Professional Documents
Culture Documents
Guide Lines: Field Component Manual
Guide Lines: Field Component Manual
OVF20
Guide Lines
Document Revision:
Copyright 1996, OTIS GmbH Berlin. No part of this document may be copied or reproduced
in any form or by any means without the prior written consent of OTIS GmbH.
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H I
European and Transcontinental
Vintage: 01 / 2
Operations
Guide Lines Page: 2 / 21
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996
Table of Contents
1 Overview and Characteristics.................................................................... 4
1.1 General 4
1.2 Characteristics ............................................................................................................ 4
1.3 Limits of Application .................................................................................................... 4
1.3.1 Velocities............................................................................................................ 4
1.3.2 Duties 5
1.3.3 Rated Currents................................................................................................... 5
1.3.4 Floor Distances .................................................................................................. 5
1.3.5 Suitable Motors .................................................................................................. 5
1.4 Thermal Overload ....................................................................................................... 6
1.5 Learn Run ................................................................................................................... 6
1.6 Load Weighing............................................................................................................ 6
2 Equipment ................................................................................................... 6
2.1 Power Supply.............................................................................................................. 6
2.2 Current Harmonic Filter (CHF) .................................................................................... 6
2.3 Overload and Short circuit protection.......................................................................... 6
2.4 Short to Earth.............................................................................................................. 7
2.5 Hoistway Equipment and Position Reference ............................................................. 7
2.6 Control 7
2.7 Machine/Motor/Encoder.............................................................................................. 7
2.8 Inverter 10
2.8.1 Braking Resistors ............................................................................................. 11
2.8.2 MCB II (Motion Control Board)......................................................................... 11
2.8.3 Signal Flow and Interface................................................................................. 12
2.8.4 List of Motion Commands ................................................................................ 13
2.8.5 MCB II 24V outputs .......................................................................................... 13
3 The Control Principle ............................................................................... 14
4 Speed Profile............................................................................................. 15
4.1 Generating of Speed Profile...................................................................................... 15
4.2 Speed Profiles........................................................................................................... 16
4.2.1 Normal Run (FR).............................................................................................. 16
4.2.2 Short Landing (RR) .......................................................................................... 17
4.2.3 Inspection Run (IN) .......................................................................................... 18
4.2.4 Releveling (RL) (only at MCS220 controllers) .................................................. 19
4.2.5 Rescue Run (RS) (only MCS220 controller) .................................................... 20
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H I
European and Transcontinental
Vintage: 01 / 2
Operations
Guide Lines Page: 3 / 21
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996
1.1 General
The OVF20 (OTIS Variable Frequence) package controls the speed of an asynchronous
motor with PWM using a frequency inverter.
It ensures good riding comfort as well as high levelling accuracy (max. ± 5mm) under all
load conditions. The speed profile values as acceleration, nominal speed, deceleration etc.
are adjustable via Service Tool. With the Service Tool it is also possible to adjust further
parameters as well as to get information about status, events and errors.
A speed feedback is always required i.e. operation without encoder is not possible.
The OVF20 is suited to upgrade existing one or two speed elevators as well as modernisa-
tion of UMV and AC servo units.
The OVF20 package (part # GBA 21150 A-H) replaces the former LSVF-W package (part
# GAA 21150 A-H). All LSVF-W functions are supported by OVF20.
1.2 Characteristics
The current motor is limited to the double of its nominal value during acceleration or decel-
eration. For this reason the motor heating is reduced compared with traditional drives.
In connection with a corresponding control (MCS 220) relevelling (RLV) and advanced door
opening (ADO) are possible.
Because of the construction of the inverter and by using of an APD filter the requirements
of EN 55011, class B are observed.
An additional filter (APDL) is an option for further improvements
The package can be switched off with support of an internal relay (inverter relay) by using
of MCS 220 controller. It has to be attended that the switching-off function is only activated
at elevators with less than 50 runs per day.
1.3.1 Velocities
- max. 1,0 m/s for New Equipment at all controllers and without learn run
- max. 1,2 m/s for Modernisation at all controllers and without learn run
- max. 1,6 m/s with MCS220- or MCS220M- controllers and with learn run
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H I
European and Transcontinental
Vintage: 01 / 2
Operations
Guide Lines Page: 5 / 21
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996
1.3.2 Duties
Inverter power 3,3 kW 5 kW 9 kW 15 kW
1,60 m/s 630 kg 1000 kg
1,20 m/s 320 kg 480 kg 630 kg 1000 kg
1,00 m/s 320 kg 630 kg 1000 kg 1600 kg
0,80 m/s 320 kg 800 kg 1250 kg 1600 kg
max. duty load 0,63 m/s 630 kg 900 kg 1600 kg 1600 kg
0,50 m/s 800 kg 1150 kg 1600 kg 1600 kg
0,40 m/s 900 kg 1350 kg 1600 kg 1600 kg
0,25 m/s 1250 kg 1600 kg 1600 kg 1600 kg
Nominal voltage 220V 480V 220V 480V 220V 480V 220V 480V
nominal output current 15 A 10 A 25 A 15 A 50 A 25 A - 45 A
current at acceleration 30 A 20 A 50 A 30 A 100 A 50 A - 90 A
rated current (continuous) 12 A 8 A 20 A 12 A 40 A 20 A - 36 A
The nominal current of the motor may not exceed the nominal inverter current.
