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Manufacturing Vietnam
Abstract
Purpose – This study aims to investigate the effect of supply chain quality management on operational performance in Vietnamese manufacturing
companies.
Design/methodology/approach – Questionnaire survey is conducted to collect data from Vietnamese manufacturing companies in the electronic/
electric industry. Collected data were analyzed by using correlation analysis and hierarchical regression analysis.
Findings – This study points out the current situation of implementing supply chain quality management practices in Vietnamese manufacturing
companies which are more focused on internal quality management practices than upstream and downstream quality management practices.
Correlation and regression analyses that demonstrate the significant linkage between supply chain quality management practices and operational
performance are confirmed in this study. Upstream and downstream quality management are found to be the significant predictor for high
performance on quality, cost and delivery.
Research limitations/implications – This study has some limitations that can be addressed in future studies. The first limitation is the relatively
small sample size due to lack of time and resources. These constraint can be overcome in future works by collecting more data in diverse countries
and industries to re-examine the framework. Furthermore, larger sample will allow researchers to apply other statistical methods such as path
analysis and structural equation modelling, which would provide interesting results. Another limitation is that the collected data in this paper mainly
rely on perceptions of the respondents, which may cause individual bias in analysis. To reduce this type of bias, both subjective and objective
measurement of scales, especially performance measures, can be used in future studies.
Practical implications – This study provides empirical evidences that practitioners can use to improve a specific type of performance, especially in the
context of emerging economies. In a turbulent and unpredictable business environment, it is emphasized that quality management should be extended
at supply chain level to utilize the capabilities of external partners. In Vietnamese manufacturing firms, implementation of such practices as information
technology links, information sharing, supplier involvement and customer involvement would lead to high level of operational performance.
Originality/value – Supply chain management and quality management are two fields of study that have gained much attention of researchers. However,
the concept of supply chain quality management as well as its impact on business performance have not been fully studied, especially in context of a
developing country. Through extensive literature review, this study proposes and tests an analytical framework that characterizes supply chain quality
management into three elements: internal quality management, upstream quality management and downstream quality management. Subsequently, their
impact on quality, cost and delivery are analyzed to provide better understanding of supply chain quality management in Vietnamese context.
Keywords Developing countries, Quality management, Supply chain management
Paper type Research paper
The current issue and full text archive of this journal is available on This research is funded by Vietnam National Foundation for Science and
Emerald Insight at: www.emeraldinsight.com/1359-8546.htm Technology Development (NAFOSTED) under grant number 502.02-
2016.04.
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between various parties instead of firm-centered (Zeng et al., In Vietnam, there has been an emerging attention of
2013). Therefore, supply chain QM was early defined as the researches in QM and SCM after 2000s. Scholars found that
involvement of all parties in a supply chain network, beyond the continuous improvement practices still have not been focused
boundaries of individual firms for the improvement of in Vietnamese companies, due to lacking of resources, skilled
products, services and processes, then creating competitive labor and experience (Nguyen and Robinson, 2010). Phan
differentiation and providing values to customers (Ross, 1998). et al. (2016) found that ISO 9000 implementation helps to
More recently, supply chain QM is considered synergies improve QM practices, leading to higher quality performance
between SCM and QM, in which QM in a firm is the key to and customer satisfaction. More recently, Panuwatwanich and
improve performance in the entire chain. As such, it broadens Nguyen (2017) indicated that TQM practices in Vietnamese
the perspective of QM and SCM to the cooperation between all firms are mainly supported by internal focus culture, and TQM
members, indicating a close relationship between QM and implementation was found to have a positive relationship with
SCM that enhances supply chain performance (Flynn and organizational performance. Nguyen and Ninh (2017)
Flynn, 2005). Foster (2008) views supply chain QM as a suggested that Vietnamese SMEs should focus on
holistic approach toward higher supply chain performance, strengthening employees’ mindset of continuous improvement
which consists of dynamics between internal, upstream and to improve productivity and product quality. The study of
downstream processes. Lately, researchers consider supply Truong et al. (2017) raises the importance of SCM practices,
chain QM as a multi-dimensional concept that includes including top management support, customer focus, process
internal QM (process management, product/process design, control and improvement, supplier management. In general,
quality training and so on) and QM activities at supply chain studies in the Vietnamese context mostly view SCM and QM as
level (cooperation with customers and suppliers, quality two independent concepts rather than putting it in an
training at supply chain level, involvement of various members integrated framework.
