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3D Shape Quantification and Random Packing Simulation of Rock Aggregates Using Photogrammetry-Based Reconstruction and Discrete Element Method
3D Shape Quantification and Random Packing Simulation of Rock Aggregates Using Photogrammetry-Based Reconstruction and Discrete Element Method
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Article history: Rock aggregates are commonly used granular material in building engineering. The 3D reconstruction of
Received 8 January 2020 realistic rock aggregates is significant for the study of their mechanical properties in numerical simula-
Received in revised form 14 June 2020 tion. This paper aims to create an efficient particle reconstruction system and analyse the effects of par-
Accepted 15 June 2020
ticle shapes on the random packing properties of rock aggregates. First, a photographic system is
established to obtain 2D images of rock aggregates from multiple shooting directions, and the pho-
togrammetric technology is employed to reconstruct the 3D model of the rock aggregate. A total of
Keywords:
1000 realistic 3D models of rock aggregates are obtained. Second, four shape indexes, i.e., elongation
Rock aggregate
3D reconstruction
index (EI), flatness index (FI), convexity index (CI), and roundness (RD), are employed to characterize
Photographic system the shapes of the obtained rock aggregates. The results of statistical analysis show that the probability
Photogrammetry distribution of rock aggregates’ shape indexes can be well fitted by Gaussian function. Third, the initial
Shape index samples with different EI and FI values are generated through a series of computational algorithms based
Discrete element simulation on MATLAB and then are imported into PFC3D for discrete element simulation. Subsequently, random
Random packing packing of rock aggregates is carried out by two different methods, i.e., the gravity falling method
(GFM) and the isotropic compression method (ICM). The results show that the EI and FI have significant
influences on packing density, coordination number, fabric anisotropy, and contact force between the
samples.
Ó 2020 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.conbuildmat.2020.119986
0950-0618/Ó 2020 Elsevier Ltd. All rights reserved.
2 L. Zhao et al. / Construction and Building Materials 262 (2020) 119986
Nomenclature
a, b, c Three sides of oriented bounding box VA, VCH The volume and the volume of the minimum circum-
Aicorner The area of each corner region scribed convex polyhedron of the particle
CNi The number of adjacent particles in contact with Viparticle, Visphere The volume of particle in the i-th measuring
particle-i sphere and the volume of i-th measuring sphere
EI, FI, CI, RD Shape indexes of rock aggregates w1, w2, w3 Coefficients of Gaussian function
kinsc Curvature of the maximum inscribed sphere of particles x, y, z Initial coordinates of particles
kiGauss Gauss curvature of the corner region x’, y’, z’ Coordinates of particles after rotation
m The total number of shape indexes X, Y, Z Coordinates of particles after scaling
n The total number of corner regions a, b, c Angles between the bounding box of particles and three
nk The kth first unit fabric vector coordinate axes
N The total number of all fabric vectors k1, k2, k3 Three eigenvalues of matrix of the second-order tensor
NP The total number of particles kd Deviatoric eigenvalue
Ns The total number of measuring spheres ga, gc Scaling factors of particles along x-axis and z-axis
Rx(b), Ry(c), Rz(a) Rotation matrix of particles around three coor- u Packing density
dinate axes U Fabric tensor
probability distribution, fabric anisotropy, etc.) can be studied by number of particles. Based on the above considerations, pho-
simulating particles with different sizes and slenderness ratios togrammetric technology is used to reconstruct 3D rock aggregates
[13]. [31]. First, a photographic system is established to obtain 2D pho-
Early studies of granular materials focused on the mechanical tographs of rock aggregates from multiple directions. Then, based
properties of granular materials using physical mechanics experi- on the 2D photographs, a 3D model is constructed by photogram-
ments [14,15], which require physical apparatus, are expensive metry, and a total of 1000 rock aggregates are characterized. Com-
and have considerable uncertainty. To overcome the difficulties pared with the properties of the same rock aggregate model
of physical experiments, a series of numerical particle simulation obtained by laser scanning, the accuracy of the 3D model obtained
methods have been developed, e.g., discrete element method by this method is higher, and the error is at the submillimeter
(DEM), which is a widely used numerical simulation method level.
