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214.3R - 88simplified Version of The Recommended Practice For Evaluation of Strength Test Results of Concrete PDF
214.3R - 88simplified Version of The Recommended Practice For Evaluation of Strength Test Results of Concrete PDF
3R-88
(Reapproved 1997)
The purpose of this report is to introduce the use of a simplified ver- T here are several tests that can be made with plastic
sion of the statistical concepts as outlined in ACI 214 for the specifi- and hardened concrete, but the strength test is gener-
cation, control, and evaluation of the production of concrete. For a
more elaborate discussion of the concepts, see the “Recommended
ally accepted as a measure of the quality of concrete
Practice for the Evaluation of Strength Test Results of Concrete” being placed on a project.
(ACI 214). Although the strength test is not a direct measure of
concrete durability or dimensional stability, it provides
Keywords: coefficient of variation; compression tests; compressive strength; an indication of the water-cement ratio of the concrete.
concrete construction; concretes; cylinders; evaluation; quality control; sam- The water-cement ratio, in turn, directly influences the
pling; standard deviation; statistical analysis; variations.
strength; durability; wear resistance; dimensional sta-
bility; and other desirable properties of concrete. The
CONTENTS strength test is also used to measure the variability of
Introduction, p. 214.3R-1 concrete. By using statistical methods based on the
Variability of concrete, p. 214.3R-1 strength test, realistic specifications can also be pre-
Normal distribution, p. 214.3R-1
Statistical evaluation, p. 214.3R-3
pared.
Interpretation of results, p. 214.3R-4
Specifying the strength of concrete, p. 214.3R-4 VARIABILITY OF CONCRETE
Selecting the strength of concrete, p. 214.3R-4 Portland cement concrete is subject to numerous
Control of concrete strength, p. 214.3R-6
factors that affect its strength and other properties.
Evaluating concrete strength, p. 214.3R-6
Variability caused by testing, p. 214.3R-7 These may include variations in the manufacture of
Control charts, p. 214.3R-7 portland cement; preparation of aggregates; batching,
mixing, and curing of concrete; and finally in the prep-
INTRODUCTION aration, handling, and testing of the cylinders. The
The strength test is widely used in specifying, con- major variables are listed in Table 1.
trolling, and evaluating concrete quality. Quality con- These variables must be considered when specifying,
crete must be able to: 1) carry loads imposed upon it; producing, or controlling the strength of concrete.
2) resist deterioration; and 3) be dimensionally stable.
NORMAL DISTRIBUTION
Test data from large concrete projects with many
ACI Committee Reports, Guides, Standard Practices, and tests show a grouping around the average strength. A
Commentaries are intended for guidance in designing, plan-
ning, executing, or inspecting construction and in preparing
specifications. Reference to these documents shall not be made
*Principal author of this report.
in the Project Documents. If items found in these documents Copyright ‘cj 1988, American Concrete Institute.
are desired to be part of the Project Documents they should All rights reserved including rights of reproduction and use in any form or
by any means, including the making of copies by any photo process, or by any
be phrased in mandatory language and incorporated into the electronic or mechanical device, printed, written, or oral, or recording for sound
Project Documents. or visual reproduction or for use in any knowledge or retrieval system or de-
vice, unless permission in writing is obtained from the copyright proprietors.
214.3R-1
214.3R-2 ACI COMMITTEE REPORT
I I I I I I
0
0
0 0
0 0 0
0 0 0 0
0 0 0 0 0 0 0
0 I I
0 0 0 0 0 0 0
2400 2800 3200 3600 4000 4400 4800 5200
0 0 0 0 0 0 0 0 0
COMPRESSIVE STRENGTH (psi)
0 0 0 0 0 0 0 0 0 0 0
I I I I I I
(Plotted in cells of 200 psi)
2400 2300 3200 3600 4000 4400 4800 5200
r-Yi
5 = 340 psi
x=3
n
(2)
Standard deviation s
The normal distribution curve can be either steep or The standard deviation is a measure of the variabil-
flat, depending on the grouping of the individual tests ity or scatter of test values around the average. The
on each side of the mean. Three normal distribution higher the standard deviation, the greater the variabil-
curves are illustrated in Fig. 4. The shape of the curve ity. The standard deviation can be calculated using one
indicates the variability in the test data. The steep curve of the following equations
represents a series of strength tests with low variability.