in product design and so on) (Hong et al., 2017). From an extensive literature review, supply chain QM
studies can be categorized into three main directions:
Supply chain quality management practices 1 to define and determine the characteristics of supply chain
To study how supply chain QM drives performance, scholars QM;
often focused on supply chain QM practices, which are defined 2 to review and develop measurement scales to measure
as set of daily practices adopted by organizations to obtain supply chain QM practices; and
supply chain QM objectives (Huy et al., 2016). Supply chain 3 to empirically test the effect of supply chain QM practices
QM practices are being studied by many researchers for on firm performance.
developing constructs that characterize supply chain QM, as Most of studies develop supply chain QM practices in both
well as investigate effect of individual practice on performance internal and external level, but research that considers the effect
(Soares et al., 2017). Kuei et al. (2001) proposed 11 constructs of internal, upstream and downstream QM is generally lacking.
to measure supply chain QM, based on internal QM practices Furthermore, studies on supply chain QM in emerging
and companies’ relations with customers and suppliers. economies such as Vietnam is scant. Hence, this study would
Meanwhile, Kaynak and Hartley (2008) developed eight provide further empirical evidence of supply chain QM
practices for supply chain QM with a focus on internal and practices in Vietnam, as well as complement the model of
supplier QM. Subsequently, Zeng et al. (2013) proposed that relationship between supply chain QM practices and
supply chain QM practices are categorized in three groups, operational performance.
namely, internal, upstream and downstream QM, to study their
impact on performance across the countries. Recently, supply
Analytical framework and hypotheses
chain QM practices are more related to information sharing
and knowledge management between firms, suppliers and establishment
customers (Huy et al., 2016; Hong et al., 2017), also applying Why electronic/electric manufacturing in Vietnam?
information system as well as newest internet technology to The manufacturing industry, especially electronic/electric, is
boost up quality performance in the whole supply chain one of the main drivers of Vietnamese economy since 2010. It
(Robinson and Malhotra, 2005). contributes greatly to the GDP growth, creates jobs for many
The effects of supply chain QM practices on performance are labors. Specially, the manufacturing industry has made
widely studied by researchers for better understanding how Vietnam the 12th largest exporter of electronic/electric
supply chain QM affects quality performance (Sila et al., 2006; products in the world and the third in South East Asia.
Soares et al., 2017), customer satisfaction (Zeng et al., 2013), In Vietnam, the production index of electronic/electric
firm performance (Kuei et al., 2001; Huy et al., 2016; Hong equipment increased by 19.16 per cent on an average from
et al., 2017). The results are diversified among researches due 2012 to 2016 (General Department of Vietnam Customs,
to different contexts, samples as well as there was no consistent 2017). Since 2015, several products in the electronic/electric
and completed measurement of supply chain QM practices. sector have overtaken textile and garment products to become
For instance, Zeng et al. (2013) showed no evidence of the group of goods that have the largest export turnover in
significant impact of upstream QM on conformance quality, Vietnam. Those products are exported to more than 50
while Soares et al. (2017) found that supplier focus and supplier countries that have high standards such as the USA, EU,
integration can improve quality performance significantly. A Germany, Japan and Austria. This sector also contributes to
summary of empirical works related to supply chain QM is solve the unemployment problem. Specifically, significant
presented in Table I. growth in the industry has attracted 651,196 workers, of which
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479,946 are male workers, accounting for 73.7 per cent Statistics Office, 2016). On the other hand, local
(Vietnam General Statistics Office, 2016). manufacturing companies are struggling to survive because of
As a matter of fact, there is a huge FDI flow from other limited capital, technologies and skilled labors. Statistic shows
countries in the electric/electronic sector, while the proportion that 943 enterprises (accounting for 38 per cent of the total
of domestic enterprise is limited. FDI enterprises dramatically enterprises in the sector) have less than ten employees in their
contribute more than 70 per cent of the total export turnover in workforce. Supply chain is regarded as the weak point of the
Vietnam (General Department of Vietnam Customs, 2017), electronic/electric sector in Vietnam. The gap between FDI
accounting for majority of the workforce with total number of and local manufacturers existed in production scale, capital and
578,036 employees (88.76 per cent in total) (Vietnam General human resources, product and process technologies and also
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management methods which include QM and SCM. These All supply chain QM practices are summarized in Table II
gaps should be filled up to develop a supply chain network of along with references from previous studies.
