Feria Tecnológica

OPTIMIZACION PRODUCCION PETROLEO

Operación Segura y en Automático de Turbinas

y Compressores a Gas

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

Gas Turbine-Compressor – Control and Protection

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 Proven Gas Turbine Control &
Protection Solutions.

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

Gas Turbine Control & Protection Solutions.

HEAVY FRAME GAS TURBINE SYSTEMS AERO DERIVATIVE GAS TURBINE SYSTEMS

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

Heavy Frame - Hydraulic Accessory Application
SonicFlo Pressure
Gas Fuel Gas Control
Control
Metering Valves
Valves

Inlet Guide High

Vane Temp Air
Control Control
Valves

Liquid 3 Way 3 Way SynGas

Fuel Control/Bypass Fuel
Stop
Control Control
Valve Valve

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 Heavy Frame - Electric Accessory Application
Electric Stop Electric Gas High Temp Electric
Gas Fuel Pneumatic
Control Shut Off Valve Ratio Valve Metering Rotary Control Rotary
Valve Control Valve
Valves

Digital Valve
Inlet Guide Electric Base Positioners
Vane & Case
Mount
Control
Actuators
Distributed
I/O

Liquid Electric Electric Liquid

Water Electric
Fuel Liquid Liquid Mixing Control Water
Control Bypass Valve Metering Valves Metering
(Pilot) Valve Valve
(Main)

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 Aero - Turbine Systems Overview
Fuel Water
Water Stop Valve Electric Water
Metering Metering Valve

Liquid
Valve Driver
Liquid Stop Valve
Electrical Liquid Dual Fuel
Metering Valve Nozzle

Gas Liquid Nozzle

Fuel Skid
Gas Shutoff Valve Electrical Gas
Metering Valve Gas Nozzle

Control
and
Protection
Variable Geometry
Actuation

SIL-3 Protection Hydraulic Pump/Servo

Control Unit Valve Assembly

Control System
On-Engine
Control Cabinet
Power management and Protection

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 Gas Turbine Control
Solutions

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC. PAGE 8

 Gas Turbine Control Solutions.

Flex500 Platform MicroNet™ Platform

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 Custom Applications – Flex500 Platform
10

 Woodward’s proven Flex500 turbine control provides you a

cost competitive purpose built platform utilizing the same core
software you’ve come to trust in our high end systems.
 Flex500 is already OEM qualified for use on your LM2500 SAC
turbines today.

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 Custom Applications – Flex500 Platform
11

 FLEX 500 High–Performance Programmable Control

• Simplex Controller

• Powerful real time microprocessor control

• Combines real time control with PLC programming

• Optional integrated graphical operator control panel

• Distributed I/O capability (RTCNet compatible)

• Low cost alternative to a general purpose

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 Custom Applications – Flex500 Platform
12

 This control system provides a flexible, real time

platform to control single and two shaft gas turbines
and associated processes, such as high-speed closed
loop speed or pressure control, system sequencing,
auxiliary systems control, monitoring-alarming and
station control.

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

System Example – Flex500 Platform 13

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

Custom Applications - MicroNet™ Platform
14

 MicroNet Plus™ control system flexibility and

modularity adapt from simple applications with
limited I/O to the most complex applications and
processes with extensive I/O.

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 Reliable and Flexible MicroNet™ Platform
 Increased System Availability and Plant Uptime
 Designed for real time control of all major rotating
equipment, featuring:
• Ultimate Scalability
• Simplex, Dual Modular Redundant (DMR) or Triple Modular Redundant (TMR)
Architecture
• Independent CPU and I/O redundancy MicroNet™ Plus
• Universal hardware components
(Simplex or DMR)

• I/O expansion with additional chassis via real-time dual redundant Ethernet
• Real-time synchronous high-speed remote I/O
• Deterministic I/O processing
• Conformal coating of all components
• Rated for UL Class 1 Div 2 Hazardous Locations
• OEM approved
• Field Proven since 1996
• Now CYBERSECURITY enabled!
MicroNet™ TMR

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

Proprietary Information
MicroNet™ Plus Architecture
 Single or dual CPUs MicroNet™ Plus
(Simplex or DMR)

 Single or Dual Power Supplies

 Single, Dual or TMR I/O!
 Short and Full Size Chassis
 Distributed I/O as required
 Ultimate redundancy flexibility: Distributed I/O (Optional)

• 1 x CPU + 1 x I/O
• 1 x CPU + 2 x I/O
• 2 x CPU + 1x I/O
• 2 x CPU + 2 x I/O
• 2 x CPU + 3 x I/O

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

MicroNet TMR Architecture
 Three fully isolated kernels
 Six isolated kernel to kernel buses
• Isolated Dual-Port RAM
 Triplicated CPU modules
 Triplicated I/O modules
 Dual Power Supplies in a separate chassis
 Software Redundancy manager (2 out of 3 voting)
 Synchronized CPUs (every 5 milliseconds)
 Hot Swappable Modules