Strength tests are closely grouped around the average.
- (X, - X)’ + (X2 - X)’ + . . . (X, - X)’
The flat curve represents a series of tests with high var-
s= (3)
iability. Whatever the shape of the normal distribution i n -1
curve, it reveals significant information about the test
data it represents. The top of the curve is located at the where
average of all the tests. s = standard deviation
x,,x*:. . . X, = individual strength tests
n = total number of tests
STATISTICAL EVALUATION
X = average strength of all the tests
Concrete samples should be obtained by randomly
sampling batches of a given class of concrete used on
the project. Different portions of a structure may re- The preceding formula may be represented by
quire different concrete mix designs. Each mix is often
called a class of concrete. Each class of concrete usu-
ally has its own proportions, and should be sampled
and evaluated separately. If the number of randomly
obtained samples of a given class of concrete is large
s=
d C(X, - X)’
n -1
(4)
enough, the strength test results can be statistically where X, is each strength test from i = I to i = n, and
evaluated. The statistical values calculated from the test X is the average strength of all the tests.
data, which are useful in the evaluation, follow. Some calculators compute the average and standard
deviation in the same operation. If a calculator with
statistical functions is not available, the standard de-
Average x viation may be determined from the following formula
The average (often called the mean) is the approxi- using a simple four-function calculator
mate middle value between extremes. The average can
/- be calculated using the following formula
dz
-qX2) _ 0’
L n
x= x, + x, + x, . . . . + X”
(1) s= -~~
n - l
(5)
n
INTERPRETATION OF RESULTS
When the relationships between the individual test
results, the normal distribution curve, and the statisti- 0
2400 2800 3200 3800 4000 4400 4800 5200
cal values produced from the test data are understood,
it is possible to draw conclusions about the variability COMPRESSIVE STRENGTH (psi)
of the test data.
The area under the normal distribution curve repre-
sents 100 percent of the tests. A series of zones can be Fig. 5 - Percentages of tests expected to fall in each
created under the curve by drawing vertical lines, each zone of normal distribution curve
spaced a distance equal to a standard deviation on each
side of the vertical line drawn at the average. Fig. 5
distribution curve, if the average strength of the con-
shows a normal distribution curve with the percentage
crete is approximately equal to the specified strength,
of tests expected to fall within each zone of the curve.
one-half of the concrete will have a strength less than
Each zone can be identified by standard-deviation lim-
the specified strength. Because it is usually not accept-
its on each side of the average. Fifty percent of the tests
able to have one-half of the strength tests lower than
fall on each side of the center of the curve, or average
specified strength, the average strength must be higher
strength. The zone bounded by one standard-deviation
than the specified strength by some factor.
limit on each side of the average (± s) includes 68.2
It is possible to use the statistical tools introduced
percent of the tests. As soon as the average and the
here in all phases of concrete production - strength
standard deviation are calculated, the shape of the nor-
has been used as an example. Similar principles can be
mal distribution curve that represents the data can be
applied to other important characteristics of concrete
visualized.
such as entrained air, which relates to durability. The
Moving a second standard-deviation limit on each
specification writer, in consultation with the engineer,
side of the average will include an additional 27 percent
selects a specified strength and the percentage of low
of all the tests. Therefore, a total of 95.2 percent of all
the tests fall within two standard-deviation limits tests that are considered acceptable for the class of
(± 2s) on each side of the average. An additional 2.4 concrete. ACI 318, “Building Code Requirements for
Reinforced Concrete,” provides guidelines for selecting
percent of all the tests fall between two and three stan-
dard-deviation limits on each side of the average the acceptable number of low tests.