the electronic/electric sector in Vietnam. Operational performance is considered as the crucial factor
that determines the competitive advantage of a company or a
Analytical framework supply chain in a specific period (Li et al., 2006). This study
Based on Foster (2008) and Zeng et al. (2013), the supply concentrates on three aspects of operational performance:
chain QM analytical framework is proposed with the quality, cost and delivery. Those aspects were used widely in
integration of three dimensions: internal, upstream and empirical studies related to QM and SCM. Table III presents
downstream QM. The analytical framework is illustrated in the description of operational performance measurement.
Figure 1.
From a high-performance manufacturing perspective Hypothesis development
(Schroeder and Flynn, 2001), this study examines supply chain Relationship between internal quality management and operational
QM practices by focusing on a set of daily practices, including performance
internal, upstream and downstream QM: As internal QM removes the barriers between functional
Internal QM includes practices to ensure superior departments, it promotes exchanges as well as coordinates the
product/service as well as process quality inside an implementation of common tasks. Moreover, internal QM
organization, which can be named as top management helps to resolve conflicts and issues arising when firms try to
leadership for quality, formal strategic planning, process increase productivity, quality and capacity to meet customers’
control, quality data reporting, quality information usage, demand (Huo et al., 2014). Previous research showed that
design for quality, small group problem-solving, continuous because of the coordination between marketing, planning,
improvement and learning, training for quality and rewards. manufacturing, inventory management and logistics functions,
Upstream QM consists of practices that involve, the firm can enhance product delivery speed to customers
communicate and integrate suppliers in company’s QM: (Sroufe and Curkovic, 2008). Moreover, many works have
supplier quality selection, information technology links with confirmed that different QM practices improve quality
suppliers, information sharing by suppliers, supplier performance in diversified aspects, for example, higher
involvement in design, supplier involvement in quality and product/service quality, reduce the cost of scrap and rework as a
supplier partnership. percentage of sales, cost of quality, less delivery lead-time of
Downstream QM contains practices related to managing finished products/services to customer (Flynn et al., 1995;
customer relationship as well as involving customers in Kaynak, 2003). Based on the argument above, three
quality management: customer relationship, information hypotheses are proposed as follows:
technology links with customers, information sharing with
customer, customer involvement in design and customer H1. Internal QM has a positive impact on quality
involvement in quality. performance in Vietnamese manufacturing firms.
Customer relationship
Information technology links with customers
Information sharing with customer
Customer involvement in design
Customer involvement in quality
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H2. Internal QM has a positive impact on cost performance H8. Downstream QM has a positive effect on cost
in Vietnamese manufacturing firms. performance in Vietnamese manufacturing firms.
H3. Internal QM has a positive impact on delivery H9. Downstream QM has a positive effect on delivery
performance in Vietnamese manufacturing firms. performance in Vietnamese manufacturing firms.
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implies the lower interaction and connection with external bivariate correlation between supply chain QM practices and
partners in terms of coordination in quality improvement in operational performances.
manufacturing firms in Vietnam.
Hierarchical regression analysis
Correlation analysis Regression analysis is performed after ensuring that collected
The next step is to conduct a correlation analysis between data have normal distribution; there is no autocorrelation,
variables. Table VI presents the bivariate correlation between multicollinearity and error variance phenomenon. Quality, cost
supply chain QM practices, and Table VII presents the and delivery performance are used as dependent variables in the
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Table VI Correlation between supply chain QM practices
Practices (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) (21)
(1) Top management leadership for quality 0.33 0.71 0.38 0.62 0.40 0.40 0.08 0.47 0.58 0.46 0.53 0.60 0.37 0.70 0.65 0.45 0.55 0.35 0.31 0.23
Anh Chi Phan et al.