[16–19]. Previous studies have shown that the shape of the parti- Many scholars have studied the quantitative characterization of
cles has an essential influence on the structure and mechanical particle shape. For example, Mollon et al. [23] used several shape
properties of aggregates [15,20]. Therefore, the choice of particle indexes, e.g., flatness, elongation, and aspect ratio, to quantitatively
shape is crucial in the discrete element numerical simulation. characterize the shape of particles. Based on the literature
In the past, scholars used particles with regular shapes, such as [23,27,32–37], four shape indexes have been used to quantitatively
spheres [21], ellipsoids [14], and polyhedra [22], to study the describe the shape of particles in this paper. The shape indexes of
mechanical properties of the aggregates. On this basis, Zhao et al. 1000 rock aggregates are calculated, laying a foundation for the
[13] used superellipsoidal particles to study the effect of shape follow-up study of the mechanical properties of rock aggregates.
on the packing characteristics of particles. However, there have To study the mechanical properties of granular materials, it is
been few reports on the mechanical properties of real particles. necessary to prepare samples first. Random packing, which is ubiq-
In recent years, with the development of computer technology, it uitous in nature and engineering, is a fundamental way to prepare
has been possible to build a refined digital model of real particles. samples of granular materials. The packing structure has a signifi-
Therefore, this paper focuses on studying the effect of the realistic cant influence on the physical and mechanical properties of gran-
shapes of natural rock aggregates on their mechanical properties. ular materials [14,16], such as the shear strength and
At present, there are two main ways to construct 3D particle deformation characteristics. The initial anisotropy, which is one
digital models. One is to build the particle contour based on the of the representative features of granular materials, is determined
relevant theory and to establish a series of digital particle contour during packing [38]. The packing structure has a significant influ-
information. For example, Mollon and Zhao et al. [23] used a Four- ence on the physical and mechanical properties of granular mate-
ier transform to reconstruct real particles based on random field rials such as shear strength and deformation characteristics
theory; Su et al. used a spherical harmonic function [24] and Four- [15,20]. In this paper, the initial sample is prepared by random
ier series [25] to generate sand particles. Although it is convenient sampling of rock aggregates in MATLAB, and then the ‘‘bubble
to obtain particles by these methods, the differences between the packing” algorithm is used to generate clumps. The gravity falling
obtained particles and the real particles need to be further studied. method and isotropic compression method are used to create
Another method is to obtain the contour information of real parti- packing samples. The effects of the particle shape on the macro-
cles through image processing technology [26–29]. For example, and microscale packing properties (packing density, coordination
Huang et al. [26] constructed the 3D contour of particles by taking number, fabric anisotropy, probability distribution of contact force,
2D contours of particles in three orthogonal directions based on a etc.) of rock aggregates are analyzed.
series of mathematical transformations. The particles constructed Based on photogrammetric technology, this paper established a
by this method can generally reflect the shape characteristics of photographic system to obtain 3D morphological information of
real particles, e.g., elongation and flatness, but cannot describe rock particles more economical and convenient, after which 1000
their local details, e.g., convexity and roughness. Subsequently, digital models are acquired. Then the effects of EI and FI on the
some new techniques have emerged to reconstruct 3D objects, micro and macro mechanical properties of random packing are
such as X-ray scanning [28], CT scanning [27], and laser scanning analyzed in detail. The following sections are organized as: (1) In
[30]. These techniques can reconstruct models with high precision, the second section, the process of obtaining the 3D digital model
but they are expensive and cannot be applied to obtain a large of rock aggregates by photogrammetry is described. (2) In the third
L. Zhao et al. / Construction and Building Materials 262 (2020) 119986 3
section, the shape index of the rock aggregate model is calculated of the rock particles need to have a certain degree of overlap to
and analyzed statistically. (3) In the fourth section, the gravity fall- ensure that enough photos cover the whole surface of the particles.
ing method and isotropic compression method are used to gener- An insufficient number of images will result in missing some fea-
ate samples to study the packing properties of particles. The ture points on the surface of particles, and an excessive number
effects of particle shape parameters (EI, FI) on the micro- and of images will significantly increase the workload of computer cal-
macro scale packing properties are analyzed. (4) The fifth section culation. Therefore, the key to reconstructing 3D rock aggregates
draws the conclusion of this paper. by photogrammetry is a high-quality image with appropriate den-
sity. In addition, low-quality images result in invalid objects. Con-
sequently, it is necessary to adjust the proper camera parameters
2. Acquisition of 3D models of rock aggregates
to obtain clear images with a considerable depth of field (maximiz-
ing the focus area). In this study, the distance between the lens and
Digital photogrammetry [39–41], which is a technology based
the object is approximately 0.3 m. It is appropriate to adjust the
on computer technology, digital image processing, image match-
aperture to around 8 and the sensitivity to about 800. Note that
ing, pattern recognition, and other disciplines to extract the geo-
these parameters, which depend on many factors (such as the
metric information of the object in digital form, is applied to
lighting conditions), need to be carefully optimized.
reconstruct 3D models of rock aggregates.