strength for a total of approximately 100 percent of the An example of a statement for strength in the speci-
tests. These three standard-deviation limits each side of fication might read:
the average strength (± 3s) are normally considered to The average of all strength tests shall be such that
be the limits that include almost all test values. not more than one test in ten (10 percent) shall fall
Engineers are not normally concerned with strengths below the specified strength fc' of 3500 psi.
that are too high. Therefore, only the standard-devia-
tion limits below the average cause concern when eval-
uating the strength of concrete. Fig. 5 shows 15.9 per- SELECTING THE STRENGTH OF CONCRETE
cent of the tests, or approximately 1 in 6, will be below Because of variability in the strength of concrete, it
one standard-deviation limit; 2.4 percent of the tests, or becomes necessary to produce a concrete with an aver-
approximately 1 in 42, will be below the two standard- age strength significantly greater than the specified
deviation limits. strength to limit the percentage of low tests to the spec-
ified levels. The concrete producer must provide a
strength that is higher than the specified strength, called
SPECIFYING THE STRENGTH OF CONCRETE the required average strength f,. The required average
It is the responsibility of the structural engineer to strength can be determined from the following formula
select the strength of concrete required for a structure.
That strength is called the specified strength, noted as
fc'. Since the strength of concrete follows the normal f, = A + PS (6)
SIMPLIFIED STRENGTH TEST EVALUATION 214.3R-5
1
l
I I I I I I
PS
rcceptable
lumber of
1
low tests
Fig. 6-Illustration of determination of required aver- Fig. 7-Plot shows effect of standard deviation on cal-
age strength f,’ = 3000 psi, product of probability fac- culating required average strength. In each figure prob-
ability factor is 1.28, allowing 10 percent of tests to fall
tor p, and standard deviation s = 800 psi. The sum of below specified deviation s strength
f: and ps = f,,, which is 3811 psi in this example
Table 2 - Expected percentages of tests lower able percentage of low tests, the probability factor can
than the specified strength, f: be determined using the properties of the normal distri-
bution curve. The probability factors for various per-
Required Required
average average centages of low tests are given in Table 2.
strength Percentage of strength Percentage of The standard deviation is obtained by analyzing the
L low tests f’, low tests
concrete producer’s data. Since the standard deviation
f: + 0.00s 50.0 /;’ + 1.60s 5.5
1;’ + 0.10s 46.0 J’ + 1.70s 4.5
for a project is not known at the beginning of a proj-
1;’ + 0.20s 42.1 1;’ + 1.80s 3.6 ect, Chapter 4 of ACI 318 permits the substitution of a
jy + 0.30s 38.2 Jy + 1.90s 2.9 standard deviation calculated from at least 30 consecu-
f‘ + 0.40s 34.5 Jy + 2.00s 2.3
J;’ + 0.50s 30.9 1;’ + 2.10s 1.8
tive strengths on concrete produced at the proposed
f + 0.60s 27.4 1;’ + 2.20s 1.4 concrete plant using similar materials and conditions.
f;’ + 0.70s 24.2 1;’ + 2.30s 1.1 Fig. 7 shows the effect of the standard deviation on
J;’ + 0.80s 21.2 A’ + 2.40s 0.8
the required average strength. The steep curve plotted
Jy + 0.90s 18.2 J’ + 2.50s 0.6
f + 1.00s 15.9 f + 2.60s 0.45 from strength data with low variability, i.e., a low
f;’ + 1.10s 13.6 J’ + 2.70s 0.35 standard deviation (s = 344 psi), shows that the re-
f’ + 1.20s 11.5 f + 2.80s 0.25 quired average strength should be 3440 psi. Eq. (6) is
f + 1.30s 9.7 J;’ + 2.90s 0.19
f + 1.40s 8.1 1;’ + 3.00s 0.13
used to calculate the value. For the flat curve plotted
f + 1.50s 6.7 from strength data with high variability, i.e., a high
‘The probabi I factor used in the calculation of Ihe required average standard deviation (s = 806 psi), a required average
strength can be I :rmined from this table using the accepiable percentage of strength of 4032 psi is needed. In each case, 10 percent
low tests.