(2) Formal strategic planning 1 0.21 0.68 0.55 0.46 0.30 0.23 0.62 0.36 0.73 0.58 0.60 0.46 0.13 0.31 0.20 0.46 0.19 0.39 0.21
Operational performance
(3) Process control 1 0.23 0.63 0.43 0.33 0.12 0.46 0.56 0.40 0.42 0.69 0.19 0.90 0.82 0.27 0.45 0.08 0.20 0.29
(4) Quality data reporting 1 0.60 0.32 0.18 0.20 0.68 0.23 0.49 0.44 0.66 0.64 0.09 0.31 0.26 0.57 0.17 0.56 0.02
(5) Quality information usage 1 0.45 0.35 0.27 0.81 0.47 0.72 0.45 0.85 0.58 0.63 0.65 0.30 0.66 0.35 0.50 0.26
(6) Design for quality 1 0.63 0.56 0.46 0.57 0.51 0.57 0.46 0.31 0.40 0.55 0.69 0.62 0.32 0.56 0.63
(7) Small group problem-solving 1 0.73 0.27 0.45 0.49 0.31 0.25 0.05 0.25 0.25 0.61 0.44 0.01 0.28 0.62
(8) Continuous improvement and learning 1 0.20 0.22 0.34 0.33 0.20 0.21 –0.01 0.01 0.47 0.35 0.10 0.41 0.49
(9) Training for quality 1 0.42 0.60 0.58 0.77 0.53 0.41 0.65 0.42 0.78 0.35 0.57 0.10
(10) Rewards 1 0.54 0.59 0.47 0.18 0.53 0.57 0.52 0.51 0.32 0.25 0.32
(11) Supplier quality selection 1 0.60 0.67 0.42 0.39 0.46 0.25 0.44 0.38 0.37 0.19
863
(12) Information technology links with suppliers 1 0.66 0.39 0.38 0.54 0.52 0.60 0.43 0.47 0.13
(13) Information sharing by supplier 1 0.57 0.67 0.70 0.20 0.58 0.27 0.47 0.11
(14) Supplier involvement in design 1 0.20 0.22 0.25 0.46 0.55 0.69 –0.11
(15) Supplier involvement in quality 1 0.85 0.21 0.41 0.17 0.20 0.30
(16) Supplier partnership 1 0.42 0.62 0.21 0.38 0.33
(17) Customer relationship 1 0.74 0.30 0.59 0.47
(18) Information technology links with customers 1 0.35 0.69 0.42
(19) Information sharing with customer 1 0.60 –0.05
(20) Customer involvement in design 1 0.23
(21) Customer involvement in quality 1
Notes: The value in italic shows significant correlation at the 1 per cent level. The value in bold and italic shows significant correlation at the 5 per cent level
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Table VII Correlation between supply chain QM practices and operational performance
Construct Practice Quality Cost Delivery
Internal QM Top management leadership for quality 0.64 0.23 0.51
Formal strategic planning 0.26 0.13 0.37
Process control 0.44 0.07 0.42
Quality data reporting 0.25 0.31 0.20
Quality information usage 0.63 0.36 0.70
Design for quality 0.44 0.04 0.47
Small group problem-solving 0.35 –0.26 0.47
Continuous improvement and learning 0.15 –0.09 0.31
Training for quality 0.45 0.33 0.59
Rewards 0.53 0.09 0.49
Upstream QM Supplier quality selection 0.45 0.20 0.60
Information technology links with suppliers 0.38 0.20 0.43
Information sharing by supplier 0.45 0.26 0.43
Supplier involvement in design 0.40 0.57 0.29
Supplier involvement in quality 0.50 0.07 0.44
Supplier partnership 0.43 0.06 0.47
Downstream QM Customer relationship 0.46 0.10 0.54
Information technology links with customers 0.50 0.30 0.64
Information sharing with customer 0.56 0.70 0.51
Customer involvement in design 0.45 0.50 0.39
Customer involvement in quality 0.29 –0.25 0.41
Notes: The value italic shows the significant correlation at the 1 per cent level. The value in bold and italic shows the significant correlation at the 5 per cent level
regression model. Three independent variables are three super regression on cost performance, upstream and downstream QM
scales (internal, upstream and downstream QM), which are show positive and significant effects. Interestingly, internal QM
calculated by taking the average of the corresponding practices. has a negative impact on cost performance, meaning that higher
Hierarchical regression analysis is performed to test the effect implementation of QM internally, higher cost incurs. The
of supply chain QM practices on operational performance in hypothesis testing results are summarized in Table XI. It suggests
two models: that H5, H7, H8 and H9 should be accepted, while H1, H2, H3,
1 Model 1 includes only internal QM practice as an H4 and H6 should not be accepted.
independent variable; and
2 Model 2 includes internal, upstream and downstream
QM practices as independent variables. Discussion, implications and limitations
Significant changes in Model 2 comparing with Model 1 are Main findings
tested by checking the values of R2 and F-statistic. We expect Three main findings of this study can be summarized as
the significant changes in dependent variables (quality, cost, follows:
delivery) when supply chain QM is extended from internal QM 1 Firstly, this study proposes and tests a set of measurement
practices only to involve external practices: upstream and scales for supply chain QM practices. The statistical results
downstream QM practices. Tables VIII, IX and X present the indicate that these scales are reliable and valid for data
results of hierarchical regression analysis. collected from 100 manufacturing companies in Vietnam.
