Steam Turbine jacking oil system

1.During start-up and shutdown of the turbine, the jacking oil system comes
into operation. Before admitting steam, the turbine is turned at a slow speed by
turning gear. During the start up of the turbine, jacking oil is necessary. Also,
when the turbine is shutting down, then the jacking oil system comes into
operation so that the hot shaft does not rest on the white metal of the bearing.
As discussed earlier, there is a need to have a separation between the white
metal in the bearing and shaft with the help of oil film. At low speed, say < 75
rpm or so, this separation is achieved by jacking oil. During this time, oil at a
very high pressure, say > 200 kg/cm2 (> 350 for higher MW units), is injected
from the bottom to lift the shaft. The oil is kept injected until an oil film is
developed.

Fig. 3.45. Jacking oil scheme.

2.Separate jacking oil pumps (JOPs) taking the suction from the main oil
reservoir are deployed. In many places, these pumps are kept at the
bearing pedestal. On account of the very high pressure (sometimes > 350
kg/cm2), there is a high importance of safety relief valves for these pumps.

3.Pressure and temperature at the jacking oil header are monitored. The
normal range may be 0–350 kg/cm2 for a medium to high MW power
plant. At the main reservoir the level is monitored at the DCS with the
help of a level transmitter. A level switch is used for alarm and interlock.
4.As discussed earlier, jacking oil is used during low running of the
turbine. During start-up and shutdown, the turbine rotor is rotated at a
slow speed, ~ 100 rpm, by the turning gear. Basically, the turning gear
is driven by a motor, and is coupled to the main turbine through a
series of reduction gear. Turning gear is used to rotate the turbine
rotor slowly during start-up and shutdown of the turbine to avoid
uneven heating/cooling (to avoid shaft deformation). This is turning
gear operation. During this time, the turning gear oil pump may be
used to supply oil to the bearings.
5.When the turbine speed crosses, say 200 rpm, the turning gear
stops operating. Jacking oil only operates during the time the
turning gear is in operation.

A kind of Steam Turbine jacking oil system

Abstract

The utility model provides a kind of Steam Turbine jacking oil system, by motor, high-pressure oil pump, duplex
strainer, leaf filter, pressure switch, overflow valve and one-way throttle valve composition, the high-pressure oil pump
respectively with the motor, pressure switch, leaf filter is connected with duplex strainer, the leaf filter is connected
with the one-way throttle valve, the leaf filter is also associated with distributor, the overflow valve is connected with
the duplex strainer, the utility model confesses the oil product of high-quality by improvement and installation quite
your duplex strainer, stable jacking oil pressure, indirect protection jacking(oil) pump safe operation.Jacking(oil) pump
is reduced to safeguard.

Description

A kind of Steam Turbine jacking oil system

Background technology

300MW unit jacking oil devices, are designed with manufacturing, its jacking oil system is opening in unit by Dongfan
Steam Turbine Factory Jiggering warming-up and play jack-up rotor during uniform decrease in temperature in
dynamic, stopping process.The elliptic bearing of Turbo-generator Set is all provided with There is high pressure
jacking oil capsule, the hydraulic oil that shaft-raising gear is provided forms static pressure oil film between rotor and
bearing oil sac, by force will Rotor jack-up, it is to avoid the dry friction during the steam turbine slow-speed of
revolution between axle journal and bearing shell, reduces barring torque, to protection Unit, particularly protects rotor
and bearing to play an important role.The present apparatus is mainly washed by motor, high-pressure oil pump,
automatic backflushing The portions such as filter, double-drum filter, leaf filter, pressure switch, overflow valve, one-
way throttle valve cover and stainless steel tube, annex Composition.Effectively to prevent the generation of pump
emptying phenomenon, system is protected, system inlets are using low-pressure supply oil (＜ 0.4MPa Positive force
feed).Low pressure oil enters pumping hydraulic fluid port by backwash oil filter and bitubular oil filter, and the
hydraulic oil that pump is got is through board-like Filter filtering enters each distributor and reaches corresponding
apical axis oil port, realizes the purpose of jack-up rotor.
Jacking oil system frequently breaks down, and is mainly manifested in the following aspects：

(1) chopped-off head automatic backwash oil filter, reverse flushing filter screen uses metal screen, filter screen is
used for a long time or unit is opened, Big flow is run under shut-down condition, is easily caused metal screen
blocking, is reduced filter's flow；But automatic backwash oil filter is installed not Easily design prevents to cause unit
jacking oil system not come into operation during urgent defect, shadow in unit jacking oil system Unit is rung to open,
stop causing great unit failure.