Based on the above considerations, a photographic system is
built to obtain photographs of rock aggregates from multiple direc-
2.1. Equipment and rock aggregates tions, as shown in Fig. 2. To reduce the interference of external fac-
tors on the quality of photographs, rock aggregates are taken in a
The equipment used in the 3D reconstruction of rock aggregates photo studio, as shown in Fig. 2c. First, rock aggregates (Fig. 2a)
is as follows: are placed on a turntable (Fig. 2b). At the front of the photo studio,
three cameras are fixed in the shooting window to take pho-
Digital camera: Canon 600D, advanced photograph system tographs from three different camera positions: high, middle, and
(APS) frame and single lens reflex (SLR) digital camera, 18- low. The angles between the line of sight of the three cameras
megapixel APS-C CMOS sensor (size: 22.3 14.9 mm) and and the horizontal plane are 60 degrees (Fig. 2d), 30 degrees
EXPEED 2 image processing chip, 1.6 lens conversion (Fig. 2e), and 0 degrees (Fig. 2f). The button on the right side of
coefficient. the camera box (Fig. 2g) adjusts the brightness of the LED light
Camera lens: EF-S 18–135 mm, 67 mm filter size. and the rotation speed of the turntable. In addition, three calibra-
Turntable: adjustable speed, 0 °/s-60 °/s. tion points are affixed to the rock aggregate to calculate the actual
LED shadowless lamp band: adjustable brightness. size, as shown in Fig. 2i– k.
Other components: camera trigger, computer, and white back- After the equipment is laid out, the rotation speed of the turn-
ground panel. table is set to 5 degrees/s. Three cameras are set to take a picture
every 6s. Thus, when the turntable rotates 360 degrees, a total of
The particle used for photography is a kind of rock aggregate 36 photographs can be obtained from the three cameras. After
from Hunan Province, China. The parent rock is granite, and the one round of photographing, only the morphological information
material density is 2.74 g/cm3. If the particle size is too small, of the bottom of the particles has not been collected, so it is neces-
the images’ accuracy will be reduced; if the particle size is too sary to rotate one side of the particle so that the bottom of the rock
large, the photograph space will be increased and it is not easy aggregates can be exposed for another round of photographing. In
to transport these materials. Therefore, the particle size was con- this way, a total of 72 photographs can be obtained for each rock
trolled to 31.5 mm–90 mm by screening. Part of the rock aggre- aggregate.
gates is illustrated in Fig. 1.
2.3. 3D reconstruction of rock aggregates
2.2. Photographic system
The Agisoft Photoscan software v1.4.3 (http://www.agisoft.com)
When using digital photogrammetry technology to construct is used to reconstruct the 3D particles in this section. The specific
the 3D model of rock aggregates, the adjacent 2D digital images process is as follows:
Step 1: Align Photos. Namely, through feature point recognition
and registration, the parts of each photo are restored to the corre-
sponding positions in 3D space. First, the 2D photos (Fig. 3a) of
each projection are imported into Agisoft Photoscan and then
aligned. The accuracy of the photos can be preset. There are five
options: highest, high, middle, low, and lowest; the selected option
determines the sampling rate of feature points collected from pho-
tos. The higher the accuracy is, the better the sampling effect is,
and the finer the 3D model is, but at the same time, it will consume
more computing time. High precision was selected for this study.
After aligning the photos, the sparse point clouds are constructed
by sparse reconstruction using Structure-from-Motion (SfM) tech-
nique [42,43], as shown in Fig. 3b.
Step 2: Establishing Dense Point Clouds. When the recon-
structed particle surface is confirmed to be complete, dense point
clouds can be generated. For rock particle selection, medium or
high precision is sufficient. In this process, sparse point clouds
are used as seed points, and additional 3D points are determined
by using block-matching-based multi-view 3D dense reconstruc-
Fig. 1. Display of some rock aggregates. tion [44]. After the solution is completed, a model consisting of
4 L. Zhao et al. / Construction and Building Materials 262 (2020) 119986
Fig. 2. Photographic system: (a) rock aggregate; (b) turntable; (c) camera box; (d) high position camera; (e) middle position camera; (f) low position camera; (g) buttons for
adjusting the brightness of the light; (h) buttons for adjusting the speed of turntable; (i–k) calibration points.
dense point clouds will appear, which can reflect more details on
the morphology of boulder particles than sparse point clouds, as
shown in Fig. 3c.
Step 3: Mesh Generation. The 3D mesh of each rock aggregate
can be reconstructed by the Poisson method [45], as shown in Fig. 4. Particles obtained by 3D reconstruction corresponding to Fig. 1.