Model 2 shows greater explanation power because it exhibits 2 Secondly, this study points out the current situation of
higher R2 value (7, 14 and 9 per cent higher) than Model 1. implementing supply chain QM practices in Vietnamese
Regarding regression on quality and delivery performance, only manufacturing companies. The descriptive analysis shows
downstream QM is found to have a significant impact. Regarding that manufacturing firms in Vietnam focus more on
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internal QM practices than upstream and downstream adopt international standards, tools and techniques to
QM practices. In addition, correlation results show the control production processes and achieve higher-quality
weak linkage between internal and external QM practices performance. Nevertheless, because of lack of resources,
in Vietnamese manufacturing companies. the first priority is normally given to internal QM practices
3 Thirdly, correlation and regression analyses that which include incoming material inspection, process
demonstrate the significant linkage between supply chain inspection, final inspection, rather than external practices
QM practices and operational performance are confirmed in concerning with suppliers and customers. Recently, some
this study. Analytical results show that supply chain QM Vietnamese manufacturing companies became more
practices positively correlate with quality and delivery focused on developing their production networks to
performance. Hierarchical regression analysis illustrates that compete in domestic and international markets, and
regression model becomes more significant when adding gradually integrated in global supply chains. Thus,
upstream and downstream QM practices to the model. external issues regarding suppliers and customer quality
get more attention of companies. This fact could explain
our observation that internal QM practices exhibit higher
Discussions scores than external QM practices in this study. This
Correlation and regression analyses indicates the current result is similar to the work of Rashid and Aslam (2012),
situation of supply chain QM practices in Vietnamese showing that QM in the supply chain context in Pakistan
manufacturing companies, which can be more discussed as as a developing country is still at the beginning level, and it
follows: requires a long time to achieve significant supply chain
Internal QM practices appear as higher level of integration in QM. In more detail, top management
implementation than others but have a less significant leadership for quality was found that highly correlate with
impact on operational performance. During 1990-2000s, other practices and three dimensions of performance. This
many Vietnamese manufacturing companies tried to is similar to several previous studies showing that
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leadership plays a primary role in QM (Uluskan et al., implementation should be high within individual
2016). The interesting findings are non-significant and company first, later coordinating to get support from other
negative correlation between few internal QM practices supply chain members.
and cost performance. We found that high cost
performance is not correlated with the implementation of
formal strategic planning, process control, design for quality, Implications
rewards and continuous improvement and learning. In From a theoretical perspective, this study highlights the role of QM
addition, small group problem-solving has negative practices, which not only has a direct impact on firm performance,
correlation coefficient with cost performance. It can be but it also improves performance indirectly through SCM
explained that companies in low-cost performance actively practices. The study contributes great understanding of effective
implement small group problem-solving. QM in the perspective of SCM. Managers can utilize the findings
Upstream QM practices appear as a moderate level of related to the impact of supply chain QM practices on
implementation and partially impact on operational performance, in situation that their companies are focusing on
performance. Such practices as information technology links achieving specific type of operational performance. For example,
with suppliers, information sharing by supplier and supplier cost performance can be increased if companies implement such
involvement in design were found to be highly related to practices as process control, small group problem-solving, rewards for
quality, cost and delivery performance. This result is in quality and supplier involvement in quality. Quality performance can
line with previous studies which have confirmed the be increased if companies implement such practices as quality
importance of upstream QM activities to enhance information usage, supplier involvement in design and information
performance (Fynes et al., 2005; Sila et al., 2006; Hong sharing with customer. Delivery performance can be increased if
et al., 2017; Soares et al., 2017). As technology in companies implement such practices as continuous improvement
developing countries is not high compared to other and learning, supplier involvement in quality and supplier partnership.