(2) secondary double-drum filter (jacking(oil) pump inlet screen) design discharge is not enough, double-drum filter
design discharge 980L/min, the flow of flow and board-like oil filter 390L/min much larger than automatically
counterflushing sieves 450L/min, actual fortune The obstruction failure of double-drum filter is potential in row occurs,
and causes excess pressure valve in filter screen to open, and is more than to intercepted oil particles are made>25
μm oil particles it is through-flow, pollute to the board-like fuel filter element of final stage.Critical jacking(oil) pump
safe operation, the board-like oil filter filter of final stage Core is blocked, and is caused and is caused jacking(oil)
pump to trip, Turbine Barring Gears tripping operation.

(3) the secondary dirty rate of double-drum filter (jacking(oil) pump inlet screen) appearance is low, due to the
performance of different filter materials, can cause The dirty rate of the flow area of filter screen, rejection, appearance
has very big difference, with the raising of production domesticization, can be designed with original larger Deviation.

(4) the board-like oil filter of final stage (jacking(oil) pump outlet filter screen) filter screen is easily blocked, and
reduces filter's flow.Cause quickly Jacking(oil) pump trips, Turbine Barring Gears tripping operation.

Above failure occurs, and being that the work of 300MW steam turbines jacking oil system is abnormal shows and
cause reason.

Utility model content

In order to solve the above technical problems, the utility model provides a kind of Steam Turbine jacking oil system,
by original top Shafting oil system is transformed, and removes jacking oil system existing equipment, including
automatic backwash oil filter：Model ZCL-I；Q= 450l/min；Filtering accuracy：45 μm, double-drum filter (jacking(oil)
pump inlet screen)：Model 3PD110 × 250A25C-1；PN =2.5MPa；Q=980l/min；Filtering accuracy： 25μm；Filter
core specification：Internal diameter 70mm, external diameter 110mm, 15 inches of length (380mm), effective fold
volume 0.00218m3, change installation PALL (quite you) duplex strainer (the using and the reserved) into, it is
possible to achieve Improvement and installation PALL (quite you) duplex strainer, above-mentioned new, old filter
core compares：The 0.00218=4.95 of volume differences 0.0108/, choosing With nearly 5 times of the filter material
fold volume increase of filter, it is contemplated that the characteristic of PALL filter materials and its dirty rate of high
appearance, actual use longevity Life can also substantially increase.Because increasing flow area, rejection, holding
dirty rate, operation filter security, reliability are improved；Subtract It is few to safeguard, reduce Master Cost.

The utility model provide a kind of Steam Turbine jacking oil system, the Steam Turbine jacking oil system by motor,
High-pressure oil pump, duplex strainer, leaf filter, pressure switch, overflow valve and one-way throttle valve
composition, the high-pressure oil pump Be connected respectively with the motor, pressure switch, leaf filter and
duplex strainer, the leaf filter with it is described unidirectional Choke valve is connected, and the leaf filter is also
associated with distributor, and the overflow valve is connected with the duplex strainer.

Above-mentioned system, wherein, the duplex strainer is quite that duplex strainer.

Above-mentioned system, wherein, quite your duplex strainer includes quite the first filter of that and quite the second
filter of that.

Above-mentioned system, wherein, the filter cylinder length 987mm of the first filter of the quite that, quite your the
second filter connects Mouth size 20mm, filter core internal diameter 95mm, external diameter 152mm, effective fold
volume 0.0108m3.

The utility model has advantages below：

1st, improvement and installation PALL (quite you) duplex strainer, above-mentioned new, old filter core compares：
Volume differences 0.0108/ 0.00218=4.95, from nearly 5 times of the filter material fold volume increase of filter, it is
contemplated that the characteristic and its height of PALL filter materials Hold dirty rate, actual life can also
substantially increase.Because increasing flow area, rejection, holding dirty rate, operation filter is improved Security,
reliability；Reduce and safeguard, reduce Master Cost.
2nd, the quite use of your duplex strainer, enhancing and the protection board-like oil filter of final stage (jacking(oil)
pump outlet filter screen) filter core Reliability；Reduce and safeguard, reduce Master Cost.