L. Zhao et al. / Construction and Building Materials 262 (2020) 119986 5
by photogrammetry are aligned with those obtained by laser scan- the model coincidence. The model obtained by photogrammetry in
ning to compare their coincidence degree based on the free version this paper can achieve submillimeter accuracy. Compared with
of the software GOM Inspect (2017 Hotfix 3, Rev. 105428, build other scholars’ research [46,47], the accuracy can meet the
2017-11-15, available at https://www.gom.com). First, the grains requirements.
obtained by photogrammetry (Left column in Fig. 5, i.e., a1, b1,
c1, d1) are translated to coincide with the centroid of the grains 3. Quantitative characterization of rock aggregate shapes
obtained by laser scanning (Middle column in Fig. 5, i.e., a2, b2,
c2, d2). Then, with the laser scanning model as a reference, the sur- In this section, the shapes of irregular rock aggregates are ana-
face of each particle is matched, and the deviation is calculated and lyzed, and four shape indexes are summarized and calculated.
covered with different colors on the surface mesh. The deviation
histogram is displayed next to the color map (Right column in 3.1. Shape indexes
Fig. 5, i.e., a3, b3, c3, d3).
Table 1 shows additional information (the peak deviation, aver- Based on the relevant research results [32–37], four commonly
age deviation, and standard deviation) regarding the comparison of used shape indexes are used to quantify the shape of rock aggre-
Table 1
Deviation of particle contour obtained by photogrammetry and laser scanning.
gates in this section, namely, the flatness index (FI), elongation defined as corner regions [27,49], as shown in the yellow part of
index (EI), convexity index (CI) and roundness (RD). Fig. 7b.
The EI and FI describe the basic shape of particles, such as
P
n
spheres, ellipsoids, or spindles. The definitions of the EI and FI Ai corner kinsc
ki Gauss
are derived from the oriented bounding box (OBB) [48], which is RD ¼ i¼1
ð4Þ
the cuboid best matching the object, as shown in Fig. 6a. The def- P
n
Ai corner
initions of flatness and elongation are shown in Formulas (1) and i¼1
(2) [23].
where kinsc is the curvature of the maximum inscribed sphere of
c particles, with kinsc = 1/Rinsc. kiGauss is the Gauss curvature of the cor-
FI ¼ ð1Þ
b ner region. The calculation method of kiGauss can be found in the book
[49]. Aicorner is the area of each corner region, and n is the total num-
b ber of corner regions. The closer the value of the CI is to 1, the smal-
EI ¼ ð2Þ
a ler the degree of concavity and convexity of the particles is; the
where the edge lengths in three directions of the OBB satisfy closer the value of the RD is to 0, the more rounded the edges and
a > b > c. The closer the FI value is to 0, the more oblate the particle corners of the particles are.
is; the closer the EI value is to 0, the more prolate the particle is.
Based on the EI and FI, the shape characteristics of the particle 3.2. Sensitivity analysis
are further refined and analyzed by the CI and RD [27]. The CI
describes how closely a particle represents a convex hull and is The model obtained by digital photogrammetry is highly
determined by the volume of the particle and the volume of the refined, and the number of triangular meshes on the surface of par-
minimum circumscribed convex polyhedron of the particle con- ticles is as high as millions. However, the over-refined model is
tour. As shown in Fig. 6b, the original particle is represented by inefficient in calculating shape indexes, so simplified particle mod-
the blue part, and the minimum circumscribed convex polyhedron els are used in this section to calculate shape indexes. Based on
of the particle is represented by the yellow part. The definition of software Geomagic Studio 12, the number of triangular meshes on
the CI is shown in Formula (3) [27]. the particle surface can be arbitrarily simplified in batches (As
VA shown in Fig. 8). However, the number of the mesh should not
CI ¼ ð3Þ be too small. Otherwise, the accuracy of the shape indexes will
V CH
be affected. Therefore, the change in the shape indexes of rock
where VA is the volume of the particle, VCH is the volume of the min- aggregates and computation time with the number of particle sur-
imum circumscribed convex polyhedron. face meshes is analyzed. The purpose is to determine a suitable
A novel method to evaluate 3D roundness based on local curva- number of surfaces meshes, which considers both computational
ture values [27] is used in this paper. In this method, the RD is efficiency and accuracy, and to provide a reference for other
determined by the Gaussian curvature of the vertex of the mesh researchers.