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 System Hardware Components
Control Processors
 Determinism
 Fast Recursion Rate
 CPU Computational “Horsepower”
 Cybersecurity Enabled

Power Supplies
 18…36 VDC, 22A
 88…132 VAC (43-67 Hz), 28 A
 180…264 VAC (43-67Hz), 22A
 100…150 VDC, 28 A
 Power Supplies Operate in Load Sharing Mode

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

Universal System I/O Modules
Differentiating I/O Features
 Faster Speed / Sampling Rates
 Advanced Filtering Techniques
 Best Accuracy & Resolution
 Support for Simplex / Redundant /
Triplicated Field Instrumentation
 Low and High Density scalable for any I/O
size

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 MicroNet™ Field Wiring / Interface
Chassis
I/O Modules

Cable

I/O
Module
Field
Field
Termination
Wiring
Module
PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.
(FTM)
Distributed I/O - Chassis with Fiber Optics
Fiber Optic Communications
Note: All RTN modules
Now Possible (2km maximum)
now have 3 RTN ports

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

System With RTCNet Remote I/O
• Dual Redundant Distributed I/O Bus with isolated (500V) ports
• Modular Design per I/O type (DI, DO, AIO, RTD, T/C)
• Reduced wiring and faster commissioning
• Synchronized with MicroNet Plus control processor
• Great solution for control of auxiliaries (lube oil, seal gas, cooling
fans)

MicroNet Plus Dual Redundant

Redundant RTC Net CPU with Fast Local I/O
(Remote I/O)

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

Distributed I/O – CANopen solutions

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

Typical MicroNet Plus Application

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 MicroNet™ Applications
Typical Applications (Type of System)
 Steam Turbine - Generator Drive (TMR)
 Steam Turbine – Compressor Drive (TMR)
 Gas Turbine – Generator Drive (Plus)
 Gas Turbine – Compressor Drive (Plus)
 Compressor Control – Motor Drive (TMR)
 Hydro Turbine – Generator Drive (TMR)

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 15

MicroNet SIL-3 Certifications

MicroNet™ Plus
• Certified for SIL-3 safety functions
• Cert #: 968/EZ 929.00/13
• Specific Modules Only
• Dual Redundant 5200 CPUs
• TMR I/O

MicroNet™ TMR
• Certified for SIL-3 safety functions
• Cert #: 968/EZ 929.00/13
• Listed under MicroNet-Plus cert.
• Specific Modules Only
• TMR 5200 CPUs
• TMR I/O

MicroNet™ Safety Module

• Certified for SIL-3 safety functions
• Cert #: 968/EZ 307.01/10
• Listed under MicroNet-Plus cert.
• Specific Modules Only
• TMR 5200 CPUs
• TMR I/O
PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.
 27

High Availability with SIL3 Safety System

Control + Protection System , SIL3 Rated
BPCS (SX, DMR or TMR), SIL1

Protection Module, SIL3

Comm Link
Overspeed Protection+ Lube Oil Surge Control, Performance
Protection + Seal Gas Protection + Control, Speed Control,
Scrubber High/Low Level Protection Auxiliary Control, Sequencing

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 Metering & Shutoff Valves

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC. 28

 29

Aeroderivative – Gas Valve Products

Fuel Shutoff Valves Fuel Metering Valves Offboard Drivers

3103 EM35MR Digital Valve Positioner

Gas Valve DVP

GSOV25HT
Gas Shutoff

GS16DR
EM Digital Driver
Gas Valve

GS6DR
Gas Valve
USOV
Gas Shutoff

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 30

Heavy Frame – Gas Valve Products

Gas Fuel Control Valve Pressure Purge Valve IGV/VGV -Liquid Fuel Metering Valve
Control Valve Actuator -Water Metering Valve
-Liquid Bypass Valve

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

Gas Turbine Safety System

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.
ProTech Package
Bulkhead or Panel Mount Packages Available

Ruggedized Enclosure
(Flush Mount or Bulkhead
mount models available)

Front Panel
Display

Keypad for
Monitoring,
Configuration, &
Service

Added Log Screens

& Buttons

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

ProTech Package
Bulkhead Mount Packages Modular design for
easy on-line repair
IP56 (NEMA4x)
based enclosure

Ruggedized
package design
Rated for IP56
Removable terminal
blocks for ease of Field wiring access
locations
wiring & replacement through gland plates

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

Example ProTech Screens

Soft Buttons

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 Compressor Control
Solutions

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC. PAGE 38

 COMPRESSOR
VERSATILE SYSTEM SOLUTIONS

Integrated (ITCC) Or Stand Alone Compressor Controls.