prosperous nations, sharing information and utilizing This study also reveals the power of some practices that highly
suppliers’ capabilities in new product development, IT correlate with every operational performance indicator, i.e.
development make the manufacturing process more quality information usage, training for quality, information sharing by
easily, reduce waste and defects, leading to lower cost. supplier, supplier involvement in design, information technology links
Downstream QM practices appear as a relative lower level with customers, information sharing with customer and customer
of implementation than others but significantly impact involvement in design. It is important to note that these practices
operational performance. The results of correlation are often regarded as communication with external parties in
analysis show that all downstream QM practices have a both ways (give and take) in a supply chain. We can remark that,
positive linkage with quality and delivery performance. though external QM practices are not so highly implemented in
The regression results also show that additional such developing country as Vietnam, they can significantly
implementation of downstream QM practices would make explain the difference in operational performance of
higher performance than the implementation of internal manufacturing companies. Manufacturing and quality managers
QM practices. It is similar to previous studies that should seriously consider to extend their QM practices over the
emphasize the role of customer focus and customer wall of the plant. Especially, they should focus on exchanging
relationship in improving performance (Flynn et al., 1995; quality and production information with customers and supplier,
Li et al., 2006). The negative correlation between customer involving customers and suppliers in product and service quality
involvement in quality and cost performance could be improvement practices. To develop an organizational
explained that low-cost performance companies actively environment that is conducive to create a high-quality product
involve customers in QM practices. for the end user and meeting the demands of global market
Previous studies show a significantly positive correlation competition over long term, managers should not rely solely on
between TQM practices and firm’s performance in developing internal QM. Instead, they should consider QM
Vietnam (Panuwatwanich and Nguyen, 2017). Besides, the under the perspective of SCM to integrate with stakeholders such
role of SCM practices such as customer focus and supplier as suppliers, intermediaries, internal customers, end users, etc.
management has been highlighted (Truong et al., 2017).
This study contributes for better understanding on supply Limitations and future research
chain QM practices in Vietnam by emphasizing on the role This study has some limitations that can be addressed in future
of downstream QM practices on performance. Moreover, studies. The first limitation is a relatively small sample size due
instead of considering operational performance as a single to lack of time and resources. This constraint can be overcome
construct in previous studies (Nguyen and Ninh, 2017; in future works by collecting more data in diverse countries and
Truong et al., 2017), this study measures operational industries to re-examine the framework. Furthermore, larger
performance by using three different dimensions that are sample will allow researchers to apply other statistical methods
quality, cost and delivery performance. such as path analysis and structural equation modeling, which
Hierarchical regression analysis shows that the model would provide interesting results. Another limitation is that the
including internal, upstream and downstream QM can collected data in this paper mainly rely on perceptions of the
explain more variance of each operational performance respondents, which may cause individual bias in analysis. To
dimension, compared to the model that only has internal reduce this type of bias, both subjective and objective
QM. This result supports the finding in research of measurement of scales, especially performance measures, can
Sila et al. (2006), stating that high level of QM be used in future studies.
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Tan, K.C., Kannan, V.R. and Handfield, R.B. (1998), “Supply Our plant management creates and communicates a vision
chain management: supplier performance and firm focused on quality improvement (0.75).
performance”, International Journal of Purchasing and Our plant management is personally involved in quality
Materials Management, Vol. 34 No. 3, pp. 2-9. improvement projects (0.69).
Tan, K.C., Lyman, S.B. and Wisner, J.D. (2002), “Supply
chain management: a strategic perspective”, International
Journal of Operations & Production Management, Vol. 22 1.2 Formal strategic planning (1.92 and 64.02 per cent)
No. 6, pp. 614-631. Our plant has a formal manufacturing strategy process,
Truong, H.Q., Sameiro, M., Fernandes, A.C., Sampaio, P., which results in a written mission, goals and strategies
Duong, B.A.T., Duong, H.H. and Vilhenac, E. (2017), (0.83).
“Supply chain management practices and firms’ operational This plant has a manufacturing strategy, which is put into
performance”, International Journal of Quality & Reliability writing (0.85).
Management, Vol. 34 No. 2, pp. 176-193. Plant management routinely reviews and updates a long-
Uluskan, M., Joines, J. and Godfrey, A. (2016),
range manufacturing strategy (0.72).