on the particle surface and the curvature of the maximum Here, 1000 rock aggregates are simplified to 250 meshes, 500
inscribed sphere, as shown in Fig. 7a, and the definition of RD is meshes, 1000 meshes, 2000 meshes, 3000 meshes, 4000 meshes,
shown in Formula (4). Neighboring triangles (namely, all triangles and 5000 meshes. Then, the CDF (Cumulative Distribution Func-
that share a vertex) whose Gauss curvature of mesh vertices is tion) of shape indexes of 1000 particles are analyzed, as shown
greater than the curvature of the maximum inscribed sphere are in Fig. 9. As the number of meshes increases from 250 to 5000,
increase of mesh number (Fig. 9c); (3) the probability cumulative To facilitate processing, the median value xi of each interval [xi-
curves of RD varies greatly with the increase of mesh number t/2, xi + t/2] (Where t is the width of the bar in the histogram) of the
(Fig. 9d). These laws reveal that the shape indexes of the macro histogram is taken as the representative value of variable x, as
scale (EI, FI) are almost not affected by the number of meshes, shown in Fig. 11. Then pi is the percentage of the number of shape
but the shape indexes of micro scale (CI, RD) are affected by the indexes in the range [xi-t/2, xi + t/2] to the total number of parti-
number of meshes to varying degrees. cles. Gauss function is used to fit the probability distribution of
To verify the rules in Fig. 9, a particle is randomly selected, shape indexes (Black dot in Fig. 11). The form of the Gauss function
and the change of shape index values and calculation time with is:
different mesh numbers is analyzed. As can be seen from
ðxw2 Þ2
Fig. 10, the values of EI and FI almost keep unchanged with the
f ðxÞ ¼ w1 e 2w3 2
ð6Þ
increasing of mesh number while the value of CI and RD change
slightly and dramatically, respectively, which is in consist with The fitting results of the Gaussian function are shown as the
Fig. 9. However, the calculation time of EI, FI and RD vary greatly dotted lines in Fig. 11. Meanwhile, the coefficients of Gaussian
with the number of meshes and the calculation time of CI is not function (i.e., w1, w2, w3) and goodness of fit R2 are marked beside
affected by the number of meshes (As shown in Section 3.1, the each curve. It should be noted that the closer the statistic R2 is to 1,
algorithm for calculating EI and FI is the same, so their calculation the higher the goodness of fit of the model is. The results indicate
time is the same). This indicates that a small number of meshes that the Gaussian function can well fit the probability distribution
can be used in the calculation of EI and FI, which can improve of shape indexes, and the goodness of fit is above 90%.
the calculation efficiency without losing the calculation accuracy,
while an appropriate number of meshes need to be used in the 4. Discrete element simulation for random packing of rock
calculation of CI and RD to consider both the accuracy and effi- aggregates
ciency. In the present study, the number of meshes used in calcu-
lating EI and FI is 1000. Because even if the number of meshes is Based on the rock aggregates obtained in the previous section,
increased, the calculation accuracy will not be changed, and it is the random packing of the particles is analyzed, and the effects
also a waste of calculation time. It can be seen from Figs. 9c and of the EI and FI on the packing properties are studied.
8 L. Zhao et al. / Construction and Building Materials 262 (2020) 119986
Fig. 9. Variation of probability cumulative curves of shape indexes with the number of meshes.
Fig. 10. The variation of value of shape index and calculation time with the number of meshes.
L. Zhao et al. / Construction and Building Materials 262 (2020) 119986 9
4.1. Aggregate model preparation with specific shapes randomness. First, the particle (Fig. 12a) is rotated around the cen-
troid (the centroid of the particle has been moved to the coordinate
To study the effect of the EI and FI on its packing properties, it is origin) until the OBB of the particle is parallel to the coordinate
necessary to prepare rock aggregates with a specific EI and FI. Gen- plane, which means the direction of the long side a is parallel to
erally, particles with specific shape indexes are screened directly. the x-axis, the direction of the sub-long side b is parallel to the
Although this method is simple and convenient, it is not easy to y-axis, and the direction of the short side c is parallel to the z-
control the screening results. To screen out particles with an FI of axis. (Fig. 12b). Then, the particles are scaled along the axis to
0.5, a range [0.5 t, 0.5 + t] is usually selected in practice because obtain the particles that meet the requirements of the FI and EI
there are few particles whose FI is exactly 0.5. If the value of t is too (Fig. 12c). The specific implementation process is as follows:
large, the distribution range of FI is problematically wide, which
will increase the error of subsequent calculation; if the value of t
is too small, the number of particles in the range of [0.5 t, 4.1.1. Rotation of particles
0.5 + t] will be minimal, which will lead to the particle used for The rotation of particles around the origin of coordinates can be
simulation having more repetition and poor randomness. Based understood as each point on a particle rotating at the same angle
on this, a ‘‘rotation-scaling” method is proposed, which can accu- around the coordinate system origin. Assuming that point P (x, y,
rately prepare particles with a specific shape index without losing z) is the coordinate of any point on the particle, point P becomes
Fig. 12. Preparation of particles with specific EI and FI: (a) original particles; (b) rotating particles (c) scaled particles.
10 L. Zhao et al. / Construction and Building Materials 262 (2020) 119986
Fig. 13. A sketch of coordinate rotation in 3D space. Fig. 14. Determination process of rotation angle a, b, c.