3rd, oil product, the stable jacking oil pressure, indirect protection top of high-quality are confessed by improvement
and installation quite your duplex strainer Shafting oil pump safe operation.Jacking(oil) pump is reduced to safeguard.

4th, by improvement and installation quite that duplex strainer, important is the operation of predigested running
equipment.

Brief description of the drawings

By reading the detailed description made with reference to the following drawings to non-limiting example, the utility
model and its spy Levy, profile and advantage will become more apparent upon.Identical mark indicates identical part
in whole accompanying drawings.Not deliberately according to Ratio draws accompanying drawing, it is preferred that
emphasis is show purport of the present utility model.

A kind of easy structure schematic diagram for Steam Turbine jacking oil system that Fig. 1 provides for the utility
model.

Embodiment

In the following description, a large amount of concrete details are given more thoroughly to manage the utility model
to provide Solution.It is, however, obvious to a person skilled in the art that the utility model can be without one or
more of these thin Save and be carried out.In other examples, in order to avoid obscuring with the utility model, for
more well known in the art Technical characteristic is not described.

In order to thoroughly understand the utility model, detailed step and detailed structure will be proposed in following
description, To explain the technical solution of the utility model.Preferred embodiment of the present utility model is
described in detail as follows, but except these Outside being described in detail, the utility model can also have other
embodiment.

Shown in reference picture 1, the utility model provide a kind of Steam Turbine jacking oil system, by motor 1, high-
pressure oil pump 2, Duplex strainer 3, leaf filter 4, pressure switch 5, overflow valve 6 and one-way throttle valve 7
are constituted, high-pressure oil pump 2 respectively with Motor 1, pressure switch 5, leaf filter 4 are connected with
duplex strainer 3, and leaf filter 4 is connected with one-way throttle valve 7, Leaf filter 4 is also associated with
distributor 8, can play a part of distribution, and overflow valve 6 is connected with duplex strainer 3.

In background technology of the present utility model, it has been noted that current Steam Turbine jacking oil system
operation principle is： It is main by motor, high-pressure oil pump, automatic backwashing filter, double-drum filter,
leaf filter, pressure switch, overflow valve, The portions such as one-way throttle valve cover and stainless steel tube,
annex composition.Effectively to prevent the generation of pump emptying phenomenon, system is protected, is
Import of uniting is oily (＜ 0.4MPa positive force feed) using low-pressure supply.Low pressure oil is by backwash oil
filter and bitubular oil filter Into pumping hydraulic fluid port, the hydraulic oil that pump is got enters each distributor
through leaf filter filtering and reaches corresponding apical axis oil port, Realize the purpose of jack-up rotor.The
improved place of the utility model is, existing automatic backwashing filter, the bitubular are filtered Device has
changed duplex strainer 3 into.

Obtained by analysis of experiments：Jacking oil system frequently breaks down, and is mainly manifested in the
following aspects：

(1) chopped-off head automatic backwash oil filter, reverse flushing filter screen uses metal screen, filter screen is
used for a long time or unit is opened, Big flow is run under shut-down condition, is easily caused metal screen
blocking, is reduced filter's flow；But automatic backwash oil filter is installed not Easily design prevents to cause unit
jacking oil system not come into operation during urgent defect, shadow in unit jacking oil system Unit is rung to open,
stop causing great unit failure.

(2) secondary double-drum filter (jacking(oil) pump inlet screen) design discharge is not enough, double-drum filter
design discharge 980L/min, the flow of flow and board-like oil filter 390L/min much larger than automatically
counterflushing sieves 450L/min, actual fortune The obstruction failure of double-drum filter is potential in row occurs,
and causes excess pressure valve in filter screen to open, and is more than to intercepted oil particles are made>25
μm oil particles it is through-flow, pollute to the board-like fuel filter element of final stage.Critical jacking(oil) pump
safe operation, the board-like oil filter filter of final stage Core is blocked, and is caused and is caused jacking(oil)
pump to trip, Turbine Barring Gears tripping operation.
(3) the secondary dirty rate of double-drum filter (jacking(oil) pump inlet screen) appearance is low, due to the
performance of different filter materials, can cause The dirty rate of the flow area of filter screen, rejection, appearance
has very big difference, with the raising of production domesticization, can be designed with original larger Deviation.