Source: William A. Cordon, “Concrete Quality.” ACI Echiridion E704-4, of tests can be expected to fall below the specified
1973, p. 8.
strength.
Most concrete comes from plants with continuous
where testing programs. Quality-control personnel from these
f,, = required average strength, psi plants can supply standard deviation data on each class
f,! = specified strength, psi of concrete. Since three standard-deviation limits are
p = probability factor based on the percentage of generally considered to include all tests, the engineer
tests the designer will allow to fall below A’ who unrealistically refuses to recognize the variability
s = expected standard deviation for the project, psi that does exist, even in carefully controlled concreting
operations, and demands that no tests fall below the
Use of the normal distribution curve to obtain the specified strength, must realize that the required aver-
required average strength is illustrated in Fig. 6. To age strength must then be three standard-deviation lim-
calculate the required average strength, the engineer its above the specified strength. Even with the required
must decide the specified strength and what percentage average strength at three standard-deviation limits
of tests falling below the specified strength will be al- above the specified strength, there is a slight chance of
lowed. When the decision has been made on an accept- a test falling below the specified strength.
214.3R6 ACI COMMITTEE REPORT
Table 2 indicates that using three standard-deviation Table 3 - Recommendations for ps to be used
limits does not completely insure that no test will fall in computing the required average strength
below the specified strength. The predicted percentage based on critical nature of strength of concrete.
of low tests where the average strength exceeds the Recommended values
for ps for computing
specified strength by three standard deviation limits is required average
0.13 percent, or 1.3 tests in 1000. Probability strength
Type of structural member of low test
When the engineer understands the implications of
the three standard-deviation limits, he may want to Concrete strength below L! 1.3 in 1000
cannot be tolerated (mini-
consider using several different probability factors for mum strength specifica-
a given project, depending on the critical nature of the tion)
strength of each class of concrete. Table 3 lists criteria Strength is critical 1 in 100 2.32s
for selecting different probability factors based upon Strength below&l is not Variable 2.32s - 500 psi
the risk if the concrete strength falls below the speci- critical but a test below L!
fied strength. - 500 is critical. This re-
quirement applies only
where s is above 500 psi
(ACI 318)
CONTROL OF CONCRETE STRENGTH
Strength of concrete is not 1 in 10 1.28s
At the beginning of a concreting operation, the critical (ACI 214, ACI 318)
strength level of the concrete being produced is based Average of three consecu- 1 Test: 9 in 100 1.34s
upon the calculation of the required average strength. tive tests does not fall be- Average of three
This is a hypothetical production strength. It assumes low fc’ (ACI 318) tests: 1 in 100
that the variables affecting the strength of concrete will Strength of concrete is of 1 in 5 0.8%
minor consequence in de-
be the same in the future as they have been in the past. sign
As the first test data become available, the required av-
erage strength is replaced by the actual value-the
project average strength. If the standard deviation from
the project is approximately equal to the value used in
fcr
the calculation of the required average strength, the I
. PS
project average strength should be maintained close to
I
the required average strength.
If the project average strength is below the required
average strength, the percentage of tests below the
specified strength will be greater than the acceptable
value and steps must be taken to increase the strength
of the concrete. The strength of the concrete must also
be increased if the standard deviation of the project is Allowable
nu mber of
greater than the assumed standard deviation used in the l
determination of the required average strength. If the low tests 1
project standard deviation increases, the average
strength of the concrete must be increased. An illustra- I
2400 2800 3200 4000 4400 4800 5200
tion of the ideal relationship between these values is
COMPRESSIVE STRENGTH (psi)
shown in Fig. 8.