L. Zhao et al. / Construction and Building Materials 262 (2020) 119986 11
4.2. Generation of nonoverlapped particle samples Different sample preparation methods also play an important
role in the random packing of particles. Many different particle
Using the MATLAB software package, the preparation of the ini- packing methods have been used in the literature, such as dump-
tial samples with nonoverlapped rock aggregate is carried out ing, beating, sequential addition, and vibration [13,15,54]. In this
through a series of computational algorithms. The detailed process section, two commonly used methods of discrete element simula-
is as follows: first, particles are randomly selected from each group tion are used to simulate the packing of rock aggregates.
of rock aggregates with specific EI and FI values (as shown in
Fig. 17a) and then scaled to a certain size and placed in the sample (1) Gravity falling method (GFM): The sequential addition
domain randomly (as shown in Fig. 17b) [51,52]. That is, the FI and method is applied to simulate the natural depositing of rock
EI values of all the particles in each sample are equal. During each aggregates under a gravitational field. Based on MATLAB,
particle placement process, it is necessary to ensure that the parti- particles were randomly generated ten times according to
cles do not overlap with the existing ones, which means that over- the method described in section 4.2 and imported into
lap detection is needed for each pair of particles. After the sample PFC3D; 250 particles were generated each time. The equiva-
reaches the specified porosity, the particles in the sample are filled lent particle size was evenly distributed between [55 mm,
with spheres (as shown in Fig. 17c) [53]. Then, an interface 65 mm]. Particles were added into a cubic container with a
Fig. 17. Generation of initial sample: (a) particle database; (b) initial sample; (c) filling particles with spheres; (d) sample imported into PFC3D.
size of 700 mm (long)*700 mm (wide)*900 mm (high) layer (Fig. 20b), such that the sample reached an isotropic stress
by layer (250 particles per layer) in PFC3D. The container state. The system reached an equilibrium state through a
consists of five rigid walls, and the top was a free surface. DEM cycle (Fig. 20c), during which energy dissipation was
Each layer of particles was gradually added into the con- carried out by periodically setting the velocity of all particles
tainer from a generation box 500 mm above the top of the to zero while the container remained a fixed size. The
current sample and densified under the action of gravity. detailed method for sample generation is described in [55].
The size of the generation box was 700 mm (long) * The sample generation process is shown in Fig. 17.
700 mm (wide) * 300 mm (high), as shown in Fig. 19. D = 60 mm is the average particle size.
(2) Isotropic compression method (ICM): First, the initial sam-
ple was constructed in MATLAB according to the method A simple linear model [13] was used to control the contact
described in section 4.2, that is, 2500 particles were ran- mechanism between particles. In the process of simulation, when
domly generated in a 1000 mm*1000 mm*1000 mm cubic the unbalanced force of particles is less than 1 105, the sample
container, and then the sample as imported into PFC3D can be considered stable. The dry density of rock aggregate is
(Fig. 20a). Then, the six sides of the container were set as determined as 2.74 (g/cm3) by a densitometer. The frictional coef-
rigid walls, and confining pressure of 100 kPa was applied ficients of inter-particle and particle–wall were provisionally set to
L. Zhao et al. / Construction and Building Materials 262 (2020) 119986 13
Fig. 18. Overlapping detection of particles: (a) global overlapping detection; (b) local overlapping detection.
Fig. 19. Gravity falling method for random packing: (a) addition of first layer particles; (b) addition of second layer particles; (c) addition of last layer particles.
Fig. 20. Isotropic compression method for random packing; (a) initial sample; (b) sample compression process; (c) final sample.
0, according to the other researches [56–59]. Based on previous 19 groups of particles with different EI and FI values were sim-
researches [13,60], damping coefficient, particle normal stiffness ulated by GFM and ICM, according to Table 2. Part of the samples
(Kn), particle shear stiffness (Kt), and time step are set to 0.3, generated by GFM and ICM with different EI and FI values are
1 107 (N/m), 7 106 (N/m) and 5 106 (s) respectively. shown in Fig. 21 and Fig. 22, respectively.
14 L. Zhao et al. / Construction and Building Materials 262 (2020) 119986
4.4. Result and discussion Therefore, a cubic measurement box with the same bottom as the
sample’s container is employed to measure the packing density of
4.4.1. Packing density samples generated with GFM (Fig. 23), which is also used by Zhao
The packing density, which is defined as the ratio of the particle et al. [13]. It should be noted that the top of the measurement box,
volume to the total volume of the sample, including voids, is a should be lower than the irregular free surface. The particle volume
basic macroscopic parameter to describe the packing structure is the total volume of those particles whose centroids are inside the
[4,5]. For samples generated with ICM, the volume of the sample measurement box, and the volume of the sample is equal to the
is equal to the volume of the final cubic container; for samples gen- box. To make the result more reliable, 100 measurement boxes
erated with GFM, the volume of the sample cannot calculate with heights uniformly distributed between [Pzmax100 mm,
directly because the top of the samples is an irregular free surface. Pzmax50 mm] are generated. Pzmax is the maximum value of Z-
L. Zhao et al. / Construction and Building Materials 262 (2020) 119986 15
coordinate of all particles’ centroids in the sample. Then, the final Compared with samples generated GFM, the regularity of samples
packing density is the average of 100 corresponding packing generated with ICM is better. For samples generated with GFM,
densities. there are two unexpected points in Fig. 24a (EI = 0.8, FI = 1) and
The results for the packing density are shown in Fig. 24. The Fig. 24b (EI = 0.9, FI = 1), which will be discussed detailed in
density of the samples generated by ICM is greater than that section 5.