“Comprehensive insight into supplier quality and the impact
of quality strategies of suppliers on outsourcing decisions”,
Supply Chain Management: An International Journal, Vol. 21 1.3 Process control (3.45 and 69.04 per cent)
No. 1, pp. 92-102. Processes in our plant are designed to be “foolproof”
Vietnam General Statistics Office (2016), “Business survey”, (0.77).
General Statistics Office, Hanoi, Vol. 2015. A large percentage of the processes on the shop floor are
Xu, L. (2011), “Information architecture for supply chain
currently under statistical quality control (0.89).
quality management”, International Journal of Production
Research, Vol. 49 No. 1, pp. 183-198.
We make extensive use of statistical techniques to reduce
Zehir, C., Ertosun, O.G., Zehir, S. and Müceldilli, B. (2012), variance in processes (0.89).
“Total quality management practices’ effects on quality We use charts to determine whether our manufacturing
performance and innovative performance”, Procedia – Social processes are in control (0.86).
and Behavioral Sciences, Vol. 41, pp. 273-280. We monitor our processes using statistical process control
Zeng, J., Phan, C.A. and Matsui, Y. (2013), “Supply chain (0.73).
quality management practices and performance: an
empirical study”, Operations Management Research, Vol. 6
Nos 1/2, pp. 19-31. 1.4 Quality data reporting (2.72 and 67.99 per cent)
Quality information (defect rate, waste, etc.) always is
available to analyze (0.82).
Further reading Quality information is updated in real time (0.83).
General Department of Vietnam Customs (2016), Customs Quality information (quality cost, defects, waste, etc.) is
Handbook on International Merchandise Trade Statistics of used as tools for QM (0.86).
Vietnam, Finance Publishing House, Hanoi. We have a process to ensure the reliability and accuracy of
quality data collection (0.80).
Appendix
The Appendix shows the results of factor analysis, including 1.5 Quality information usage (2.42 and 60.61 per cent)
question items to assess the scale validity. The values in the Defects graph is set at the workplace (0.85).
bracket that follow names of super-scales and scales show Business performance graph is set at the workplace (0.90).
the eigenvalue and percentage of variance of the first factor.
Frequency chart of machine stop is set at the workplace
The values in the bracket that follow each questionnaire item
(0.65).
report factor loading for the item.
Quality information is available for every employee (0.69).
1. Internal quality management practices (4.91 Productivity and performance information is available for
and 78.14 per cent) every employee (this item is excluded).
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Implementation and producibility are considered in the 2. Upstream quality management practices (3.63
product design process (0.81). and 78.04 per cent)
Sales, customer service, marketing and public relations
2.1 Supplier quality selection (2.12 and 52.97 per cent)
personnel emphasize quality of new products (0.49). We strive to establish long-term relationships with
suppliers (0.68).
We reduce the number of suppliers when implementing
1.7 Small group problem-solving (2.31 and 46.18 per cent)
During problem-solving sessions, we make an effort to get on-time purchasing and TQM (0.69).
all team members’ opinions and ideas before making a Suppliers are evaluated based on the quality, delivery and
decision (0.73). price (0.83).
Our plant forms teams to solve problems (0.68). We would select a quality supplier over one with a lower
In the past three years, many problems have been solved price or faster delivery (0.70).
through small group sessions (0.70).
Problem-solving teams have helped improve 2.2 Information technology links with suppliers (3.10
manufacturing processes at this plant (0.63). and 77.26 per cent)
Employee teams are encouraged to try to solve their own Our information system is electronically connected with
problems, as much as possible (0.65). those of our key suppliers (0.87).
We use information technology-enabled transaction
processing with our key suppliers (0.90).
1.8 Continuous improvement and learning (3.17 and We use electronic transfer of purchase orders, invoices
63.41 per cent) and/or funds to our key suppliers (0.90).
We strive to continually improve all aspects of products We use information technology (e.g. RFID or PIDT) to
and processes, rather than taking a static approach (0.80).
track and/or expedite shipments to our key suppliers (0.85).
If we are not constantly improving and learning, our
performance will suffer in the long term (0.85).
Continuous improvement makes our performance a moving 2.3 Information sharing by supplier (4.03 and 68.81 per cent)
target, which is difficult for competitors to attack (0.74). Cost information (0.77).
We believe that improvement of a process is never Delivery information (0.83).
complete; there is always room for more incremental Demand change information (0.89).
improvement (0.84). Demand forecast information (0.88).