(4) the board-like oil filter of final stage (jacking(oil) pump outlet filter screen) filter screen is easily blocked, and
reduces filter's flow.Cause quickly Jacking(oil) pump trips, Turbine Barring Gears tripping operation.

Above failure occurs, and being that the work of 300MW steam turbines jacking oil system is abnormal shows and
cause reason.

1) transformation carried out for elimination steam turbine jacking oil system failure and hidden danger.

Remove jacking oil system existing equipment：

1) automatic backwash oil filter：Model ZCL-I；Q=450l/min；Filtering accuracy：45μm.

2) double-drum filter (jacking(oil) pump inlet screen)：Model 3PD110 × 250A25C-1；PN=2.5MPa；Q= 980l/min；

Filtering accuracy：25μm；Filter core specification：Internal diameter 70mm, external diameter 110mm, 15 inches of
length (380mm), effective pleat Volume of wrinkling 0.00218m3.

Improvement and installation jacking oil system equipment：

1) PALL (quite you) duplex strainer (the using and the reserved) is installed：25 μm of filtering accuracy, 39 inches of
filter cylinder length is maximum Flow 1200L/min, design pressure 2.8Mpa, interface size 2 "；Filter core internal
diameter 95mm, external diameter 152mm, 39 inches of length (987mm), effective fold volume 0.0108m3.

(2) the improved effect of steam turbine jacking oil system

1) number of devices and hidden danger in unit jacking oil system are reduced：Automatic backwash oil filter and
automatic backwash oil filter Monitoring pressure system dismounting afterwards；Repair and maintenance is
reduced, leakage point is reduced, reduces repair materials expense, thoroughly eliminates equipment hair Raw
urgent defect is to influence unit jacking oil system safe operation major hidden danger.

2) improvement and installation PALL (quite you) duplex strainer, above-mentioned new, old filter core compares：
Volume differences 0.0108/ 0.00218=4.95, from nearly 5 times of the filter material fold volume increase of filter, it is
contemplated that the characteristic and its height of PALL filter materials Hold dirty rate, actual life can also
substantially increase.Because increasing flow area, rejection, holding dirty rate, operation filter is improved Security,
reliability；Reduce and safeguard, reduce Master Cost.

3) the quite use of your duplex strainer, enhancing and the protection board-like oil filter of final stage (jacking(oil)
pump outlet filter screen) filter core Reliability；Reduce and safeguard, reduce Master Cost.

4) oil product, the stable jacking oil pressure, indirect protection top of high-quality are confessed by improvement and
installation quite your duplex strainer Shafting oil pump safe operation.Jacking(oil) pump is reduced to safeguard.

5) by improvement and installation quite that duplex strainer, important is the operation of predigested running
equipment, is easily switched.

In existing technology, after above-mentioned improvement, many beneficial technique effects are realized, more than
Discuss.

In the preferred but unrestricted embodiment of the utility model one, quite your duplex strainer includes quite your the
first filter Quite the second filter of that, can play a standby effect.

In the utility model, it is further illustrated that be improvement that the utility model relates only to prior art, that is to
say, that Automatic backwashing filter in existing Steam Turbine jacking oil system, double-drum filter are changed to
current duplex filtering Device, can obtain technique effect of the present utility model, can also solve the technical
problem in background technology.

Preferred embodiment of the present utility model is described above.It is to be appreciated that the utility model not
office It is limited to above-mentioned particular implementation, wherein the equipment and structure be not
described in detail to the greatest extent are construed as using the common side in this area Formula is practiced；
Any those skilled in the art, in the case where not departing from technical solutions of the utility model ambit, may be
used Technical solutions of the utility model are made with many possible variations and modification using the
methods and techniques content of the disclosure above, or is repaiied The equivalent embodiment of equivalent
variations is changed to, this has no effect on substantive content of the present utility model.Therefore, it is every
without departing from this practicality The content of new technique scheme, according to technical spirit of the
present utility model to it is made for any of the above embodiments it is any it is simple modification, etc. With change
and modify, still fall within technical solutions of the utility model protection in the range of.