obtained by GFM. This result is reasonable because under the
action of an external force, the distribution of particles will become 4.4.2. Coordination number
tighter, and the porosity of the sample will be less. In general, the The coordination number, which is often used to quantitatively
packing density increases with increasing EI and FI values for par- describe the internal structural characteristics of a particle deposit,
ticles with different EI and FI values, which indicates that the pack- is defined as the number of particles in contact with a particle. Oda
ing compactness of flatter or slender particles is worse. For prolate and Foundations [3] verified the correlation between the coordina-
particles, the difference in the packing density is between 0.030 tion number and shear strength of granular materials by numerical
and 0.044. For oblate particles, the difference in the packing den- experiments. The coordination number can reveal more detailed
sity is between 0.026 and 0.049. For scalene particles, the differ- structural information inside the particles and has a more direct
ence in the packing density is between 0.030 and 0.058. impact on the macroscopic properties of the particles than the
16 L. Zhao et al. / Construction and Building Materials 262 (2020) 119986
X
Np
where nk is the kth first unit fabric vector, and N is the number of all
MCN ¼ CNi =NP ð13Þ fabric vectors. The second-order tensor corresponds to a matrix
i¼1
with three eigenvalues, k1, k2, k3 (k1 k2 k3), and three eigenvec-
where CNi is the number of adjacent particles in contact with tors. The eigenvalues and eigenvectors determine the size and
particle-i and NP is the total number of particles. direction of fabric anisotropy, respectively. Among previous studies
As shown in Fig. 25, the coordination number of samples gener- of the size of fabric anisotropy, Barreto et al. [63] considered the
ated by ICM is larger than that generated by GFM, with a difference influence of three eigenvalues of the fabric tensor and proposed a
of approximately 1. Because particles will be arranged more closely deviatoric eigenvalue kd to determine the anisotropy, as shown
under the action of external forces, each particle can contact more below:
particles. In addition, the coordination number will decrease as EI qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
1
and FI increase, which indicates that more flat or slender particles kd ¼ pffiffiffi ðk1 k2 Þ2 þ ðk1 k3 Þ2 þ ðk2 k3 Þ2 ð15Þ
can contact more particles during packing. For the samples gener-
2
ated by the two different methods, the rate of decrease of the MCN It should be noted that the greater the deviatoric eigenvalue kd,
with increasing EI and FI is basically the same. the greater the anisotropy of the fabric vector. In this section, three
The probability distribution of the coordination number is a kinds of typical fabric vectors are studied [64,65], i.e., particle ori-
statistic describing the heterogeneity of granular materials and entation (the orientations of particles are defined along their long
can partly reflect the anisotropy of the internal structure of granu- side, e.g., the a-side of OBB in Fig. 12), contact normal and branch
lar materials. The probability distribution of the coordination num- vector (the vector connecting the centroid of two particles in con-
ber can be adequately fitted by a Gaussian distribution. As shown tact). The calculated results are shown in Fig. 27. When EI = FI = 1,
Fig. 24. Effects of EI and FI on the packing density: (a) prolate particles; (b) oblate particles; (c) scalene particles.
L. Zhao et al. / Construction and Building Materials 262 (2020) 119986 17
Fig. 25. Effects of EI and FI on the mean coordination number: (a) prolate particles; (b) oblate particles; (c) scalene particles.
Fig. 26. Effects of EI and FI on the probability distribution of coordination number (The curves are fit to Gauss distribution): (a1)–(c1) samples generated by gravity falling
method; (a2)–(c2) samples generated by isotropic compression method.
the particle orientation is undefined, so the anisotropy of orienta- (3) As shown in Fig. 27a3–c3, the anisotropy of the branch vec-
tion cannot be calculated. The following conclusions can be drawn tors of the samples generated by GFM is greater. Notably, the
from Fig. 27. anisotropy of the branch vectors of the samples generated by
ICM decreases very slightly with increasing EI and FI, which
(1) The anisotropy of particle orientation decreases with indicates that the anisotropy of the branch vectors is insen-
increasing EI and FI (Fig. 27a1–c1). Meanwhile, the aniso- sitive to the EI and FI of the particles. The anisotropy of the
tropy of the orientation of the samples generated by ICM is branch vectors of the samples generated by GFM decreases
smaller than that of the samples generated by GFM, which with increasing EI and FI, and the superposition effect of EI
indicates that the distribution of the particles’ orientation and FI can also be observed.