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC. PAGE 39

 COMPRESSOR Back up Line

SCL PID
Control
Rate PID
Control
CONFIGURABLE CONTROLS
Surge

Anti-Surge Protection.

Back up Line Process Control

SCL PID
Control

Rate PID
Control

Process Control

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC. PAGE 40

 COMPRESSOR

PEAK PERFORMANCE

Advanced Technologies

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC. PAGE 41

 Compressor Control Application

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

Compressor Control Application Guide
Vertex Vertex-XT Vertex-Pro Flex500 MicroNet
• Simplex Controller • Simplex Controller • Redundant Controller • Simplex Controller • Redundant Controller
• User Configurable • User Configurable • User Configurable • Configurable Steam Logic • Custom Programmable
• Compressor control • Turbine & Compressor • Turbine & Compressor Control • Programmable Compressor Logic • Turbine & Compressor Control
• One & Two Stage Apps Control • One & Two Stage Apps • Turbine & Compressor Control • Motor & Compressor Control
• Includes Anti-Surge Logic • Anti-Surge Protection • Includes Anti-Surge Logic • Motor & Compressor (500) • One to Five Stage Apps
• Compatible with 505 • One & Two Stage Apps • One & Two Stage Apps

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

Vertex Compressor Control Overview
Applications:
• Axial or Centrifugal Compressor Applications
• Motor or Turbine Drive Applications
• 1 or 2 Recycle Loops
User Configurable Functionality:
• Anti-Surge Control/Protection
• Performance/Capacity Control
• Surge Detection
• Integrated Turbine Control (Vertex-XT models only)

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 Vertex Compressor Control Description
• A standard control system
• Designed to control and protect compressor
• Easily field-configured
• For use on many different compressor types

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 Vertex Package Overview
• HV or LV Power Models
• Panel or Bulkhead mount Models
Depth = 3.3” • Wide (-30…+70 °C) operating temperature range
(83.82mm)

(8) Relay Outputs (2) Act Outs

(8) Analog Inputs
(2) Speed Sensors
(20) Discrete Inputs
(6) Analog Outputs
(4) CAN (4) Ethernet
Ports Input Power Ports
(1) Serial Port

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

Available Vertex Models & Auxiliaries

Distributed I/O Module

 RTCnet RTD (100/200ohm)
 RTCnet T/C (Fail High)
 RTCnet AIO Loop power
 RTCnet DIN (16ch)
Distributed I/O (Optional)
 RTCnet DOUT (16ch)

RemoteView Software License

Remote View Software Kit Bulkhead Mount Models

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

Integrated Operator Control & Service Panels
Functionality
– Control configuration
– Configure I/O to site requirements
– Activate/Deactivate Control Functions
– Adjust Tunable Values
– PID tuning
– CPU run/stop
– Configure Network IP address

Software Tools
– RemoteView
– Control Assistant -Trending Tool
– AppManager – Application Software Sample Screens
Management Tool
– OPC Server

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 Vertex-Pro Compressor Controller Overview
Compressor Control Local OPC (HMI)
(OPTION)
Plant DCS
• Same capability as Vertex-XT
• Standard off-the-shelf Service Panel
(Panel PC)
• Motor or Turbine Drive Applications
• Dual Redundant Controller Motor Control
• MicroNet 8-Slot platform
– Redundant Modules (all)
• Compressor Algorithms
 1 & 2 Recycle Loops Vertex-Pro
• User Configurable Configuration Tool
Laptop PC (OPTION)

• PC Based Configuration Service Tool Motor

• Optional OCP Touchscreen Compressor Train

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

 Custom Woodward Compressor Controls

Fault Tolerant
Controller
Plant Control
Compressor Controls
• Motor Drive
• Turbine drive
Compressor Island
• Parallel & Series compressors
VFD
• Surge Anticipation Technology

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

Custom Compressor Train System
Compressor Control Functionality
• Anti-Surge protection for all loops
• Start/Stop sequencing (valve positioning)
• Suction/Discharge pressure control Compressor
Train Controller
• Loop-to-Loop performance control
• Loop-to-Loop decoupling action
• Compressor load sharing

Compressor Compressor Compressor Compressor

PT

PT PT

PT PT

FT FT

PT PT

FT FT

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

The Woodward Advantage
Better Anti-Surge Algorithms
 OEM qualified Anti-Surge Algorithms
 Patented Rate Controller PID
• No Overshoots
• Infrequent Need for Boost
 Automatic Compensation for Changes in Molecular
Weight, Pressure or Temperature
 Boost With Pre-Pack to Adjust for Piping Lags
 Proprietary Filtering Techniques
• 5 mSec Sampling
 Better Compressor Simulation
• Uses OEM Compressor Models

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.

PROPRIETARY INFORMATION - © 2018 WOODWARD, INC.