(Plotted in cells of 200 psi)
Table 4 - Control standards for evaluating R = average range for all tests of a class of concrete
performance of testing program from project dz = factor based on the number of cylinders within
using the within-test coefficient of variation the test
Field control testing -___-
Control standards for within-test coefficient of variation The range is the difference between the highest and
Excellent Very good Good Fair Poor lowest strengths of the cylinders making up a test. The
Below I .5 1.5 to 2.0 2.0 to 3.0 3.0 to 4.0 Above 4.0 factor d2 is based on the number of cylinders used to
calculate the range. If two cylinders are used in a test,
dz equals 1.128. If three cylinders are used in a test, the
chance for variability is greater and the factor is larger
than 1.693. The range calculated from four cylinders
VARIABILITY CAUSED BY TESTING per test would use d2 of 2.059.
Table 1 shows two major categories as sources of To complete the within-test evaluation, calculate the
variability in concrete strength. The first category lists within-test coefficient of variation, which is the within-
factors, including strength, that affect the properties of test standard deviation expressed as a percentage of the
the concrete. The second category lists possible varia- average strength. The within-test coefficient of varia-
tions caused by testing procedures. Variations in test- tion can be calculated using Eq. (9)
ing may have a significant effect on the apparent
strength of the concrete and, consequently, on the
I/,, = > x 100 (9)
evaluation of the actual strength. It is possible to sepa-
rate some of the effects of these two major sources of
variability. Where V,, = within-test coefficient of variation ex-
A test consists of all the test cylinders made from the pressed as a percent, and X = average strength for the
same sample of concrete, cured under the same condi- class of concrete, psi.
tions, and tested at the same age. It is assumed that two Standards for evaluating the within-test coefficient of
or more test cylinders made from the same sample of variation are given in Table 4. If the within-test coeffi-
concrete and tested at the same age should have the cient of variation is high (fair or poor), testing may be
same strength. Variations in the strength of these cyl- the reason for poor test results rather than the concrete
inders occur partly because of differences in the testing quality.
procedures. Differences in strength between two or
more test cylinders made from the same sample of con- CONTROL CHARTS
crete are called within-test variations. An important part of the evaluation process is the
The within-test standard deviation is calculated from regular plotting of values for a visual picture of con-
the following equation crete performance. Three simplified charts prepared
specifically for concrete control are illustrated in Fig. 9.
While these do not contain all the features of formal
(8)
control charts, they can be useful to engineers, archi-
tects, and ready-mix plant superintendents.
Where On chart A, (Fig. 9) the compressive strengths for
S H,
= within-test standard deviation each of the two cylinders that make up a test are plot-
CHART A
CHART C ‘; ~~~~~~-~~I:
20 24 28 32 36 40 44 48
ted as circles. The point representing the average of the chart is valuable in indicating trends and will show the
two cylinders is the point to which the solid line is influence of seasonal changes, changes in materials, etc.
drawn. The same chart may be used if three or more Chart C (Fig. 9) is a moving average for the range,
cylinders make up a test. The dotted line, representing where the average range of the previous ten groups of
the required average strength, is determined from Eq. companion cylinders is plotted each day.
(6). or Table 2. If the volume of concrete produced re- Fig. 9 shows Charts A, B, and C for 46 tests. To be
quires more than one test per day, the average of all fully effective, charts should be maintained throughout
tests on a given day can be plotted for that day. Tests the entire job. Control charts can be updated and plot-
can also be plotted in chronological order rather than ted by computer each time new test data are submitted
by days. The individual tests will be used separately in for analysis.
the calculation of running averages. For a more rigorous treatment of the use of these
Chart B of Fig. 9 is the moving average of the pre- concepts in the evaluation of the strength, consult the
vious five test averages from Chart A. Each time a new “Recommended Practice for Evaluation of Strength
test average is added to the chart, a new average of five Test Results of Concrete” (ACI 214-77) (Reaffirmed
tests is calculated, using the new average along with the 1983).
previous four. The number of tests used to calculate
This report was submitted to letter ballot of the committee and was ap-
moving average can be varied to suit each job. This proved in accordance with ACI balloting procedures.