Our organization is not a static entity, but engages in Inventory information (0.78).
dynamically changing itself to better serve its customers Production capacity information (0.87).
(0.75). Productivity information (0.89).
Quality information (0.85).
1.9. Training for quality (3.56 and 71.22 per cent)
Schedule information (0.61).
Specific work skills training (technical and vocational) is Sensitive information (e.g. financial information,
given to hourly employees throughout the organization proprietary process information, etc.) (0.79).
(0.86).
Quality-related training is given to hourly employees 2.4 Supplier involvement in design (2.36 and 58.96 per cent)
throughout the organization (0.88). Suppliers are involved early in product design efforts
Quality-related training is given to managers and (0.77).
supervisors throughout the organization (0.91). We partner with suppliers for the design of new products
Training on basic statistical techniques is given to (0.71).
employees (0.68). Suppliers are frequently consulted during the design of
Training on problem-solving techniques is given to new products (0.77).
employees (0.88). Suppliers are an integral part of new product design efforts
(0.82).
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2.6 Supplier partnership (3.68 and 69.10 per cent) 3.4 Customer involvement in design (2.78 and 55.58 per cent)
We provide technical support for our suppliers (0.84). We consult customers early in the design of new products
We frequently hold meetings to discuss about quality (0.85).
improvement ideas with suppliers (0.74). We partner with customers for new product design (0.83).
We encourage suppliers in continuous quality Customers are frequently consulted about the design of
improvement (0.86). new products (0.78).
If necessary, we require suppliers to invest in process Customers become involved in the design of new products
improvement (0.75). only after the designs are completed (0.49).
We provide necessary training for suppliers (0.85). Customers are an integral part of new product design
We share our supply chain vision and policy with main efforts (0.72).
suppliers (0.63).
We support suppliers in process improvement effort (0.67).
3.5 Customer involvement in quality (2.94 and 58.72 per cent)
We maintain close communication with customers (0.74).
3. Downstream quality management practices Customers give feedbacks about quality performance and
(2.84 and 80 per cent)
delivery status (0.73).
3.1 Customer relationship (3.59 and 71.76 per cent) We strive to meet highest customers’ demands (0.74).
We frequently communicate with customers to establish trust, Our customers frequently visit the manufacturing plant
responsiveness and other standards of our company (0.81). (0.81).
We frequently measure and assess customer satisfaction (0.92). We frequently survey customer’s demand (0.80).
We frequently predict customer expectation in the future
(0.88).
4. Quality performance (2.51 and 62.68 per cent)
We enable customers to find our support (0.71).
We periodically evaluate the importance of customer Quality is the most important criterion that customers use
relationship (0.89). to choose us as supplier (0.86).
Customers trust us regarding a product’s quality (0.71).
We are selected by customers because of a product’s
3.2 Information technology links with customers (3.16 quality reputation (0.79).
and 79.07 per cent)
Customers ask to join in quality improvement effort
Our information system is electronically connected with
those of our customers (0.87). (0.81).
Our customers use information technology-enabled
transaction processing with our plant (0.90). 5. Cost performance (3.29 and 82.16 per cent)
Our customers use electronic transfer of purchase orders, Low price is the most important criterion that customers
invoices and/or funds to us (0.93). use to choose us as supplier (0.94).
Our customers use information technology (e.g. RFID or Customers ask to join in cost reduction effort (0.89).
PIDT) to track and/or expedite shipments to our plant (0.86). Customers trust us regarding low-cost production (0.91).
We are selected by customers because of low-cost
3.3 Information sharing with customers (5.36 and 77.93 products reputation (0.89).
per cent)
Cost information (0.77). 6. Delivery performance (2.75 and 68.77 per cent)
Delivery information (0.83).
On-time delivery is the most important criterion that
Demand change information (0.89).
customers use to choose us as supplier (0.88).
Demand forecast information (0.88).
We are selected by customers because we deliver products
Inventory information (0.78). on time (0.88).
Production capacity information (0.87). Customers trust us regarding on-time delivery (0.87).
Productivity information (0.89). We are selected by customers because of on-time delivery
Quality information (0.85). reputation (0.68).
Schedule information (0.61).
Sensitive information (e.g. financial information, Corresponding author
proprietary process information, etc.) (0.79). Anh Chi Phan can be contacted at: anhpc@vnu.edu.vn
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