Manufacturing Engineering Design

TIE 3220

Manufacturing, Design, and Deign for Manufacturing

(DFM)
B.SAREMA (NUST)
 Injection Moulding
 Die casting

 Sheet metal stamping

(70% of specialised parts in consumer products)

 Manufacturing, Design, and Design for
Manufacturing (DFM)
 Manufacturing – the term can be used to refer to the
entire product realisation process or only the
conversion of raw materials into products (production)

 Design - the set of strategic and tactical activities used

to create a product design

 DFM-The general engineering art of designing products

in such a way that they are easy to manufacture ( 70%
manufacturing costs of a product) (cost of materials,
processing, and assembly) are determined by design
decisions
AGENDA

 Product Realization Process

 Industrial (or Product) Design
 Engineering Design
 Production Design
Product Realization Process

 Is the entire "cradle to

grave" cycle of all aspects
of a product.

 The set of cognitive and physical processes by

which new and modified products are conceived,
designed, produced, brought to market is, serviced,
and disposed of.
Industrial (or Product) Design
 Industrial design is a process of design applied
to products that are to be manufactured through
techniques of mass production

 determination of the basic size and shape

of the product.

 how the product is to be made within the

required cost and time constraints.
 Engineering Design
Engineering design overlaps with industrial design and consists of:
 engineering conceptual design
 Uses product decomposition
a new product, a subassembly within a product, or a part within a
product or subassembly. (standard parts or special purpose parts)
(material selection and processes).
 configuration design of parts and components
standard parts-identifying and selecting their type or class
special purpose-determination of geometric features (walls, holes, etc.)
 parametric design
dimensions and any other specific information needed for functionality
and manufacturability.
 detail design
remaining dimensions, tolerances, and material information needed
Production Design
 Production design overlaps with
detailed design and includes:
 The tooling
 Planning the manufacturing process
 Planning for quality control,
 Planning for process control
 supporting the initial production runs