is more uniform under the action of external forces. It can
also be observed that the rate of variation of anisotropy in 4.4.4. Probability distribution function (PDF) of contact forces
Fig. 27c1 is larger than that in Fig. 27a1–b1, which indicates The contact force between particles plays a vital role in the force
that the effects of EI and FI may have a superposition effect. transfer process of granular materials. Studies have shown that the
(2) The anisotropy of normal contact decreases with increasing contact force network formed between particles is the critical fac-
EI and FI (Fig. 27a2–c2). The anisotropy of the samples gen- tor determining the macro-mechanical properties of granular
erated by GFM is greater. The superposition effect of EI and materials [66]. However, the spatial complexity and inhomogene-
FI can also be seen in the anisotropy of normal contact. ity of the contact force network make it difficult to directly
18 L. Zhao et al. / Construction and Building Materials 262 (2020) 119986
Fig. 27. Fabric anisotropy of samples: (a1)–(c1) anisotropy of orientation; (a2)–(c2) anisotropy of normal contact; (a3)–(c3) anisotropy of branch vector.
describe qualitatively and quantitatively [67]. In this section, the appears when F=F 1, that is, when the contact force equals the
probability distribution of the contact force is used to quantify mean value of F. This is also reported in the article [67–69,71]. In
the distribution characteristics of the contact force from the point detail, in samples generated by GFM, contact forces less than 0.1
of view of the magnitude of the contact force [67–70].
times F account for approximately 17% of the total number of con-
The mean contact force F is used to normalize the contact force tact forces and form weak contact force chains in the sample; con-
F. The probability distribution of F=F is shown in Fig. 28. First, the tact forces at a range of [0.1, 7] times the average F have a
PDF of the normalized contact force keeps an almost constant dis- significant proportion of up to 82% and form strong contact force
tribution but is not influenced by particle shape (EI and FI). In other chains in the sample; the percentage of contact forces greater than
words, the contact force normalized by the mean contact force fol-
7 times F is less than 1%. For samples generated by ICM, contact
lows a distribution that is independent of particle shape (EI and FI).
forces less than F in the sample account for approximately 12%
Second, in the logarithmic-linear coordinate system, PDF(F=F) and
of the total number of contact forces and form weak contact force
F=F have a significant linear relationship after a short period of a chains in the sample; contact forces at a range of [1,5] times the
non-linear relationship. In other words, PDF(F=F) first increases average F have a significant proportion of up to 87% and form
nonlinearly with the increase in F=F and then decreases equiva- strong contact force chains in the sample; the proportion of contact
lently with the decrease in F=F. At the same time, the peak value forces greater than 5 times F is less than 1%. For samples generated
of PDF(F=F) appears when F=F 0.1, that is, when the contact force by GFM, due to the imposition of insignificant self-weight, many
is 0.1 times the mean value F, for the samples generated by GFM contacts exhibit relatively small contact forces. By contrast, for
(Fig. 28a1–c1). This is also reported in the article [13]. For the sam- samples generated by ICM, under the action of an external load,
ples generated by ICM (Fig. 28a2–c2), the peak value of PDF(F=F) the weak contact forces will increase and the proportion of the
L. Zhao et al. / Construction and Building Materials 262 (2020) 119986 19
Fig. 28. Probability distribution functions (PDFs) of contact force F normalized by the mean contact force F: (a1)–(c1) samples generated by gravity falling method; (a2)–(c2)
samples generated by isotropic compression method.
5. Discussion
the shape indexes are stored in correspondence with the contour Acknowledgments
information of the rock aggregates. Finally, based on a random
sampling of the rock aggregates, 3D discrete element samples are This study was financially supported by the National Natural
generated by GFM and by ICM, and the effects of EI and FI of the Science Foundation of China (Nos. 51878668; 51978666), the Guiz-
rock aggregates on their packing properties are analyzed. The hou Provincial Department of Transportation Foundation, China
results show that the shape (EI, FI) of rock aggregates has a signif- (Nos. 2017-123-033; 2018-123-040), the Innovation-Driven Pro-
icant effect on the micro and macro mechanical behaviors of their ject of Central South University, China (No. 2016CX012) and the
deposits. Science and Technology Project Plan for Key Projects of Jiangxi
The main innovations of this paper are as follows: Transportation Department, China (No. 2019C0011). All financial
supports were greatly appreciated.
(1) 3D rock aggregates are reconstructed based on photogram-
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