The time of acceleration phase may not exceed 3 seconds.
The nominal output current may not flow for more than 60 seconds.
The motor rated voltage should be equal or up to 5% less than the line voltage, it may not
be higher than the line voltage.
1.4 Thermal Overload
In case of thermal overload (80°C heat sink temperature) the elevator stops immediately
during an inspection run and it stops at the next floor during a normal run. If the tempera-
ture increases, the inverter switches off (85°C heat sink temperature).
If the dynamic brake resistor is thermally overloaded (e.g. because of a short circuit), then
the elevator stops immediately and after 1 minute the inverter switches off.
1.5 Learn Run
At units with integrated MCS220 or MCS220M controllers (with LCB II) have to arrange a
learn run before starting up. The software determines the landing distances during the learn
run and calculates the deceleration points for normal runs. The MCB II generates IP signal-
swhich are transmitted over the output P2.5 to the LCB II. In this case the position refer-
ence signals IPU, IPD, SLU, SLD will not be connected. For all other controller, especially
MCS220/M Stand alone or 2 cabinet, the position reference signals IPU, IPD, SLU, SLD
have to used. A learn run is not possible here.
2 Equipment
2.1 Power Supply
For 480V packages, the functionality in operation will be ensured from 380 to 480V ± 10%
and will function with reduced performance in a range of ± 15%.
The same is valid for 220V-packages in a range of 220V to 230V ± 10% or ± 15%.
Power 3,3 kW 5 kW 9 kW 15 kW
IOCB (400V) 6,3A - 10A 10A - 16A 16A - 25A 25A - 40A
IOCB (220V) 10A - 16A 16A - 25A 32A - 50A
2.6 Control
The drive is available with MCS220 or MCS220M controller (integrated version, 2 cabinet or
Stand Alone). It is also possible to connect OVF20 (Stand Alone) with MS300 or MCS310
controller.
Depending on the controller type, the drive interface to the OCSS is a standard interface
(MS300, MCS310) or a coded interface (MCS220, MCS220M).
2.7 Encoder
The drive package OVF20 is designed to work with various speed encoders. The following
table shows the availabe inputs:
The SCLK-Inputs can be used for encoders with 1-channel and maximum 200 pulses.
CLKA and CKLB can be used for encoders with 2-channels and maximum 2 x 1024 pulses.
A 2-channel speed encoder with 2 x 1024 pulses is required for a nominal speed above
1.2 m/s.
In the case of non authorised encoders with shielded wiring, the shield has to be connected
on both ends, that means connected to the appropriate contact on the MCB II and the mo-
tor at PE.
The following points should be noted when connecting the speed encoder:
Caution!
The screen has to be connected to the OVF 20 package (P9) and to the motor.
Model 1:
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H I
European and Transcontinental
Vintage: 01 / 2
Operations
Guide Lines Page: 9 / 21
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996
Model 2:
Type of Speed Encoder : Ouput with 1.0 KΩ Pull-up
i.e. GO 177 CK1
Connector Pin P5.2 SCLK2 : Single-channel Input 2
Internal Resistance SCLK2 : 0.8 KΩ
Model 3:
Type of Speed Encoder : Output with a Pull-up of >5.0 KΩ
Connector Pin P5.1 SCLK1 : To be connected to the E 15 V
Connector Pin P5.2 SCLK2 : Single-channel Input 2
Internal Resistance SCLK2 : 0.8 KΩ
Model 1:
Type of Speed Encoder : Output as Push-Pull Output stage
Connector Pin P5.3 CLKA : Channel A of the speed encoder
Connector Pin P5.4 CLKB : Channel B of the speed encoder
Internal Resistance CLKA : 1.6 KΩ
Internal Resistance CLKB : 1.6 KΩ
tperiod
ton
VIH
VIL
toff
ton
VIH
VIL
tphase toff
2.8 Motor
As motor cable basically a shielded cable has to used and the shield has to be connected
on both sides. Therefore an unshielded cable has to be placed in an metal tube which has
to be connected also on both sides. In this case no further cable especially an encoder ca-
ble must be placed in the same tube. In addition the encoder cable must not laid parallel to
the motor cable.
