for boosting and parallel
operation. In case of special circumstances, it shall be paralleled in manual mode and approved by the
deputy general manager in charge of production. In the process of boosting, pay attention to monitoring
that the excitation current, excitation voltage and generator terminal voltage of the generator change
normally, and the stator three-phase current should indicate nearly zero.
 Before the generator is boosted and connected to the grid, the generator's automatic voltage regulator,
generator's automatic synchronization device, and steam turbine's automatic speed control device should
be checked for normal operation and there are no abnormal alarm signals.
 After the de excitation switch is closed, the generator terminal voltage shall be indicated within 1-2
seconds. If the voltage does not indicate in a few seconds, disconnect the deexcitation switch
immediately.
 When the speed is lower than 2950rpm, no excitation can be made.
 After the generator is connected to the grid, check that the three-phase current indication is normal and
balanced. If there is a large deviation, the load can be increased only after the cause is found out and
 eliminated. At the same time, the temperature of hydrogen, water, oil system and each part of the
generator shall be monitored.
 After the generator is connected to the grid, confirm that the generator automatically carries 16.5mw
initial load.

43. Precautions during unit grid connection and initial load

 After Unit synchronized at 2.5% load, pay attention to keep the main steam pressure stable, the boiler has
stable combustion. Also check that the furnace outlet flue gas temperature reaches 530℃, the flue gas
temperature probe should automatically retract out.
 The reactive power of the unit shall be increased appropriately to ensure that the reactive power of the
unit is in the normal range.
 The warm-up time of the unit with initial load shall be determined according to the starting curve of the
unit.
 During the warm-up period with initial load of the unit, all parameters such as turbine vibration,
differential expansion, cylinder expansion, axial displacement, bearing metal temperature, lubricating oil
temperature, lubricating oil pressure, EH oil pressure, temperature difference between the upper and
lower walls of the cylinder shall be checked within the normal range.

44. Load increase to 132MW

 After the unit is warmed up with initial load for 50min, confirm that the bypass control of the unit is in
automatic mode, and carry out the high pressure cylinder switching operation.
 During the initial load warm-up period, the second BFPT is rushed to 1000rpm with low-speed warming.
 In DEH control panel, the load target is set to 132mw, and the load raising rate is set to 3.3mw/min and
then Press the "GO" button.
 With the increase of unit load, No.1 and No.2 regulating valves of IP turbine are opened to > 90%, the
load raising rate is changed to 33MW / min. check that No.1, No.2, No.3 and No.4 high pressure
regulating valves are opened to > 5%, VV valves are closed automatically, and confirm that the HP
exhaust check valve is opened automatically. At this time, the unit load is controlled by the high pressure
regulating valve. After cylinder cutting, change the load raising rate to 3.3mw/min.
 Carry out the operation of HP heaters.
 When the unit load is 66mw, confirm that the drain valves in the high-pressure section of the unit are
normally closed.
 When the unit load reaches 132mw for the first time or the high and low bypass control valves are
gradually closed to full close, and the cylinder cutting is completed. If the high bypass valve is not fully
closed after cylinder cutting, it can be closed manually or by increasing the set pressure.
 When the unit load reaches 132mw for the first time or the high and low bypass control valves are
gradually closed to full close, and the cylinder cutting is completed. If the high bypass valve is not fully
closed after cylinder cutting, it can be closed manually or by increasing the set pressure.
 Warm up the third pulverizing system of the boiler, pay attention to adjust the combustion to keep the
main reheat steam temperature and pressure stable.
 When the unit load is 132mw, confirm that the drain valves of the middle pressure section of the unit are
normally closed.
 After cylinder cutting, when the cold reheat pressure is greater than 1MPa, check the combustion stability
of the boiler. If the start-up boiler operates, slowly cut the steam source of auxiliary steam header from
the start-up boiler or adjacent machine to the cold reheat of this machine, and check that the pressure
and temperature of auxiliary steam header are normal.

45. Increase load to 198MW

 Temperature rise, pressure rise and load rise shall be conducted according to the cold start curve of the
unit, and the load rise rate of the unit shall be controlled at 3.3mw/min.
 When load up to 180MW, open the electric valve of fourth extraction steam to the deaerator , switch
deaerator heating to fourth extraction steam, deaerator into the sliding operation.
 The load rises to 180MW, and the water supply is switched from bypass to main circuit for operation.
 When the load rises to 180MW, the auxiliary power is switched from standby to auxiliary transformer.

46. Unit load to 198MW, the following checks and operations

 Confirm that the steam pressure at the low-pressure superheater outlet is stable, and the steam
superheat degree is ≥ 50 ℃, switch the soot blowing steam source of the air preheater to the low-
pressure superheater outlet.
 Check that the drain valves of the low pressure section of the turbine are closed automatically.
 After the second steam feed pump is warmed up at a medium speed of 1000rpm for 1 hour, it is rushed
to 3000rpm, and put into automatic boiler feed water operation. During the operation of the pump, it is
necessary to carefully adjust the boiler water supply to maintain stability.

47. Increase load to 330MW

 Warm up the fourth set of pulverizing system.
 With a load of 180-220mw, gradually close the overflow control valve of the water storage tank until it is
fully closed, keep the feed water flow at the inlet of the economizer about 600t / h, gradually increase the
fuel of the boiler, keep the superheat at the outlet of the separator greater than 10 ℃, and the boiler will
be put into dry state operation. When the overflow regulating valve of the water storage tank is fully
closed, put the overflow pipeline into automatic operation and keep the pipe warm.
 When the steam side pressure of No. 3 high-pressure heater is greater than 0.2MPa of deaerator
pressure, drain the No. 3 high-pressure heater to deaerator.
 When the load is 330MW, the steam sources of the two steam pumps are all cut from the auxiliary steam
to the fourth extraction.

48. Load to 330MW, perform the following work

 According to the combustion conditions, gradually exit all oil guns and exit the air preheater soot blowing.
 Put ESP into operation.
 After the boiler combustion is stable, the unit is put into CCS control.
 RB action is put into operation.

49. Increase load to 660MW

 According to the situation, put the CCS control mode of the unit into operation, control the load raising
rate of the unit to 6.6mw/min, and continue to increase the load.
 The extraction pressure of the fourth section is up to 0.8MPa, the auxiliary steam header is cut to four
extraction steam supply, and the steam source of the reheat cold section is put into automatic standby.
 After the load reaches 462mw, full soot blowing can be carried out depending on the operation of the
boiler.
 The unit load is 528mw, and the hydrogen pressure of the generator is compensated to the rated value of
0.5MPa.
 After the unit load reaches 528mw, the vacuum tightness test of condenser can be conducted as
required.
 As the unit load situation put the first five sets of pulverizing system in operation.
 After the unit load reaches 594MW, the main steam pressure reaches the rated value, and the unit steam
water system is fully checked.