2.10 Inverter
Please find a spare part list for resistors in Service-Handling No.: 0 2-4 chapter 4.
Position Ref.
1LV / 2LV - doorzone switches
1LS / 2LS - deceleration switches
*SLU/SLD short landing switches Hoistway -
Signals
* IPU / IPD - pulse up/down
** UIS / DIS - releveling signals
15 V extern
Encoder -
Interface SCLK1 / SCLK2 - slow clock Speed -
Encoder
CLKA / CLKB - fast clock
DS 1 - drive state 1
24 Vdc
DS2 - drive state 2
Outputs DS3 - drive state 3
DS4 - drive state 4 Operational -
DS5 - drive state 5 Control
* = OP-Relay in controller
** = one short landing
*** = several short landings
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H I
European and Transcontinental
Vintage: 01 / 2
Operations
Guide Lines Page: 14 / 21
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996
Inverter
U1, F1 Motor
L1
L2 Gear
L3
Speed-
encoder
Braking Speed-
U1 F1 Iu, Iv feedback
resistance
v1 - v4
MCB II
Control Hoistway signals
MCS220 UIB, DIB, NOR
MCS310
Car
MS300 DS1 - DS5
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H I
European and Transcontinental
Vintage: 01 / 2
Operations
Guide Lines Page: 15 / 21
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996
The rectifier converts the three phase power supply into a direct voltage which will flattened
by means of capacitors in DC-link. Then this direct voltage will converted in an alternating
voltage with variable frequency and voltage by means of puls width modulation.
The output frequency (F1) and voltage (U1) are determined by the MCB II from reference
speed, measured speed and measured motor current. The reference speed (speed profile)
is generated depending on control- and hoistway signals. For speed measurement an en-
coder is required.
Furthermore the control is constructed in the way that the max. motor current can not over-
ceed the inverter rated current.
If max. current (e.g. during the acceleration phase) is reached, then the acceleration rate is
reduced. In this case the motor moves with a constant slip and torque. The acceleration
rate which has been adjusted by the Service Tool is not reached.
4 Speed Profile
The speed profile is determined by means of individual parameters and with the help of
puls widht generator passed on.
To generate the stop control point, the profile generator needs either a hoistway signal or a
internal deceleration signal. After perception of such a signal the speed is reduced to creep
speed due to the adjusted values. After perception of an LV-signal the speed is decreased
to 0 m/sec.
The parameters for influence of speed profile are (by means of SVT adjustable):
NOM SPE, CRE SPE, INS SPE, ACC, DEC, JERK, IPU DLY, IPD DLY, LV DLY UP and LV
DLY DOWN.
With setting of CON SPE, which depends from the mechanic of installation, all further
speed profile dependent parameters are software internally set.
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H I
European and Transcontinental
Vintage: 01 / 2
Operations
Guide Lines Page: 16 / 21
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996
t
Signal flow with coded interface
WT FR SD ST WT V1-V4
1LV
& 2LV
IP
RUN
Signal flow without coded interface
T (SD)
LV
t
Signal flow with coded interface
WT RR ST WT V1-V4
LV
IP
RUN
The motion command REDUCED RUN (RR) is permanently active. The drive stops at the
next floor. The IP signal is not used.
t
Signal flow with and without learn run
UIB/
DIB
WT IN ST WT V1-V4
1LV
& 2LV
IP
RUN
t
Signal flow with and without coded interface
UIS
& DIS
WT RL ST WT V1-V4
1LV
& 2LV
IP
RUN
Releveling is initialized by the LCB II. The drive receives start and stop commands.
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H I
European and Transcontinental
Vintage: 01 / 2
Operations
Guide Lines Page: 20 / 21
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996
t
Signal flow with and without coded interface
WT RS ST WT
V1-V4
1LV
& 2LV
IP
RUN
IPU/IPD DLY*
IPU/IPD
In the case of elevator controling systems installed with an EPO box (Emergency Power
Operation), the control system can be switched over to emergency power in the occasion of
a power cut.
The LCB II, which looses the position of the elevator because of the power cut, then sends
a message to the OVF20 drive, by means of the EPO box, giving the command to a „Res-
cue Run“ in order to free the occupants of the elevator.
The drive will subsequently carry out a normal run until the elevator arrives at the next floor.
If the elevator stops at the bottom- most limit switch 1LS, it will be accelerated in an up di-
rection and the top-most limit switch 2LS will be accelerated in a down direction.
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H I
European and Transcontinental
Vintage: 01 / 2
Operations
Guide Lines Page: 21 / 21
PRODUCT
ADMINISTRATION OVF20 Date: 28-Aug-1996
Pret Frequenz
Premag Pret
Per slope
BY
Brake
SW
RUN
LV LV
DLY RMP DWN T2 EL HLT DEMAG
PER PER
BY
Brake
SW
DZ
RUN